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Summary
(Rev. 5.0.2) 0
Part 4 Connections 6
1 Overall connection
...................................................................................................................................
diagram (version with kiln control capability) 6
2 Relay output
...................................................................................................................................
unit LG39 7
Inputs / Outputs description .......................................................................................................................................................... 8
3 Relays connection
...................................................................................................................................
example 10
4 Data acquisition
...................................................................................................................................
unit LG30-1 (addr.4) 11
5 Data acquisition
...................................................................................................................................
unit LG30-1 (addr.5) 11
6 USB485...................................................................................................................................
converter 12
Part 5 Configuration 12
1 How to start
...................................................................................................................................
working with SmartHT 12
2 Installation
................................................................................................................................... 13
3 HT report
................................................................................................................................... 14
4 Alarms ................................................................................................................................... 16
5 Communication
................................................................................................................................... 17
6 Calibration
................................................................................................................................... 17
Part 6 Now 18
1 Synoptic
................................................................................................................................... 18
2 Starting...................................................................................................................................
a HT cycle 19
3 Graph ................................................................................................................................... 20
4 History ................................................................................................................................... 20
Part 7 Archive 21
1 Archive ...................................................................................................................................
Selection 21
2 Report printing
................................................................................................................................... 22
Part 9 Languages 24
Part 12 Guarantee 26
1 History of revisions
Date Manual Software Description
Rev.
16/06/201 Rev. 05.00 1.7.2.0
New edition of the SmartHT manual
4
27/11/201 Rev. 05.01 1.7.5.0
Added double amplifier management
5
22/01/201 Rev. 05.02 1.7.5.3
Technical changes
6
12/02/201 Rev. 05.03 1.7.6.7 Changed some parameters in START and CONFIGURATION
8 section
2 Before Starting
SmartHT
SmartHT is a PC software able to produce HT (Heat Treatment) certificates according to the IPPC-FAO
requirements. It makes your PC able to read up to 6 wood temperature (14 wood temperature optional)
probes plus 2 air temperature (wet/dry bulb) and, if used together with a LG39 relay unit, it transforms
your PC in a complete control system for your kiln, able to control either the temperature and the moisture
into the cell.
Operative System:
The program runs on all platforms where the required .NET framework is installed
Software required:
.Net Framework 3.5
3 Software installation
SmartHT software is distributed in two different ways:
- on a USB key supplied together with the interface converter for the PC connected to the kiln network
- as downloadable file from the Logica H&S website (www.logica-hs.com) (registration required)
To install the software please connect the provided USB Stick in the PC and double click on Install.exe to
start the wizard.
If you use the Download is necessary double click on the file, when the download is completed. The
installation process will begin. Follow the instructions on the screen to complete it.
The SmartHT program needs the provided USB485 converter as interface. No other RS485 interface
can be used.
4 Connections
4.1 Overall connection diagram (version with kiln control capability)
Overall connection diagram (version with kiln control capability)
LG39 has two Kiln Bus connectors, which have the same pin-out and function. One of the two connectors
(CN2 or CN3 - they are internally connected) can be used to link to LG30 data acquisition unit (connecting
all the 5 wires to the LG30 connector), the other (CN3 or CN2) should be used for the connection to the
USB485 interface (only the KilnBus+/- wires should be connected to USB485).
The LG39 is equipped with 8 configuration dip-switches. Use a small sharpen tool to place them.
The following table summarizes the function of the dip-switches (Off=0, On=1):
Dip-switch number
1 2 3 4 5 6 7 8
Factory settings
0 0 0 1 0 1 0 1
When the “Safe mode” is enabled, after 4 minutes of inactivity of the serial interface, all the outputs will be
disabled, but the HEATER CLOSE and the FLAPS CLOSE will be activated, in order to set the kiln under
a safe condition. When this alarm condition occurs, the DATA ERROR led flashes every second. Under
normal conditions, for use with standard HT systems, the switches should remain as showed in the
“Factory settings” row.
Whatever change on the dip-switches setting will be effective only after a reset of the device.
