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PERHITUNGAN MASS BALANCE IPAL

~ Baku mutu limbah cair


COD = 100.00 mg/l
BOD5 = 30.00 mg/l
TSS = 30.00 mg/l
NH3 bebas = 10.00 mg/l
PO4 = 2.00 mg/l
Mikrobiologi = 3000 jumlah/100 ml

~ Konsentrasi limbah
COD = 615.00 mg/l
BOD = 353.00 mg/l
TSS = 119.25 mg/l
NH3 - N = 84.76 mg/l

~ Debit limbah rata-rata (Q) = 228.50 m3/hari = 2.645 l/detik

BEBAN PENCEMARAN INFLUEN IPAL (Q x Konsentrasi)


CODM = 140.53 kg/hari
BODM = 80.66 kg/hari
TSSM = 27.25 kg/hari
NH3 - N M = 19.37 kg/hari

1. BP 1
Influen
Diketahui :
Qave = 0.002645 m3/detik = 228.5 m3/hari
COD = 615.00 mg/l
BOD = 353.00 mg/l
TSS = 119.25 mg/l
NH3 - N = 84.76 mg/l

CODM = 140.53 kg/hari


BODM = 80.66 kg/hari
TSSM = 27.25 kg/hari
NH3 - N M = 19.37 kg/hari

Efisiensi removal
COD = 40 % (30-40% Metcalf & Eddy)
BOD = 40 % (25-40% Metcalf & Eddy)
TSS = 65 % (50-70% Metcalf & Eddy)
Removal
COD = % removal x COD = 246.00 mg/l
BOD = % removal x BOD = 141.20 mg/l
TSS = % removal x TSS = 77.51 mg/l

CODM = % removal x CODM = 56.21 kg/hari


BODM = % removal x BODM = 32.26 kg/hari
TSSM = % removal x TSSM = 17.71 kg/hari

Kualitas efluen
COD = influen - removal = 369.00 mg/l
BOD = influen - removal = 211.80 mg/l
TSS = influen - removal = 41.74 mg/l

Beban efluen
CODM = influen - removal = 84.32 kg/hari
BODM = influen - removal = 48.40 kg/hari
TSSM = influen - removal = 9.54 kg/hari

Lumpur terdiri dari 96% air dan 4% TSS, sehingga :


Sglumpur = 1.026
1 %solid %air
 
Sgl Sgs Sga

TSSM =
Massa lumpur = 27.249 kg/hari
Debit lumpur = 0.664 m3/hari

2. Biofilter Anaerob
Influen
Diketahui :
Qave = 0.002637 m3/detik = 228 m3/hari
COD = 369.00 mg/l
BOD = 211.80 mg/l
TSS = 41.74 mg/l
NH3 - N = 84.76 mg/l

CODM = 84.32 kg/hari


BODM = 48.40 kg/hari
TSSM = 9.54 kg/hari
NH3 - N M = 19.37 kg/hari

Efisiensi removal
COD = 60 %
BOD = 60 % (50-90% Sasse, L)
TSS = 50 % (50-80% Sasse, L)
NH3 - N = 50 %

Removal
COD = % removal x COD = 221.40 mg/l
BOD = % removal x BOD = 127.08 mg/l
TSS = % removal x TSS = 20.87 mg/l
NH3 - N = % removal x NH3 - N M = 42.38 mg/l

CODM = % removal x CODM = 50.59 kg/hari


BODM = % removal x BODM = 29.04 kg/hari
TSSM = % removal x TSSM = 4.77 kg/hari
NH3 - N M = % removal x NH3 - N M = 9.68 kg/hari

Kualitas efluen
COD = influen - removal = 147.60 mg/l
BOD = influen - removal = 84.72 mg/l
TSS = influen - removal = 20.87 mg/l
NH3 - N = influen - removal = 42.38 mg/l

Beban efluen
CODM = influen - removal = 33.73 kg/hari
BODM = influen - removal = 19.36 kg/hari
TSSM = influen - removal = 4.77 kg/hari
NH3 - N M = influen - removal = 9.68 kg/hari

Lumpur terdiri dari 96% air dan 4% TSS, sehingga :


1 %solid %air
Sglumpur = 1.026
 
Sgl Sgs Sga
1 %solid %air
 
Sgl Sgs Sga

TSSM =
Massa lumpur = 9.54 kg/hari
Debit lumpur = 0.232 m3/hari

1. Aerobik Biofilter
Influen
Diketahui :
Qave = 0.002634 m3/detik = 227.6 m3/hari
COD = 147.60 mg/l
BOD = 84.72 mg/l
TSS = 20.87 mg/l
NH3 - N = 42.38 mg/l

CODM = 33.73 kg/hari


BODM = 19.36 kg/hari
TSSM = 4.77 kg/hari
NH3 - N M = 9.68 kg/hari

Efisiensi removal
COD = 50 %
BOD = 50 %
TSS = 50 %
NH3 - N = 60 %

Removal
COD = % removal x COD = 73.80 mg/l
BOD = % removal x BOD = 42.36 mg/l
TSS = % removal x TSS = 10.43 mg/l
NH3 - N = % removal x NH3 - N = 25.43 mg/l

CODM = % removal x CODM = 16.86 kg/hari


BODM = % removal x BODM = 9.68 kg/hari
TSSM = % removal x TSSM = 2.38 kg/hari
NH3 - N M = % removal x NH3 - N M = 5.81 kg/hari

Kualitas efluen
COD = influen - removal = 73.80 mg/l
BOD = influen - removal = 42.36 mg/l
TSS = influen - removal = 10.43 mg/l
NH3 - N = influen - removal = 16.95 mg/l

Beban efluen
CODM = influen - removal = 16.86 kg/hari
BODM = influen - removal = 9.68 kg/hari
TSSM = influen - removal = 2.38 kg/hari
NH3 - N M = influen - removal = 3.87 kg/hari

1 %solterdiri
Lumpur id %airdari 96% air dan 4% TSS, sehingga :
Sglumpur 
 = 1.026
Sgl Sgs Sga

