Use and Maintenance Manual EFFER 265 Part 2

N.
DT00072
DATI TECNICI - TECHNICAL SPECIFICATION Pag. 1/2
Piastre aumento appoggio al suolo – EN12999-2011 Rev. 12
Increase support plates to the ground – EN12999-2011 Data 01.12.14
Date
Prep. (UTD) T. Ceccardi
ABBINAMENTO AllA GRU E cARATTERISTIchE TEcNIchE
pARTS SUpplIED WITh ThE cRANE AND TEchNIcAl FEATURES
Modello gru Reazione massima Dimensioni piastre STD Area piastra / piattello pressione peso
crane model Max Reaction Standard plate size plate / disk Area pressure Weight
Rmax (*1) (*2) (*3) p (*4)
[daN] [m] [m2] [MPa] [kg]
28 2500 (*5) NON PREVISTE – NOT NECESSARY Piattello- disk: 0,0132 1,89
130-135 8499 (*5) NON PREVISTE – NOT NECESSARY Piattello- disk: 0,0227 3,75
150-165 7479 (*5) NON PREVISTE – NOT NECESSARY Piattello- disk: 0,0227 3,30
215 PROGRESS 11900 NON PREVISTE – NOT NECESSARY Piattello- disk: 0,0314 3,78
265 PROGRESS 14800 0,3 x 0,3 0,09 1,65 4
275 PROGRESS 14000 0,3 x 0,3 0,09 1,55 4
305 PROGRESS 14200 0,3 x 0,3 0,09 1,58 4
315 PROGRESS 14800 0,3 x 0,3 0,09 1,65 4
350-365 15466 (*5) 0,3 x 0,3 0,09 1,72 4
385 16943 (*5) 0,3 x 0,3 0,09 1,88 4
395 PROGRESS 19000 0,3 x 0,3 0,09 2,11 4
440 15596 (*5) 0,3 x 0,3 0,09 1,73 4
470 15596 (*5) 0,3 x 0,3 0,09 1,73 4
525 PROGRESS 18945 0,3 x 0,3 0,09 2,10 4
575 18339 (*5) 0,3 x 0,3 0,09 2,04 4
655 18490 (*5) 0,3 x 0,3 0,09 2,05 4
685 PROGRESS 23000 0,3 x 0,3 0,09 2,55 4
850-855 23386 (*5) 0,3 x 0,3 0,09 2,60 4
885 PROGRESS 25500 0,3 x 0,3 0,09 2,83 4
955 PROGRESS 25500 0,3 x 0,3 0,09 2,83 4
1155 25466 (*5) 0,3 x 0,3 0,09 2,83 4
1355 25618 (*5) 0,3 x 0,3 0,09 2,85 4
1355 PROGRESS 28000 0,3 x 0,3 0,09 3,11 4
1405 PROGRESS 28000 0,3 x 0,3 0,09 3,11 4
NOTE
(*1) Reazione massima sullo stabilizzatore (Heel 5°).
(*2) Dimensioni piastre conformi alla norma EN12999-2011 (P<4Mpa). Fornite di serie.
(*3) Per gli stabilizzatori supplementari sono da prevedere le medesime piastre prescritte per gli stabilizzatori della gru.
(*4) Pressione al suolo della superficie di appoggio. (*5) Con stabilizzatori completamente estesi.
In seguito ad aggiornamenti tecnici i dati indicati possono subire modifiche.
(*1) Max reaction on stabilizer (Heel 5°).

(*2) Plate dimensions conform to standard EN 12999-2011 (P <4Mpa). Standard supply.
(*3) The same plates for crane outriggers must be provided for additional stabilizers.
(*4) Pressure on ground surface. (*5) With outriggers fully extended.
Technical data may change because of improvements.
N. DT00072
DATI TECNICI - TECHNICAL SPECIFICATION Pag. 2/2
Piastre aumento appoggio al suolo – EN12999-2011 Rev. 12
Increase support plates to the ground – EN12999-2011
ABBINAMENTO AllA GRU E cARATTERISTIchE TEcNIchE

