AK Charge EX M Spare Parts ITA-EnG

Lista Ricambi e Disegni Kion M
(Spare Parts and Drawings Kion M)

Impianti (Equipments) : 4.001.1.005 Kion M11
4.001.1.006 Kion M22
4.001.1.007 Kion M21
Sommario/Index
SCHEMI GENERALI (General drawings) ...................................................................................... 2

ACCESSORI (Accessories) .......................................................................................................... 2
DOCUMENTAZIONE RICAMBI (Spare parts documents) ............................................................... 3
3.501.0.277 – Consolle monitor 15” (15” Control Panel) ............................................................... 4
2.502.0.250 – Cablaggio Elettrico EX M11 (EX M11 electric wiring) ............................................... 4
2.503.0.298 – Quadro di potenza (Power supply panel) ............................................................... 5
2.503.0.302 – Pannello SGP32V2 (SGP32V2 Panel) ...................................................................... 6
2.503.0.349 – Pannello scheda PC (PC Panel board) .................................................................... 6
2.503.0.319 – Pannello Barriere AK charge EX M11 (Intrinsic safety barrier panel) ......................... 6
2.505.0.116 – Circuito protezione iniettore EX1 Gal.A (EX1 Injector protection circuit) .................... 7
2.505.0.115 – Circuito protezione iniettori EX2 Gal.A (EX2 Injector protection circuit) ..................... 7
2.005.0.039 – Kit dosatore Galileo A (Dosing system Galileo A kit) ................................................ 7
2.005.0.028 – Dosatore AK Charge massivo (AK Charge massive dosing system) ........................... 8
2.013.0.117 – Circuito ingresso (Refrigerant inlet circuit) ............................................................. 8
2.013.0.120 – Circuito ingresso (Refrigerant inlet circuit) ............................................................. 8
2.002.0.549 – Collettore vuoto EX1 con recupero (EX1 vacuum collector with recovery) ................. 9
2.002.0.546 – Collettore vuoto EX2 con recupero (EX2 vacuum collector with recovery) ................. 9
2.002.0.531– Collettore vuoto base Galileo A (Base vacuum collector Galileo A) ............................. 9
2.002.0.532 – Estensione collettore vuoto Galileo A/B (Extension vacuum collector Galileo A/B) ...... 9
2.006.0.075 – Iniettore filler “AB14_HS” ¼” EEX (Filler “AB14_HS” ¼” EEX) ............................... 10
2.004.0.049 – Collettore iniettore ¼”(1/4” filler collector) .......................................................... 10
2.010.0.227 – Guaina flessibile iniettore AB2V (Flexible gaiter for filler AB2V) .............................. 10
2.003.0.184 – Gruppo valvole aria AK Charge M11 con pressostato (M11 compressed air valves) .. 11
2.013.0.093 – Circuito scarico AK/BK Charge (Exhaust circuit) .................................................... 12
2.002.0.536 – Gruppo pompa da vuoto D28 (D28 group pump).................................................. 12
2.013.0.094 – Circuito scarico pompa (Exhaust pump circuit) ..................................................... 12
2.002.2.458 – Valvola intercettazione con box aspirato (Intercepting valve with suction box) ....... 12
2.003.0.207 – Gruppo valvole (Valve group) ............................................................................. 12
ACCESSORI (Accessories) ........................................................................................................ 14
2.004.0.050 – Collettore iniettore 3/8”(3/8” filler collector) ......................................................... 14
Code: 8.016.0.085_rev.02 Pag. 1/14

SCHEMI GENERALI (General drawings)
DESCRIZIONE (Description) CODICE (Code)
Schema funzionale (Functional diagram) 7.001.0.205

Schema cablaggio elettrico generale (Electric wiring diagrams) 7.002.0.320
Schema elettrico di potenza (Power electric wiring) 7.002.0.308
Interconnessioni elettriche e logiche (Equipment installation diagram) 7.007.0.030
Interconnesione sistema rilevazione gas con
sistema di ventilazione (Gas detection – ventilation system interconnection) 7.007.0.029
Layout installazione AK charge (AK charge installation layout) 7.007.0.057
Schema funzionale valvola intercettazione 7.001.0.072
(Intercepting valve functional diagram)
ACCESSORI (Accessories)
Kit per power supply 200-230V 3PH (Power supply kit) 2.002.0.522
Kit pompa 28 m3/h 3PH 60 Hz 208V(Pump kit) 2.002.0.483
Kit lettore codici a barre (Barcode reader kit) 2.002.2.424
Kit lettore codici a barre wireless (Wireless barcode reader kit) 2.002.2.425
Torretta luminosa senza espansione digitale 2.502.0.253
(Light tower without digital expansion Board)
Supporto bilanciatore 3/6 kg (Support balancer 3/6 Kg for filler) 5.038.0.002
Kit iniettore dall’alto “AB14” (“AB14” Over head filler kit) 2.002.0.569
Kit filtro refrigerante con attacco rapido 10 μ 120 bar 2.009.0.029
(Quick coupler-refrigerant filter kit)
Quadro alimentazione impianto 1kW (1kW Control box) 3.501.0.014
Valvola intercettazione con box aspirato (Intercepting valve with suction box) 2.002.2.458
Recinzioni di protezione per l’unità di caricamento R600a (4x4x0,8m) 2.015.0.094
(R600a charging unit protection fences)
Recinzioni di protezione per l’unità di caricamento R600a (other dimensions) on request
(R600a charging unit protection fences)
Safety Switch for protection fence 2.002.2.186
NOTA: PER L'ORDINAZIONE DELLE PARTI DI RICAMBIO CITARE SEMPRE IL NUMERO DI

MATRICOLA DELL'IMPIANTO.
NOTE: ON ORDERING SPARE PARTS MENTION ALWAYS THE EQUIPMENT SERIAL

NUMBER.
Code: 8.016.0.085_rev.02 Pag. 2/14

DOCUMENTAZIONE RICAMBI (Spare parts documents)
I codici seguiti dal simbolo # sono relativi a parti previste nel listino ricambi.
(The codes followed by # are relative to components foreseen in the spare parts list)
Ak Charge EX M11: per l'identificazione dei particolari (rif.) vedere il disegno di assieme 4.001.1.005
(To identify the parts (ref.) see drawing 4.001.1.005).
REF. DESCRIZIONE (Description) CODICE (Code)