The following table summarizes the function for every I/O pin of the LG39:
Connector ID Description
0-10V outputs (NOTE: the outputs are not mutually insulated: all the commons are
referred to the same GND as CN5. This GND is insulated from the serial GND
interface (CN1, CN2 and CN3) and from the power supply.)
1 – Common fan (- FANS) (not used for HT systems)
2 – Fans 0-10V (+ FANS) (not used for HT systems)
CN6
3 – Common flaps (- FLAPS) (not used for HT systems)
4 – Flaps 0-10V (+ FLAPS) (not used for HT systems)
5 – Common heat (- HEAT) (not used for HT systems)
5 – Heat 0-10V (+ HEAT) (not used for HT systems)
Power supply inputs / Relay outputs
1 – 24Vac/dc Power supply input L/+ (**)
2 – 24Vac/dc Power supply input N/-(**)
3 – not connected
CN4 4 – AUX3 (Normally Open) (not used for HT systems)
5 – Flaps Opened (FLAPS OPEN)
6 – Flaps Closed (FLAPS CLOSE)
7 – Heater Opened (HEATER OPEN)
8 – Heater Closed (HEATER CLOSE)
Relay outputs / Relays common Input
1 – Fans counter clock wise output (FANS CCW)
2 – Fans clock wise output (FANS CW)
3 – Sprayers output (SPRAY)
CN7 4 –AUX1 output (NC) (not used for HT systems)
5 – AUX1 output (NO) (not used for HT systems)
6 – AUX2 output (NC) (not used for HT systems)
7 – AUX2 output (NO) (not used for HT systems)
8 – Relays Common input (RELAY COMMON)
Led RX DATA Green led (it flashes each time a valid packet has been received)
Red led (it flashes when a wrong message has been receive or when there is no
Led RX ERROR
communication)
Yellow led which signal the activation of the corresponding output. For the 0-10V
Outputs Led outputs, the duty cycle (ON time) of the LED is proportional to the output voltage
(10V = led fixed ON).
S1 Configuration Dip switch
FUSE 1 Protection fuse for devices powered through the CN2/CN3 connectors (5A)
Protection FUSE for relay outputs (5A – 250V). The sum of all the output
FUSE 2 currents from the connectors CN4 and CN7 should not exceed the rating of this
fuse.
(**) These power supply signals can be under direct or alternate current, so that they can be reversed.
The outputs from 4 to 8 (CN4) and from 1 to 7 (CN7) are subject to the voltage applied on the relays
common input (CN7, pin 8).
The analog outputs to drive the fans frequency inverter, the heater and the flaps are electrically insulated
from the power supply and from the Kiln Bus interface, but are not insulated each other and from the
digital inputs (CN5)
If a relays output is used to drive an inductive load (such as an electro valve), it is recommended to add
the supplied spark suppression filters in parallel to the load.
NOTE: the filter must be installed across the load and not across the relay, to avoid leakage of currents
and any consequent malfunctioning.
CN1 – Inputs
Connection ID Description
CN1-1 IN1 Temperature probe 1
CN1-2 IN2 Temperature probe 2
CN1-3 IN3 Temperature probe 3
CN1-4 IN4 Temperature probe 4
CN1-5 IN5 Temperature probe 5
CN1-6 IN6 Temperature probe 6
CN1-7 IN7 Dry bulb temperature (Air temperature)
CN1-8 IN8 Wet bulb temperature (Air Humidity)
CN1-9 +5V Temperature probes common
CN1-10 GND Not used
CN1 – Inputs
Connection ID Description
CN1-1 IN1 Temperature probe 7
CN1-2 IN2 Temperature probe 8
CN1-3 IN3 Temperature probe 9
CN1-4 IN4 Temperature probe 10
CN1-5 IN5 Temperature probe 11
CN1-6 IN6 Temperature probe 12
CN1-7 IN7 Temperature probe 13
CN1-8 IN8 Temperature probe 14
Connection ID Description
CN1-9 +5V Temperature probes common
CN1-10 GND Not used
5 Configuration
5.1 How to start working with SmartHT
After having properly installed the peripheral devices proceed as follows:
Before starting an HT cycle some configuration parameters must be set in the SmartHT program.