TSSM =
Massa lumpur = 4.77 kg/hari
Debit lumpur = 0.116 m3/hari

2. Bak Pengendap II
Influen
Diketahui :
Qave = 0.00263 m3/detik = 227.49 m3/hari
COD = 73.80 mg/l
BOD = 42.36 mg/l
TSS = 10.43 mg/l
NH3 - N = 16.95 mg/l

CODM = 16.86 kg/hari


BODM = 9.68 kg/hari
TSSM = 2.38 kg/hari
NH3 - N M = 3.87 kg/hari

Efisiensi removal
COD = 25 %
BOD = 30 % (25-40% Metcalf & Eddy)
TSS = 50 % (50-70% Metcalf & Eddy)

Removal
COD = % removal x COD = 18.45 mg/l
BOD = % removal x BOD = 12.71 mg/l
TSS = % removal x TSS = 5.22 mg/l
CODM = % removal x CODM = 4.22 kg/hari
BODM = % removal x BODM = 2.90 kg/hari
TSSM = % removal x TSSM = 1.19 kg/hari

Kualitas efluen
COD = influen - removal = 55.35 mg/l
BOD = influen - removal = 29.65 mg/l
TSS = influen - removal = 5.22 mg/l

Beban efluen
CODM = influen - removal = 12.65 kg/hari
BODM = influen - removal = 6.78 kg/hari
TSSM = influen - removal = 1.19 kg/hari

1 %solid %air
Lumpur terdiri
 dari 96% air dan 4% TSS, sehingga :
Sgl Sgs Sga
Sglumpur = 1.026

TSSM =
Massa lumpur = 2.38 kg/hari
Debit lumpur = 0.058 m3/hari

Effluen
COD = 55.35 mg/l
BOD = 29.65 mg/l
TSS = 5.22 mg/l
NH3 - N = 16.95 mg/l
706
3.53

17.65
OK
OK
OK
NOT OK
DESAIN BAK EQUALISASI

~ Direncanakan
Kedalaman efektif (h) = 3m
freeboard = 0.3 m
Rasio P/L = 1
Jumlah = 1 unit
Waktu detensi (td) = 4 jam = 240 menit

~ Perhitungan
Q Rata-Rata = 228.5 m3/hari = 0.002645 m3/detik
fp = 2
Q desain = 457
Volume = Q desain x td
= 38.08 m3 = 38.00 m3
Dimensi unit:
Luas permukaan (As) = Volume / h
= 12.7 m
P=L = (As)0,5
= 3.6 m ~ 3.60 m
Kedalaman total = h + freeboard
= 3.3 m

Dimensi Bak Equalisasi


panjang = 3.60 m
lebar = 3.60 m
kedalaman = 3.00 m
freeboard = 0.30 m

Desain Agitator Mekanis


~ Diketahui
Suhu air limbah ( T ) = 28 oC
Viskositas absolut (μ) pada T 28 oC = 0.00085 N detik/m2
Densitas air (ρ) pada T 28 oC = 996.26 kg/m3
Konstanta impeller (KT) = 1 utk aliran turbulan (Reynold, 199
Volume bak equalisasi = 38.0 m3

~ Ditetapkan
Kecepatan putaran (n) = 1336 rpm = 22.27 rps
Power pengadukan (P): = 850.0 W = 0.85 KW

~ Perhitungan
Diameter impeller: (D)
1

 P 5
D   
K
 T n 3
 
Diameter = 0.15 m ~ 0.2 m
~ Periksa Nre:

D 2 n
Nre 

Nre = 1043924 >> 10000 ~ OK

Kontrol prosentase diameter/dimensi bak:


% dimensi impeller = 5.56 %>> 30% ~ NOT OK

Pompa
Air limbah dari bak equalisasi dialirkan menuju ke BP 1 dengan
menggunakan pompa

Jumlah pompa = 2 unit (1 unit cadangan)


Head statis = 2.50 m
Sisa tekan yang diharapkan = 0.3 m
+ Suction
V aliran dalam pipa suction = 0.6 m/detik
L pipa suction = 1m
A pipa suction = Q/V
= 0.0044 m2
Diameter pipa suction = (4 . A / p)1/2
= 0.075 m = 2.5 cm
cek V aliran = Q/A
= 5.39 m/detik
Headloss mayor

1, 85
 Q 
Hf   2 , 63 
L
 0,00155  C  D 
Hf mayor pipa suction = 1.573 m
+ Discharge
V aliran dalam pipa discharge = 0.6 m/detik
L pipa discharge = 1m
A pipa discharge = Q/V
= 0.0044 m2
Diameter pipa discharge = (4 . A / p)1/2
= 0.075 m = 2.5 cm
Headloss mayor

1, 85
 Q 
Hf   2 , 63 
L
 0,00155  C  D 
Hf mayor pipa discharge = 1.573 m
+ Assesoris pipa

V2
Hf k
minor 2g

jenis assesoris
- gate valve ; nilai k = 0.19
+ Hf minor = 0.281 m
+ Head total = Head statis + sisa tekan + Hf mayor suct + Hf mayor disch + Hf minor
Head total = 6.227 m
(3-24 m) Metcalf and Eddy, 2003

(4-8 jam) Metcalf and Eddy, 2003

(2-3 ) Metcalf and Eddy, 2003

turbulan (Reynold, 1996)

TR 21.145-4/11 S10 (Catalog Submersible Mixer)

P = Kt x n3 x Di5 x rho
3532.772
product specification submersible mixer
n submersible mixer
PERHITUNGAN BAK PENGENDAP I