2 Consolle monitor 15” (15” Control panel) 3.501.0.277
4 Cablaggio elettrico EX M11(EX M11 electric wiring) 2.502.0.250
5 Dosatore AK charge HC M11(Dosing system AK charge HC M) 2.005.0.039
6 Collettore vuoto EX1 senza recupero 2.002.0.549
(EX1 vacuum collector without recovery)
7 Iniettore filler “AB14_HS” ¼” EEX (Filler “AB14” ¼” EEX) 2.006.0.075
10 Valvole aria AK Charge EX M11 con pressostato 2.003.0.184
(M11 compressed air valves)
11 Circuito scarico AK/BK Charge (Exhaust circuit) 2.013.0.093
12 Gruppo pompa da vuoto D28 (D28 Vacuum pump group) 2.002.0.536
Per le parti di ricambio della pompa da vuoto vedere il relativo manuale
(For vacuum pump spare parts see relevant manual)
14 Circuito scarico pompa (Exhaust pump circuit) 2.013.0.094
20 Valvola intercettazione con box aspirato 2.002.2.458
(Intercepting valve with suction box)

4 Cablaggio elettrico EX M22 (EX M22 electric wiring) 2.502.0.251
Code: 8.016.0.085_rev.02 Pag. 3/14


4 Cablaggio elettrico EX M22 (EX M22 electric wiring) 2.502.0.272
3.501.0.277 – Consolle monitor 15” (15” Control Panel)

(4.001.1.005 – 4.001.1.006 – 4.001.1.007, Rif. 2)
Per l'identificazione dei particolari (rif.) vedere il disegno di assieme 3.501.0.277.
(To identify the parts (ref.) see drawing 3.501.0.277.

1 Display LCD 15” 5.512.0.032
2 Touch screen 5.520.0.047
7 Elemento di contatto N.C. (N.C. contact block) 5.506.0.053
8 Elemento di contatto N.O. (N.O. contact block) 5.506.0.054
20 Carter consolle 1.017.0.078
22 Cavetto RS232 Touch screen (Touch screen RS232 cable) 2.504.0.201
23 Cavetto alimentazione monitor (Monitor power supply cable) 2.504.0.202
2.502.0.250 – Cablaggio Elettrico EX M11 (EX M11 electric wiring)

(4.001.1.005, Rif.4)

1 Quadro di potenza (Power supply panel) 2.503.0.298
2 Pannello SGP32V2 (SGP32V2 Panel) 2.503.0.302
3 Pannello schede PC (PC Panel boards) 2.503.0.303
4 Pannello barriere AK charge EX M11 (Intrinsic safety barrier panel) 2.503.0.319
5 Scheda espansione AUX DIG (Digital expansion Board) 2.501.0.039#
7 Circuito protezione iniettore EX Gal.A ( 2.505.0.116
20 Cavo seriale (Serial cable) 2.505.0.112
21 Cavo Ethernet (Ethernet cable) 2.505.0.113

(4.001.1.006, Rif.4)
Code: 8.016.0.085_rev.02 Pag. 4/14

4 Pannello barriere AK charge EX M22 (Intrinsic safety barrier panel) 2.503.0.316

(4.001.1.007, Rif.4)

4 Pannello barriere AK Charge EX M21 (Intrinsic safety barrier panel) 2.503.0.320
2.503.0.298 – Quadro di potenza (Power supply panel)

(2.502.0.250 – 2.502.0.251 – 2.502.0.272, Rif. 1)

4 Trasformatore AC (AC Transformer) 5.518.0.001
5 Alimentatore In 100-240VACOut 5/24VDC (Power supply) 5.514.0.025
6 Alimentatore In 100-240VACOut 12VDC (Power supply) 5.514.0.029
7 Interruttore magnetotermico 2,54A (Overload cutout) 5.506.0.178
8 Contattore 4kW (Contactor) 5.507.0.009
9 Filtro antidisturbo RC (RC Filter) 5.507.0.129
10 Contatto ausiliario (Ausiliar contactor) 5.507.0.095
11 Relè sequenza fasi (Relay for phases sequences) 5.507.1.001
12 Portafusibile WSI 6 (Fuse holder) 5.508.0.003
13 Portafusibile WSI 6/2 (Fuse holder) 5.508.0.004
14 Fusibile T2A 500V 6,3 x 32 (1500A) IEC127 (Fuse) 5.509.0.006
15 Fusibile T2A 250V 5 x 20 (1500A) IEC127 (Fuse) 5.509.0.007
18 Morsetto 2 In/2 Out (Terminal block) 5.508.0.005
19 Morsetto di terra WPE 2.5 (Earth terminal block) 5.508.0.002
Code: 8.016.0.085_rev.02 Pag. 5/14

2.503.0.302 – Pannello SGP32V2 (SGP32V2 Panel)
(2.502.0.250 – 2.502.0.251 – 2.502.0.272, Rif. 2)
Per l'identificazione dei particolari (rif.) vedere il disegno di assieme 2.503.0.302
To identify the parts (ref.) see drawing 2.503.0.302.