pARTS SUpplIED WITh ThE cRANE AND TEchNIcAl FEATURES
Modello gru Reazione massima Dimensioni piastre STD Area piastra / piattello pressione peso
crane model Max Reaction Standard plate size plate / disk Area pressure Weight
Rmax (*1) (*2) (*3) p (*4)
[daN] [m] [m2] [MPa] [kg]
1550 27885 (*5) 0,3 x 0,3 0,09 3,10 4
1750 33183 (*5) 0,3 x 0,3 0,09 3,69 4
1750 L 32102 (*5) 0,3 x 0,3 0,09 3,13 4
1855 PROGRESS 33500 0,3 x 0,3 0,09 3,72 4
1855 L PROGR. 33500 0,3 x 0,3 0,09 3,72 4
2055 PROGRESS 36500 0,6 x 0,6 0,36 1,01 21
2055 L PROGR. 36500 0,6 x 0,6 0,36 1,01 21
2755
3000
NOTE
(*1) Reazione massima sullo stabilizzatore (Heel 5°).
(*2) Dimensioni piastre conformi alla norma EN12999-2011 (P<4Mpa). Fornite di serie.
(*3) Per gli stabilizzatori supplementari sono da prevedere le medesime piastre prescritte per gli stabilizzatori della gru.
(*4) Pressione al suolo della superficie di appoggio. (*5) Con stabilizzatori completamente estesi.
(*1) Max reaction on stabilizer (Heel 5°).

(*2) Plate dimensions conform to standard EN 12999-2011 (P <4Mpa). Standard supply.
(*3) The same plates for crane outriggers must be provided for additional stabilizers.
(*4) Pressure on ground surface. (*5) With outriggers fully extended.
Technical data may change because of improvements.
N. DT00077
DATI TECNICI TECHNICAL DATA Pag. 1/2
20-35-40-45-65-80-100-130-135-145-150-165-175-210-250 Rev. 0
Lunghezza max prolunga piede con snodo sferico Data 31.03.2011
Date
Maximum length of extension foot with ball joint Prep. (UTD) T. Ceccardi
Istruzioni per la determinazione della lunghezza massima - l max - della prolunga piede
in presenza di snodo sferico.
Le prolunghe piede consegnate in dotazione devono essere opportunamente dimensionate in funzione dell'altezza
del telaio dell'autocarro (vedi Service Manual).
In presenza di snodo sferico NON E' POSSIBILE sfruttare tutta la lunghezza originale - L1 - della prolunga.
La lunghezza della prolunga deve essere ridotta come da istruzioni.
Per determinare la lunghezza - l max - sfruttabile occorre procedere nel modo seguente:
l max = l1 - 100 mm.
ATTENZIONE: se non si osservano le istruzioni soprariportate vi è il rischio di danneggiare il martinetto
piede, con possibile conseguente ribaltamento dell'autocarro.
Instructions to set the maximum length - L max - of foot extension in case of ball
joint fitted.
Foot extensions delivered must be appropriately sized, depending on the height of the truck chassis (see Service
Manual).
In a ball joint is fitted, all the original length of the extension - L1 - CAN NOT BE used.
The length of the extension should be reduced as per instructions.
To set the correct length available - L max - follow the instructions below:
L max = L1 - 100 mm.
WARNING: If these instructions are not followed, there is the risk of damaging the foot cylinder, with
possible, consequent overturn of the truck.
l max
L1
- 100
100
[mm]
N. DT3P020I
DATI TECNICI Pag. 1/3
Rev. 1
265 Data 08.01.13
Date
Dati tecnici generali per l'installazione Prep. (UTD) T. Ceccardi
CARATTERISTICHE TECNICHE GRU BASE

