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Apparecchi di sollevamento
SPECIFICA
TECNICA
UNI CEN/TS
13001-3-1
SETTEMBRE 2005
Cranes
General design
Part 3-1: Limit states and proof of competence of steel structures
La specica tecnica specica, con le parti 1 e 2, le condizioni generali, i requisiti e i metodi per prevenire pericoli di natura meccanica
degli apparecchi di sollevamento attraverso il progetto e le veriche
teoriche.
TESTO INGLESE
ICS
UNI
Ente Nazionale Italiano
di Unicazione
Via Battistotti Sassi, 11B
20133 Milano, Italia
53.020.20
UNI
Riproduzione vietata. Tutti i diritti sono riservati. Nessuna parte del presente documento
pu essere riprodotta o diffusa con un mezzo qualsiasi, fotocopie, microlm o altro, senza
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www.uni.com
UNI CEN/TS 13001-3-1:2005
Pagina I
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PREMESSA
La presente specica tecnica costituisce il recepimento, in lingua inglese, della specica tecnica europea CEN/TS 13001-3-1 (edizione
dicembre 2004), che assume cos lo status di specica tecnica nazionale italiana.
La scadenza del periodo di validit del CEN/TS 13001-3-1 stata
ssata inizialmente dal CEN per dicembre 2007. Eventuali osservazioni sulla specica tecnica devono pervenire allUNI entro dicembre 2006.
La presente specica tecnica stata elaborata sotto la competenza
della Commissione Tecnica UNI
Apparecchi di sollevamento e relativi accessori
La presente norma stata raticata dal Presidente dellUNI ed entrata a far parte del corpo normativo nazionale il 14 settembre 2005.
Le norme UNI sono elaborate cercando di tenere conto dei punti di vista di tutte le parti
interessate e di conciliare ogni aspetto conittuale, per rappresentare il reale stato
dellarte della materia ed il necessario grado di consenso.
Chiunque ritenesse, a seguito dellapplicazione di questa norma, di poter fornire suggerimenti per un suo miglioramento o per un suo adeguamento ad uno stato dellarte
in evoluzione pregato di inviare i propri contributi allUNI, Ente Nazionale Italiano di
Unicazione, che li terr in considerazione per leventuale revisione della norma stessa.
Le norme UNI sono revisionate, quando necessario, con la pubblicazione di nuove edizioni o
di aggiornamenti.
importante pertanto che gli utilizzatori delle stesse si accertino di essere in possesso
dellultima edizione e degli eventuali aggiornamenti.
Si invitano inoltre gli utilizzatori a vericare lesistenza di norme UNI corrispondenti alle
norme EN o ISO ove citate nei riferimenti normativi.
UNI CEN/TS 13001-3-1:2005
UNI
Pagina II
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TECHNICAL SPECIFICATION
CEN/TS 13001-3-1
SPCIFICATION TECHNIQUE
TECHNISCHE SPEZIFIKATION
December 2004
ICS 53.020.20
English version
This Technical Specification (CEN/TS) was approved by CEN on 25 November 2003 for provisional application.
The period of validity of this CEN/TS is limited initially to three years. After two years the members of CEN will be requested to submit their
comments, particularly on the question whether the CEN/TS can be converted into a European Standard.
CEN members are required to announce the existence of this CEN/TS in the same way as for an EN and to make the CEN/TS available
promptly at national level in an appropriate form. It is permissible to keep conflicting national standards in force (in parallel to the CEN/TS)
until the final decision about the possible conversion of the CEN/TS into an EN is reached.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
2004 CEN
B-1050 Brussels
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Contents
Page
Introduction .............................................................................................................................................5
1
Scope...........................................................................................................................................5
Normative references...................................................................................................................5
4
4.1
4.1.1
4.1.2
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.3
4.4
4.5
General ......................................................................................................................................10
Materials ....................................................................................................................................10
Structural members...................................................................................................................10
Connecting devices ...................................................................................................................13
Bolt connections........................................................................................................................13
General ......................................................................................................................................13
Shear and bearing connections .................................................................................................13
Slip resistant connections .........................................................................................................13
Connections loaded in tension..................................................................................................14
Pin connections.........................................................................................................................14
Welded connections ..................................................................................................................14
Proofs of structural members and connections.........................................................................14
5
5.1
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.3
5.3.1
5.3.2
5.3.3
5.3.4
6
6.1
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.3
6.3.1
6.3.2
6.4
6.5
6.5.1
6.5.2
6.5.3
Annex A (normative) Values of inverse slope of /N-curve m and permissible stress range c, c ..39
Annex B (informative) Guidance for selection of classes S due to experience .....................................54
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Foreword
This document (CEN/TS 13000-3.1:2004) has been prepared by Technical Committee CEN/TC 147 Cranes
Safety, the secretariat of which is held by BSI.
This document has been prepared under a mandate given to CEN by the European Commission and the European
Free Trade Association, and supports essential requirements of EU Directive 98/37/EC, amended by 98/79/EC.
According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following
countries are bound to announce this Technical Specification: Austria, Belgium, Cyprus, Czech Republic, Denmark,
Estonia, Finland, France, Germany, Greece, Hungary Iceland, Ireland, Italy, Latavia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
This European Standard is one Part of EN 13001. The other parts are as follows:
Part 1:
Part 2:
Load actions
The annexes A, C and D are normative. The annexes B, E and F are informative.
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Introduction
This European Standard has been prepared to be a harmonised standard to provide one means for the mechanical
design and theoretical verification of cranes to conform with the essential health and safety requirements of the
Machinery Directive, as amended. This standard also establishes interfaces between the user (purchaser) and the
designer, as well as between the designer and the component manufacturer, in order to form a basis for selecting
cranes and components.
This European Standard is a type C standard as stated in EN 1070.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are
indicated in the scope of this document.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence over the provisions of the other standards, for machines that
have been designed and built according to the provisions of this type C standard.
The machinery concerned and the extent to which hazards are covered are indicated in the scope of this standard.
Scope
This European Standard is to be used together with Part 1 and Part 2 and as such they specify general conditions,
requirements and methods to prevent mechanical hazards of cranes by design and theoretical verification.
NOTE
Specific requirements for particular types of crane are given in the appropriate European Standard for the particular
crane type.
The following is a list of significant hazardous situations and hazardous events that could result in risks to persons
during normal use and foreseeable misuse. Clauses 4 to 8 of this standard are necessary to reduce or eliminate
the risks associated with the following hazards:
a) Exceeding the limits of strength (yield, ultimate, fatigue);
b) Exceeding temperature limits of material or components;
c) Elastic instability of the crane or its parts (buckling, bulging).
This European Standard is applicable to cranes which are manufactured after the date of approval by CEN of this
standard and serves as reference base for the European Standards for particular crane types.
NOTE
prCEN/TS 13001-3-1 deals only with limit state method according to EN 13001-1.
As an alternative to the herein presented limit state method using partial safety factors, the allowable stress method
using a global safety factor according to Part 1 and Part 2 may also be applied for special crane systems with linear
behaviour.
As crane structures are basically dynamically loaded only the linear theory of elasticity is applicable and only limited
local plasticity is allowed. The use of the theory of plasticity for calculation of ultimate load bearing capacity is not
allowed.
Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
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normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of, any of these publications apply to this European
Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
EN 1070:1998, Safety of machinery Terminology.
EN 1990-1:2002, Eurocode Basic of structural design
EN 1993-1-1:1992: Eurocode 3: Design of steel structures Part 1-1: General rules and rules for buildings.
EN 10025:1990/A1:1993, Hot rolled products of non-alloy structural steels Technical delivery conditions
(includes amendment A1:1993).
EN 10045-1:1989, Charpy impact test on metallic material Part 1: Test method.
EN 10113-1:1993, Hot-rolled products in weldable fine grain structural steels Part 1: General delivery conditions.
EN 10113-2:1993, Hot-rolled products in weldable fine grain structural steels Part 2: Delivery conditions for
normalized/normalized rolled steels.
EN 10113-3:1993, Hot-rolled products in weldable fine grain structural steels Part 3: Delivery conditions for
thermomechanical rolled steels.
EN 10137-2:1995, Plates and wide flats made of high yield strength structural steels in the quenched and tempered
or precipitation hardened conditions Part 2: Delivery conditions for quenched and tempered steels.
EN 10149-1:1995, Hot-rolled flat products made of high yield strength steels for cold forming Part 1: General
delivery conditions.
EN 10149-2:1995, Hot-rolled flat products made of high yield strength steels for cold forming Part 2: Delivery
conditions for thermomechanically rolled steels.