- Installation
- HT Report
- Alarms
5.2 Installation
Use this field to set the maximum allowable temperature for the kiln (refer to the technical specifications
of your kiln).
Recording interval
Specifies the interval among the records of the measured data. A short interval gives a more accurate
graphical representation of the cycle but generates bigger archives. Please refer to the local HT
regulation to verify whether they specify a minimum time between records.
HT temperature
This is the minimum timber core temperature for the Heat treatment. It cannot be lower than 56°C, but
some local regulations may require higher values. Please refer to your local HT regulation to set this
parameter.
Minimum HT probes
It is the minimum number of timber temperature probes required to perform a valid HT cycle. Please
refer to your local HT regulation to set this parameter.
Minimum HT time
This is minimum duration for the Heat Treatment. It cannot be shorter than 30 minutes, but some local
regulations may require longer times. Please refer to your local HT regulation to set this parameter.
5.3 HT report
Owner
Write the identification data (name, address) of your company. Several rows can be inputted using
Enter key as line feed.
Dryer Model
Input the model of your kiln dryer.
S/N
Input the serial number of your Kiln Dryer.
Manufactured
Write the year of installation of your kiln
Manufacturer
Input the identification data of the manufacturer of your kiln.
Company logo
Specifies the path to the file (.gif format) of your Company logo, which will be included in the HT report.
Please refer to the example file (Logo.gif into the SmartHT directory) for the dimensions of your logo
image.
IPPC Logo
Specifies the path to the file (.gif format) of the IPPC logo, which will be included in the HT report.
Please edit the example file (IPPC_FAO.gif into the SmartHT directory) in order to include your
Company Identification Code assigned by your local authority.
5.4 Alarms
The parameters of this section are used to define the conditions for alarm signaling.
Probes fault
Enabling this function, if a fault is detected on a probe during the drying cycle, an alarm is displayed. If
the remaining number of valid probes is still equal or higher to the minimum required, the cycle
continues, otherwise it is automatically stopped (the automatic stop of the cycle is enabled also when
this box is not checked).
Sounds - Alarm
Specifies the sound to be played when an alarm condition is detected.
5.5 Communication
5.6 Calibration
These settings can be used to adjust the temperature probes indication by comparison with a reference
thermometer. The allowed range spans from -5°C to +5°C. The set value is summed to the measured
data (visible
in the red fields) in order to obtain the real value.
NOTE: If your local regulation does not allow the temperature probes adjustment, set all the values to 0
to use the pure measured value.
6 Now
6.1 Synoptic
At start-up, SmartHT is automatically positioned into the Synoptic tab of the “Now” section.
Use the icons into the A zone to select the archive section (Archive), the program configuration section
((Configuration) or to get some information about the program (information).
The labels into the B zone are used to move inside the current section and are used to switch among the
Synoptic view, the Graphic view and the History view.
The C zone contains the current measured data and the current active phase.
The D zone is the image of the kilns, that reflects its current status. The E zone contains the buttons to
Start/modify the current cycle and to pause or stop it.
The START button changes to MODIFY button after having started the cycle and can be used to adjust
the parameters for the current cycle.
The PAUSE button stops the heating and the fans until it is pressed again. The STOP button terminates
the current cycle.
Timber Temperature
This is the timber core temperature set for HT cycle (C); it cannot be lower than the minimum specified in
the Configuration section.
HT time
It is the duration (F) of the HT cycle; it cannot be lower than the minimum specified in the Configuration
section.
Full Power
By checking this box (E), the heating system will be driven to the maximum power until the maximum kiln
temperature (see Configuration) or the timber core temperature is reached, reducing the heating time; it
can be used when the timber under treatment is not subject to damage due to sudden temperature
changes or when its quality is not a priority.
Heating
By un-checking the FULL POWER box, this field (I) becomes enabled, in order to specify the desired
heating speed for the timber under treatment. This function should be preferred when the material under
treatment could be damaged by sudden temperature increasing (especially for not dried timber) or when
the quality of the treated material is a priority.
