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CARBON 9 2 ( 2 0 1 5 ) 3 1 8 –3 2 6

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Enhancing electrochemical properties of graphite


anode by using poly(methylmethacrylate)–
poly(vinylidene fluoride) composite binder

Yan Wang a, Huiyuan Zheng a, Qunting Qu a,*


, Li Zhang a, Vincent S. Battaglia b,
Honghe Zheng a,*
a
College of Physics, Optoelectronics and Energy & Collaborative Innovation Center of Suzhou Nano Science and Technology,
Soochow University, Suzhou, Jiangsu 215006, PR China
b
Lawrence Berkeley National Laboratory, 1 Cyclotron Rd, Berkeley, CA 94720, USA

A R T I C L E I N F O A B S T R A C T

Article history: Poly(methylmethacrylate)–poly(vinylidene fluoride) (PVDF–PMMA) composite binder is


Received 9 February 2015 adopted for preparation of graphite electrode laminate in lithium-ion batteries. Compared
Accepted 27 April 2015 to that using the traditional PVDF binder, the electrode with composite binder exhibits
Available online 2 May 2015 significantly enhanced electrochemical performance in terms of rate capability, specific
capacity and cycling behavior. At a very high discharge rate of 50 C, the electrode with
PVDF–PMMA binder still retains more than 80% of its capacity while the electrode based on
PVDF binder only delivers 16.2% of its capacity. The significant improvement of the rate capa-
bility is due to the improvement of Li ion diffusion within the graphite anode. Electrochemical
impedance spectroscopy study shows that Li ion diffusion coefficient in the graphite anode is
increased by an order of magnitude. After 200 charge–discharge cycles, capacity retention of
the electrode is also considerably higher than with single PVDF binder. This is due to the good
stability of the solid electrolyte interphase formed on the graphite electrode.
 2015 Elsevier Ltd. All rights reserved.

1. Introduction respect, improvement of the electrochemical behavior of gra-


phite anode is of great significance for the fabrication of high
Graphitic carbon materials are widely adopted as lithium ion performance LIBs. To attain this goal, much more effort has
battery (LIB) anodes in industry because they can deliver more been made in optimizing the graphite particle structure, tex-
than 350 mAh g1 of reversible capacity (theoretically ture, grain size and surface conditions. However, it is still not
372 mAh g1) with low working potential close to that of enough. Because the graphite electrode laminate is a compos-
lithium metal, excellent electrical conductivity, environmental ite consisting of graphitic carbon particles, polymeric binder,
friendliness and low cost. With the increasing demand for elec- and conductive carbon additive, to improve the overall electro-
tric vehicle (EV) and energy-storage system (ESS) applications, chemical properties of the graphite laminate, it is clearly not
large-scale LIB emerged as the most promising power source. enough to consider only active material modifications.
Electrochemical behavior of graphite anode, to a great extent, Electrode binder joins active materials and conductive addi-
determines the overall performance of the battery. In this tives into a cohesive laminate and provides the adhesion

* Corresponding authors.
E-mail addresses: qtqu@suda.edu.cn (Q. Qu), hhzheng@suda.edu.cn (H. Zheng).
http://dx.doi.org/10.1016/j.carbon.2015.04.084
0008-6223/ 2015 Elsevier Ltd. All rights reserved.
CARBON 9 2 (2 0 1 5) 3 1 8–32 6 319