EN 10149-3:1995, Hot-rolled flat products made of high yield strength steels for cold forming Part 3: Delivery
conditions for normalized or normalized rolled steels.
EN 10164:1993, Steel products with improved deformation properties perpendicular to the surface of the product
Technical delivery conditions.
EN 12345:1996, Welding Multilingual terms for welding joints with illustrations (trilingual version).
EN 13001-1:2004, Cranes General Design Part 1:General principles and requirements.
EN 13001-2:2004, Cranes General Design Part 2: Load actions.
EN 22553:1994, Welded, brazed and soldered joints Symbolic representation on drawings (ISO 2553:1992).
EN 25817:1992, Arc-welded joints in steel Guidance on quality levels for imperfections (ISO 5817:1992).
EN ISO 898-1:1999, Mechanical properties of fasteners Part 1: Bolts, screws and studs (ISO 898-1:1999).
EN ISO 9013:2002, Thermal cutting Classification of thermal cuts Geometrical specification and quality
tolerances (ISO 9013:2002).
EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic
terminology, methodology (ISO 12100-1:2003).
EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical
principles and specifications (ISO 12100-2:2003).
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ISO 286-2:1990, ISO system of limits and fits Part 2: Tables of standard tolerance grades and limit deviations for
holes and shafts.
ISO 4306-1:1990, Cranes Vocabulary Part 1: General.
3.1
Terms and definitions
For the purposes of this European Standard, the terms and definitions given in EN 292-1, EN 292-2 and EN 1070
and the basic list of definitions as provided in EN 1990-1 apply. For the definitions of loads, clause 6 of
ISO 4306-1:1990 applies.
3.2
Symbols and abbreviations
The symbols and abbreviations used in this Part of the EN 13001 are given in Table 1.
Table 1 Symbols and abbrevations
Symbols,
abbreviations
Description
cross section
AS
ar
D o , Di
do
diameter of hole
e1, e2
distances
Fb
Fd
limit force
FK
Fp
FRd
Ft
Fb, Rd
Fb, Sd ; Fbi, Sd
Fp, d
Fs, Rd
Ft, Rd
Fv, Rd
Fv, Sd
F,
fd
limit stress
fK
fRd
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Table 1 (continued)
Symbols,
abbreviations
fu
fub
fw, Rd
fy
fyb
fyk
fyp
Gt
Kb
Kc
k*
k(m)
k(m=3)
lr
lW
weld length
MRd
MSd
NC
notch class
min , max
PS
p1, p2
Rd
design resistance
radius of wheel
Sd
design strain
s(m)
temperature
thickness
W el
Description
Mf
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Table 1 (concluded)
Symbols,
abbreviations
Description
Rb
sb
Rm
sm
Rp
sp
Rs
ss
Rw
sw
dynamic factor
spread angle
Fb
additional force
additional elongation
slip factor
Sd
Sd
w, Sd
w, Sd
Rd
Rd,1
Rd
Sd
Sd
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General
4.1
Materials
4.1.1
Structural members
European Standards specify materials and specific values. This standard gives a preferred selection.
For structural members, steel according to following European Standards should be used:
Non-alloy structural steels EN 10025.
Weldable fine grain structural steels in conditions:
normalised (N)
EN 10113-2;
High yield strength structural steels in the quenched and tempered condition EN 10137-2.
High yield strength steels for cold forming in conditions:
normalised (N)
EN 10149-3.
Table 2 shows specific values for the nominal value of strength fu, fy and limit design stress fRd (see 5.2). For more
information see the specific European Standard.
Grades and qualities other than those mentioned in the above standards and in Table 2 can be used if the
mechanical properties and the chemical composition are guaranteed by the manufacturer and conform to the
relevant European Standard. If necessary, the weldability shall be demonstrated by the steel manufacturer.
When selecting grade and quality of the steel for tensile members, the sum of impact toughness parameters qi shall
be taken into account. Table 3 gives the impact toughness parameters qi for various influences. Table 4 gives the
required steel quality and impact energy/test temperature in dependence of qi. Grades and qualities of steel other
than mentioned in Table 4 may be used, if the steel manufacturer guarantees and certifies an impact energy/test
temperature, tested according to EN 10045-1.
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Standard
S235
S275
EN 10025
S355
S355
EN 10113-2
(N)
S420
EN 10113-3
(M)
S460
S460
S500
S550
S620
S690
S890
S960
EN 10137-2
Thickness t
(mm)
fy
yield
2
(N/mm )
fu
ultimate
2
(N/mm )
fRd, shear
2
(N/mm )
t16
235
214
123
16<t40
225
205
118
40<t100
215
195
113
100<t150
195
177
102
340
t16
275
250
144
16<t40
265
241
139
40<t63
255
232
134
63<t80
245
223
129
80<t100
235
214
123
100<t150
225
205
118
t16
355
323
186
16<t40
345
314
181
40<t63
335
305
176
63<t80
325
296
171
80<t100
315
287
166
100<t150
295
268
155
430
490
t<16
355
323
186
16<t40
345
314
181
40<t63
335
305
176
63<t80 (N)
325
295
171
80<t100 (N)
315
286
165
100<t150 (N)
295
268
155
450
t<16
420
382
220
16<t40
400
364
210
40<t63
390
355
205
63<t80 (N)
370
336
194
80<t100 (N)
360
327
189
100<t150 (N)
340
309
178
t<16
460
418
241
16<t40
440
400
231
40<t63
430
391
226
63<t80 (N)
410
373
215
80<t100 (N)
400
364
210
418
241
400
231
455
262
436
252
500
289
482
278
564
325
527
304
3<t50
460
50<t100
440
3<t50
500
50<t100
480
3<t50
550
50<t100
530
3<t50
620
50<t100
580
500
530
550
590
640
700
3<t50
690
770
627
362
50<t100
650
760
591
341
3<t50
890
940
809
467
50<t100
830
880
755
436
3<t50
960
980
873
504
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Table 2 (concluded)
Nominal strength
Steel
Standard
Thickness
t (mm)
fy
yield
(N/mm2)
fu
ultimate
(N/mm2)
fRd, normal
(N/mm2)
fRd, shear
(N/mm2)
S315
315
390
286
165
S355
355
430
323
186
S420
420
480
382
220
S460 (M)
460
520
418
241
455
262
500
289
545
315
591
341
573
331
636
367
618
357
EN 101492
(M)
S500 (M)
all t
500
550
550
S550 (M)
600
EN 10149-3
(N)
S600 (M)
600
t8
650
650
S650 (M)
700
S700 (M)
t>8
630
t8
700
t>8
680
750
Influence
qi
0T
Temperature T (C)
t=
12
d
b
b
for < 1,8 : t =
1,8
1,8
h
-20 T < 0
fy 300
700<fy 1 000
1 000<fy
t 10
10 < t 20
20 < t 50
50 < t 100
t > 100
c > 125
80 < c 125
56< c 80
c 56
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qi 3
4 qi 6
7 qi 9
qi 10
27 J / +20C
27 J / 0C
27 J / -20C
27 J / -40C
EN 10025
JR
J0
J2
a)
EN 10113
N, M
N, M
N, M
NL, ML
EN 10137-2
QL
EN 10149
NC, MC
NC, MC
NC, MC
a)
a)
4.1.2
May be used if the steel manufacturer guarantees and certifies an impact energy/test temperature of at least 27 J at
40 C, tested according to EN 10045-1.
Connecting devices
For bolt connections bolts of the property classes 4.6, 5.6, 8.8, 10.9 or 12.9 according to EN ISO 898-1 shall be
used. Nominal values of the strengths:
Table 5 Property classes
Property class
4.6
5.6
8.8
10.9
12.9
240
300
640
900
1 080
400
500
800
1 000
1 200
fyb (N/mm )
fub (N/mm )
4.2
4.2.1
Bolt connections
General
For the purpose of this standard bolt connections are specified as connections, where
bolts are tightened and thus compress the joint surfaces together;
the joint surfaces are secured against rotation (e. g. by using multiple bolts).
4.2.2
Connections with high strength bolts of property classes 8.8, 10.9 or 12.9, where
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Connections with high strength bolts of property classes 8.8, 10.9 or 12.9, where
the loads act in the direction of the bolt axis and cause axial stresses in the bolts;
bolts are tightened by a controlled method to the full preloading state;
fatigue assessment of the bolts shall be done considering the structural features of the joint, e. g. stiffness of
the connected parts and the leverage action caused by the joint geometry;
an even contact over the whole intended contact area of the joint shall be ensured.
4.3
Pin connections
Pin connections are regarded as connections that allow turning of the connected parts.