2 Scheda motherboard SGP32V2 (Motherboard SGP32V2) 2.501.0.051#
3 Cicalino per scheda SGP32V2 (SGP32V2 Buzzer) 2.502.0.240
2.503.0.349 – Pannello scheda PC (PC Panel board)

(2.502.0.250 – 2.502.0.251 – 2.502.0.272, Rif. 3)

2 Scheda PC (PC board) 5.520.0.286#
4 Cavetto di alimentazione 5/12 V (Supply cable 5/12 V) 2.504.0.231
2.503.0.319 – Pannello Barriere AK charge EX M11 (Intrinsic safety barrier panel)

(2.502.0.250, Rif. 4)

10 Barriera Z765.F Strain gauge/led (Z765.F Strain gauge/led barrier) 5.502.0.039#
11 Barriera MOD. KFD2 4 contatti (KFD2 barrier) 5.502.0.041#
12 Barriera MOD. KFD2 2x4-20 mA (KFD2 4-20 mA barrier) 5.502.0.042#
15 Barriera MFM RHE EZB (MFM RHE EZB barrier) 5.501.0.182#
16 Controller MFM RHE14 (MFM RHE14 controller) 5.501.0.183#

(2.502.0.251, Rif. 4)

10 Barriera Z765.F Strain gauge/led(Z765.F Strain gauge/led barrier) 5.502.0.039#

(2.502.0.272, Rif. 4)
Code: 8.016.0.085_rev.02 Pag. 6/14

10 Barriera Z765.F Strain gauge/led(Z765.F Strain gauge/led barrier) 5.502.0.039#
2.505.0.116 – Circuito protezione iniettore EX1 Gal.A (EX1 Injector protection circuit)
(2.502.0.250, Rif.7)

4 Fusibile 5x20 1,25A (Fuse) 5.509.0.001
8 Relè 24VAC (Fuse) 5.507.0.002
2.505.0.115 – Circuito protezione iniettori EX2 Gal.A (EX2 Injector protection circuit)
(2.502.0.251 – 2.502.0.272, Rif.7)

4 Fusibile 5x20 1,25A (Fuse) 5.509.0.001
8 Relè 24VAC (Fuse) 5.507.0.002
2.005.0.039 – Kit dosatore Galileo A (Dosing system Galileo A kit)

(4.001.1.005, Rif. 5)

1 Dosatore AK charge massivo (AK charge massive dosing system) 2.005.0.028
2 Circuito ingresso (Refrigerant inlet circuit) 2.013.0.117

(4.001.1.006, Rif. 5)

1 Dosatore AK charge massivo (AK charge massive dosing system) 2.005.0.028
3 Circuito ingresso 2nd dosatore(Second dosing inlet circuit) 2.013.0.120
Code: 8.016.0.085_rev.02 Pag. 7/14

(4.001.1.007, Rif. 5)

1 Misuratore di portata (Mass flow meter) 5.501.0.181#
3 Inlet circuit manifold 2.004.0.058
2.005.0.028 – Dosatore AK Charge massivo (AK Charge massive dosing system)

(2.005.0.039-2.005.0.041 Rif. 1)

1 Misuratore di portata (Mass flow meter) 5.501.0.181#
2.013.0.117 – Circuito ingresso (Refrigerant inlet circuit)

(2.005.0.039-2.005.0.040-2.005.0.041 Rif. 2)

2 Kit valvola multifunzione dia 6mm 2.002.1.294#
(Multifunction valve kit)
4 Valvola di sicurezza 35 bar (Safety valve 35 bar) 5.004.0.302#
7 Valvola di non ritorno (One way valve) 5.004.0.043
9 Sensore di pressione 0÷50 bar (Pressure sensor) 5.501.0.201
16 Molla (Spring) 1.012.0.029
18 Guarnizione OR 2106 (gasket) 5.009.2.028
22 Filtro (filter) 5.007.0.088
2.013.0.120 – Circuito ingresso (Refrigerant inlet circuit)

(2.005.0.041 Rif. 3)

16 Molla (Spring) 1.012.0.029
22 Filtro (filter) 5.007.0.088
Code: 8.016.0.085_rev.02 Pag. 8/14

2.002.0.549 – Collettore vuoto EX1 con recupero (EX1 vacuum collector with recovery)
(4.001.1.005, Rif.6)

1 Collettore vuoto base Galileo A/B (Base vacuum collector Galileo A/B) 2.002.0.531
3 Sensore di vuoto 0÷100 mbar (Pressure sensor) 5.501.0.061
2.002.0.546 – Collettore vuoto EX2 con recupero (EX2 vacuum collector with recovery)
(4.001.1.006 – 4.001.1.007, Rif.6)

1 Collettore vuoto base Galileo A/B (Base vacuum collector Galileo A/B) 2.002.0.531
2 Estensione collettore vuoto Galileo A/B 2.002.0.532#
(Extension vacuum collector Galileo A/B)
3 Sensore di pressione 0÷30 bar (Pressure sensor) 5.501.0.001#
4 Sensore di vuoto 0÷100 mbar (Pressure sensor) 5.501.0.061#
2.002.0.531– Collettore vuoto base Galileo A (Base vacuum collector Galileo A)

(2.002.0.549 – 2.002.0.546, Rif.1)

2.002.0.532 – Estensione collettore vuoto Galileo A/B (Extension vacuum collector

Galileo A/B)
(2.002.0.546, Rif.2)

Code: 8.016.0.085_rev.02 Pag. 9/14

2.006.0.075 – Iniettore filler “AB14_HS” ¼” EEX (Filler “AB14_HS” ¼” EEX)
(4.001.1.005 – 4.001.1.006 – 4.001.1.007, Rif. 7)

1 Collettore iniettore ¼” (1/4” filler collector) 2.004.0.049
2 Elettrovalvola EEX 2/2 30bar (Solenoid valve 30 bar) 5.005.0.156
3 Guaina flessibile iniettore AB2V 2.010.0.227
(Flexible gaiter for filler AB2V)
4 Assieme Trasduttore filler AB14 (Pressure sensor group) 2.008.0.023
Trasduttore di pressione 0-40 bar (Pressure sensor 0 -40 bar) 5.501.0.197
5 Guarnizione OR-2021 (gasket) 5.009.2.018
8 Tastiera iniettore AB14 COBRA (AB14 COBRA Keyboard filler) 2.507.0.011
2.004.0.049 – Collettore iniettore ¼”(1/4” filler collector)

(2.006.0.075, Rif. 1)