between the laminate and the current collector. Therefore, it that the rate performance and cycling stability of the graphite
plays a very important role affecting the overall electrochemi- electrode is significantly enhanced. The new approach of
cal behavior of the electrode. In the past two decades, using composite binder to substantially improve the electro-
poly(vinylidene fluoride) (PVDF) was the most widely used bin- chemical performance of carbon anode is very promising for
der material for LIB electrodes. This is attributed to its good preparation of high quality graphite anode to meet the high
electrochemical stability, binding capability and ability to demands of EVs and ESSs.
absorb electrolyte [1–5]. However, PVDF is readily swollen,
gelled, or dissolved by nonaqueous liquid electrolytes to form 2. Experimental
a viscous fluid or gel polymer electrolyte, which results in
desquamation of electrode particles and hence capacity fading 2.1. Preparation of electrodes
and cycle life shortening [6–8]. Besides, this binder strongly
blocks Li migration and the rate performance of the electrode Spherical graphite powders (Shenzhen Beterui new energy
is thus significantly affected [9,10]. Many studies of binders Materials Group Co., Ltd. Code No AGP-8, China) were applied
have mainly focused on the adoption of new binder com- as the electrode active material. Battery-grade acetylene black
pounds to enhance the binding affinity between active mate- (AB) with an average particle size of 40 nm was acquired from
rial, carbon additive and current collector. This helps to Denka Singapore Private Co., Ltd. Poly(vinylidene fluoride)
maintain a complete electronic network with a certain level (KF1100) binder was supplied by Kureha, Japan. PMMA binder
of electrode uniformity and thus contributes to an electro- and N-methylpyrrolidone (NMP) solvent was purchased from
chemical improvement of the electrode. Gelatin [11–14], Aldrich chemical company.
sodium carboxy-methyl cellulose (CMC-Na) and styrene- Graphite anodes were prepared by casting slurries con-
butadienerubber (SBR) [15–20], poly(acrylic acid) (PAA) [5,21– taining 83% graphite, 12% PVDF, and 5% acetylene black in
23], poly(methacrylic acid) (PMA) [1], poly(vinylalcohol) (PVA) NMP solvent onto copper foil by doctor blade method. The
[24], alginate [25], poly(acrylamide-co-diallyldime-thylammo slurry with PVDF–PMMA composite binder was prepared by
nium-chloride) (AMAC) [26], poly(acrylonitrile-methyl thoroughly mixing the graphite material and acetylene black
methacrylate) (AMMA) [6], and polyimide (PI) [27], all have been together in NMP solvent. 12% of PVDF and PMMA with a
reported as promising new binder systems replacing PVDF and weight ratio of 1:1 was then added into the premixed
some of them have been successfully used in commercial graphite/AB/NMP mixture. The obtained slurry was further
lithium ion batteries. However, none of the reports has homogenized using a FA25 superfine homogenizer at a rate
attempted to facilitate Li ion migration and improve the rate per- of 4000 rpm for 15 min. As a reference, electrodes using a sin-
formance of graphite electrode through binder optimization. gle PVDF and PMMA binder of 12% weight ratio were prepared
In this paper, PMMA and PVDF composite binder was according to the same procedure.
adopted for fabrication of graphite anode laminate with high Through varying the height of the blade, all the electrode
electrochemical performance. The molecular structure of films were cast to have approximately the same loading of
PMMA and PVDF is provided in Fig. 1. PMMA has been adopted active material (around 3.0 mg cm2). The obtained electrodes
as polymer electrolyte in LIBs due to its high thermal stability were dried at 120 C in vacuum for 12 h to completely remove
(decomposition temperature >330 C), and good ionic conduc- the NMP solvent. In order to determine the electronic conduc-
tivity because of the excellent polymeric segmental motion tivity of the laminate, the electrode film was peeled off from
and affinity between the ester group of PMMA and the car- the Cu substrate. The dc conductivity measurement was per-
bonate ester group of EC and DMC [28,29]. However, it has formed using a Double testing digital four-probe tester
rarely been adopted as electrode binder because of its poor (ST2263, Suzhou Jingge Electronic Co., Ltd.). To enhance the
adhesion. Hu et al. [30] have shown that PMMA binder has adhesion between the active material and current collector,
very poor adhesion with obvious debonding of active materi- the electrode laminates were pressed with a calendering
als during electrochemical cycling. To incorporate the advan- machine before use. At last, the electrodes were punched into
tage of good ionic conductivity of PMMA and good binding small disks with area of 1.33 cm2 to assemble coin cells for
capability of PVDF, we prepared graphite laminates using electrochemical testing.
PVDF–PMMA composite binder. Electrochemical tests show
2.2. Electrochemical tests