VERSIONE DI SFILI 2S 3S 4S 5S 6S 8S
Momento max di sollevamento (*1) kNm 242.6 239 233.9 227.9 224.3
kgm 24740 24370 23855 23240 22870
Angolo di max potenza I° braccio 20°
Classificazione EN 12999 HC1-S1-HD5 (sollevamento con gancio)
Momento dinamico max (*2) kNm 312 315 317 321 319
Momento rotazione kNm 25
Inclinazione max piano apparecchio a gru orizzontale 5° (*6)
(capacità di rotazione)
Angolo di rotazione std rotazione continua
Estensione stabilizzatori mm std: 5654
mm opzionali: 6590
Reazione sullo stabilizzatore (Heel 5°) daN 14800
Massima pressione ammessa nel martinetto piede MPa 14.2
Pressione acustica nel posto di comando (*3) dB (A) < 70
Vibrazioni nel posto di comando (*4)
Errore max del blocco momento (') [EN12999] 8 + 0,5 R (max 20%)
Caratteristiche oleodinamiche
Portata max olio al distributore l/min 80
Pressione max al distributore MPa 35
Potenza richiesta max kW 47
Capacità serbatoio olio l 150
Caratteristiche elettriche
Tensione di alimentazione (std / opzionale) V 24 / 12 c.c.
Max corrente assorbita A 20
PESI E BARICENTRI
Peso gru base senza carica olio - stabilizzatori std kg (*5) 2895 3045 3215 3400 3515
Peso gru base senza carica olio - stabiliz. opzionali kg (*5) 3005 3155 3325 3510 3625
Peso carica olio kg (*5) 140
Peso parte fissa e mossa kg (*5) Vedi schede "pesi e baricentri"
Coordinate del baricentro della gru in posizione di mm
trasporto, della parte fissa e mossa
DIMENSIONI
Ingombri mm Vedi schede "dimensioni d'ingombro"
STAFFAGGIO
Numero dei tiranti fra gru e controtelaio 8
Diametro dei tiranti mm M 27x2
Materiale dei tiranti [UNI 7845 / UNI EN 10083-1] 39NiCrMo3 Bonificato / 42CrMo4
Coppia di serraggio Nm 470
NOTE
(*1) [EN12999-Annex M] M = (P R)
(*2) [EN12999-Annex M] Mdyn = (M2 P R + M1 Gb Xb)
(*3) E' possibile che sia > 70 dB (A) a gru installata; cio' dipende dal rumore della pompa e dal motore del veicolo.
(*4) Dipende dal tipo di veicolo. (*5) Pesi ± 2%.
(*6) In relazione all’estensione del martinetto piede, vedi scheda DT3P021.
I dati relativi ai carichi sollevabili e sbracci, sono rilevabili dai diagrammi di carico. Gli sbracci indicati sui diagrammi di carico sono
teorici e non considerano le flessioni (± 2% in orizzontale).
N. DT3P020I
Rev. 1
265
Dati tecnici generali per l'installazione
OPZIONI / ACCESSORI
Gancio gru base
Portata max t 11,5
Peso kg 11
Diametro perno di fissaggio mm 30
Comandi supplementari
1 comando + tubazioni per aliment. disp. raccoglitubi kg 20
Dispositivo raccoglitubazioni per 1 comando kg
Avvolgitubo per 1 comando kg
2 comandi + tubazioni per aliment. disp. raccoglitubi Kg 40
Dispositivo raccoglitubazioni per 2 comandi kg 80 100 110
Avvolgitubo per 2 comandi kg
Postazione di comando
Comandi in alto: ingombri mm Vedi scheda "dimensioni d'ingombro comandi in alto"
Comandi in alto: aumento di peso kg 50
Stabilizzatori
Variante girevole idraulica (1 stabilizzatore) kg 22
Variante girevole idraulica (2 stabilizzatori) kg 44
Snodi sferici per martinetti piede (2 stabilizzatori) kg
Vari
Diametro perno spinatura sfili (dove previsto) mm 25
NOTE
Pesi ± 2%.
N. DT3P020I
Rev. 1
265
Dati tecnici generali per l'installazione
ATTREZZATURE
Prolunghe gru base
1a prolunga manuale: peso kg
Diametro perno di fissaggio prolunghe mm
Gancio: portata max t
Gancio: peso kg
Gancio: diametro perno di fissaggio mm
Snodo supplementare
Versione 2S: peso kg
Versione 3S: peso kg 540 550
1a prolunga manuale: peso kg 28 28
2a prolunga manuale: peso kg 22 22
Versione 4S: peso kg 605
1a prolunga manuale: peso kg 22
Diametro perno di fissaggio snodo mm 25 25
Diametro perno spinatura sfili snodo (dove previsto) mm 20
Diametro perno di fissaggio prolunghe dopo snodo mm 20
Gancio: portata max t 8 8
Gancio: peso kg 7 7
Gancio: diametro perno di fissaggio mm 25 25
NOTE
Pesi ± 2%.
I dati relativi ai carichi sollevabili e sbracci, sono rilevabili dai diagrammi di carico. Gli sbracci indicati sui diagrammi di carico sono
teorici e non considerano le flessioni (± 2% in orizzontale).
N. DT3P023I
Rev. 0
265 Data 11.07.12
Date
Dati tecnici attrezzature di sollevamento previste Prep. (UTD) T.Ceccardi
CARATTERISTICHE TECNICHE VERRICELLO