3 Flangia di attacco ¼”(1/4” Flange) 1.005.0.176
4 Pistone movimento spillo ¼” (1/4”Movement piston pin) 1.008.0.068
5 Cilindro attacco ¼” (1/4” Coupler cylinder) 1.011.0.024
6 Pistone ghiera attacco ¼” (1/4” Coupler piston) 1.008.0.069
7 Sfera (Sphere) 5.018.0.001
8 Supporto spillo ¼”(Pin support) 1.019.0.574
9 Otturatore spillo ¼”(Pin shutter) 1.013.0.081
14 Guarnizione speciale a disco dia 6mm (Special disk gasket) 1.021.0.007
18 Molla spillo (Pin spring) 1.012.0.005
19 Molla attacco Hansen (Hansen coupler spring) 1.012.0.006
20 Molla ghiera Hansen (Hansen ring spring) 1.012.0.007
22 Guarnizione OR 114 – CR (gasket) 5.009.2.042
25 Guarnizione HD Slipper con OR LCS 5 (H.D.slipper gasket) 5.009.4.033
26 Guarnizione PDF dia 20mm (PDF gasket) 5.009.0.048
30 Molla Seeger (Seeger spring) 1.012.0.053
31 Guarnizione H.D.Slipper con OR LPS 60 (H.D.slipper gasket) 5.009.4.029
33 Guarnizione H.D.Slipper con OR LCS 30 (H.D.slipper gasket) 5.009.4.009
34 Guarnizione OR-4,6x2,4 (gasket) 5.009.2.060
2.010.0.227 – Guaina flessibile iniettore AB2V (Flexible gaiter for filler AB2V)
(2.006.0.075, Rif. 3)
Code: 8.016.0.085_rev.02 Pag. 10/14

2 Kit tubazioni vuoto per macchine isobutano (Vacuum hose kit) 2.002.2.225#
Tubo ARMOVINGPRESS PVC DN12 5.010.0.123
3 Tubo refrigerante (Refrigerant pipe) 2.010.0.008
4 Cavo 3x0,5+Rilsan 2x1 (3x0,5 + Rilsan 2x1 cable) 5.510.0.186
2.003.0.184 – Gruppo valvole aria AK Charge M11 con pressostato (M11 compressed
air valves)
(4.001.1.005, Rif. 10)

EVXX, EVXX, Elettrovalvola 3/2 vie (3/2 way solenoid valve) 5.005.0.004#
EVXX, EV00,
EV10, EV14,
EV15, EV90
EV91, EV96
EV50, EV97 Elettrovalvola 2/2 vie (2/2 way solenoid valve) 5.005.0.022#
20 Pressostato (Pressure switch) 5.501.0.017
air valves)
(4.001.1.006, Rif. 10)

EV00, EV10, Elettrovalvola 3/2 vie (3/2 way solenoid valve) 5.005.0.004#
EV14, EV15,
EV30, EV34,
EV35, EV90,
EV91, EV92,
EV94, EV96.
EV97
air valves)
(4.001.1.007, Rif. 10)

EV14, EV15,
EV30, EV34,
EV35, EV90,
Code: 8.016.0.085_rev.02 Pag. 11/14

EV91, EV92,
EV94, EV96.
EV50, Elettrovalvola 2/2 vie (2/2 way solenoid valve) 5.005.0.022#
EV97
2.013.0.093 – Circuito scarico AK/BK Charge (Exhaust circuit)

(4.001.1.005- 4.001.1.006-4.001.1.007, Rif. 11)

1 Generatore di vuoto (Venturi vacuum generator) 5.001.0.048#
6 Manometro (Manometer) 5.006.0.003
7 Regolatore di pressione (Pressure regulator) 5.016.0.003
2.002.0.536 – Gruppo pompa da vuoto D28 (D28 group pump)

(4.001.1.005- 4.001.1.006-4.001.1.007, Rif. 12)

Pompa da vuoto D28 EEX (EEX D28 vacuum pump) 5.001.0.053#
2.013.0.094 – Circuito scarico pompa (Exhaust pump circuit)

(4.001.1.005- 4.001.1.006-4.001.1.007, Rif. 14)

1 Filtro olio (Oil filter) 5.001.1.063#
2.002.2.458 – Valvola intercettazione con box aspirato

(4.001.1.005- 4.001.1.006 -4.001.1.007, Rif. 20)


1 Gruppo valvole (Valve group) 2.003.0.207
2.003.0.207 – Gruppo valvole (Valve group)

(2.002.2.458, Rif.1)

Code: 8.016.0.085_rev.02 Pag. 12/14

2 Valvola pneumatica (Pneumatic valve) 5.004.0.097#
5 Valvola manuale (Manual valve) 5.004.0.292#
18 Pressostato 0,2  3mbar (Pressure switch 0,2  3mbar) 5.501.0.048#
20 Guarnizione per flangia (Flange gasket) 5.009.0.060
24 Filtro refrigerante 10μ (10 μ refrigerant filter) 5.007.0.037#
41 TERMOSTATO –35/+35 °C (Thermostat –35/+35 °C) 5.501.0.060#
42 Manometro (Manometer) 5.006.0.013
Code: 8.016.0.085_rev.02 Pag. 13/14

ACCESSORI (Accessories)
2.004.0.050 – Collettore iniettore 3/8”(3/8” filler collector)


3 Flangia di attacco ¼”(1/4” Flange) 1.005.0.172
4 Pistone movimento spillo ¼” (1/4”Movement piston pin) 1.008.0.070
5 Cilindro attacco ¼” (1/4” Coupler cylinder) 1.011.0.023
6 Pistone ghiera attacco ¼” (1/4” Coupler piston) 1.008.0.071
7 Sfera (Sphere) 5.018.0.005
8 Supporto spillo ¼”(Pin support) 1.019.0.573
9 Otturatore spillo ¼”(Pin shutter) 1.013.0.080
14 Guarnizione speciale a disco dia 6mm (Special disk gasket) 1.021.0.007
18 Molla spillo (Pin spring) 1.012.0.005
19 Molla attacco Hansen 3/8” (3/8” Hansen coupler spring) 1.012.0.023
20 Molla ghiera Hansen AB14 (Hansen ring spring) 1.012.0.049
21 Molla valvola multifunzione 1.012.0.026
22 Guarnizione OR 114 – CR (gasket) 5.009.2.042
25 Guarnizione HD Slipper con OR LCS 5 (H.D.slipper gasket) 5.009.4.033
26 Guarnizione PDF dia 20mm (PDF gasket) 5.009.0.048
33 Guarnizione H.D.Slipper con OR LCS 30 (H.D.slipper gasket) 5.009.4.031
34 Guarnizione OR-4,6x2,4 (gasket) 5.009.2.060
Code: 8.016.0.085_rev.02 Pag. 14/14