Li//graphite cells were assembled in an Ar-filled glove box


(<0.5 ppm of oxygen and water, OMNI-LAB, VAC) using a com-
mercial electrolyte consisting of 1 M LiPF6 in ethylene carbon-
ate/diethylene carbonate/dimethyl carbonate (EC/DEC/DMC,
v/v/v = 1:1:1) (Novolyte Technologies). Celgard 2400 was
adopted as the separator.
Galvanostatic charge–discharge cycling of Li//graphite
cells were conducted at 30 C using Maccor S4000 (Maccor
Instruments, USA). Three formation cycles at C/20 charge
and discharge were applied between 0.01 and 2 V vs. Li/Li+.
Rate test of the graphite electrodes consisted of full dis-
Fig. 1 – The molecular structures of PVDF and PMMA. charges at rates of C/10, C/5, C/2, 1, 2, 5, 10, 20, 30 and 50 C
320 CARBON 9 2 ( 2 0 1 5 ) 3 1 8 –3 2 6

respectively. Long-term cycling of the cells was carried out with the decrease of adhesion between graphite particles
with 0.2 C charge and 0.5 C discharge for 200 cycles. Cyclic due to the adoption of PMMA binder. For the graphite lami-
voltammetry (CV) was performed on an Autolab potentiostat nate with pure PMMA binder, the electronic conductivity is
(PGSTAT302N, Autolab Instruments, Switzerland) in the only about 0.65 S cm1. The very low electronic conductivity
voltage range of 0.01–2 V at a rate of 0.05 mV s1. may result from the worse binding ability of the single
Electrochemical impedance spectroscopy (EIS) was performed PMMA binder. Poor connectivity makes the electronic path
on a Zahner Elektrik IM6 electrochemical work station over between graphite particles less effective in the graphite
the frequency range of 102–105 Hz with an alternating volt- laminate.
age of 5 mV. All impedance measurements were carried out Fig. 3 displays the CVs of the graphite electrodes with dif-
at the discharge state of 60% DOD (depth of discharge) after ferent binders. For the graphite electrode with pure PVDF bin-
rate tests. Before test, the cell was rested for at least 5 h at der, the small cathodic peak at 0.75 V vs. Li/Li+ is due to the
30 C. The impedance spectra (100 kHz to 10 MHz, 5 mV per- well known reduction of electrolyte components at the elec-
turbation) of the cells were then recorded. trode/electrolyte interface, leading to the formation of SEI
film. Toward negative potential, three typical cathodic peaks
2.3. Materials characterization are attributed to the formation of stage-4, stage-2 and stage-
1 graphite intercalation compound (GIC), respectively. By con-
Morphologies of the graphite electrodes with different bin- trast, the electrode using PMMA binder shows strong irre-
ders before and after electrochemical tests were observed by versible reaction peak at 0.8 V vs. Li/Li+. Meanwhile,
scanning electron microscopy (SEM) using a Hitachi S-4700 reversible lithium intercalation and deintercalation reactions
operated at 15 kV accelerating voltage and energy dispersive are significantly reduced. No unexpected peak is observed in
X-ray spectroscopy (EDX). The crystallinity of PVDF, PMMA the potential range, suggesting that the PMMA is electro-
and PVDF–PMMA composite was characterized with an chemically stable in the working window. It is interesting to
automated X-ray diffractometer (PANalytical X’Pert PRO, see, that with PVDF–PMMA composite binder, the irreversible
Netherlands) using Cu Ka radiation (k = 1.5406 Å). The diffrac- reduction currents arising from electrolyte reduction is very
tion angle (2h) was stepped between 10 and 60 with an low, while the cathodic peaks characteristic of reversible
increment of 1 min1. lithium intercalation into graphite interlayer and the anodic
peaks characteristic of lithium de-intercalation from graphite
3. Results and discussion interlayer are significantly enlarged. Besides, the three catho-
dic peaks are well separated compared to that with single
Fig. 2 compares the electronic conductivity of the graphite PVDF binder, implying the addition of PMMA into the elec-
laminates with different binders measured with a four probe trode matrix facilitates the electrochemical kinetics.
technique. For the graphite laminate using PVDF binder, the The first discharge–charge curves of the graphite anode
electronic conductivity is obtained to be around 4.66 S cm1. using different binders are shown in Fig. 4. For the graphite
The high electronic conductivity is due to the good binding electrode using traditional PVDF binder, the reversible capac-
capability of the binder between graphite particles. When ity is obtained to be 349.3 mAh g1 and the first coulombic
PVDF–PMMA composite binder was used, electronic conduc- efficiency is 87.4%. Meanwhile, a reversible capacity of
tivity of the graphite laminate is about 4.49 S cm1. A slight 162.1 mAh g1 is obtained for the electrode with single
decrease of the electronic conductivity should be associated PMMA binder and the first coulombic efficiency is only
62.2%. As the electrochemical property of the electrode with
a single PMMA binder is very poor, it is not subjected to fur-
ther investigation in this work. By contrast, the electrode with
PVDF–PMMA composite binder showed a much enhanced
reversible capacity of 397.6 mAh g1 and the first coulombic
efficiency is 88.1%. This reversible capacity value exceeded
the theoretical capacity of 372 mAh g1 for graphite material.
The high reversible capacity should be attributed to two rea-
sons. One is the high utilization of the active material due
to an improved polymeric network by the addition of PMMA
binder. The other reason may be associated with the electro-
chemical lithiation of the acrylic ester polymers. Ohta et al.
[27] have reported that the carbonyl oxygen atoms in the dii-
mide ring are active sites. Carbonyl oxygen atoms of PMMA
can be the active sites which may contribute an extra capacity
to the electrode. Of course, this needs further confirmation.
Fig. 5 shows the rate capability of the graphite anode with
different binders. As shown in this figure, the graphite elec-
trode with PVDF–PMMA composite binder shows a much
improved rate performance compared to that using PVDF bin-
Fig. 2 – The electronic conductivity of the graphite laminates der. At 1 C rate of discharge, both the electrodes with PVDF–
based on different binders. PMMA composite binder and pure PVDF binder were able to
CARBON 9 2 (2 0 1 5) 3 1 8–32 6 321