I. SETTLING ZONE DESIGN


1. Q peak = 0.005203 m3/det
2. Jumlah bak rencana = 2 buah
3. Q tiap bak = Q peak / jumlah bak
4. OFR rencana = 40 m3/m2.hr
5. A surface = Q tiap bak / OFR
6. Rasio panjang : lebar = 3
7. Lebar = (A surface / 3) ^ 0,5
8. Panjang = 3 * lebar =
9. Waktu detensi (td) = 2.5 jam
10. Volume (V) = Q * td =
11. Kedalaman bak (h) = V / A surface
= 4.167 m
12. Freeboard = 0.2 m
13. Kedalaman bak total (H) = h + freeboard =
14. Pada T air limbah = 27 oC, maka :
v = 8.581E-07 m/det
Vs = 40 m/hr
Specific Gravity (Ss) = 2.65
15. D partikel terkecil yang diendapkan = ((18*Vs*v)/(g*(Ss-1)))^0,5
= 0.00002 cm
16. k = 0.05
f = 0.02
17. Kecepatan penggerusan (Vsc) = (8*k*(Ss-1)*g*d/f)^0,5
18. Kecepatan horisontal (Vh) = Q/(lebar*kedalaman bak)
= 0.045620 cm/det
19. Keliling basah (R) = (b*h)/(b+2h) =
20. Kontrol Nre = Vh*R/v
Nre = 312.4837318824
21. Kontrol Nfr = Vh/((g*R)^0,5)
Nfr = 0.0001899845

II. INLET ZONE DESIGN


A. Bak Transisi/Bak Pengumpul
1. Q bak pengumpul = Q tiap bak =
2. Lebar inlet zone = lebar settling zone
3. Kecepatan (v) rencana = 0.15 m/det
Dimensi bak
4. td rencana = 5 menit
5. Volume (V) inlet zone = Q*td =
6. Kedalaman inlet zone (h rencana) = 2.5 m
7. A surface = Volume / h rencana
8. Panjang inlet zone (b) = A surface / h rencana
9. Freeboard = 0.1 m
10. Kedalaman total (H) = h+freeboard =
11. Kecepatan horisontal (Vh) = Q/(panjang*kedalaman)
= 0.0083 m/det
12. Keliling basah (R) = b*h/(b+2h) =
13. Kontrol Nre = Vh*R/v
Nre = 591.5655917462
14. Kontrol Nfr = Vh/((g*R)^0,5)
Nfr = 0.0107801108
15. Headloss bak transisi
* Mayor Losses (hf)
Kecepatan (v) = (1/n)*((b*h/(b+2h))^(2/3))*((hf/L)^0,5)
Mayor losses (hf) = ((V*n/((b*h/(b+2h))^(2/3)))^2) * L
= 3.16622734917546E-05 m
* Head Kecepatan (hv) = (V^2)/(2*g) =
Headloss bak transisi total = hf + hv =

B. Perencanaan Pintu Air


1. Lebar pintu air rencana (b) = 0.5 m
2. Jumlah pintu tiap bak prased = 1 buah
3. Bukaan pintu air (a)
Q=k*u*a*b*((2gh)^0,5)
a = 0.0033 m
4. Headloss saluran berpintu (HL) = (hf+hv)/3 =
5. Headloss pintu air (HL) = HL saluran berpintu / (1-(0,99^2))
= 0.0197 m

III. SLUDGE ZONE DESIGN


1. Dari perhitungan mass balance diperoleh :
- Kualitas air limbah yang masuk prasedimentasi :
BOD = 353 mg/l
COD = 615 mg/l
TSS = 119.25 mg/l
- Removal yang terjadi :
BOD = 40 %
COD = 40 %
TSS = 65 %
2. Specific gravity = 2.65
3. Density solid = 2.65 gr/cm3
4. Density air = 1 gr/cm3
5. Lumpur mengandung :
- kadar air = 94 %
- kadar solid = 6%
6. Q bak = 0.0026015 m3/det
7. Removal TSS / TSS yg terendapkan (TSSr) tiap bak
TSSr = % removal * TSS awal * Q bak
= 17.42245362 kg/hari
8. Berat jenis lumpur
Density = (Density SS * 6%) + (Density air * 94%)
= 1.099 gr/cm3
9. Volume lumpur (Vol) = (Berat SS+Berat air)/Density lumpur
= 0.7927 m3/ 3 hari
*Dimensi ruang lumpur
Direncanakan bentuk limas terpancung dipasang dekat inlet
10. Periode pengurasan lumpur = 3 hari sekali
11. Slope pada ruang lumpur = 45 o
12. Lebar permukaan limas (L) = Lebar settling zone
13. Lebar dasar limas (L') = 1m
14. Panjang permukaan limas (P) = 4m
15. Panjang dasar limas (P') = 2.5 m
16. Luas permukaan limas (A) = L*P =
17. Luas dasar limas (A') = L' * P' =
18. Volume = t*(A+A'+((A*A')^0,5))/3
tinggi (t) = Vol*3 / (A+A'+((A*A')^0,5))
Pengurasan lumpur dilakukan menggunakan pompa lumpur yang beroperasi 3 hari sekali
19. Q yang direncanakan = 1 l/det
20. Waktu (t) pengurasan per hari = Volume / Q
= 792.6503 detik

IV. OUTLET ZONE DESIGN


1. Q bak = 0.0026015 m3/det
2. Weir loading rencana = 127 m3/m.hr
3. Bentuk pelimpah = jenis U weir
4. Panjang total weir (Ltot) = Q/weir loading
*Dimensi gutter/saluran pelimpah
5. Lebar tiap gutter (b) = 0.2 m
6. Kedalaman gutter (h)
Q = 1,375*b*(h^1,5)
h = (Q/(1,375*b))^(2/3)
freeboard = 0.2 m
h total = h+freeboard =
7. Tinggi air di atas pelimpah (H)
Q = 1,84*L tot*(H^1,5)
H = (Q/(1,84*Ltot))^(2/3)
8. Panjang tiap pelimpah = 1.35 m
9. Jumlah pelimpah - 1 = (L tot - L pelimpah)/(2*L pelimpah)
= 0.155496063
Jumlah pelimpah = 1.155496063
10. Jarak antar pelimpah (s) = (L bak-(b*jumlah pelimpah))/(jumlah pelimpah)
= 0.984 m
*Cek L tot pelimpah
11. L tot = L bak +((jumlah pelimpah-1)*(2*L pelimpah))
= 1.788 m
12. WLR = Q/L tot
= 125.679 m3/m.hr
= 0.0026 m3/det
m3/m2.hr (30 - 50) m3/m2.hr (Metcalf and Eddy)
= 5.61924 m2
(1 - 7,5)
= 1.369 m
4.106 m
(1,5 - 2,5) jam
23.414 m3