4.4
Welded connections
Terms for welded joints shall be as given in EN 12345. Symbolic representation on drawings shall be according to
EN 22553.
4.5
S d Rd
(1)
The strains Sd shall be determined by applying the loads, load combinations and partial safety factors according
Table 10 of EN 13001-2.
In the following clauses, the resistances Rd are presented as limit stresses f d or limit forces Fd .
For the ultimate limit state, the following proofs shall be delivered:
proof of strength of structural members and connections under quasi-static stress according to 5;
proof of fatigue strength according to 6;
proof of strength of hollow section girder joints under quasi-static stress according to 7;
proof of elastic stability of structural members and special elements according to 8.
5
5.1
The proof of strength under quasi-static stress protects against excessive deformations due to yielding of the
material or sliding of friction-grip connections as well as against static rupture of structural members or connections.
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The proof shall be delivered for structural members and connections taking into account the most unfavourable
load effects from the load combinations A, B or C according to Table 10 of EN 13001-2: and applying the
resistances according to 5.2.
5.2
5.2.1
General
f Rd = function ( f k , R ) or
FRd = function ( Fk , R )
(2)
where
f k or Fk
is the general specific resistance coefficient for special parts of this standard
f Rd
NOTE
5.2.2
and
FRd
are equivalent to
R/ m
R = m s
in Figure 2 of EN 13001-1.
The limit design stress f Rd , used for the design of structural members, shall be calculated by:
f Rd =
f Rd =
f yk
Rm
f yk
Rm 3
(3)
(4)
Rm = msm
with
where
f yk
sm
is the nominal value of the yield point of the material (see Table 2)
is the specific resistance coefficient for material as follows:
For non-rolled material
sm =1,0
For rolled materials (e. g. plates and profiles):
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5.2.3.1
The resistance of a connection shall be determined by applying the limit forces of the individual connecting devices.
The limit design shear force Fv,Rd per bolt and per shear plane shall be calculated by:
Fv , Rd =
f yb A
(5)
Rb 3
R b = m sb
with
where
f yb
sb
sb = 1,0
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sb = 1,3
Fitted bolt
Hole diameter
Fv,Rd (kN)
Shank resp.
hole section
2
for Rb = 1,1
(mm)
(mm )
4.6
5.6
8.8
10.9
12.9
M12
13
133
16,7
20,9
44,6
62,8
75,4
M16
17
227
28,6
35,7
76,2
107,2
128,6
M20
21
346
43,5
54,4
116,2
163,2
196,1
M22
23
415
52,2
65,3
139,4
196,0
235,2
M24
25
491
61,8
77,3
164,9
231,9
278,3
M27
28
616
77,6
97,0
206,9
291,0
349,2
M30
31
755
95,1
111,8
253,6
356,6
428,0
The limit design bearing force Fb,Rd per bolt may be calculated by:
Fb, Rd =
with
fy d t
(6)
Rb
R b = m sb
where
e1
3 d 0
= Min
p1
1
3 d 0 4
f ub
fu
e1 2,0 do
e2 1,5 do
(7)
p1 3,0 do
p2 3,0 do
1.0
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f ub
fu
fy
sb
Slip-resistant connections
The resistance of a connection shall be determined by applying the limit forces of the individual connecting devices.
For slip-resistant connections the limit design slip force Fs,Rd per bolt and per friction interface shall be calculated
by:
Fs , Rd =
with
( F p, d Ft )
(8)
Rs
Rs = m ss
where:
blasted with steel grit or sand and metallised with a product basing on zinc that
causes a friction coefficient of min. 0,5
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F p ,d
Ft
is an external tensile force in direction of the axis of the bolt (see Figure 3)
It shall be ensured that the used preloading force is greater than or equal to the design
preloading force.
ss
ss =1,14
See Table 7 for limit design slip forces using for example a design preloading force of
F p, d = 0,7 f yb As ,
where
f yb
As
19
20
84,3
157,0
245,0
303,0
353,0
459,0
561,0
817,0
M16
M20
M22
M24
M27
M30
M36
366,0
251,0
206,0
158,0
136,0
110,0
70,3
37,8
8.8
515,0
353,0
289,0
222,0
191,0
154,0
98,9
53,1
10.9
618,0
424,0
347,0
267,0
229,0
185,0
119,0
63,7
12.9
Bolt material
AS
(mm2)
Design preloading
force Fp,d (kN)
stress
area
M12
Bolt
146,0
100,0
82,4
63,2
54,4
44,0
28,1
15,1
0.50
117,0
80,3
65,9
50,6
43,5
35,2
22,5
12,1
87,8
60,2
49,4
37,9
32,6
26,4
16,9
9,1
0.30
0.20
0.50
58,6
40,2
33,0
25,3
21,8
17,6
11,2
6,0
206,0
141,0
116,0
88,8
76,4
61,6
39,6
21,2
165,0
113,0
92,5
71,0
61,1
49,3
31,6
17,0
0.40
124,0
84,7
69,4
53,3
45,8
37,0
23,7
12,7
0.30
Slip factor :
Slip factor :
0.40
10.9
8.8
Bolt material
82,4
56,5
46,2
35,5
30,6
24,6
15,8
8,5
0.20
247,0
170,0
139,0
107,0
91,6
74,0
47,6
25,5
0.50
198,0
136,0
111,0
85,4
73,3
59,2
38,1
20,4
0.40
148,0
102,0
83,3
64,1
55,0
44,4
28,6
15,3
0.30
Slip factor :
12.9
Table 7 Limit design slip force FS,Rd per bolt and per friction interface using a design preloading force F p, d = 0.7 f yb As
98,9
67,8
55,5
42,7
36,6
29,6
19,0
10,2
0.20
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5.2.3.3
The resistance of a connection shall be determined by applying the limit forces of the individual connecting
devices.
In principle the proof of competence has to take into account the stiffnesses of the bolt and the flanges to be
connected (see Figure 3).
Fp
Ft
External force
Additional elongation
Fb
Fb
Figure 3 Force-elongation-diagram
For simplification the limit design tensile force per bolt Ft,Rd may be calculated by:
Ft , Rd =
F p ,d
(9)
Rb
with Rb = m sb
where
F p ,d
is the design preloading force. It shall be ensured that the used preloading force is
greater than or equal to the design preloading force
sb
sb = 1,0
See Table 8 for limit design tensile forces according to formula (9) using for example a design preloading
force of
F p, d = 0,7 f yb As
where
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f yb
As
Table 8 Limit design tensile force Ft,Rd per bolt in direction of the bolt axis, using a design
preloading force F p, d = 0,7 f yb As
Bolt
stress
area
Design preloading
Ft,Rd (kN)
AS
Bolt material
for Rb = 1.1
(mm )
5.2.4
Bolt material
8.8
10.9
12.9
8.8
10.9
12.9
M12
84,3
37,8
53,1
63,7
34,3
48,2
57,9
M16
157,0
70,3
98,9
119,0
63,9
88,9
108,1
M20
245,0
110,0
154,0
185,0
100,0
140,0
168,1
M22
303,0
136,0
191,0
229,0
123,6
173,6
208,1
M24
353,0
158,0
222,0
267,0
143,9
201,8
242,7
M27
459,0
206,0
289,0
347,0
187,2
262,7
315,4
M30
561,0
251,0
353,0
424,0
228,1
320,9
385,4
M36
817,0
366,0
515,0
618,0
332,7
468,1
561,8
The pin of a pin connection shall be designed taking into account bending, shearing and bearing. Therefore
the following simplified system may be assumed:
For pins the following limit design loads shall be taken into account:
Limit design bending moment
with
M Rd =
Wel f yp
(10)
Rp
Rp = m sp
where
Wel
f yp
sp
is the specific resistance factor for pin connections bending moment sp = 1,0
22
Fv ,Rd =
1 A f yp
u 3 Rp
(11)
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Rp = m sp
with
where
u=
4
3
4 1+ v + v 2
u=
3 1 + v2
where
Di
,
DO
Di
DO
sp
Fb, Rd =
d t fy
Rp
(12)
Rp = m sp
with
where
f yp
f
y
= Min
1,0
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fy
sp
The limit design weld stress fw,Rd used for the design of a welded connection depends on:
the parent metal to be welded;
the type of the weld;
the type of stress;
the weld quality;
the kind of welding process.
