A

Summer Internship Report

At

CARE BMW INCINERATOR

BACHELOR OF ENGINEERING

SEM-7th IN

MECHANICAL ENGINEERING

GOVERNMENT ENGINEERING COLLEGE, PATAN

Jun – July 2022

Submitted by: Submitted to:

Bhavik M Chaudhari DR. D.K. Patel

(190220119006) GEC, Patan
COMPANY CERTIFICATE
 DECLARATION
I, Bhavik M Chaudhari, declare that the Summer Internship Report entitled “Summer
internship at CARE BMW INCINERATOR, submitted in partial fulfillment for the
degree of Bachelor of Engineering in Mechanical Engineering to Gujarat
Technological University, Ahmedabad, is a Bonafede record of the Summer
Internship carried out by me under the mentorship of Dr. D.K. Patel and that no part
of any of these Summer Internship Reports has been directly copied from any students
reports or taken from any other source, without providing due reference.

Bhavik M Chaudhari
B.E. (Mechanical Engg.)
190220119006
 CERTIFICATE
This is to certify that the Summer Internship Report entitled "Summer Internship at
CARE BMW INCINERATOR" has been carried out by Bhavik M Chaudhari under
my guidance in partial fulfillment for the degree of Bachelor of Engineering in
Mechanical Engineering 7th Semester of Gujarat Technological University,
Ahmadabad during the academic year 2022-2023. This student has successfully
completed Summer Internship under my guidance.

Faculty Mentor Eternal Examiner Head of the department

 ACKNOWLEDGMENT
I am very thankful for giving me the opportunity to undertake my summer internship
training at the prestigious " CARE BMW INCINERATOR ". It was a very good
learning experience for me to have at this site.

First, I would like to thank the Department of Mechanical Engineering and H.O.D. Dr.
A.B. Dhruv of Government Engineering College, Patan for giving permission to
commence this Summer Internship.

Further, I would like to express my sincere gratitude to my Industrial Mentor Mr.

Mayur Patel for continuously guiding me at the company and dispel all my doubts
with patience. Also, I am very obliged to my Faculty Mentor Dr. D.K. Patel for
helping me throughout my summer internship and giving me a necessary suggestion
and advice along with their valuable coordination. Without their continuous support it
would not have been possible to complete my Summer Internship.

I owe my wholehearted thanks and appreciation to the entire staff of the company for
their cooperation and assistance during my Summer Internship.

Bhavik M Chaudhari

B.E. (Mechanical Engg.)

(190220119006)
 ABSTRACT
❖ Care BMW Incinerator is common bio medical waste treatment facility incorporated
in 2002 Gujarat, India. It was established to provide an efficient bio medical waste
management and handling. Care BMW Incinerator a common bio medical waste
facility (CBWTF) ensured the safe collection, transportation, storage, treatment and
disposal of all categories of Bio Medical Waste (BMW) from different Health care
units. It is run by entrepreneur on a pay and use basis.
 TABLE OF CONTENTS
Chapter 1 – Introduction about Care BMW Incinerator
1.1 History and development
1.2 Company profile

1.3 Goals of the company

Chapter 2 – Different departments

2.1 Introduction

2.2 Different departments

Chapter 3 – Processes
3.1 process flow chart

❖ Practical experience

❖ Conclusion from training

❖ Reference
chapter 1 – Introduction about Care BMW Incinerator

1.1 Overview

Biomedical waste (BMW) is any waste produced during the diagnosis, treatment, or
immunization of human or animal research activities pertaining thereto or in the
production or testing of biological or in health camps. It follows the cradle to grave
approach, which is characterization, quantification, segregation, storage, transport, and
treatment of BMW.

The basic principle of good BMW practice is based on the concept of 3Rs, namely,
reduce, recycle, and reuse. The best BMW management (BMWM) methods aim at
avoiding generation of waste or recovering as much as waste as possible, rather than
disposing. Therefore, the various methods of BMW disposal, according to their
desirability, are prevent, reduce, reuse, recycle, recover, treat, and lastly dispose. Hence,
the waste should be tackled at source rather than “end of pipe approach.”

BMW treatment and disposal facility means any facility wherein treatment, disposal of
BMW or processes incidental to such treatment and disposal is carried out.