Fig. 4 – The first charge–discharge profiles of the graphite


anode using (a) PVDF, (b) PMMA and (c) PVDF–PMMA binder.
(A color version of this figure can be viewed online.)

returned to C/20, both electrodes showed a total recovery of


their initial capacity, indicating a good cycling stability of
the graphite anode.
Fig. 5b and c shows discharge profiles of the graphite elec-
trodes based on PVDF–PMMA and PVDF binder. It can be seen,
that at low discharge currents (from C/20 to 2 C), both elec-
trodes display the typical plateaus of graphite anodes except
a slight elevation of the discharge plateau due to the polariza-
tion of the cell resulting mainly from the internal resistance
of the cell. When the discharge rate exceeds a certain value,
a sudden capacity loss of the electrode is observed, which is
mainly due to Li ion diffusion limitation in the electrode. If
there is a large gradient of the Li+ ion concentration within
the electrode, the potential will rise quickly to the cut-off
potential. It can be seen that 5–10 C is the maximum working
rate for the electrode based on PVDF binder. Further increase
of C rate leads to a dramatic drop of the available capacity.
This is because the diffusion of Li ion in the electrode
becomes the determining factor controlling the reaction rate.
As for the graphite electrode based on PVDF–PMMA binder, Li
ion diffusion controls the electrochemical reaction at around
50 C current. The result reveals that the adoption of PMMA
binder facilitates Li ion diffusion and contributes to a signifi-
cant improvement of rate performance of the electrode.
The poor rate capability of the graphite anode with PVDF
Fig. 3 – Cyclic voltammograms of the graphite electrodes binder is associated with the strong Li blocking effects of
with different binders: (a) PVDF, (b) PMMA (c) PVDF–PMMA. PVDF binder. In a previous study, we have shown the ion-
(A color version of this figure can be viewed online.) blocking property of the ionic insulating PVDF binder in
LiNi0.8Co0.15Al0.05O2 cathode [9]. Addition of PMMA may con-
tribute to a decrease of the crystallinity. This helps to reduce
deliver almost 100% of their reversible capacity. At 30 C rate, Li blocking effects of PVDF binder. XRD patterns of PVDF,
the electrodes with PVDF–PMMA composite binder retained PMMA and PVDF–PMMA at different states were compared.
more than 92% of its reversible capacity while the electrode Fig. 6a shows the XRD patterns of polymer powders. For the
with PVDF binder only delivered less than 50% of its capacity. PVDF polymer, X-ray diffraction data clearly shows that this
At a very high discharge rate of 50 C, the electrode based on polymer consists of crystalline regions, and four diffraction
PVDF–PMMA binder still retained more than 80% of its capac- peaks can be clearly seen at 2h = 18.46, 20.08, 26.77, and
ity while the electrode with PVDF binder exhibited only 16.2% 38.68. For the PMMA polymer, the typical broad peak around
of its reversible capacity. When the discharge rate was 2h = 13 suggests the amorphous nature of this binder. The
322 CARBON 9 2 ( 2 0 1 5 ) 3 1 8 –3 2 6