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f w, Rd =
w f yk
Rw
(13)
Rw = m sw
with
where
w is a factor given in Table 9 in dependence on the type of weld, the type of stress and the material
f yk is the minimal nominal value of the yield points of the parent and weld consumable materials in the
weld joint
w
Direction of
stress
Penetration
Weld without
full penetration
Weld
with/without full
penetration
Stress in weld
direction
5.3
Weld
with/without full
penetration
fyk 960
(N/mm)
(N/mm)
(N/mm)
Tension
1,0
1,0
0,93
Compression
1,0
1,0
0,93
Tension
0,7
0,7
0,65
Compression
0,8
0,8
0,74
Shear
1/2
1/3
0,54
Tension/
Compression
1,0
1,0
0,93
Shear
1/3
1/3
0,54
Type of stress
5.3.1
Sd f Rd and Sd f Rd
(14)
where
Sd , Sd
f Rd
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Sd , x Sd , y Sd , x Sd , y Sd
f Rd , x + f Rd , y f Rd , x f Rd , y + f Rd
(15)
where
x, y
Spatial states of stresses may be reduced to the most unfavourable plane state of stress.
5.3.2
For the most unfavourably loaded element of a connection it shall be proven that:
FSd FRd
(16)
where
FSd
FRd
is the limit design force according to 5.2.3, in dependence on the type of the connection
and its type of stress, i. e.
limit design shear force Fv,Rd
limit design bearing force Fb,Rd
limit design slip force Fs,Rd
limit design tensile force Ft,Rd
In particular for connections loaded in tension (see 5.2.3.3) the tensile force in the bolt Fb shall always satisfy:
Fb
5.3.3
f yb AS
(17)
M Sd M Rd
Fv , Sd Fv , Rd
(18)
26
M Sd
M Rd
Fv , Sd
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Fv , Rd
Fbi ,Sd
is the decisive design value of the bearing force in the joining plate i of the pin connection
Fb, Rd
5.3.4
w,sd and w, Sd f w, Rd
(19)
where
w,Sd , w, Sd
f w, Rd
In case of plane states of stresses in welded connections it shall additionally be proven that:
w, Sd , x
f w, Rd , x
w,Sd , y
+
f w, Rd , y
w, Sd , x w,Sd , y w, Sd
+
f w, Rd , x f w, Rd , y f w, Rd
1,1
(20)
where
x,y
Spatial states of stresses may be reduced to the most unfavourable plane state of stress.
6
6.1
The proof of fatigue strength prevents failure or formation of critical cracks of structural members or
connections under cyclic loading.
In general, the proof shall be executed by applying the load combinations A according to Table 10 of
EN 13001-2, setting all partial safety factors p = 1, and the resistances (i. e. limit design stresses) according
to 6.2.
The stresses are calculated as nominal stress concept. A nominal stress is a stress in the parent material
adjacent to a potential crack location, calculated in accordance with simple elastic strength of materials theory,
excluding local stress concentration effects. Annex A and annex E contain the influences of constructional
details and thus include the effects of:
local stress concentrations due to the shape of the joint and the weld geometry;
size and shape of acceptable discontinuities;
the stress direction;
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residual stresses;
metallurgical conditions;
in some cases, the welding process and post-weld improvement procedures.
The effect of additional geometric stress concentration (global stress concentration) shall be estimated with
appropriate methods. This standard does not use other methods like Hot Spot Stress Method. The
bibliography gives information on literature about Hot Spot Stress Method.
For the execution of the proof of fatigue strength the stress history parameters (see 4.3.4 of EN 13001-1) is
needed. Values for this parameter can be determined by simulation, testing or using classes S (see 6.3). Thus
the service conditions and their effect on the stressing of the structure are taken into account.
Mean-stress influence, as presented in EN 13001-1, in structures in as-welded condition (without stress
relieving) is negligible. Therefore the stress history parameter s is independent of the mean-stress and the
fatigue strength is based on the stress range only.
In non-welded details or stress relieved welded details, the effective stress range to be used in the fatigue
assessment may be determined by adding the tensile portion of the stress range and 60 % of the compressive
portion of the stress range or by special investigation (see 6.4).
Uncertainties in assuming the fatigue strength and possible consequences of a damage shall be taken into
consideration by a fatigue strength specific resistance factor Mf according to Table 10.
Table 10 Fatigue strength specific resistance factor Mf
Mf
Inspection and access
Fail-safe
components
1,0
1,15
1,25
1,15
1,25
1,35
Fail-safe structural components are those with reduced consequences of failure, such that the local
failure of one component does not result in failure of the structure or falling of loads.
Non fail-safe structural components are those where local failure of one component leads rapidly to
failure of the structure or falling of loads.
6.2
6.2.1
The limit design stress of a constructional detail stressed by fatigue is characterised by the characteristic
value of the stress range c (notch condition). c represents the fatigue strength under 2 10
constant
stress range cycles and a probability of survival of Ps = 97,7 % (mean value minus double standard deviation),
see Figure 5.
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The several values c are arranged in a sequence of notch classes (NC) with the constant ratio of 1,125
between the classes (see annex C, first column).
For shear stressing the above is also applicable and c is used instead of c .
The characteristic values of the stress range c resp. c and the related inverse slopes m of the /Ncurve are given in annex A (normative) and annex E (informative) as follows:
Table A.1:
Table A.2:
Table A.3:
Welded members;
Table E.1:
Values of inverse slope of the /N-curve m and permissible stress range c for
connections and joints of hollow section girders;
Table E.2:
Values of inverse slope of the /N-curve m and permissible stress range c for lattice type
connections of hollow section girders.
The given values apply for the defined basic conditions. For deviating conditions an appropriate notch class
(NC) shall be selected one or more notch classes above (+ 1 NC, + 2NC, ...) or below (- 1 NC, - 2 NC, ...) the
basic reference class. The effects of several deviating conditions shall be summed up.
Simplification (see
EN 13001-1)
Key
1
2
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6.2.2
Weld quality
c -values in annex A and annex E depend on the quality level of the weld. Quality classes B, C, D shall be
according to EN 25817. In annex E class C is assumed. Usage of lower quality levels than D is not allowed.
For the purpose of this standard an additional quality level B* can be used. The requirements in addition to
those of level B given hereafter define quality level B*.
Additional requirements for quality level B*:
For the purpose of this standard 100 % NDT (non destructive testing) means inspection of the whole length of
the weld with an appropriate method to ensure that the specified quality requirements are met.
For butt welds:
full penetration without initial points;
both surfaces machined or flush ground down to plate surface; grinding in stress direction;
the weld toe post-treated by grinding, remelting by TIG, plasma welding or by needle peening;
eccentricity of the joining plates less than 5 % of thickness of greater plate;
sum of lengths of concavities of weld less than 5 % of the total length of the weld;
100 % NDT.
For parallel and lap joints:
transition angle of the weld to the plate surface shall not exceed 25;
the weld toe post-treated by grinding, remelting by TIG, plasma welding or by needle peening;
100 % NDT.
All other joints:
full penetration;
transition angle of the weld to the web surface shall not exceed 25;
the weld toe post-treated by grinding, remelting by TIG, plasma welding or by needle peening;
100 % NDT;
eccentricity less than 10 % of thickness of greater plate.
If TIG dressing is used as a post treatment of the potential crack initialisation zone of a welded joint in order to
increase the fatigue strength, welds of quality class C for design purposes may be upgraded to quality class B
for any joint configuration.
6.2.3
The characteristic value of stress range c respective c of a welded detail that was subjected to a test
load (see EN 13001-2, 4.1.4.3) is higher than the value of that detail not subjected to a test load.
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c values of annex A and annex E are related to details as test loaded. Therefore application of these
values requires test loads as given in EN 13001-2.
6.2.4
Details not given in annex A and annex E or consideration of mean stress influence require special
investigation into c and m by tests.
Requirements for such tests are:
test specimen in real size (1:1);
test specimen produced under workshop conditions;
at least 7 tests per stress range level.
Requirements for determination of m and c are:
c shall be determined from numbers of cycles based on mean value minus double standard deviation
in a log/log presentation;
at least one stress range level that results in a number of stress cycles to failure of less than 2104 cycles;
at least one stress range level that results in a number of stress cycles to failure between 1,5106 and
2,5106 cycles.
A simplified method for the determination of m and c may be used:
m shall be set to m = 3;
only stress range levels that result in a number of stress cycles to failure of less than 1105 cycles shall be
used.
6.3
6.3.1
Gt
is the mass of the moving crane parts during a representative working cycle, such as:
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for a bridge crane: Gt is the mass of the trolley and load lifting attachments;
when considering load supporting slewing parts: Gt is the mass of the jib
transformed to the load suspension point;
when considering non slewing parts: Gt is the mass of the entire slewing parts,
transformed to the load suspension point;
is the mass of the maximum hoist load influencing the part under consideration; (i. e. if
the hoist load is of no influence, Q is set to 0);
The derivation of Table 11 and Table 12 is based on the damage theory of Corten-Dolan and on the
assumption that the average horizontal displacement of the load centre is about 2/3 of the span or 2/3 of the
maximum working radius.