1.2 History and development

• Care BMW Incinerator is common bio medical waste treatment facility incorporated
in 2002 Gujarat, India. It was established to provide an efficient bio medical waste
management and handling. Care BMW Incinerator a common bio medical waste
facility (CBWTF) ensured the safe collection, transportation, storage, treatment and
disposal of all categories of Bio Medical Waste (BMW) from different Health care
units. It is run by entrepreneur on a pay and use basis.
1.3 Company profile-:
• Name: CARE BMW INCINERATOR
• Main branch address: 3013 B, 3014 A,3014 B opp Jatin Rice Mill Phase-3
near Capital Chowk GIDC CHHATRAL DISTRICT -
GANDHINAGAR.382729
• Year of establishment: 2002
• Managing director: DR. K.G. Patel
• Standard used: ISO 9001: 2008 & 14001: 2004
• Email: care@carebmw.com
• Website: http://www.carebmw.com/
• Mission of the company: “CARE FOR YOU.CARE FOR SOCIETY.
CARE FOR ENVIRONMENT”
• Incineration capacity: 10 metric tonnes per day
• Secretary of the company: Mayur Patel

1.4 Goals of the Company-:

• Environmental protection
• Safety
• Service quality
Chapter 2 – Different departments

2.1 Introduction-:

• CARE B.M.W. Incinerator are Pioneer authorized company in Gujarat for Bio
Medical Waste Management and Handling and have a facility for disposal of all
categories of Bio Medical Waste.

• Care BMW Incinerator is a pioneer authorized company authorized by Gujarat

Pollution control board (GPCB) with the highest capacity of bio medical waste
incineration in Gujarat.

• Care BMW is specialized in the environmentally responsible management of Bio-

medical waste for the health care community.
2.2 Different Departments: In Care BMW Incinerator, there are
many departments for the management of bio medical waste which
are as follows:

• Incineration department
• Maintenance department
• Electrical department
• Human resource department
• Management department
• Autoclaving department
• Storage Area
• Accounts department
• shredder zone
• ETP area

2.2.1 Incineration department: Incineration is a controlled combustion

process where waste is completely oxidized, and harmful
microorganisms present in it are destroyed/ denatured under high
temperature. Temperature of primary chamber is maintained
between 800 to 850 degrees Celsius, while secondary chamber has
temperature between 1150 to 1200 degree Celsius.

2.2.2 Autoclaving department: Autoclaving is a low-heat thermal process where steam is

brought into direct contact with waste in a controlled manner and for sufficient
duration to disinfect the wastes as stipulated under the Bio-medical Waste
Management Rules. For ease and safety in operation, the system should be
horizontal type and exclusively designed for treatment of bio-medical waste. For
optimum results, pre-vacuum-based system be preferred against the gravity type
system. It shall have tamper-proof control panel with efficient display and recording
devices for recording critical parameters such as time, temperature, pressure, date
and batch number etc. as required under the BMWM Rules.

2.2.3 shredder zone: Shredding is a process by which waste are de-shaped or cut into
smaller pieces to make the wastes unrecognizable. It helps in prevention of reuse of
bio-medical waste and acts as identifier that the wastes have been disinfected and are
safe to dispose off. It is properly designed and covered to avoid spillage and dust
generation. Hopper and cutting chamber of the shredder is designed to accommodate
the waste bag full of bio-medical waste. It can shred waste sharps, syringes, scalpels,
blades, plastics, catheters, intravenous sets/ bottles, blood bags, gloves, bandages etc.
Capacity of the motor attached with the shredder is 10 KW for 250 kg.
2.2.4 ETP area: Effluent Treatment Plant: A suitable Effluent Treatment Plant (ETP) is
installed to ensure that liquid effluent generated during the process of washing
containers, vehicles, floors etc. is treated and reused after treatment. Proper treatment
of wastewater shall be ensured in case of zero discharge by recirculation of treated
wastewater for scrubbing. ETP has treatment unit operations comprising collection
tank, O & G trap, chemical dosing cum mixing (Flash and slow), coagulation
chamber, primary settling tank (s), biological treatment process, secondary settling
tank, pressure filter and activated carbon filter, pH Correction tank (wherever
recirculation of treated water is practiced). PH Level is maintained to 7 for
neutralization of water.