·
1
J32
J30
J35
J27
J37
J20
J25
J22
J23
J24
J21
J20
R331
J21
J23
J24
J25
J22
C10
R333
R336
TP4 TP2
R209
C9
J29
R332
J31
R274
R197
R201
R250
R235
J26
R282
R347
R207
J34
J26 J27
R334 C223
R335
D34
D35
R231
C307 R215 R192
D32
D33
R351
R248
J35
C305
D39
D38
R272 R281 R199

C211 C215 C204 U94 U92 U90 U93 U91 U95
C249 C252 C269 C230
C214
R339 R340 C209
J31 J30
+ R206
+
R350 C268 C240

C210
R191 R221 C236

C222
R271 R280 U80 R226 R249

R222
R218
U75 C208
Q3
C302
Q2
U98 C300 C251 R214 C203 C229

U64
C248 R198 R225
1
R352
R205
C272 C198 R233

C270
R185
U73 R200
R228
R256
C250
C239
R258 R251
C17
C330 C316 C312 C313 C332

RN8
R277 U62 C331

R220 R217
R246
R261 R257
C245
U85
R342 R341
R286 R275
C213 R193 R234
C299
D43
C244
R254
R253
C271 U65
C227
D44
R288
C253
R284 D40 D41 C212

R279 C207 C18
R242
R244
+
J33
R188 R227R223
C306
R210
C201
R202
R213
J36
C246
J28
R290
R283 R269 C202
R329 U63 R208 C199C195
R186 C194 C217
TP37
R262 C238
R267
D45
TP15
C303
R278 R212
R189
C301 R285 C247 C241 R224

U66
C219
C264
J29 J33 J32

C216
C258 R276
R252
R187
R255
U97
C234 R260
D42
TP14
R211
C197
C218 R219
C228
R181 U69
C176
R204 C224
RN9
R203
R263
R268
R273
R194 R190
R303
R304
R330
R180
R289 R287 R270 U60

D27
U71
R245
C304
U84 R230 R266
C182 C206 R236
U14
C327 R37
BT1
R264
R229
R237
C328 C196 C237

TP31 C205
R241
R240
R243
R196
TP30
TP35
TP36
U76
C259 R174 C193 U61
R39
C63
U58 C200
C243
R259
U96 R175
C233
R265
C221
R343 U67
+
C181
C260
C265
C66
R195
C67
C329 R362
C184
RN11
C174 R239 C242 R238 R19 R21
+
R365 C173
U13
RN7
R15
C190
C191 R307 C68

C69
TP11
TP10
C188
U87
U59
C175
U6
R308
U79
U83
C187
C64
C8
U12
R310
K
C158
R171
R172
R364 C178 C180 C189 R312
C65
R32
R173
R299
R38
C186
R346
C167
J38
R349 + R162 C170

C297
R305
D26 C171
C3 C86
R163
R156
C263
U8
C62 RN17 RN22 RN21 RN10
U82
+ C19
+
RN30
J38
R160
C298
C157
R169
R157
C165
Q4
C87 R23
C281
R166
R298
C52 C53
D25
C162
R4
RN18
R164
C61
C1 C28 +
R29
U57
C287
C160
C27 C266 R361 R3
C163
RN4
R158
U100
C60
+
U56
R30
D24
+
C48
RN19
C164 R165
C108
C89
U22
C109
C279
C286
R159
C25
U21
C59
R300
F2
U11
D46
C47
C156
U1
K D47 C288 R167
RN6
C276
R170
C37
RN20
C49
C311
C71 D23 R161 C169 R168
U37
C166
U36
U35
R345
C73
U28
C54
C82
C58
C278 R155
+
C147
RN23
C282
C277
C36
C256
C57
RN5 C14
BT1
C55
RN24
F2
C146
C275
C148
U10
RN2
R295
U19 U17
+
C56
C95 +
U24
C100 C96 R293
TP7
C12
U20
C46
+
C257 C98 C105 R17 R24 R36 R16
Q5
C83 C310
R145
TP38
C280
+ R18
C72
C70
C112 +
OUT0 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15
U54
+
Y1
K
CPU_ON
U15
C285
C150
U25
C16
R5
R6
C91
U38
C13
U30
R327
R52
RN13
R48
C94
RN15
J28
U2 F1
C185
R146
C151
U5
R51 R47
C317
+
+ C30 C29
RN12
R50 R46
JP3
C93
ETH_ACT
J19
LED5
R147
C152
U31
C80 C78 C76 C74
R49 R45
U9
C101
C81
R301
R28
R27
R26
R25
+
R326 R44 RN16 RN14 C15
U27
C153
J19
C107 C106 C92