1 (3 - 4,6) m

4.367 m

= 0.0463 cm/det

= 0.825 cm/det

OK (Vh < Vs)


0.588 m

OK (Nre<2000)

OK (Nfr>10^-5)

0.0026015 m3/det
= 1.369 m

0.78045 m3

= 0.31218 m2
= 0.125 m
2.6 m

0.061 m

OK (Nre<2000)

OK (Nfr>10^-5)

0.00115 m
0.00118 m

0.000393 m
= 1099 kg/cm3

m3/ 3 hari

hari sekali
(30 - 50)o
= 1.369 m

5.474 m2
2.5 m2

= 0.204 m

= 0.001 m3/det

= 13.211 menit

(124-496) m3/m.hr

= 1.76984 m

= 0.045 m

0.245 m

= 0.0086 m

= 1 buah
h pelimpah)
1 (124-496) m3/m.hr
BIOFILTER ANAEROBIK
Qave = 228 m3/hari
BOD masuk = 211.8 mg/l
efisiensi BOD = 60 %
Beban BOD per volume media = 0.4-4.7 kg BOD/m3 hari
Ditetapkan = 1 kg BOD/m3 hari
Perhitungan
Beban BOD di air limbah = 48.29 kg/hari
Jumlah BOD yang dihilangkan = 28.97 kg/hari
Volume media yang diperlukan = 48.29 m3
Volume media = 60% x vol. reaktor
Volume reaktor = 80.48 m3
TD = 8.472 Jam
Ditetapkan
Panjang = 6m
lebar = 5m
kedalaman = 3m
Jumlah ruang = 2
Perhitungan
Tinggi ruang bebas = 0.32 m
Cek
TD = 9.47 jam
Ditetapkan
Tinggi ruang lumpur = 0.4 m
Tinggi air di atas bed media = 0.2 m
Perhitungan
Tinggi bed media pembiakan mikroba = 1.61 m
Cek
Beban BOD per volume media = 1 kg BOD/m3 hari
BIOFILTER AEROBIK
Qave = 227.3 m3/hari
BOD masuk = 84.72 mg/l
efisiensi BOD = 50 %
Beban BOD per volume media = 0.4-4.7 kg BOD/m3 hari
Ditetapkan = 0.6 kg BOD/m3 hari
Perhitungan
Beban BOD di air limbah = 19.26 kg/hari
Jumlah BOD yang dihilangkan = 9.63 kg/hari
Volume media yang diperlukan = 32.09 m3
Volume media = 50% x vol. reaktor
Volume reaktor = 64.19 m3
TD = 6.7776 Jam
Ditetapkan
Panjang = 5m
lebar = 5m
kedalaman = 3m
Jumlah ruang = 2
Perhitungan
Tinggi ruang bebas = 0.43 m
Cek
TD = 7.92 jam
Ditetapkan
Tinggi ruang lumpur = 0.4 m
Tinggi air di atas bed media = 0.2 m
Perhitungan
Tinggi bed media pembiakan mikroba= 1.28 m
Cek
Beban BOD per volume media = 0.6 kg BOD/m3 hari
DESAIN BAK PENGENDAP II

# Kriteria Desain
Overflow rate
rata-rata =
peak =
Solid Loading Rate ≤
Weir Loading Rate =
waktu detensi =
Kedalaman settling zone =

# Karakteristik Influen
Q ave =
Jumlah BP II rencana =
Q desain =

Q peak =
COD =
BOD =
TSS =
Spesific gravity (Sg) Solid =
T =
Viskositas kinematis (‫ )ט‬pd T 28 oC =
percepatan gravitasi (g) =

~ Direncanakan
Konsentrasi solid =
Overflow rate =
V notch weir dengan α =
Tinggi air di atas weir =
Waktu detensi (td) =
Bak berbentuk persegi

~ Perhitungan dimensi
As =
=
As =
Sisi =
=
Volume =
=
Kedalaman bak (H) =

=
Cek OFR
OFR =
OFR saat average =
OFR saat peak =

Dimensi BP II
panjang =
lebar =
kedalaman =
freeboard =

Solid Loading Rate =

=
SLR saat average =
SLR saat peak =

Kec. pengendapan partikel (Vs) =


=
diameter partikel terkecil yang dapat mengendap (d)

18  Vs  
d 
g ( Ss  1 )

d =
Kec. Penggerusan (Vsc)

8k (Ss1)  g d
Vsc
f
dimana : k =
f =
Vsc =
syarat agar tidak terjadi penggerusan
Vsc > Vs =

Keliling basah ( R ) =

=
Kec. Vertikal (Vup) =

=
Bilangan reynold (Nre) =

Ruang Lumpur
~ Direncanakan
Konsentrasi solid =
Konsentrasi air =
Spesific gravity (Sg) Solid =
Massa lumpur yang dibuang (total massa solid)
Total massa solid =
=
Penentuan Sg lumpur

1 %solid %air
= +
Sgl Sgs Sga
Sg lumpur =
Penentuan volume lumpur
total massa solid
Vol. Lumpur 
%solid  Sg  ρ
Volume lumpur =
Ruang lumpur berbentuk limas terpancung, maka dimensi ruang lumpurnya adalah :
Luas bagian atas
Lebar =
Panjang =
A1 =
Lebar bagian bawah
Lebar =
Panjang =
A2 =
Kedalaman ruang lumpur =

h
V= (A1 + A2 + A1× A2)
3
h =
Cek td
Volume clarification zone =
=
Volume ruang lumpur =
Volume total =
td =

Zona Inlet
saluran inletnya sama dengan zona outlet aerobik biofilter
V asumsi =
A = Q / V asumsi =
A = 1/4 π D2
Diameter =
=
=
V cek =
=
Hf =
=

Zona Outlet
Efluen dialirkan menggunakan struktur v-notch weir yang terpasang melintang
di tengah-tengah BP II dan kemudian akan melimpa ke weir.
~ Direncanakan
Panjang total weir =
Jarak antar pusat v-notch weir =
Lebar v-notch weir =