VERRICELLO MODELLO S19 CE DINAMIC OIL
(applicato nella parte inferiore del secondo braccio)
VERSIONI SFILI 2S 3S 4S 5S 6S
VERRICELLO
Classificazione verricello: DIN 15020-Fem 9-511 1 Bm (M3)
(ISO4301/1)
Regime di carico 1 (L1)
Classe di durata teorica (3200 h) V1 (T4)
Dimensionamento fune Fem 9-611 (ISO 4308-1) 1 Bm (M3)
Tiro max.(IV / I strato) (daN) nominale teoricoh 1900/ 1900/ 1900/ 1900/ 1900/
2500 2500 2500 2500 2500
Peso del verricello senza fune (kg) h 80 80 80 80 80
Diametro della fune (mm) 11 11 11 11 11
Tipo di avvolgimento Crociato destro
antigirevole
Tipo di fune A4 ALC
Lunghezza della fune (m) 68 68 68 68 68
Velocità max.di sollevamento IV strato a tiro diretto 47 47 47 47 47
(m/1’)
Numero massimo dei tiri 2 2 2 2 2
GANCIO
Capacità (t) 5,4 5,4 5,4 5,4 5,4
Peso (kg) 4 4 4 4 4
Massa contrappeso (kg) 33 33 33 33 33
TESTA DI RINVIO (tiro diretto m. base e tiro diretto su

prolunghe )
Peso (kg) 23 23 23 23 23
Diametro del perno di fissaggio (mm) 30 30 30 30 30
TESTA DI RINVIO (doppio tiro su m. base)
Peso (kg) 26 26 26 26 26
RINVIO SU SFILO (tiro diretto e doppio tiro su m. base)
Peso (kg) -- -- -- --
Diametro del perno di fissaggio (mm) -- -- -- --
BOZZELLO
Capacità gancio (t) 5,4 5,4 5,4 5,4 5,4
Peso (kg) 27 27 27 27 27
4S con 5S con
snodo snodo
TESTA DI RINVIO (tiro diretto su snodo)
Peso (kg) 38 38
Diametro del perno di fissaggio (mm) 20/28 20/28
DISPOSITIVI DI SICUREZZA STD/OPTIONAL
Limitatore di carico verricello (limitatore di coppia) h
Fine corsa verricello h
NOTE
hVedere istruzioni relative al verricello all’interno del manuale operatore.
Pesi ± 5%
Se il numero dei tiri N > 1, dividere questa velocità per N.
Osservare in ogni caso il diagramma di carico.
N. DT3P020GB
TECHNICAL SPECIFICATION Pag. 1/3
Rev. 1
265 Data 08.01.13
Date
General technical specification for installation Prep. (UTD) T. Ceccardi
BASIC CRANE TECHNICAL SPECIFICATION