RN29
C111 R43
C88
ETH_SPEED
C161
U20
U55
U18 U16
R325
F1
LED4
R42 +
U26
C32
C79
C75
C77
R41
C34
R247
U39
R33
SW1
U41
U33
R64 C84
C155
R153
C110 C31
ETH_LINK
R63 C33
LED3
R34
R151
R150
R62
C154
R152
J39
RN28
J1
R61
C267
U40
C103 R60
JP2
R59 R40 R73 C113 R79 C117 R85 C121 R91 C125 R74 C114 R80 C118 R86 C122 R92 C126
LED2
+5V
R58
J39
C102
RN27
U34
C168 R57
Y2
U23
C24
LED1
+24V
U32
R311
U42
R321
IN7
C99
C137
C138
C139
C140
C142
C143
C144
C145
U81
C90 R322
C85 R309 R112
R106
R100
R115
R109
R103
R97
J18
R121
R123
R127
R129
R133
R135
R139
R141
IN6
R118
R125
R126
R131
R132
R137
R138
R143
R144
IN5
KA3
KA7
KA2
KA5
KA1
KA4
KA8
KA6
IN4
J18
U51
U53
U50
U48
U46
U44
U49
U47
U45
U43
IN3
J17
D49 D51 D53 D55
IN2
C136 R117 C134 R111 C132 R105 C130 R99 C135 R116 C133 R110 C131 R104 R98 C129
D48 D50 D52 D54
IN1
TVS9
K K K K K K K
R130
R122
R124
R128
R134
R136
R140
R142
J17
K
TVS16 TVS14 TVS12 TVS10 TVS15 TVS13 TVS11
IN0
K
+
TVS17
+ ~
U52
D11
D14
D12
D10
D15
D13
D16
C336
D9
- ~
R120 R114 R108 R102 R119 R113 R107
J16
J15
J8
J1
J0
1
1
1
J16
J15
J14
J13
J12
J11
J10
J8
J3
J2
J9
J7
J6
J5
J4
J1
J0
1
J30
J32
J35
J27
J37
J20
R331
J23
J21
J24
J25
J22
C10
R333
R336
TP4 TP2
R209
C9
J29
R332
J31
R274
R197
R201
R250
R235
J26
R282
R347
R207
J34
R334 C223
R335
D34
D35
R231
C307 R215 R192
D32
D33
R351
R248
C305
D39
D38
R272 R281 R199
C211 C215 C269 C204 U94 U92 U90 U93 U91 U95
C249 C252 C230
C214
+ R339 R340 R206 C209
+
C268 C240
C222
R350
C210
R271 R280 U80 R191 R226 R221 C236 R249

R222
R218
U75 C208
Q3
C302
Q2
U98 C300
C251 R214 C203 C229
U64
C248 R198 R225
1
R352
R205
C272 C198 R233

R185
C270
R228
U73 R200
R256
C250
R258 R251
C239
C17
C330 C316 C312 C313 C332
RN8
R277 C331
R220 R217
R246 R242
R261 R257
U85 U62
R342 R341
R286 R275
C213 R234 C245
C299
R193
C244
R254
R253
D43
C271 U65
C227
D44
R288
C253
R284 D40 D41 C212

C207 C18
R244
+
R279
C306
R188 R227R223
J33
+
R210
C201
R202
C246 R213
J36
J28
R290
R283 R269 C202 U63 R208 C199C195
R186 C194
TP37
R329 C217 R262 C238
D45
R267
TP15 R180
R189
C303
C301 R285 C247 R278 R212 C241 R224
C219
U66 C264
C216
C258 R276
R252
R187
R255
U97
C234 R260
D42 R211
TP14
C218 R219
C228 R245
C197 R181
C176
R204 C224 U69

RN9
R203
R263
R268
R273
R194 R190
R303
R304
R330
R289 R287 R270 U60

D27
C304
U84 C182 C206 R230 R266 U71
R236
U14
C327 R37
BT1
R264
R229
R237
C328 C196 C237
TP31 C205
R241
R240
R243
R196
TP35
TP30
U76
TP36
C259 R174 C193 U61
R39
C63
U58 C200
C243
R259
U96 R175
C233
R265
C221
R343 U67
+
C181
C260
C265
C66
R195
C67
C329 R362
C184
RN11
C174 R239 C242 R238 R19 R21
+
C173
R365
U13
RN7
R15
C190
C191 C68
R307 C69
TP11
TP10
C188
U87
U59
C175
U6
R308
U79
U83
C187
C64
C8
U12
R310
K
C158
R171
R172
R364 C178 C180 C189
R312
C65
R32
R173
R299
R38
C186
R346
C167
J38
R349 + R162 C170
C297
R305
D26 C171
C3 C86
R163
R156
C263
U8
C62 RN17 RN22 RN21
U82
+ C19
+
RN10
RN30
R160
C298
C157
R169
R157
C165
Q4
C87 R23
C281
R298
R166
C52 C53
D25
C162
R4
RN18
R164
C61 C60
C1 C28 +
R29
U57
C287
C160
C27 C266 R361 R3
C163
RN4
R158
U56
U100
+
R30
D24
+
C48
RN19
C164 R165
C108
C89
U22
C109
C279
C286
R159
C25
U21
C59
R300
U11
D46
C156
U1 C47
D47 K C288 R167
RN6
C276
R170
C37
RN20
C49
C311
D23
C71
R161 C169 R168
U37
C166
U36
U35
R345
C73
U28
C54
C82
C58
C278 R155
+
C147
RN23
C277
C282
C36
C256
C57
RN5 C14
C55
RN24
F2
C146
C275
C148
U10
RN2
R295
U19 U17
+
C56
C95 +
U24
C96 R293
TP7
C100
C12
C46
+
C257 C98 C105 R17 R24 R36 R16
Q5
C83 C310
R145
TP38
C280
+ R18
C72
C70
C112 +
U54
+
OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15

Y1
K
U15
CPU_ON
C285
C150
U25
R5
R6
C16
C91
U38
C13
U30
R327
RN13
R52 R48 C94
RN15
U2 F1
C185
R146
C151
U5
C317 R51 R47
+
+ C30 C29
RN12
R50 R46
JP3
ETH_LINK ETH_SPEED ETH_ACT