~ Perhitungan
Q ave outlet BP II =
=
Panjang weir =
Weir Loading Rate =
=
jika jarak antar v-notch weir adalah 20 cm, maka pada jarak 1 meter terdapat
5 buah v-notch weir , sehingga jumlah v-notch total :
Jumlah v-notch =
Debit tiap v-notch saat average =
=
Debit tiap v-notch saat peak =
=
Ketinggian muka air di atas v-notch

8 θ 5
Q notch = Cd 2g × tan H 2
15 2
dengan Cd =
H air di v-notch saat average =
H air di v-notch saat peak =

Dimensi gulet
V saluran =
Lebar (b) =
Panjang ( l ) =
Slope saluran direncanakan =
S = hf / l
headloss saluran (hf) =

1
V   R 2 3
 S 1 2

n
1
V   R 2 3
 S 1 2

n
R
R =

Kedalaman saluran (h) =


freeboard =
headloss kecepatan =
=
headloss total =

Pada saluran outlet terdapat pipa efluen yang menuju ke bak klorinasi
V asumsi =
A = Q / V asumsi =
A = 1/4 π D2
Diameter =
=
=
V cek =
=
Hf =
=
16 - 33 m3/m2.hari
40 - 48 m3/m2.hari
4-6 kg /m2.jam
< 124 m3/m2.hari
2-4 jam
> 1,5 m

227.08 m3/hari f
2 unit
113.54 m3/hari
4.73 m3/jam = 1.314 l/detik
386.04 m3/hari = 193.018 m3/hari
35.00 mg/l
16.50 mg/l
22.50 mg/l
2.65
28 oC
8.394E-07 m2/detik
9.81 m/detik2

6%
25 m3/m2.hari
90 o
15 cm
2 jam

Q / OFR
4.54 m2 ~ 4.50 m2
sisi 2 P:L=1:1
(As)^0,5
2.12 m ~ 2.12 m
Q x td
9.46 m3
Volume
As
2.10 m ~ 2.10 m
Q / As
25.26 m3/m2.hari OK
42.95 m3/m2.hari OK

2.12 m
2.12 m
2.10 m
0.20 m

Q lumpur = TSS in x Q ave


As As
0.57 kg /m .hari
2

0.024 kg /m2. jam OK


0.17 kg /m2. jam OK

Q / As
0.0002920267 m/detik

1.651032324E-05 m

0.05
0.02
0.073 m/detik

0,053 m/detik > 0,00029 m/detik OK

A = sxs
O 2h x b
0.71
H bak
td
0.00029 m/detik
Vup x R
‫ט‬
247.10 OK (Kriteria desain < 2000)
6.0%
94.00%
2.65

Px + lumpur TSS inert


3.31 kg/hari

1.039

0.05 m3/hari

2.12 m
2.12 m
4.49 m2

0.5 m
0.5 m
0.25 m2

0.03 m

AxH
9.45 m3
0.05 m3
9.50 m3
Volume
Q ave
0.08 hari = 2.01 jam OK

0.8 m/detik
0.0016 m2
(4 . A / p)1/2
0.046 m 46
50 mm
Q/A
0.7 m/detik OK
V / 2g
2

0.02 m

Panjang sisi bak


20 cm
10 cm

Q ave - Q lumpur
113.49 m3/hari
2.12 m
Q / panjang weir
53.53 m3/hari OK

10.6 ~ 11
10.32 m3/hari
0.000119 m3/detik
17.54 m3/hari
0.000203 m3/detik

0.6
0.019 m
0.024 m

0.1 m/detik
0.2 m
2.12 m
0.0002

0.00042
0.03
bxh
b + 2h
0.05 m
0.1 m
V 2 / 2g
0.00051 m
0.00093 m

0.6 m/detik
0.0022 m2

(4 . A / p)1/2
0.053 m
50 mm
Q/A
0.67 m/detik OK
V / 2g
2

0.02 m
kebutuhan bahan kimia (kg/hari) untuk bakteri menggunakan kaporit
debit limbah (m3/hari) x kebutuhan Ca(OCl2) x 0,001 : % kaporit dalam senyawa bahan kimia
1 debit limbah = 234.056448 m3/hari = 13710
2 kebutuhan Ca(OCl2) = 15.4370454627 mg/l
3 % kaporit = 4%
sehingga = 9.03 kg/hari

kebutuhan bahan kimia untuk menurunkan amonia


1 debit limbah = 234.056448 m3/hr
2 jumlah amonia = 210.29 mg/l = 0.21029
m = 49.2197304499 g
Mr = 17 g/mol
n NH3 = m/Mr = 2.8952782618
n HOCL- = 8.6858347853 mol
n Ca (OCl2) = 4.3429173926 mol
mr Ca(OCl2) = 142.98 g/mol
m Ca(OCl2) = n x Mr
= 620.9503287997 g
= 0.6209503288 kaporit yang dibutuhkan
620950.328799667 mg
2652.9939 mg/l
2.6529939 g/l
m3/menit

mol
DESAIN ANAEROBIK BIOFILTER

# Kriteria Desain
Organik Loading = 3-4 kg BOD/m3.hari
COD Loading = 10 - 12 kg COD/m3.hari
Hidrolik Loading = 5-6 m3/m2.jam
Kedalaman Bak = 0,9 - 1,8 m

# Karakteristik Influen
Q ave = 32.54 m3/hari
Jumlah ABF rencana = 1 unit
Q desain = 32.54 m3/hari
1.36 m3/jam = 0.377 l/detik
COD = 500.00 mg/l
BOD = 300.00 mg/l
TSS = 122.00 mg/l
NH3 - N = 0.34 mg/l
PO4 - P = 3.41 mg/l
T = 28 oC

~ Direncanakan
Hidrolik Loading Rate (HL) = 5 m3/m2.jam
COD Loading = 12 kg COD/m3.hari
COD efluen yg diharapk = 50 mg/l
Rasio BOD5 / BODU = 0.68
Rasio BOD5 / COD = 0.5 utk limbah rumah sakit (Metcalf n Eddy, 1991)
TSS mengandung 80% bahan biodegardable (Metcalf n Eddy, 2003)
1 gr biodegradable = 1.42 gr BODu