EXTENSION VERSION 2S 3S 4S 5S 6S 8S
Maximum lifting moment (*1) kNm 242.6 239 233.9 227.9 224.3
kgm 24740 24370 23855 23240 22870
Maximum lifting angle with first boom 20°
EN 12999 classification HC1-S1-HD5 (lifting by hook)
Maximum dynamic moment (*2) kNm 312 315 317 321 319
Slewing moment kNm 25
Max. slope of whole unit with horizontal crane (slewing 5° (*6)
capacity)
Slewing angle std continuous slewing
Stabilizer extension mm std: 5654
mm optional: 6590
Reaction on stabilizer (Heel 5°) daN 14800
Maximum permissible pressure in the cylinder foot MPa 14.2
Aerial noise at the control post (*3) dB (A) < 70
Vibrations at the control post (*4)
Max moment limiter error (') [EN12999] 8 + 0,5 R (max 20%)
Hydraulic features
Max oil delivery to controlbank l/min 80
Max pressure to controlbank MPa 35
Max required power kW 47
Oil tank capacity l 150
Electric data
Input voltage (std / optional) V 24 / 12 c.c.
Max absorbed current A 20
WEIGHTS AND BARYCENTRES
Weight of standard crane without oil - std stabilizers kg (*5) 2895 3045 3215 3400 3515
Weight of standard crane without oil - opt. stabilizers kg (*5) 3005 3155 3325 3510 3625
Oil fill weight kg (*5) 140
Fix and movable part weight kg (*5) See sheet "weights and barycentres"
Crane barycentre coordinates, in transport mm
configuration (fixed and moving part)
DIMENSIONS
Overall dimensions mm See sheet "overall dimensions"
BRACKETS
Number of tie rods fastening crane to counter frame 8
Tie rods diameter mm M 27x2
Tie rods material [UNI 7845 / UNI EN 10083-1] Hardened and tempered 39NiCrMo3 / 42CrMo4
Tightening torque Nm 470
NOTE
(*1) [EN12999-Annex M] M = (P R)
(*2) [EN12999-Annex M] Mdyn = (M2 P R + M1 Gb Xb)
(*3) It may be >70 dB (A) when the crane is installed; this depends on the noise from the pump and the vehicle engine.
(*4) Depends on the type of vehicle. (*5) Weights ± 2%.
(*6) In relation to the extension of the stabilizer jack, see sheet DT3P021.
The figures for liftable loads and outreaches may be found in the loading diagrams. The outreaches indicated in the diagrams are
theoretical and do not consider boom flexing (± 2% horizontally).
Technical modifications may change the stated data.
N. DT3P020GB
Rev. 1
265
General technical specification for installation
OPTIONAL / ACCESSORIES
Basic crane hook
Max capacity t 11,5
Weight kg 11
Holding pin diameter mm 30
Supplementary controls
1 control + hoses for hose gathering device feeding kg 20
Hose gathering device for 1 control kg
Hose reel for 1 control kg
2 controls + hoses for hose gathering device feeding Kg 40
Hose gathering device for 2 controls kg 80 100 110
Hose reel for 2 controls kg
Control post
Top seat controls: overall dimensions mm See sheet " Top seat controls overall dimensions "
Top seat controls: weight increase kg 50
Stabilizers
Hydraulic slewing device (1 stabilizer) kg 22
Hydraulic slewing device (2 stabilizers) kg 44
Snodi sferici per martinetti piede (2 stabilizzatori) kg
More
Extension locking pin diameter (when necessary) mm 25
NOTE
Weights ± 2%.
N. DT3P020GB
Rev. 1
265
General technical specification for installation
EQUIPMENT
Basic crane extensions
First manual extension: weight kg
Second manual extension: weight kg
Third manual extension: weight kg
Diameter of extension holding pin mm
Hook: max. capacity t
Hook: weight kg
Hook: holding pin diameter mm
Fly–jib
2S Version: weight kg
3S Version: weight kg 540 550
First manual extension: weight kg 28 28
Second manual extension: weight kg 22 22
4S Version: weight kg 605
First manual extension: weight kg 22
Diameter of knuckle-boom holding pin mm 25 25
Diameter of knuckle-boom locked ext. pin (when necessary) mm 20
Extension holding pin diameter after fly-jib mm 20
Hook: max. capacity t 8 8
Hook: weight kg 7 7
Hook: diameter of the holding pin mm 25 25
NOTE
Weights ± 2%.
The figures for liftable loads and outreaches may be found in the loading diagrams. The outreaches indicated in the diagrams are
theoretical and do not consider boom flexing (± 2% horizontally).
N. DT3P023GB
TECHNICAL DATA Pag. 1/1
Rev. 0
265 Data 11.07.12
Date
Technical Data for available lifting equipments Prep. (UTD) T. Ceccardi
WINCH TECHNICAL FEATURES
EC WINCH DINAMIC OIL S19

(mounted under second boom )
EXTENSIONS VERSIONS 2S 3S 4S 5S 6S
WINCH
Winch classification: DIN 15020-Fem 9-511 1 Bm (M3)
(ISO4301/1)
Load condition 1 (L1)
Theoretical endurance class (3200 h) V1 (T4)
Cable dimension Fem 9-611 (ISO 4308-1) 1 Bm (M3)
Maxi. pull (IV° / I° rope layer ) (daN) rated theorical 1900/ 1900/ 1900/ 1900/ 1900/
value h 2500 2500 2500 2500 2500
Weight of the winch without cable (kg) h 80 80 80 80 80
Diameter of the rope (mm) 11 11 11 11 11
Type of rewinding Crossed, right,
anti-rewinding
Type of cable A4 ALC
Cable length (m) 68 68 68 68 68
Maxi. hoisting capacity at IV° rope layer, single line pull 47 47 47 47 47
(m/1’)
Number of maxi. line pulls 2 2 2 2 2
HOOK
Capacity (t) 5,4 5,4 5,4 5,4 5,4
Weight (kg) 4 4 4 4 4
Counterweight mass (kg) 33 33 33 33 33
TRANSMISSION HEAD (single rope pulley at the end of the