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Table 11 Class S for trolley frames and main girders between two supports, as well as for
structures of wall and slewing cranes with constant working radius of the load centre
Class of load
spectrum
Gt
2 Q
U1
U2
U3
U4
U5
U6
U7
U8
U9
S0
S1
S2
S3
S4
S5
S1
S2
S3
S4
S5
S6
S1
S2
S3
S4
S5
S6
S7
S2
S3
S4
S5
S6
S7
S8
S0
S1
S2
S3
S4
S5
S6
S1
S2
S3
S4
S5
S6
S7
S1
S2
S3
S4
S5
S6
S7
S8
S0
S1
S2
S3
S4
S5
S6
S7
S1
S2
S3
S4
S5
S6
S7
S8
S0
S1
S2
S3
S4
S5
S6
S7
S8
S1
S2
S3
S4
S5
S6
S7
S8
S9
S0
S1
S2
S3
S4
S5
S6
S7
S8
S2
S3
S4
S5
S6
S7
S8
S9
S1
S2
S3
S4
S5
S6
S7
S8
S0
S1
S2
S3
S4
S5
S6
S7
0
0,25
Q0
0,5
1
S0
S0
S0
S0
S1
0
0,25
Q1
0,5
1
S0
S0
S0
0
0,25
Q2
0,5
1
S0
S0
0
0,25
Q3
0,5
1
S0
0
0,25
Q4
0,5
1
S0
0
0,25
Q5
S1
0,5
1
2
S9
S0
S8
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Table 12 Class S for stringers, supports and parts of main girders project over the supports, as well
as for structures of wall and slewing cranes with variable working radius of the load centre
Class of load
spectrum
Gt
2 Q
S0
0,25
Q0
0,5
1
S0
S0
S0
S2
S3
S4
S5
S4
S5
S6
S1
S2
S3
S4
S5
S6
S7
S2
S3
S4
S5
S6
S7
S8
S0
S1
S2
S3
S4
S5
S1
S2
S3
S4
S5
S6
S1
S2
S3
S4
S5
S6
S7
S2
S3
S4
S5
S6
S7
S8
S0
S1
S2
S3
S4
S5
S1
S2
S3
S4
S5
S6
S1
S2
S3
S4
S5
S6
S7
S2
S3
S4
S5
S6
S7
S8
S0
S1
S2
S3
S4
S5
S6
S1
S2
S3
S4
S5
S6
S7
S1
S2
S3
S4
S5
S6
S7
S8
S0
S1
S2
S3
S4
S5
S6
S7
S1
S2
S3
S4
S5
S6
S7
S8
S1
S2
S3
S4
S5
S6
S7
S8
S0
S0
S0
S1
S0
0,25
Q2
0,5
1
S0
S0
S4
S3
S1
S0
S3
S1
Q1
S2
S2
0,25
0,5
S1
S1
S0
S0
S0
S1
0
0,25
Q3
0,5
1
S0
S0
S0
0
0,25
Q4
0,5
1
S0
S0
0
0,25
Q5
0,5
1
2
34
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6.3.2
The members of crane structures may be related to classes S due to experience. If a single class S is used for
the whole structure the most severe class shall be used. Guidance is given in annex B.
6.4
Sd Rd
(21)
Sd = max min
(22)
where
Sd
max, min
are the extreme values of design stresses resulting from load combinations A according
to Table 10 of EN 13001-2, by applying P = 1 (compression stresses with negative
sign). For design weld stress see annex D. For thermally stress relieved or non-welded
structural members the compressive portion of the stress range may be reduced to 60
%.
Rd
where
x,y
In case of non welded details, if the normal and shear stresses induced by the same loading event vary
simultaneously, or if the plane of the maximum principal stress does not change significantly in the course of a
loading event, the maximum principal stress range shall be used.
In case of non welded details with independently varying ranges of normal and shear stresses it shall be
proven that:
Sd , x
m
c, x
mx
s x ( mx )
Sd , y
+
c , y
my
s y( m y )
+ Sd
c
s ( m )
1.0
Mf
(23)
where
Sd , Sd
c , c
s(m)
inverse slope of /N-curve (the maximum value of mx, my, m shall be taken as radical
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index)
x, y
6.5
6.5.1
Applicable methods
The permissible stress ranges Rd for the detail under consideration shall be determined either by direct
use of stress history parameter s(m) or simplified by use of class S.
6.5.2
Rd =
(24)
Mf m s(m )
where
Rd
c , m
are the characteristic values of stress range and the respective inverse slope of the log
/log N-curve (see annex A and annex E)
Mf
s (m)
is the stress history parameter (calculated according to the formula of 4.3.4 of EN 130011:1997)
*
NOTE
When s(m) is obtained on the basis of m = 3, the permissible stress range may be calculated using k as
shown in formula (26).
6.5.3
Use of class S
6.5.3.1
Slope m
When the detail under consideration is related to a class S according to 6.3, the simplified determination of the
permissible stress range is dependent on the (negative inverse) slope m of the log /log N-curve.
6.5.3.2
Slope m = 3
In dependence on the S-classes the values of the classified stress history parameter s (m = 3) are as follows:
Table 13 s (m = 3) of classes S
36
Class
SO
S1
S2
S3
S4
S5
S6
S7
S8
S9
s(m=3)
0.008
0.016
0.032
0.063
0.125
0.25
0.5
1.0
2.0
4.0
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Rd =
Mf s(m = 3)
3
(25)
where
For
Rd
is the characteristic value of stress range of details with m = 3 (see annex A and annex E);
s(m=3)
Mf
6.5.3.3
Slope m 3
If the negative inverse slope m of the log /log N-curve is not equal to 3, the permissible stress range is
dependent on the class S and the stress spectrum factor k(m) (see 4.3.4 of EN 13001-1).
The permissible stress range Rd shall be calculated by:
Rd = Rd ,1 k *
Rd ,1 =
k*=m
Mf m s ( m=3)
k ( m = 3)
k ( m)
(26)
(27)
(28)
where
Rd
Rd ,1
k*
c , m
are the characteristic values of stress range and the respective inverse slope of the log
/log N-curve (see annex A and annex E)
s (m = 3)
Mf
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For
k ( m = 3)
k (m)
shall be based on the same stress spectrum that is derived either from calculation or
simulation
Mf = 1,25 and m = 5. Annex C gives the values of Rd in dependence on the class S and c .
6.5.3.4
As k* = 1 covers the most unfavourable stress spectra, Rd ,1 may be used as permissible stress range. The
value of k* may be calculated for k(m=3) and k(m) from the stress spectrum estimated by experience.
The proof of design strength of hollow section girder joints guards against failure due to:
plasticising of the boom member flange;
plasticising or instability of the boom member web;
shearing of the boom member cross-section;
punching-through of the boom member flange;
tearing-off of the web member with effective cross-section;
local bulging.
The proof shall be executed according to the rules of Eurocode 3, ENV 1993-1-1:1993, annex K.
The proof of elastic stability prevents structural members from the loss of stability by lateral deformation
(e. g. buckling, bulging).
NOTE
This clause is still under consideration and will be given in a later revision. It is intended to follow the principles
of DIN 18800 and applicable literature.
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Annex A
(normative)
Values of inverse slope of /N-curve m and
permissible stress range c, c
No.
Constructional detail
Requirements
(N/mm )
m=5
1
Plates, flat bars, rolled profiles under normal stresses
250
fy 275
280
315
355 < fy
Surface condition
according to
EN 10163-A3/C3,
No thermal cutting,
No notches or
geometrical notch
effects (e. g.
cutouts)
No geometrical
notch effects (e. g.
cutouts)
m=5
fy 275
225
275 < fy
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Constructional detail
Requirements
(N/mm )
m=5
Nominal stress
calculated for the
net cross-section
Bolts may be
present, when these
are stressed
up to 20 % of
their strength
in shear/
bearing
connections
or
fy 275
225
275 < fy
m=5
4
40
140
fy 275
160
180
355 < fy
up to 100 %
of their
strength in
slip-resistant
connections
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No.