~ Perhitungan dimensi
As = Q / HL
= 0.27 m2 ~ 0.30 m2
As = PxL P:L=2:1
= 2L2
L = (As/2)^0,5
= 0.37 m ~ 0.40 m2
P = 2xL
= 0.80 m
Cek HL
HL = Q / As
= 4.24 m3/m2.jam OK

COD removal = (COD in - COD ef) x Q


= 14.64 kg/hr
Volume = COD removal
COD loading
= 1.22 m3
Kedalaman bak (H) = Volume
As
= 3.81 m
BOD5 efluen (S) = (Rasio BOD5 / COD) x COD efluen
= 25.0 mg/l

Dimensi Aerobik Biofilter


panjang = 0.80 m
lebar = 0.40 m
kedalaman media = 3.81 m
kedalaman air di atas = 0.20 m
kedalaman air di bwh = 0.30 m
freeboard = 0.20 m

Produksi Lumpur
~ Direncanakan
Koefisien ? (f) = 0.01 l / mg tipikal (0,006 - 0,01)
Ketebalan lapisan film (h = 0.3 cm tipikal (0,1 - 0,5)
Maksimum removal rate = 0.3 mg/l.detik tipikal (0,2 - 0,3)
Konstanta 1/2 reaksi (Km = 10 mg/l tipikal (0,1 - 10)
Koefisien decay (Kd) = 0.06 /hari
BOD5 influen (So) = 300.00 mg/l
BOD5 efluen (S) = 25.0 mg/l
A spesific = 100.00 m2 (Metcalf n Eddy, 2003)

~ Perhitungan
Massa BOD5 removal

f h Ko So 2 As
M 
Km  So

M = 22.58 kg/m3.hari
Removal substrat netto
M' = M - Kd (So - S)
M' = 6.08 kg/m3.hari
Y obs = M' = 0.27
M
Biomassa yang dibuang ke BP II (Px)
Px = Y obs x Q x (So-S)
= 2.41 kg/hari
Massa lumpur dari biodegradable TSS
Massa TSS in = TSS in x Q
= 3.97 kg/hari
Biodegradable TSS = 80 % x Massa TSS x konversi ke BOD5
= 3.07 kg/hari
Lumpur TSS inert = Massa TSS in - Biodegradable TSS
= 0.90 kg/hari
Konsentrasi TSS efluen = 27.76 mg/l
Total lumpur yang mengalir ke BP II
Total lumpur = Px + lumpur TSS inert
= 3.31 kg/hari

Kebutuhan Udara
berat udara = 1.201 kg/m3
O2 dlm udara = 21 %
Keb. oksigen teoritis = 9.74 kg O2/hari

Q  (So  S)
O2   Px 1,42
BOD5
BODu

~ Direncanakan
* Kelarutan oksigen di tangki aerasi (C'sw) = 7.81 mg/l (Metcalf and Eddy, 2003)
(suhu 28oC)
* Kelarutan oksigen dlm air bersih pada suhu = 9.08 mg/l (Metcalf and Eddy, 2003)
standard 20 oC (Csw)
* Jumlah minimum dissolved oxygen yang harus = 2
tersedia dalam tangki aerasi (C)
* Faktor tekanan salinitas permukaan (β) = 0.95
* Faktor koreksi transfer oksigen untuk air buangan (α) = 0.8
* Faktor koreksi kelarutan oksigen untuk = 0.99989 (Metcalf and Eddy, 2003)
perbedaan ketinggian (Fa)

~ Perhitungan
SOR = 16.88 kg/hari

N
SOR 
 ( c' sw . β. Fa - c) 
α 1,024  T - 20  
 csw 

Keb. udara = SOR


(berat udara x O2 dalam udara)
= 66.91 m3 udara/hari
Effisiensi difusi udara = 8% (Qasim, 1985)
Keb. udara teoritis = Kebutuhan udara / effs difusi udara
= 836.38 m3/hari
Keb. udara Total = Kebutuhan udara teoritis x 1.5
= 836.38 m3/hari x 1.5
= 1,254.57 m /hari
3

= 52.27 m3/jam
Keb. udara tiap reaktor = Kebutuhan udara total / jumlah unit reaktor
= 1,254.57 m3/hr
= 0.87 m3/mnt

Vol. Udara per kg BOD5 = Kebutuhan udara total


teremoval (So - S) x Q desain
= 140.20 m3/kg

Vol. suplai udara per m3 = Kebutuhan udara total


air limbah Q desain
= 38.55 m3/m3

Vol. suplai udara per m3 = Kebutuhan udara total


volume tangki volume reaktor
= 1028.12 m3/m3.hari
Dimensi dan jumlah diffuser yang diperlukan :
Kemampuan diffuser = 6.00 m3/jam (tergantung spesifikasi)
Jumlah diffuser = Kebutuhan udara total
Kapasitas diffuser
= 8.71 unit

Kebutuhan Nutrien
Penentuan kebutuhan nutrien dilakukan dengan menggunakan rumus molekul utk sel biomassa C 60H87O23N12P
Nutrien tersedia :
Nitrogen = NH3 - N x Q
= 0.01 kg/hari
Fosfor = PO4 - P x Q
= 0.11 kg/hari
Kebutuhan nutrien berdasarkan rumus molekul sel
C60H87O23N12P
%N = 12.22%
%P = 2.23%
Kebutuhan nitrogen = % N x Produksi biomassa (Px)
= 0.29 kg/hari
Tambahan N = Kebutuhan nitrogen - nitrogen tersedia
= 0.28 kg/hari
Kebutuhan fosfor = % P x Produksi biomassa (Px)
= 0.05 kg/hari
fosfor yang tersedia sudah mencukupi kebutuhan fosfor
untuk mencukupi kebutuhan nitrogen, digunakan CO(NH 2) atau urea sebagai sumber nutrien
kandungan nitrogen dalam urea + sebesar 46%
Kebutuhan urea = 100 / 46 x tambahan N
= 0.63 kg/hari
Kandungan N dan P dalam efluen aerobik biofilter
Kandungan N = 0.00 mg/l
Kandungan P = 0.00 mg/l