basic crane and at the end of the mechanical extensions)
Weight (kg) 23 23 23 23 23
TRANSMISSION HEAD (double rope pulley at the end
of the basic crane)
Weight (kg) 26 26 26 26 26
PULLEY ON EXTENSION (single and double rope
pulley at the end of the basic crane)
Weight (kg) -- -- -- --
Diameter of the fixing pin (mm) -- -- -- --
BLOCK
Hook capacity (t) 5,4 5,4 5,4 5,4 5,4
Weight (kg) 27 27 27 27 27
4S with 5S with
jib jib
TRANSMISSION HEAD (single rope pulley at the end of the jib)
Weight (kg) 38 38
Diameter of the fixing pin (mm) 20/28 20/28
STD/OPTIONAL SECURITY DEVICES
Winch load limiting device (torque limiting device) h
End-stroke device h
NOTES
h See instructions concerning the winch inserted in the Operator’s Manual.
Weights ± 5%
If the pulls’ number N > 1, divide such speed for N.
Check carefully the load chart in any case.
N. DT3P021
265 PROGRESS Rev. 1
Parametri massimi di PERFORMANCE Data 15.01.2013
Date
Max. PERFORMANCE parameters Prep. (UTD) T. Ceccardi
Stabilizzatori gru con apertura Stabilizzatori gru con apertura
standard (5654 mm) opzionale (6590 mm)
Crane stabilizers with standard Crane stabilizers with optional
opening (5654 mm) opening (6590 mm)
%C E E E %C E E E
961 ÷ 816 816 ÷ 671 < 671 961 ÷ 816 816 ÷ 671 < 671
0 35 % 41 % 43 % 0 35 % 41 % 43 %
50 63 % 74 % 75 % 50 70 % 79 % 80 %
100 91 % 100 % 100 % 100 100 % 100 % 100 %
Heel 5° max (%) PERFORMANCE Heel 5° max (%) PERFORMANCE

[mm] [mm]
La massima prestazione della gru - (%) PERFORMANCE - alla quale è possibile settare il dispositivo PROGRESS
nelle aree di lavoro laterali è in relazione a:
_percentuale di apertura degli stabilizzatori gru (% C)
_estensione massima del martinetto piede (E).
Ad installazione finita, estendere completamente il martinetto piede e misurare la lunghezza (E).
ATTENZIONE: i valori di estensione (E) indicati in tabella consentono di operare con la gru alla
inclinazione (Heel) di 5°.
Sono possibili valori di (%) PERFORMANCE superiori limitando l'uso della
gru ad un valore di Heel inferiore (4° - 3°) - vedi pagina 2-3 e 3-3 di questa scheda.
Set the PROGRESS device inside work areas to the max. available performance of the
crane - (%) PERFORMANCE - according to:
_ crane stabilizers opening percentage (% C)
_ max. foot jack extension (E).
When installation is finished, fully extend the foot jack and measure the length (E).
WARNING: extension values (E) shown in the table allow operating the crane to an inclination (Heel) of
5 degrees.
Some values (%) of PERFORMANCE may be possibly higher by limiting the use of the
crane to a lower heel value (4 ° - 3°) - see page 2-3 and 3-3 of this sheet.
max % PERFORMANCE
Heel (°)
Heel: inclinazione
%C %C max piano
apparecchio a gru
orizzontale
PERFORMANCE PERFORMANCE
Heel: max.
% %
[mm]
inclination of the
E
plane with
horizontal crane
configuration
N. DT3P021
265 PROGRESS Rev. 1
Parametri massimi di PERFORMANCE
Max. PERFORMANCE parameters
%C E E E %C E E E
961 ÷ 816 816 ÷ 671 < 671 961 ÷ 816 816 ÷ 671 < 671
0 39 % 47 % 50 % 0 39 % 47 % 50 %
50 71 % 74 % 76 % 50 76 % 83 % 85 %
100 100 % 100 % 100 % 100 100 % 100 % 100 %

[mm] [mm]
4 degrees.
max % PERFORMANCE
Heel (°)
Heel: inclinazione
%C %C max piano
apparecchio a gru
orizzontale
Heel: max.
% %
[mm]
inclination of the
E
plane with
horizontal crane
configuration
N. DT3P021
265 PROGRESS Rev. 1
Parametri massimi di PERFORMANCE
Max. PERFORMANCE parameters
%C E E E %C E E E
961 ÷ 816 816 ÷ 671 < 671 961 ÷ 816 816 ÷ 671 < 671
0 45 % 55 % 59 % 0 45 % 55 % 59 %
50 74 % 74 % 76 % 50 76 % 83 % 87 %
100 100 % 100 % 100 % 100 100 % 100 % 100 %