Cooling
At the end of the HT cycle, the flaps will be opened, with the fans running for the time specified in this field
(H) to cool down the timber.
EMC
This field (G) is enabled if your system is equipped with the humidity control capability through a Wet Bulb
probe (see Configuration). It can be used to specify the desired air moisture into the kiln during the heating
phase. The value can be specified by EMC (Equilibrium Moisture Content) or RH (relative Humidity)
according to the setting in the Configuration section.
All the settings of the HT cycle can be saved and reloaded for a future cycle using the LOAD and SAVE
buttons (A).
6.3 Graph
This section offers a graphical view of the temperature trend inside the kiln. A series of buttons in the
lower part of the window (A) can be used to select the traces to be displayed (probes from 1 to 6 – Air
Temperature). The MIN button shows the trend of the minimum core temperature recorded among all the
active core probes.
The print button can be used to print the HT report (see the Report printing chapter for more detailed
information).
6.4 History
This section is the list of the recorded data, saved every interval as specified in the Configuration section.
The list can be printed using the "Print button" in the bottom – left side.
Note: you can choose to print only values in the HT range simply by clicking this button:
7 Archive
This section of the program contains the data of all the HT cycles performed. These cycles can be viewed
and printed. The (A) zone shows the tabs that must be used to select the Archive selection page, the
Graph view and the History View.
Note: by clicking on the right mouse button over the (B) area, is possible to open the directory
that contains all the archive files.
The GRAPH view and the HISTORY view are the same as described for NOW section.
Use the buttons in the bottom side (A) of the page to select the desired traces, then click on the PRINT
button to get a preview of the printed report:
In addition to the version number of the program, this window offers the link to some useful web sites (an
Internet connection is required)
9 Languages
SmartHT starts with the default language, that is the language of the PC were the program is running.
By clicking on the Languages icon a list with the available languages appears.
By clicking on the desired language all user interface is translated and the reports will be printed using the
selected culture.
10.1.1 Sensor
Code: C001028
Model: 103AT-3
Manufacturer: Semitec – Ishizuka Electronics Corporation – Tokyo – Japan
Specifications:
Connectors:
- model: Banana plug d=4mm
- material: AISI 303 stainless steel
- contact resistance: 0,003 ohm
Connectors:
- model: socket for banana plugs d=4mm
- material: AISI 303 stainless steel
- contact resistance: 0,005 ohm
Connection cable:
- conductors: 12 x AWG24
- typical wires resistance : 0,078 ohm/m(@20°C)
- wires insulation: FEP (200°C)
- external shielding + insulation: copper+mylar/aluminium+ FEP (200°C)
At 25°C: ± 0,9°C
At 56°C: ± 1,4°C
11 Copyright notice
Information in this document is subject to change without notice. No part of this document may be
reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without
express written permission of Logica H&S
12 Guarantee
The SmartHT control system is covered by a two years warranty (from the date of invoice or receipt)
against any malfunction due to manufacturing defects.
The instrument and the accessories with defects will be repaired or replaced during this period without any
charge.
The warranty (EXW) is given free of charge.
Warranty does not cover damages caused by User's negligence or by violent stresses or hits and if
repairs have been attempted by beings other than the authorized service staff.
13 Disposal procedure
DISPOSAL PROCEDURE (DIR. 2012/19/CE - WEEE)
The symbol on the bottom of the device indicates the separated collection of electric and
electronic equipment.
At the end of life of the device, do not dispose it as mixed solid municipal waste, but
dispose it referring to a specific collection centre located in your area or returning it to
the distributor, when buying a new device of the same type to be used with the same
functions. This procedure of separated collection of electric and electronic devices is
carried out forecasting a European environmental policy aiming at safeguarding,
protecting and improving environment quality, as well as avoiding potential effects on
human health due to the presence of hazardous substances in such equipment or to an
improper use of the same or of parts of the same. Caution! The wrong disposal of
electric and electronic equipment may involve sanctions.