Zona Inlet
V asumsi = 0.8 m/detik
A = Q / V asumsi = 0.0005 m2
A = 1/4 π D2
Diameter = (4 . A / p)1/2
= 0.024 m
= 25 mm = 2.5 cm
V cek = Q/A
= 0.77 m/detik OK
Hf = V / 2g
2

= 0.03 m

Sistem Distribusi Influen


MANIFOLD
D manifold = D pipa inlet
Jarak manifold - dinding = 0.05 m
L manifold = panjang bak = 0.75 m
Headloss di manifold

1,85
 Q 
Hf   2, 63 
 L manifold
 0,00155 C  D 
Hf = 0.032 m

LATERAL
Jarak antar lateral = 0.20 m
Jarak lateral - dinding = 0.05 m
Panjang lateral = ((Lebar reaktor - D manifold)/2) - jarak lateral ke dinding
= 0.14 m
Diameter lateral = 0.0125 m = 1.25 cm
Jumlah lateral

 P pipa manifold 
n     2
 d  jarak antar pipa lateral 
n = 7.06 = 7.00 buah
Q tiap lateral = Q / jumlah lateral
= 0.054 l/detik = 0.000054 m3/detik
A lateral = 1/4 π D2
= 0.00012 m2
V lateral = Q/A
= 0.439 m/detik
Hf = 0.00469 m
ORIFICE
Diameter orifice = 0.005 m
Jarak antar orifice = 0.05 m
Jumlah orifice tiap lateral = P lateral / (D orifice + jarak tiap orifice)
= 2.50 buah = 3 buah
Q tiap orifice = Q / jumlah orifice
= 0.126 l/detik = 0.000126 m3/detik
A tiap lubang orifice = 1/4 π D 2

= 0.00002 m2

Zona Outlet
saluran outletnya menggunakan pipa yang akan menghubungkan langsung dengan saluran inlet BP II
V asumsi = 0.8 m/detik
A = Q / V asumsi = 0.0005 m2
A = 1/4 π D2
Diameter = (4 . A / p)1/2
= 0.024 m
= 25 mm
V cek = Q/A
= 0.77 m/detik OK
Hf = V / 2g
2

= 0.03 m
kit (Metcalf n Eddy, 1991)

fd
(Metcalf and Eddy, 2003)

(Metcalf and Eddy, 2003)

(Metcalf and Eddy, 2003)


(tergantung spesifikasi)

iomassa C 60H87O23N12P
ran inlet BP II
DESAIN AEROBIK BIOFILTER

# Kriteria Desain
Organik Loading = 3-4 kg BOD/m3.hari
COD Loading = 10 - 12 kg COD/m3.hari
Hidrolik Loading = 5-6 m3/m2.jam
Kedalaman Bak = 0,9 - 1,8 m

# Karakteristik Influen
Q ave = 32.54 m3/hari
Jumlah ABF rencana = 1 unit
Q desain = 32.54 m3/hari
1.36 m3/jam = 0.377 l/detik
COD = 500.00 mg/l
BOD = 300.00 mg/l
TSS = 122.00 mg/l
NH3 - N = 0.34 mg/l
PO4 - P = 3.41 mg/l
T = 28 oC

~ Direncanakan
Hidrolik Loading Rate (HL) = 5 m3/m2.jam
COD Loading = 12 kg COD/m3.hari
COD efluen yg diharapkan = 50 mg/l
Rasio BOD5 / BODU = 0.68
Rasio BOD5 / COD = 0.5 utk limbah rumah sakit (Metcalf n Eddy, 1991)
TSS mengandung 80% bahan biodegardable (Metcalf n Eddy, 2003)
1 gr biodegradable = 1.42 gr BODu

~ Perhitungan dimensi
As = Q / HL
= 0.27 m2 ~ 0.30 m2
As = PxL P:L=2:1
= 2L2
L = (As/2)^0,5
= 0.37 m ~ 0.40 m2
P = 2xL
= 0.80 m
Cek HL
HL = Q / As
= 4.24 m3/m2.jam OK

COD removal = (COD in - COD ef) x Q


= 14.64 kg/hr
Volume = COD removal
COD loading
= 1.22 m3
Kedalaman bak (H) = Volume
As
= 3.81 m
BOD5 efluen (S) = (Rasio BOD5 / COD) x COD efluen
= 25.0 mg/l

Dimensi Aerobik Biofilter


panjang = 0.80 m
lebar = 0.40 m
kedalaman media = 3.81 m
kedalaman air di atas med = 0.20 m
kedalaman air di bwh med = 0.30 m
freeboard = 0.20 m

Produksi Lumpur
~ Direncanakan
Koefisien ? (f) = 0.01 l / mg tipikal (0,006 - 0,01)
Ketebalan lapisan film (h) = 0.3 cm tipikal (0,1 - 0,5)
Maksimum removal rate (Ko = 0.3 mg/l.detik tipikal (0,2 - 0,3)
Konstanta 1/2 reaksi (Km) = 10 mg/l tipikal (0,1 - 10)
Koefisien decay (Kd) = 0.06 /hari
BOD5 influen (So) = 300.00 mg/l
BOD5 efluen (S) = 25.0 mg/l
A spesific = 100.00 m2 (Metcalf n Eddy, 2003)

~ Perhitungan
Massa BOD5 removal

f h Ko So 2 As
M 
Km  So

M = 22.58 kg/m3.hari
Removal substrat netto
M' = M - Kd (So - S)
M' = 6.08 kg/m3.hari
Y obs = M' = 0.27
M
Biomassa yang dibuang ke BP II (Px)
Px = Y obs x Q x (So-S)
= 2.41 kg/hari
Massa lumpur dari biodegradable TSS
Massa TSS in = TSS in x Q
= 3.97 kg/hari
Biodegradable TSS = 80 % x Massa TSS x konversi ke BOD5
= 3.07 kg/hari
Lumpur TSS inert = Massa TSS in - Biodegradable TSS
= 0.90 kg/hari
Konsentrasi TSS efluen = 27.76 mg/l
Total lumpur yang mengalir ke BP II
Total lumpur = Px + lumpur TSS inert
= 3.31 kg/hari