C93
LED5
R147
C152
U31
C80 C78 C76 C74
R49 R45
U9
C101
C81
R301
R28
R27
R26
R25
+
R326 R44 RN16 RN14
U27
C15
C153
J19
C107 C106 C92
RN29
C111 R43
C88
C161
U20
U55
U18 U16
R325
LED4
R42 +
U26
C32
C79
C75
C77
R41
R247
C34
R33
U39
SW1
U41
U33
R64 C84
C155
R153
C110 C31
LED3
R63 C33
R34
R151
R150
R62
C154
R152
J39
RN28
J1
R61
C267
U40
C103 R60
JP2
LED2
+5V
R58
C102
RN27
U34
C168 R57
Y2
U23
OUT8
C24
LED1
+24V
U32
R311
U42
R321
OUT7
C99
IN7
C137
C138
C139
C140
C142
C143
C144
C145
U81
C90 R322
R112
C85 R309
R106
R100
R115
R109
R103
R97
R121
R123
R127
R129
R133
R135
R139
R141
OUT6
IN6
R118
R125
R126
R131
R132
R137
R138
R143
R144
OUT5
IN5
KA3
KA7
KA2
KA5
KA1
KA4
KA8
KA6
OUT3 OUT4
IN4
J18
U51
U53
U50
U48
U46
U44
U49
U47
U45
U43
IN3
D49
OUT2
D51 D53 D55
C136 R117 C134 R111
IN2
C132 R105 C130 R99 C135 R116 C133 R110 C131 R104 R98 C129
D48 D50 D52 D54
OUT1
IN1
TVS9
K K K K K K K
R130
R122
R124
R128
R134
R136
R140
R142
J17
K
TVS14 TVS12 TVS10 TVS15 TVS11
OUT0
TVS16 TVS13
IN0
K
+
TVS17
+ ~
U52
D11
D14
D12
D10
D15
D13
D16
C336 ~
D9
-
R120 R114 R108 R102 R119 R113 R107
J16
J15
J8
J1
J0
1
1
1
J32
J30
J35
J27
J37
J20
R331
J23
J24
J21
J25
J22
C10
R333
R336
TP4 TP2
R209
C9
J29
R332
J31
R274
R197
R201
R250
R235
J26
R282
R347
R207
J34
R334 C223
R335 R231
D34
D35
C307 R215 R192
D32
D33
R351
R248
C305
D39
D38
R272 R281 R199
C211 C215 C204 U94 U92 U90 U93 U91 U95
C249 C252 C269
C209 C230
C214
+ R339 R340 R206
+
R350 C268 C240
C210
R191
C222
R271 R280 U80 R226 R221 C236 R249
R222
R218
U75 C208
Q3
C302
Q2
U98 C300 C251 R214 C203 C229

U64
C248 R198 R225
R352
1
C272
R205
C198 R233
R185
C270
U73 R200
R228
R256
C239
R258 R251
C250
C17
C330 C316 C312 C313 C332
RN8
R277 C331
R220 R217
R246
R261 R257
U85 U62 C245
R342 R341
R286 R275
C213 R193 R234
C299
D43
C244
R254
R253
C271 U65
C227
D44
C253
R288 R284 D40 D41 C212

R279 C207 C18
R244
+
R242
R188
J33
C306
R227R223
+
C201
R202
R210 R213
J36
C246
J28
R290
R283
R269 C202 U63 R208 C199C195
R186 C194
TP37
R329 C217 R262 C238
R267
D45
TP15
C303
R278 R212
R189
R285 C247 C241 R224
C301
U66
C219
C264
C216
C258 R276
R187
R252
R255
U97
C234 R260
D42
TP14
R211
C218 R219
C228
C197 R181 C224 U69
C176
R204
RN9
R203
R263
R268
R273
R194 R190
R303
R304
R330
R180
R289 R287 R270 U60
D27
U71
R245
C304
U84 R230 R266
C182 C206 R236
U14
C327 R37
BT1
R264
R229
R237
C328 C196 C237
TP31 C205
R241
R240
R243
R196
TP30
TP35
U76
TP36
C259 R174 C193 U61
R39
C63
U58 C200
C243
R259
R175
U96
C233
R265
C221
R343 U67
+
C181
C260
C265
C66
R195
C67
C329 R362
C184
RN11
R239 C242 R238
C174 C173 R19 R21
+
R365
U13
RN7
R15
C190
C191 C68
R307 C69
TP11
TP10
C188
U87
U59
C175
U6
R308
U79
U83
C187
C64
C8
U12
R310
K
C158
R171
R172
R364 C178 C180 C189 R312
C65
R32
R173
R299
R38
C186
R346
C167
J38
R349 + R162 C170
C297
R305
D26 C171
C3 C86
R163
R156
C263
U8
C62 RN17 RN22 RN21 RN10
U82
+ C19
+
RN30
R160
C298
C157
R169
R157
C165
Q4
C87 R23
C281
R166
R298
C52 C53
D25
C162
R4
C61
RN18 RN19
R164
C1 C28 +
R29
U57
C287
C160
C27 C266 R361 R3
C163
RN4
R158
U100
C60
U56
+
R30
D24
+
C48
C164 R165
C108
C89
U22
C109
C279
C286
C25
U21
C59
R159
R300
U11
D46
C47
C156
U1
K D47 C288 R167
RN6
C276
R170
C37
RN20
C49
C311
C71 D23 R161 C169 R168
C166
U36
U35
U37
R345
C73
U28
C54
C82
C58
C278 R155
+
C147
RN23
C282
C277
C36
C256
C57
RN5 C14
C55
RN24
F2
C146
C275
C148
U10
RN2
R295
U19 U17
+
C95
C56
+
U24
C100 C96 R293
TP7
C12
C46
+
C257 C98 C105 R17 R24 R36 R16
Q5
R145
C83 C310
TP38
C280
+ R18
C72
C70
C112 +
OUT0 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15
U54
+
Y1
K
CPU_ON
U15
C285
C150
U25
C16
R5
R6
C91
U38
C13
U30
R327
R52
RN13
R48 C94
RN15
U2 F1
C185
R146
C151
U5
C317 R51 R47
+
+ C30 C29
RN12
R50 R46
JP3
C93
ETH_ACT
LED5
R147
C152
U31
C80 C78 C76 C74
R49 R45
U9
C101
C81
R301
R28
R27
R26
R25
+
R326 R44
RN16 RN14 C15
U27
C153
J19
C107 C106 C92
RN29
C111 R43
C88
ETH_SPEED
C161
U20
U55
U18 U16
R325
LED4
R42 +
U26
C32
C79
C75
C77
R41
C34
R247
U39
R33
SW1
U41
U33
R64 C84
C155
R153
C110 C31
ETH_LINK
R63 C33
LED3
R34
R151
R150
R62
C154
R152
J39
RN28
J1
R61
C267
U40
C103 R60
JP2
LED2
+5V
R58
C102
U34
RN27
C168 R57
Y2
U23
C24
LED1
+24V
U32
R311
U42
R321
C99
IN7
C137
C138
C139
C140
C142
C143
C144
C145
U81
C90 R322
C85 R309
R112
R106
R100
R115
R109
R103
R97
R121
R123
R127
R129
R133
R135
R139
R141
IN6
R118
R125
R126
R131
R132
R137
R138
R143
R144
IN5
KA3
KA7
KA2
KA5
KA1
KA4
KA8
KA6
IN4
J18
U51
U53
U50
U48
U46
U44
U49
U47
U45
U43
IN3
D49 D51 D53 D55
IN2
C136 R117 C134 R111 C132 R105 C130 R99 C135 R116 C133 R110 C131 R104 R98 C129
D48 D50 D52 D54
IN1
TVS9
K K K K K K K
R130
R122
R124
R128
R134
R136
R140
R142
J17
K
TVS16 TVS14 TVS12 TVS10 TVS15 TVS13 TVS11
IN0
K
+
TVS17
+ ~
U52
D11
D14
D12
D10
D15
D13
D16
C336 ~
D9
-
R120 R114 R108 R102 R119 R113 R107
J16
J15
J8
J1
J0
1
1
1
A-A ( 1 : 1 )
SCALA 2:1
Ingrassare abbondantemente la movimentazione meccanica frontale.