Constructional detail
Requirements
(N/mm )
Double shear
Supported single-shear
m=5
Nominal stress
calculated for the net
cross-section
Nominal stress
calculated for the net
cross-section
Nominal stress
calculated for the net
cross-section
Uniform distribution of
stresses is assumed
Uniform distribution of
stresses is assumed
calculated for
the stress-area of the
(example)
Single-shear
200
fy 275
225
275 < fy
m=5
180
m=5
125
Normal stress
m=5
140
Shear stress ( c )
355
Bearing stress ( c )
m=5
100
Shear stress ( c )
250
Bearing stress ( c )
m=3
32
Machined thread
45
Rolled thread
bolt, using
Fb
(see
5.2.3.3)
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c
c
2
(N/mm )
Constructional detail
Requirements
Basic conditions:
m=3
t1 = t2
or
slope <1:3
Symmetric butt joint, normal stress across the weld
Special conditions:
180
160
140
- 4 NC
4 NC
Basic conditions:
m=3
Special conditions:
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c
c
2
(N/mm )
Constructional detail
Requirements
Basic conditions:
fully penetrated weld
t 2 t1 4 mm
Special conditions:
slope 1:3
m=3
3
t 2 t1 :
thickness
140
125
slope 4
1:3
1:2 -1NC
1:1 -1NC
112
>1:1 - 2NC
t 2 t1
10
-1NC
-1NC
-2NC
50
-1NC
-2NC
-2NC
-2NC
-3NC -3NC
> 50
-2NC
-2NC
-3NC
Basic conditions:
m=3
4
t 2 t1 10 mm
Special conditions:
Unsymmetrical supported butt joint, normal stress
across the butt weld
90
t 2 t1 > 10 mm
-1 NC
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c
c
2
(N/mm )
Constructional detail
Requirements
Basic conditions:
m=3
slope 1:1
Slope in
weld or
parent
material
-2 NC
112
-1 NC
100
90
-2 NC
-3 NC
Basic conditions:
m=3
44
125
100
90
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c
c
2
(N/mm )
Constructional detail
Requirements
Basic conditions:
m=3
160
140
90
Special conditions:
Automatic welding,
no initial points
Welding with restraint
of shrinkage
+ 1 NC
- 1 NC
Basic conditions:
m=3
8
Cross or T-Joint, groove weld, normal stress across
the weld
*
125
112
100
80
71
Continous weld
Manual or partially mechanised
welding
Special conditions:
Automatic welding,
no initial points
Welding with
restraint of shrinkage
+ 1 NC
- 1 NC
Basic conditions:
Continous weld
m=3
9
Special conditions:
Quality level B
63
Quality level C
Automatic welding,
no initial points
Welding with restraint
of shrinkage
+ 1 NC
- 1 NC
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c
c
2
(N/mm )
Constructional detail
m=3
10
Quality level B
80
Quality level C
m=3
11
Quality level B
140
Quality level C
m=3
12
46
125
Quality level B
112
Quality level C
Requirements
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13
c
c
2
(N/mm )
Constructional detail
Requirements
m=3
14
Quality level C
m=3
Quality level C
Basic conditions:
Quality level C
m=3
Continuous weld
distance c between the weld toe
and rim of continuous component
greater than 10 mm
15
Special conditions:
l 50 mm
80
50 mm < l 100 mm
71
l > 100 mm
Quality level B
Quality level B
+2 NC
+1 NC
Quality level D
c < 10 mm
- 1 NC
- 1 NC
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c
c
2
(N/mm )
Constructional detail
m=3
Requirements
Basic conditions:
16
17
Flange plate with end chamfer 1:3; edge weld and end
of flank weld in weld quality level B*
Basic conditions:
Continuous fillet or groove weld
t0 1,5 tu
m=3
m=3
Basic conditions:
Continuous fillet or groove weld
18
Continuous component with load carrying flange
plate, stress in continuous component at end of
connection
48
80
Quality level B
71
Quality level C
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c
c
2
(N/mm )
Constructional detail
Requirements
Basic conditions:
m=3
19
As = t l r
l r = min (bm ,b L + l )
80
Quality level B
71
Quality level B
63
Quality level C
Basic conditions:
20
m=3
As = bL (t L1 + t L 2 )
Basic conditions:
R 50 mm; 60
m=3
21
Continuous component with longitudinally mounted
parts, Parts rounded or chamfered
100
Quality level B*
90
Quality level B
80
Quality level C
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c
c
2
(N/mm )
Constructional detail
Requirements
Basis conditions:
m=3
22
Special conditions:
-1 NC
+1 NC
-1 NC
l 50 mm
71
50 mm < l 100 mm
63
l > 100 mm
Basic conditions:
R 50 mm or 60
m=3
23
Continuous component with longitudinally mounted
parts, welded to edge
100
90
Quality level B
80
Quality level C
71
Quality level D
t2 t1
Special conditions:
R 100 mm or 45
R < 50mm or > 60
+1 NC
-2 NC
Basic conditions
c 10 mm
m=3
24
50
80
b 50 mm
71
50 mm < b 100 mm
63
b > 100 mm
Quality level C
Special conditions:
*
Quality level B
+2 NC
Quality level B
Quality level D
+1 NC
-1 NC
c < 10 mm
-1 NC
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c
c
2
(N/mm )
Constructional detail
Requirements
Basic conditions:
m=3
25
Special conditions:
Continuous component to which parts are welded
transversally
125
112
100
90
80
c < 10 mm
K weld instead of double
fillet weld
-1 NC
-1 NC
+1 NC
-1 NC
Basic conditions:
m=3
26
c 10 mm
Special conditions:
Plate thickness t > 12 mm
125
112
-1 NC
-1 NC
100
80
K weld instead of
double fillet weld
+1 NC
80
m=3
27
Continuous component to which transverse parts or
stiffeners are welded intermittently
63
Quality level C
50
Quality level D
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c
c
2
(N/mm )
Constructional detail
Requirements
28
Continuous component with longitudinally mounted
parts, parts through hole
90
56
+1 NC
+2 NC
Basic conditions:
m=3
29
Quality level C
Groove weld fully penetrated
63
56
45
40
Special conditions:
Quality B
Quality B
+1 NC
+2 NC
Basic conditions:
Quality level C
m=5
Special conditions:
30
No initial points
52
112
90
Partial penetration
+1 NC
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c
c
2
(N/mm )
Constructional detail
m=5
Requirements
Basic conditions:
31
Quality level B
63
Quality level C
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Annex B
(informative)
Guidance for selection of classes S due to experience
No.