Fig. 6 – XRD pattern of the (a) polymer powders and (b)


polymer films formed by casting the polymer solutions onto
a zero background sample holder. (A color version of this
figure can be viewed online.)

PVDF by blending it with amorphous PMMA. Fig. 6b shows


XRD patterns of the dry polymer films prepared by casting
the polymer solutions onto a zero background sample holder
followed by evaporation of solvent. For the PVDF film, two
characteristic peaks are clearly observed at 2h = 20.08 and
38.68, indicating the high crystallinity of PVDF. For the
PVDF–PMMA composite, compared with pure PVDF, the disap-
pearance of the peak at 38.68 and the slight decrease of the
intensity of the diffraction peak at 20.08 confirm that the
crystallinity of PVDF was greatly reduced. The reduction of
the crystallinity should be due to the addition of amorphous
PMMA, which interrupts the ordered arrangement of PVDF
chains. The reduced crystallinity is expected to increase the
Fig. 5 – (a) Rate capability of the graphite electrodes using mobility of Li+ by modifying the segmental motion of polymer
PVDF–PMMA and PVDF binder. Discharge (delithiation) chains. In this aspect, the Li+ blocking effect of the binder
profiles of graphite electrode with (b) PVDF and (c) PVDF– resulting from the stiffness of the polymer chain is mitigated
PMMA at different C rates. (A color version of this figure can [31–35].
be viewed online.) In order to further confirm our conclusion that PMMA
binder facilitates Li ion diffusion in the graphite electrode,
significantly decreased intensity of the diffraction peaks for electrochemical impedance spectroscopy measurements of
PVDF–PMMA composite suggests the reduced crystallinity of Li//graphite cells based on different binders were conducted.
CARBON 9 2 (2 0 1 5) 3 1 8–32 6 323