LATO MACCHINA
LATO INIETTORE
3 6 3
5 7
7 5
6 8 11
8
10
4
4
2
vedi nota
1
9 12 9
14 13
Nota: Portare fuori l'anima in acciaio della guaina per una lunghezza pari a circa un giro.
- Piegare il filo d'acciaio verso l'interno nella zona prossima all'uscita dalla guaina in
modo che non interferisca durante l'operazione di avvitamento nel raccordo rif. 12.
- Collegare a prigioniero di messa a terra.

A-A ( 1 : 1 )
SCALA 2:1
Ingrassare abbondantemente la movimentazione meccanica frontale.

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Lista Ricambi e Disegni Kion M

(Spare Parts and Drawings Kion M)

SCHEMI GENERALI (General drawings) ...................................................................................... 2

Code: 8.016.0.085_rev.02 Pag. 1/14

DESCRIZIONE (Description) CODICE (Code)

Schema funzionale (Functional diagram) 7.001.0.205

NOTA: PER L'ORDINAZIONE DELLE PARTI DI RICAMBIO CITARE SEMPRE IL NUMERO DI

NOTE: ON ORDERING SPARE PARTS MENTION ALWAYS THE EQUIPMENT SERIAL

Code: 8.016.0.085_rev.02 Pag. 2/14

REF. DESCRIZIONE (Description) CODICE (Code)

REF. DESCRIZIONE (Description) CODICE (Code)

Code: 8.016.0.085_rev.02 Pag. 3/14

REF. DESCRIZIONE (Description) CODICE (Code)

3.501.0.277 – Consolle monitor 15” (15” Control Panel)

REF. DESCRIZIONE (Description) CODICE (Code)

2.502.0.250 – Cablaggio Elettrico EX M11 (EX M11 electric wiring)

REF. DESCRIZIONE (Description) CODICE (Code)

2.502.0.251 – Cablaggio Elettrico EX M22 (EX M22 electric wiring)

Code: 8.016.0.085_rev.02 Pag. 4/14

2.502.0.272 – Cablaggio Elettrico EX M21 (EX M21 electric wiring)

REF. DESCRIZIONE (Description) CODICE (Code)

2.503.0.298 – Quadro di potenza (Power supply panel)

REF. DESCRIZIONE (Description) CODICE (Code)

Code: 8.016.0.085_rev.02 Pag. 5/14

REF. DESCRIZIONE (Description) CODICE (Code)

2.503.0.349 – Pannello scheda PC (PC Panel board)

REF. DESCRIZIONE (Description) CODICE (Code)

2.503.0.319 – Pannello Barriere AK charge EX M11 (Intrinsic safety barrier panel)

REF. DESCRIZIONE (Description) CODICE (Code)

2.503.0.316 – Pannello Barriere AK charge EX M22 (Intrinsic safety barrier panel)

REF. DESCRIZIONE (Description) CODICE (Code)

2.503.0.320 – Pannello Barriere AK charge EX M21 (Intrinsic safety barrier panel)

REF. DESCRIZIONE (Description) CODICE (Code)

Code: 8.016.0.085_rev.02 Pag. 6/14

REF. DESCRIZIONE (Description) CODICE (Code)

REF. DESCRIZIONE (Description) CODICE (Code)

2.005.0.039 – Kit dosatore Galileo A (Dosing system Galileo A kit)

REF. DESCRIZIONE (Description) CODICE (Code)

2.005.0.041 – Kit dosatore Galileo A (Dosing system Galileo A kit)

REF. DESCRIZIONE (Description) CODICE (Code)

Code: 8.016.0.085_rev.02 Pag. 7/14

REF. DESCRIZIONE (Description) CODICE (Code)

2.005.0.028 – Dosatore AK Charge massivo (AK Charge massive dosing system)

REF. DESCRIZIONE (Description) CODICE (Code)

2.013.0.117 – Circuito ingresso (Refrigerant inlet circuit)

REF. DESCRIZIONE (Description) CODICE (Code)

2.013.0.120 – Circuito ingresso (Refrigerant inlet circuit)

REF. DESCRIZIONE (Description) CODICE (Code)

Code: 8.016.0.085_rev.02 Pag. 8/14

REF. DESCRIZIONE (Description) CODICE (Code)

REF. DESCRIZIONE (Description) CODICE (Code)

2.002.0.531– Collettore vuoto base Galileo A (Base vacuum collector Galileo A)

REF. DESCRIZIONE (Description) CODICE (Code)

2.002.0.532 – Estensione collettore vuoto Galileo A/B (Extension vacuum collector

REF. DESCRIZIONE (Description) CODICE (Code)

Code: 8.016.0.085_rev.02 Pag. 9/14

REF. DESCRIZIONE (Description) CODICE (Code)

2.004.0.049 – Collettore iniettore ¼”(1/4” filler collector)

REF. DESCRIZIONE (Description) CODICE (Code)

Code: 8.016.0.085_rev.02 Pag. 10/14

REF. DESCRIZIONE (Description) CODICE (Code)

REF. DESCRIZIONE (Description) CODICE (Code)

REF. DESCRIZIONE (Description) CODICE (Code)