Operation method
S-class
Hand-operated cranes
S0 S2
Assembly cranes
S0 S2
Powerhouse cranes
S1 S3
Warehouse cranes
intermittent operation
S4 S5
continuous operation
S6 S8
Workshop cranes
Ladle cranes
S6 S8
Pit cranes
S7 S9
10
S8 S9
11
Forging cranes
S6 S8
12
hook service
S4 S6
13
S6 S8
14
15
16
17
54
Type of crane
S3 S5
grabbing or magnet service
S6 S8
S3 S5
hook service
S3 S5
hook service
S4 S6
S6 S8
18
19
Shipdeck cranes
hook service
S3 S5
20
Shipdeck cranes
S4 S6
21
S1 S3
S1 S3
22
hook service
S1 S3
23
hook service
S3 S5
24
25
26
hook service
27
28
S4 S6
S4 S5
S2 S5
S4 S6
S1 S3
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Annex C
(normative)
Calculated values of permissible stress range Rd
NC, c
2
(N/mm )
Rd (/mm )
S0
S1
355
1420,0
1127,1
894,5
S2
713,7
S3
568,0
S4
450,8
S5
357,8
S6
284,0
S7
225,4
S8
178,9
S9
315
1260,0
1000,1
793,8
633,3
504,0
400,0
317,5
252,0
200,0
158,8
280
1120,0
888,9
705,6
562,9
448,0
355,6
282,2
224,0
177,8
141,1
250
1000,0
793,7
630,0
502,6
400,0
317,5
252,0
200,0
158,7
126,0
225
900,0
714,3
567,0
452,4
360,0
285,7
226,8
180,0
142,9
113,4
200
800,0
635,0
504,0
402,1
320,0
254,0
201,6
160,0
127,0
100,8
180
720,0
571,5
453,6
361,9
288,0
228,6
181,4
144,0
114,3
90,7
160
640,0
508,0
403,2
321,7
256,0
203,2
161,3
128,0
101,6
80,6
140
560,0
444,5
352,8
281,5
224,0
177,8
141,1
112,0
88,9
70,6
125
500,0
396,9
315,0
251,3
200,0
158,7
126,0
100,0
79,4
63,0
112
448,0
355,6
282,2
225,2
179,2
142,2
112,9
89,6
71,1
56,4
100
400,0
317,5
252,0
201,1
160,0
127,0
100,8
80,0
63,5
50,4
90
360,0
285,7
226,8
180,9
144,0
114,3
90,7
72,0
57,1
45,4
80
320,0
254,0
201,6
160,8
128,0
101,6
80,6
64,0
50,8
40,3
71
284,0
225,4
178,9
142,7
113,6
90,2
71,6
56,8
45,1
35,8
63
252,0
200,0
158,8
126,7
100,8
80,0
63,5
50,4
40,0
31,8
56
224,0
177,8
141,1
112,6
89,6
71,1
56,4
44,8
35,6
28,2
50
200,0
158,7
126,0
100,5
80,0
63,5
50,4
40,0
31,7
25,2
45
180,0
142,9
113,4
90,5
72,0
57,1
45,4
36,0
28,6
22,7
40
160,0
127,0
100,8
80,4
64,0
50,8
40,3
32,0
25,4
20,2
36
144,0
114,3
90,7
72,4
57,6
45,7
36,3
28,8
22,9
18,1
32
128,0
101,6
80,6
64,3
51,2
40,6
32,3
25,6
20,3
16,1
28
112,0
88,9
70,6
56,3
44,8
35,6
28,2
22,4
17,8
14,1
25
100,0
79,4
63,0
50,3
40,0
31,7
25,2
20,0
15,9
12,6
22,5
90,0
71,4
56,7
45,2
36,0
28,6
22,7
18,0
14,3
11,3
20
80,0
63,5
50,4
40,2
32,0
25,4
20,2
16,0
12,7
10,1
18
72,0
57,1
45,4
36,2
28,8
22,9
18,1
14,4
11,4
9,1
16
64,0
50,8
40,3
32,2
25,6
20,3
16,1
12,8
10,2
8,1
14
56,0
44,4
35,3
28,1
22,4
17,8
14,1
11,2
8,9
7,1
12,5
50,0
39,7
31,5
25,1
20,0
15,9
12,6
10,0
7,9
6,3
11,5
46,0
36,5
29,0
23,1
18,4
14,6
11,6
9,2
7,3
5,8
10
40,0
31,7
25,2
20,1
16,0
12,7
10,1
8,0
6,3
5,0
36,0
28,6
22,7
18,1
14,4
11,4
9,1
7,2
5,7
4,5
32,0
25,4
20,2
16,1
12,8
10,2
8,1
6,4
5,1
4,0
7,1
28,4
22,5
17,9
14,3
11,4
9,0
7,2
5,7
4,5
3,6
6,3
25,2
20,0
15,9
12,7
10,1
8,0
6,4
5,0
4,0
3,2
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NC, c
2
(N/mm )
S0
S1
S2
S3
S4
S5
S6
S7
S8
S9
355
745,9
649,4
565,3
493,7
430,5
374,7
326,2
284,0
247,2
215,2
315
661,9
576,2
501,6
438,1
382,0
332,5
289,5
252,0
219,4
191,0
280
588,3
512,2
445,9
389,4
339,5
295,6
257,3
224,0
195,0
169,8
250
525,3
457,3
398,1
347,7
303,1
263,9
229,7
200,0
174,1
151,6
225
472,8
411,6
358,3
312,9
272,8
237,5
206,8
180,0
156,7
136,4
200
420,2
365,8
318,5
278,1
242,5
211,1
183,8
160,0
139,3
121,3
180
378,2
329,3
286,6
250,3
218,3
190,0
165,4
144,0
125,4
109,1
160
336,2
292,7
254,8
222,5
194,0
168,9
147,0
128,0
111,4
97,0
140
294,2
256,1
222,9
194,7
169,8
147,8
128,7
112,0
97,5
84,9
125
262,7
228,7
199,1
173,8
151,6
132,0
114,9
100,0
87,1
75,8
112
235,3
204,9
178,4
155,8
135,8
118,2
102,9
89,6
78,0
67,9
100
210,1
182,9
159,2
139,1
121,3
105,6
91,9
80,0
69,6
60,6
90
189,1
164,6
143,3
125,2
109,1
95,0
82,7
72,0
62,7
54,6
80
168,1
146,3
127,4
111,3
97,0
84,4
73,5
64,0
55,7
48,5
71
149,2
129,9
113,1
98,7
86,1
74,9
65,2
56,8
49,4
43,0
63
132,4
115,2
100,3
87,6
76,4
66,5
57,9
50,4
43,9
38,2
56
117,7
102,4
89,2
77,9
67,9
59,1
51,5
44,8
39,0
34,0
50
105,1
91,5
79,6
69,5
60,6
52,8
45,9
40,0
34,8
30,3
45
94,6
82,3
71,7
62,6
54,6
47,5
41,4
36,0
31,3
27,3
40
84,0
73,2
63,7
55,6
48,5
42,2
36,8
32,0
27,9
24,3
36
75,6
65,9
57,3
50,1
43,7
38,0
33,1
28,8
25,1
21,8
32
67,2
58,5
51,0
44,5
38,8
33,8
29,4
25,6
22,3
19,4
28
58,8
51,2
44,6
38,9
34,0
29,6
25,7
22,4
19,5
17,0
25
52,5
45,7
39,8
34,8
30,3
26,4
23,0
20,0
17,4
15,2
22,5
47,3
41,2
35,8
31,3
27,3
23,8
20,7
18,0
15,7
13,6
20
42,0
36,6
31,8
27,8
24,3
21,1
18,4
16,0
13,9
12,1
18
37,8
32,9
28,7
25,0
21,8
19,0
16,5
14,4
12,5
10,9
16
33,6
29,3
25,5
22,3
19,4
16,9
14,7
12,8
11,1
9,7
14
29,4
25,6
22,3
19,5
17,0
14,8
12,9
11,2
9,8
8,5
12,5
26,3
22,9
19,9
17,4
15,2
13,2
11,5
10,0
8,7
7,6
11,5
24,2
21,0
18,3
16,0
13,9
12,1
10,6
9,2
8,0
7,0
10
21,0
18,3
15,9
13,9
12,1
10,6
9,2
8,0
7,0
6,1
18,9
16,5
14,3
12,5
10,9
9,5
8,3
7,2
6,3
5,5
16,8
14,6
12,7
11,1
9,7
8,4
7,4
6,4
5,6
4,9
7,1
14,9
13,0
11,3
9,9
8,6
7,5
6,5
5,7
4,9
4,3
6,3
13,2
11,5
10,0
8,8
7,6
6,7
5,8
5,0
4,4
3,8
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Annex D
(normative)
Design weld stress W,Sd and W,Sd
D.1 Butt joint
Normal weld design stress
W ,Sd =
F
ar l r
W , Sd =
F
a r lr
(D.1)
where
a r min (t1 ,t 2 ) .
In general, the relevant weld length lr is given by:
l r = lW 2 a r
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where
D.2 Fillet weld and groove weld with uniform distributed load
Normal weld design stress W,Sd and shear weld design stress W,Sd are calculated by:
W ,Sd =
F
a r1 l r1 + a r 2 l r 2
W ,Sd =
F
a r1 lr1 + a r 2 lr 2
(D.2)
where
for case 1;
a ri = a i + a hi
for case 2;
case 1
case 2
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a r 0,7 min( t1 , t 2 ) .
For the relevant weld lengths see D.1.
Single sided welds may be used loaded with forces as shown in Figure D.2.
For single sided welds,
W ,Sd and W ,Sd are calculated analogous using the relevant weld parameters.
l r = 2 h tan +
(D.3)
where
lr
is the width of contact area in weld direction. For wheels may be set to :
= 0, 2 r with max = 50 mm
where
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Annex E
(informative)
Hollow Sections
Table E.1 Values of inverse slope of /N-curve m and permissible stress range c for connections
and joints of hollow sections girders, m = 5
For site welding the given values of c should be multiplied by the factor 0,9.
No.
c
(N/mm2)
Dimensions
(mm)
Constructional detail
Butt joint with I- or V-weld
90
2 < t0 25
90
8 < t0 25
71
2 < t0 8
a)
b)
Requirements
The admissible
mismatch of the
sections due to a
change of the plate
thickness is t0/3, but
not more than max.
2 mm. In case of a
higher mismatch,
especially for a
transverse plate butt
of rectangle hollow
section girders of
different dimensions,
c is reduced to
80 % of the given
values.