In the Li//graphite half cells, Li foil is used as both the counter based electrode is no more than 66% while the capacity reten-
and reference electrodes. So any changes in the impedance of tion of the PVDF–PMMA based electrode is not less than 92%.
the cells through use of different binders can directly reflect This result clearly reveals that binder modification also influ-
the impedance changes of the graphite electrodes. As shown ences the long–term cycling performance of graphite anode.
in Fig. 7, the Nyquist plot consists of two depressed semicir- Coulombic efficiency is an important factor reflecting the sta-
cles in high and intermediate frequency region and a straight bility of the electrode and the electrode/electrolyte interface
line in low frequency region. The first semicircle in the high during the long-term electrochemical cycles. It is noticed that
frequency region reflects the impedance of SEI film (RSEI). the coulombic efficiency of the graphite anode based on
The second semicircle in the intermediate frequency region PVDF–PMMA composite binder attains 99.9% after initial elec-
is related to the charge transfer process occurring at the elec- trochemical cycles, significantly higher than 96.9% for the
trode surface (Rct). The linear parts appearing at the low- PVDF-based electrode during the long-term cycling. As
frequency region is due to the Warburg diffusion associated coulombic efficiency reflects the side reactions at the elec-
with the finite Li ion diffusion in the graphite anode [36]. By trode/electrolyte interface, high coulombic efficiency of the
comparison, the overall impedance of the electrode based electrode with PVDF–PMMA composite binder indicates a
on PVDF–PMMA composite binder is significantly lower than stable electrode/electrolyte interface in the electrolyte.
that based on PVDF binder. The significantly decreased RSEI Fig. 9 shows the SEM images of pristine graphite electrodes
and Rct of PVDF–PMMA binder should be associated with the based on different binders and the electrode after the long-
improved properties of the electrode/electrolyte interface as term cycling test. For the pristine electrode morphologies of
discussed below. the PVDF based and PVDF–PMMA based graphite electrodes
The Li+ diffusion coefficient (DLi) in graphite anode can be seem quite similar. The spherical graphite of 10–20 l in diam-
calculated using the following equation [37]: eter can be clearly observed and the conductive carbon addi-
tive is homogenously distributed in the electrode laminate.
R2 T2
DLi ¼ After long-term cycling, cracks as marked out in the oval
2A2 n4 F4 C2 r2w
areas are clearly seen on electrode based on PVDF binder,
where n is electron number for each molecule during Li ion indicating the relatively high brittleness of the electrode.
insertion, A is the surface area of the cathode, F is the The appearance of a thick film on the surface of graphite elec-
Faraday constant, C is Li ion concentration, and r is the trode as compared with the fresh electrode is associated with
Warburg factor. The lithium diffusion coefficient in the gra- the growth of the solid electrolyte interphase (SEI) resulting
phite anode based on PVDF binder calculated from above from side reactions at the electrode/electrolyte interface. By
equation is obtained to be about 1.24 · 1015 cm2 s1. By con- comparison, for the electrode with PVDF–PMMA composite
trast, DLi of the electrode based on PVDF–PMMA composite binder, no crack or fracture is observed on the electrode sur-
binder is as high as 1.64 · 1014 cm2 s1, more than an order face. This can be explained with the good elasticity of the
of magnitude larger than that of PVDF based electrode. electrode due to the presence of PMMA binder. The electrode
Fig. 8 displays the long-term cycling performance of the surface also seems quite smooth and uniform, showing a
graphite anodes with different binders. As shown in this fig- stable SEI film formed on the graphite electrode. This implies
ure, PVDF–PMMA-based graphite anode shows a significantly that electrode binder greatly influences the formation of SEI
enhanced cycling performance during 200 electrochemical film on the electrode surface. This is consistent with the
cycles. It is seen that the capacity retention of the PVDF- result reported by Li et al. [25,38]. They showed that the

Fig. 8 – Cycling performance of the graphite electrodes with


Fig. 7 – Nyquist plots of graphite electrodes using PVDF and different binders (solid and open symbols indicate capacity
PVDF–PMMA binder after rate tests at 60% DOD. (A color retention and Coulombic efficiency, respectively). (A color
version of this figure can be viewed online.) version of this figure can be viewed online.)
324 CARBON 9 2 ( 2 0 1 5 ) 3 1 8 –3 2 6

(a) (b)

(c) (d)

Fig. 9 – SEM images and EDX analyses of graphite electrodes with (a and c) PVDF and (b and d) PVDF–PMMA binders: (a and b)
pristine electrode, (c and d) after 200 charge/discharge cycles. (A color version of this figure can be viewed online.)

property and physical distribution of binder play an impor- charged oxygen atom in the polymer should modulate the
tant role in the properties of SEI layer. In this respect, the SEI properties at the electrode/electrolyte interface. In this
low impedance of the graphite electrode based on PVDF– sense, PMMA plays a role in the build-up of a stable SEI film
PMMA composite binder as shown in Fig. 7 could be attributed at the electrode/electrolyte interface and this explains the
to the improved properties of SEI. good cycling performance of the electrode based on PVDF–
According to the EDX results of the graphite anode sur- PMMA composite binder.
faces with different binders after 200 cycles, oxygen content
of electrode based on PVDF–PMMA composite binder is con- 4. Conclusion
siderably higher than that of the PVDF-based electrode. This
is believed to be attributed to the PMMA binder in which the PVDF–PMMA composite binder was utilized for preparation
O atoms are involved in the SEI formation reaction. Komaba of graphite anode in Li-ion batteries. Compared to the
et al. [1–3,5] reported that the electrostatic interaction electrode using conventional PVDF binder, rate capability and
between the positively charged lithium ions and negatively cycling behavior are considerably improved. The significant
CARBON 9 2 (2 0 1 5) 3 1 8–32 6 325

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