Kebutuhan Udara
berat udara = 1.201 kg/m3
O2 dlm udara = 21 %
Keb. oksigen teoritis = 9.74 kg O2/hari

Q  (So  S)
O2   Px  1,42
BOD5
BODu

~ Direncanakan
* Kelarutan oksigen di tangki aerasi (C'sw) = 7.81 mg/l (Metcalf and Eddy, 2003
(suhu 28oC)
* Kelarutan oksigen dlm air bersih pada suhu = 9.08 mg/l (Metcalf and Eddy, 2003
standard 20 oC (Csw)
* Jumlah minimum dissolved oxygen yang harus = 2
tersedia dalam tangki aerasi (C)
* Faktor tekanan salinitas permukaan (β) = 0.95
* Faktor koreksi transfer oksigen untuk air buangan (α) = 0.8
* Faktor koreksi kelarutan oksigen untuk = 0.99989 (Metcalf and Eddy, 2003
perbedaan ketinggian (Fa)

~ Perhitungan
SOR = 16.88 kg/hari

N
SOR 
 (c' sw . β. Fa - c) 
α  1,024  T - 20  
 csw 

Keb. udara = SOR


(berat udara x O2 dalam udara)
= 66.91 m3 udara/hari
Effisiensi difusi udara = 8% (Qasim, 1985)
Keb. udara teoritis = Kebutuhan udara / effs difusi udara
= 836.38 m3/hari
Keb. udara Total = Kebutuhan udara teoritis x 1.5
= 836.38 m3/hari x 1.5
= 1,254.57 m /hari
3

= 52.27 m3/jam
Keb. udara tiap reaktor = Kebutuhan udara total / jumlah unit reaktor
= 1,254.57 m3/hr
= 0.87 m3/mnt
Vol. Udara per kg BOD5 = Kebutuhan udara total
teremoval (So - S) x Q desain
= 140.20 m3/kg
Vol. suplai udara per m3 = Kebutuhan udara total
air limbah Q desain
= 38.55 m3/m3
Vol. suplai udara per m3 = Kebutuhan udara total
volume tangki volume reaktor
= 1028.12 m3/m3.hari
Dimensi dan jumlah diffuser yang diperlukan :
Kemampuan diffuser = 6.00 m3/jam (tergantung spesifikasi)
Jumlah diffuser = Kebutuhan udara total
Kapasitas diffuser
= 8.71 unit

Kebutuhan Nutrien
Penentuan kebutuhan nutrien dilakukan dengan menggunakan rumus molekul utk sel biomassa C 60H87O23N12P
Nutrien tersedia :
Nitrogen = NH3 - N x Q
= 0.01 kg/hari
Fosfor = PO4 - P x Q
= 0.11 kg/hari
Kebutuhan nutrien berdasarkan rumus molekul sel
C60H87O23N12P
%N = 12.22%
%P = 2.23%
Kebutuhan nitrogen = % N x Produksi biomassa (Px)
= 0.29 kg/hari
Tambahan N = Kebutuhan nitrogen - nitrogen tersedia
= 0.28 kg/hari
Kebutuhan fosfor = % P x Produksi biomassa (Px)
= 0.05 kg/hari
fosfor yang tersedia sudah mencukupi kebutuhan fosfor
untuk mencukupi kebutuhan nitrogen, digunakan CO(NH 2) atau urea sebagai sumber nutrien
kandungan nitrogen dalam urea + sebesar 46%
Kebutuhan urea = 100 / 46 x tambahan N
= 0.63 kg/hari
Kandungan N dan P dalam efluen aerobik biofilter
Kandungan N = 0.00 mg/l
Kandungan P = 0.00 mg/l

Zona Inlet
V asumsi = 0.8 m/detik
A = Q / V asumsi = 0.0005 m2
A = 1/4 π D2
Diameter = (4 . A / p)1/2
= 0.024 m
= 25 mm = 2.5 cm
V cek = Q/A
= 0.77 m/detik OK
Hf = V / 2g
2

= 0.03 m

Sistem Distribusi Influen


MANIFOLD
D manifold = D pipa inlet
Jarak manifold - dinding = 0.05 m
L manifold = panjang bak = 0.75 m
Headloss di manifold

1,85
 Q 
Hf   2 , 63 
 L manifold
 0,00155 C  D 
Hf = 0.032 m

LATERAL
Jarak antar lateral = 0.20 m
Jarak lateral - dinding = 0.05 m
Panjang lateral = ((Lebar reaktor - D manifold)/2) - jarak lateral ke dinding
= 0.14 m
Diameter lateral = 0.0125 m = 1.25 cm
Jumlah lateral

 P pipa manifold 
n     2
 d  jarak antar pipa lateral 
n = 7.06 = 7.00 buah
Q tiap lateral = Q / jumlah lateral
= 0.054 l/detik = 0.000054 m3/detik
A lateral = 1/4 π D2
= 0.00012 m2
V lateral = Q/A
= 0.439 m/detik
Hf = 0.00469 m

ORIFICE
Diameter orifice = 0.005 m
Jarak antar orifice = 0.05 m
Jumlah orifice tiap lateral = P lateral / (D orifice + jarak tiap orifice)
= 2.50 buah = 3 buah
Q tiap orifice = Q / jumlah orifice
= 0.126 l/detik = 0.000126 m3/detik
A tiap lubang orifice = 1/4 π D2
= 0.00002 m2

Zona Outlet
saluran outletnya menggunakan pipa yang akan menghubungkan langsung dengan saluran inlet BP II
V asumsi = 0.8 m/detik
A = Q / V asumsi = 0.0005 m2
A = 1/4 π D2
Diameter = (4 . A / p)1/2
= 0.024 m
= 25 mm
V cek = Q/A
= 0.77 m/detik OK
Hf = V / 2g
2

= 0.03 m
MASIH DI WORD, BELUM DIMASUKKAN ANGKANYA

kit (Metcalf n Eddy, 1991)

fd
(Metcalf and Eddy, 2003)

(Metcalf and Eddy, 2003)

(Metcalf and Eddy, 2003) 1-(1/9450)


(tergantung spesifikasi)

massa C 60H87O23N12P

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