80
2 < t0 25
80
8 < t0 25
63
2 < t0 8
a)
Requirements
analogous to No. 1
b)
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c
(N/mm2)
Dimensions
(mm)
Constructional detail
Requirements
63
2 < t0 25
63
8 < t0 25
56
2 < t0 8
Requirements
analogous to No. 1
b)
56
2 < t0 25
56
8 < t0 25
50
2 < t0 8
Requirements
analogous to No. 1
b)
45
2 < t0 8
Requirements
analogous to No. 1
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c
(N/mm2)
Dimensions
(mm)
Constructional detail
Requirements
40
2 < t0 8
80
l 50
71
50 < l 100
56
100
3 t0 25:a = 0,7t0
l > 100
t6
Fillet weld
thickness a:
for
90
2 < t0 3:a = 2
6 < t 12
for
3 t0 25:a 0,7t0,
80
80
12 < t 25
t6
Fillet weld
thickness a:
for
71
6 < t 12
2 < t0 3:a = 2
for
3 t0 25:a 0,7t0,
63
62
12 < t 25
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c
(N/mm2)
80
Dimensions
(mm)
t6
Constructional detail
Requirements
Fillet weld
thickness a:
for
10
71
2 < t0 3:a = 2
6 < t 12
for
3 t0 25:a 0,7t0,
63
100
12 < t 25
t6
Fillet weld
thickness a:
for
11
90
2 < t0 3:a = 2
6 < t 12
for
3 t0 25:a 0,7t0,
80
6 < t 12
12
63
2 < t0 8
bearing
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c
(N/mm2)
10
36
13
16
50
32
Dimensions
(mm)
t0/t = 1
(b,d)/d0 = 0,6
Constructional detail
Welded-on hollow section girder, bearing transverse
loading F in y-direction (b,d d0), (2 < t0 8)
t0/t = 1
Fillet weld thickness
(b,d)/d0 = 1
t0/t 1
a = t0
(b,d)/d0 = 0,6
t0/t 1
(b,d)/d0 = 0,6
t0/t = 1
(b,d)/b0 = 0,6
t0/t = 1
(b,d)/b0 = 1
14
12,5
40
Requirements
a = t0
t0/t 1
(b,d)/b0 = 0,6
t0/t 1
(b,d)/b0 = 0,6
Single butt strap at chamfered end of tube (d0/t0 < 25)
15
80
2 < t0 8
a = 2 t0
16
80
Hot-bended strap,
rounded slot milled at
end of tube
2 < t0 8
17
64
71
2 < t0 8
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c
(N/mm2)
Dimensions
(mm)
Constructional detail
End face strap (d0/t0 < 25), (tP 2.5 t0)
18
56
2 < t0 8
Requirements
Fillet weld thickness
for the hollow section
girder:
a = t0
for the strap:
a = 0,7 tL
19
45
2 < t0 8
20
45
2 < t0 8
a = t0
8 < t0 25
Requirements
analogous to No. 1
21
50
2 < t0 8
8 < t0 25
Requirements
analogous to No. 1
22
45
2 < t0 8
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c
(N/mm2)
50
Dimensions
(mm)
Weld
thickness a:
Constructional detail
Requirements
2<a8
Requirements
analogous to No. 1
23
45
8 < a 14
Weld
thickness a:
45
2<a8
Requirements
analogous to No. 1
24
40
8 < a 14
45
Weld
thickness a:
2<a8
25
minimum plate
thickness
40
66
8 < a 14
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Table E.2 Values of inverse slope of /N-curve m and permissible stress range c for lattice type
connections of hollow section girders, m = 5
Basic symbols for all items
with gap (e 0)
b0 , d 0 120 mm. For b0 , d 0 > 120 mm, the given values of c should be multiplied by the factor
f a = 4 120 /(bo , d o )
t 0 12,5 mm
Eccentricity
Welding under shop conditions. For site welding the given values of c should be multiplied by the
factor 0,9.
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c (N/mm2)
Intermediate values by straight-line interpolation!
Requirements
K-gussett with direct strut joint
a) with gap:
t 0 / ti = 1
t0 / ti 2
d i / d 0 = 0,6
36
80
di / d0 =1
45
90
t 0 / ti = 1
t0 / ti 2
d i / d 0 = 0,6
50
80
di / d0 =1
56
90
g 0,3 d 0
g 2 /3di
0,3 q / p 1
b) with overlapping
K-T-gusset with direct strut joint
t 0 / ti = 1
t0 / ti 2
d i / d 0 = 0,6
36
71
di / d0 =1
35
80
0,3 q / p 1
t 0 / ti = 1
t0 / ti 2
d i / d 0 = 0,6
18
56
di / d0 =1
25
63
t 0 / ti = 1
t0 / ti 2
d i / d 0 = 0,6
45
80
di / d0 =1
50
90
g 0,3 d 0
g 2 /3di
0,3 q / p 1
d) with overlapping
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c (N/mm2)
Intermediate values by straight-line interpolation!
Requirements
T- and X-gusset with direct strut joint
t 0 / ti = 1
t0 / ti 2
d i / d 0 = 0,6
10
16
di / d0 =1
36
50
60 90
g 0,3 b0
t 0 / ti = 1
t0 / ti 2
bi / b0 = 0,6
32
63
bi / b0 = 1
36
71
g 2 / 3bi
0,3 q / p 1
f)
with overlapping
t 0 / ti = 1
t0 / ti 2
bi / b0 = 0,6
32
56
bi / b0 = 1
36
63
0,3 q / p 1
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c (N/mm2)
Intermediate values by straight-line interpolation!
Requirements
N-gusset with direct strut joint
a) with gap:
g 0,3 b0
t 0 / ti = 1
t0 / ti 2
b i / b 0 = 0,6
29
50
bi / b0 = 1
36
56
g 2 / 3bi
0,3 q / p 1
b) with overlapping
T- and X-gusset with direct strut joint
t 0 / ti = 1
t0 / ti 2
bi / b0 = 0,6
12,5
bi / b0 = 1
32
40
60 90
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Annex F
(informative)
Selection of a suitable set of crane standards for a given application
Is there a product standard in the following list that suits the application?
EN 13000:2004
prEN 14439:2002
prEN 14985:2004
WI 00147 032
EN 13852-1:2004
EN 13852-2:2004
prEN 14492-1:2004
Cranes Power driven winches and hoists Part 1: Power driven winches
prEN 14492-2:2002
Cranes Power driven winches and hoists Part 2: Power driven hoists
EN 12999:2002
EN 13157:2002
prEN 13155:1998
EN 14238:2004
NO
EN 13001-2:2004
prCEN/TS 13001-3-1:2003
Cranes General design Part 3-1: Limit states and proof of competence of steel
structures
prCEN/TS 13001-3-2:2003
Cranes General design Part 3.2: Limit states and proof of competence of wire
ropes
WI 00147 050
Cranes General design Part 3.3: Limit states and proof of competence of wheel
/ rail contacts
EN 13135-1:2003
prEN 13135-2:2000
EN 13557:2003
EN 12077-2:1998
Cranes safety Requirements for health and safety Part 2: Limiting and
indicating devices
EN 13586:2003
Cranes Access
prEN 14502-1:2002
prEN 14502-2:2002
EN 12644-1:2001
EN 12644-2:2000
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Bibliography
Selection of literature that contains information about Hot Spot Stress Method:
[1]
prEN 1993-1-9: Eurocode 3: Design of steel structures Part 1-9: Fatigue strength of steel structures.
[2]
[3]
IIW XV-E: Recommended Fatigue Design Procedure for Welded Hollow Section Joints.
[4]
I. HUTHER, H-P. LIEURADE, L. VELLUET, Contraintes admissibles dans les assemblages souds,
1A4085/1A4087, rapport CETIM, avril 2000.
[5]
IIW document XIII-WG3-06-99, Designers guide for hot spot fatigue analysis, 6. Draft, E. Niemi,
May 2000.
[6]
American Petroleum Institute - API RP 2A-WSD: Recommended practice for planning, designing and
constructing fixed offshore platforms, july 1, 1993, and supplement 1, December 1996.
[7]
Romeijn, A., Stress and strain concentration factors of welded multiplanar tubular joints, Delft
University Press, Delft, 1994, ISBN 90-407-1057-0.
Zhao, X-L., Herion, S. Packer, J. A., Puthli, R. S., Sedlacek, G. Wardenier, J. Weymand, K., Wingerde,
A. M., van, and Yeomans, N. F.: Design Guide for circular and rectangular hollow section welded joints
under fatigue loading, CIDECT and Verlag TV Rheinland, Cologne, 2000, ISBN 3-8249-0565-5.
[9]
Wardenier, J., Dutta, D., Yeomans, N., Packer, J. A., and Bucak, O.: Design Guide for structural
hollow sections in mechanical applications, CIDECT and Verlag TV Rheinland, Cologne, 1995,
ISBN 3-8249-0302-4.
[10]
[11]
72
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UNI
Ente Nazionale Italiano
di Unicazione
Via Battistotti Sassi, 11B
20133 Milano, Italia