2.2.5 Human resource Department-: This department focuses on hiring, Maintaining

and Motivating people in the organization. It generally focuses on people of the
organization. In this department HR manager is the head and based on interviews,
GD and Aptitude new people are recruited in the company for the job.
Chapter 3 – Processes
3.1 process flow chart
3.1.1 Incineration department: Incineration is a controlled combustion process
where waste is completely oxidized, and harmful microorganisms present
in it are destroyed/ denatured under high temperature. Temperature of
primary chamber is maintained between 800 to 850 degrees Celsius, while
secondary chamber has temperature between 1150 to 1200 degree Celsius.

3.1.2 Autoclaving department: Autoclaving is a low-heat thermal process where steam is

brought into direct contact with waste in a controlled manner and for sufficient duration to
disinfect the wastes as stipulated under the Bio-medical Waste Management Rules. For
ease and safety in operation, the system should be horizontal type and exclusively designed
for treatment of bio-medical waste. For optimum results, pre-vacuum-based system be
preferred against the gravity type system. It shall have tamper-proof control panel with
efficient display and recording devices for recording critical parameters such as time,
temperature, pressure, date and batch number etc. as required under the BMWM Rules.
3.1.3 shredder zone: Shredding is a process by which waste are de-shaped or cut into smaller
pieces to make the wastes unrecognizable. It helps in prevention of reuse of bio-medical
waste and acts as identifier that the wastes have been disinfected and are safe to dispose
off. It is properly designed and covered to avoid spillage and dust generation. Hopper and
cutting chamber of the shredder is designed to accommodate the waste bag full of bio-
medical waste. It can shred waste sharps, syringes, scalpels, blades, plastics, catheters,
intravenous sets/ bottles, blood bags, gloves, bandages etc. Capacity of the motor attached
with the shredder is 10 KW for 250 kg.

3.1.4 ETP area: Effluent Treatment Plant: A suitable Effluent Treatment Plant (ETP) is installed
to ensure that liquid effluent generated during the process of washing containers, vehicles,
floors etc. is treated and reused after treatment. Proper treatment of wastewater shall be
ensured in case of zero discharge by recirculation of treated wastewater for scrubbing. ETP
has treatment unit operations comprising collection tank, O & G trap, chemical dosing cum
mixing (Flash and slow), coagulation chamber, primary settling tank (s), biological
treatment process, secondary settling tank, pressure filter and activated carbon filter, pH
Correction tank (wherever recirculation of treated water is practiced). PH Level is
maintained to 7 for neutralization of water.
3.1.5 Continuous emission monitoring system (CEMS): Monitoring provision for continuous
monitoring of the incinerator stack emission is installed by the CBWTF operator for the
parameters as stipulated to carry out stack emission monitored using continuous emission
monitoring system for the flue gas parameters such as CO2, O2, CO as well as primary &
secondary chamber temperatures, and records maintained.
❖ Practical experience

• During this industrial training, students are exposed to the real working
environment. This program will help students to gain valuable knowledge and
experience, build up their self-confidence, communication skill, creativity,
better judgment, and get used to the working pressure.

• Personal Development One of my strengths is willing to learn something new.

During the Industrial Training period, I will always take every opportunity to
learn something that I had never touch before. Besides, I always follow the
instruction given by supervisor and colleagues without any excuses.
Moreover, I will take initiative to ask question when I don’t understand.

I learn how the actual machine are work and how it made the product. Lot of
thinks learn like: -

1) How to make decision

2) How to define a problem

3) How can handle leadership

4) How to maintain machine and service time to time

6) How to implement a management system, etc.-

 CONCLUSION

• It was wonderful learning experience at CARE BMW INCINERATOR for two

weeks in chhatral. I gained a lot of insight regarding almost every aspect of plant. I
was given exposure in almost all the departments at the plant. The friendly welcome
from all the employees is appreciating, sharing their experience, and giving their
peace of wisdom which, they have gained in long journey of work. I am very much
thankful for the wonderful facility from Mr. Harshad Patel. I hope this experience
will surely help me in my future and in shaping my career.
• I am pretty sure that this facility has ability to achieve its goals as stated in vision
statement. by following their quality statement.
“CARE FOR YOU.CARE FOR SOCIETY. CARE FOR ENVIRONMENT "
 REFERENCES

• CARE BMW INCINERATOR

• 3013 B, 3014 A,3014 B opp Jatn Rice Mill Phase-3 near Capital Chowk GIDC
CHHATRAL DISTRICT - GANDHINAGAR.382729

• http://www.carebmw.com