[mm] [mm]
3 degrees.
max % PERFORMANCE
Heel (°)
Heel: inclinazione
%C %C max piano
apparecchio a gru
orizzontale
Heel: max.
% %
[mm]
inclination of the
E
plane with
horizontal crane
configuration
N. DT3P052
225-255-265 Rev. 0
Istruzioni di montaggio Data 22.07.2014
Date
Assembly instructions Prep. (UTD) T. Ceccardi
KIT 2M00PARSC
KIT POSTAZIONE IN ALTO PER COMANDO VIA RADIO
TOP SEAT CONTROLS KIT FOR CONTROL BY RADIO
Il kit viene fornito pronto per essere montato sulla colonna della gru.
Per la corretta applicazione osservare le indicazioni sottoriportate.
The kit is delivered already painted and ready to be installed on the column.
For the correct application, observe the correct indications written below.
Fori da NON UTILIZZARE.

Pericolo di interferenza con il
serbatoio.
1
2
DO NOT USE these holes.
Danger of interference with the
3
tank.
4
Fissare sui fori 4 e 6.
5
Fasten on holes 4 and 6.
6
7 Fori utilizzabili per elevare la

postazione.
8
Holes for post elevation.
9
Pericolo di interferenza con il

serbatoio.
NON FISSARE sui fori 1, 2 e 3.
Danger of interference with the tank
DO NOT USE on 1, 2 and 3 holes.
XTJ
XAT XPL
XJ4
XA16
XA4
XJA
XA
XJ1
XACC
XA11
XAA
XA1
CCA
XCRU
XPB XPSU XP4 XBA XSDA
XP1 XCR
XCR
S. P. A.
XTJ
XAT XPL
XJ4
XA16
XA4
XJA
XA
XJ1
XACC
XA11
XAA
XA1
CCA
XCRU
XPB XPSU XP4 XBA XSDA
XP1 XCR
XCR
S. P. A.
7
7
7
7
7
7
2
2
2
2
2
2
1
1
1
1
3
3
3
3
2
2
2
2
9 10 1
9 10 1
1
1
1
1
1 2
1 2
1 2
1 2
6 5 4 3 2 1 5 4 3 2 1
6 5 4 3 2 1 5 4 3 2 1
6 5 4 3 2 1 5 4 3 2 1
6 5 4 3 2 1 5 4 3 2 1
S. P. A.
7
7
7
7
7
7
2
2
2
2
2
2
1
1
1
1
3
3
3
3
2
2
2
2
9 10 1
9 10 1
1
1
1
1
1 2
1 2
1 2
1 2
6 5 4 3 2 1 5 4 3 2 1
6 5 4 3 2 1 5 4 3 2 1
6 5 4 3 2 1 5 4 3 2 1
6 5 4 3 2 1 5 4 3 2 1
S. P. A.
S. P. A.
Power Box
Out1
Out1
Out1
Out1
Out2
Out2
Out2
Out2
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
Out3
"SMART PSU" Unit Controller
S. P. A.
XP4 Connection
1-GND 7-EmStop In
2-Power Supply 8-EmStop Out
3-CAN Hi 9-EM_3 WakeUp
4-CAN Lo 10-EM_PLE WakeUp
5-CAN Shield 11-Spare (EM "B" WakeUp)
6-PB_OnOff 12-Spare
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
2 2
2 2
1 1
3 6 4 2 2 4 6
3
3 5 3 1 1 3 5 3
Lato fili / Side wire Lato fili / Side wire
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14
14
1
1
4
4
5
5
15
15
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
S. P. A.
Controls and instruments 04 MO2M011_1
4
Controls and instruments
Preamble
The controls for the devices and accessories installed on the crane are described in specific chapters
(see Chapters: “5 - Functional devices” “6 - Safety devices” and “7 - Accessories” and PEOGRESS
manual).
The safety devices, the controls and the accessories described in this part represent a general
list. The instructions to be considered must be referred to the crane model and to the bought
configuration. Refer to the instructions given in user manual supplied by the installer.
Cabin controls
In the vehicle cabin there are generally:

- control for engaging power take-off with indicator light (A) (compulsory in EEC countries) signal-
ling engagement/disengagement;
- engine rev regulator (B).
Notes The instruments in the cabin vary according to the truck and the crane installer’s
technical choices.
00762309
b
A
01504226
Crane/stabiliser controls activation selector

by radio control
Selector (V) installed on radiocontrol: it allows the activation of the crane movement controls (CRANE
position ), the activation of the stabilizing controls (STAB position) and activate an auxiliary function
(TRACKWALL)
In order to set the switch to one of the three available positions, pull it upwards and set it to the
required function.
V Selector for activation of the crane movements or stabilizers

Position SX - TW
Position CENTRAL - CRANE
Position DX - STAB
For additional instructions, see the section “Radiocontrol” in this chapter.
HETRONIC
v V
SCANRECO
v
V
Stabiliser controls (Hetronic)
To move the stabilizers act on the levers (A to D) and simultaneously on one of the levers (G
and H) of the radio control.
The symbols used in the levers, indicate the position of the stabilizer to be moved. To perform
the movements of stabilizationtwo actions are necessary:
Turn the selector V to the right.
Use the lever that corresponds to the stabilization element to be moved and at the same time act
on the lever (G) for the descent or rise of the feet or on the lever (H) for the exit and retraction of
the stabilizers.
Note: The direction of movement is determined by 1

the direction of levers A, B, C, D and E. The levers
G and H have the sole purpose of activation and so
the direction does not matter.
Selector for swivel foot variant

2
1) in position 2 it activates the rotation of the foot
2) in position 1 it activates the foot extension
Next you will find numerical identification for the 1

stabilization elements.
2 4
For further instructions, see “remote control” in this
chapter
3
1 V
A H
B C D E g
1 2 3 4
AD1R006_0
Lever funtions: For the functions of the individual levers see the chart on the next page.
Stabiliser controls (Scanreco)
To move the stabilizers act on the levers (A to D) and simultaneously on one of the levers (G
and H) of the radio control.
The symbols used in the levers, indicate the position of the stabilizer to be moved. To perform
the movements of stabilizationtwo actions are necessary:
Turn the selector V to the right.
Use the lever that corresponds to the stabilization element to be moved and at the same time act
on the lever (G) for the descent or rise of the feet or on the lever (H) for the exit and retraction of
the stabilizers.
Note: The direction of movement is determined 1

by the direction of levers A, B, C, D and E.
The levers G and H have the sole purpose
of activation and so the direction does not
matter.
Selector for swivel foot variant

2
1) in position 2 it activates the rotation of the foot
2) in position 1 it activates the foot extension
1
Next you will find numerical identification for the
stabilization elements.
2 4
For further instructions, see “remote control” in this
chapter 3
A H
B C D E g
V
2
1 2 3 4
AD1R006_0
Funzioni leve: Per le funzioni delle singole leve consultare la tabella riportata nella pagina
successiva.
Levers functions to handle stabilizers

element lever position operation
Stabilizer handling 1 extraction
2 retraction
Foot cylinder 1 descent
handling 2 ascent
Rotating foot cylinder 1 clockwise rotation
handling 2 anticlockwise rotation
Lever A÷D in position 1 or 2 to enable the descent or ascent of the feet if

simultaneously is selected the lever (G)
Lever A÷D in position 1 or 2 to enable the extraction and retraction of the

stabilizers if simultaneously is selected the lever (G)
Notes The functional ordering of levers on the pushbutton panel varies on the basis of
the type and quantity of accessories (optional) on the crane.
Crane control seats
Radio-control See instructions, page 8
Emergency position, crane with radio-control See instructions, page 19
Top seat controls with radio-control (optional) See instructions, page 21

Electric controls
The crane has a series of panels with controls and display instruments.
Main panel
P “PROGRESS” main control panel
The operator panel is equipped with a video graphic display that allows immediate and
intuitive interaction with the operator by means of icons and message boxes.
With a simple touch of a finger on one of the four buttons below the display, you can easily
access the system and perform operations.
“Progress” control system is an electronic device that allows you to work safely with the
crane, by automatically determining the crane and limitations and the operating speed.
caution
This chapter describes the system main controls, the complete operation is shown
in the specific attached manual provided “PROGRESS Crane Control System” and in
chapter “6 - Safety devices.”
B
A Main cut-out
ON Enables use of the crane.
A continuous sound signal indicates its p
activation.
OFF Disables use of the crane.
B Emergency STOP button C
C RESET button
it enables the system at the cycle start A
D Yellow warning ligh
D
Buzzer manual activation
U timed button to operate the stabilizers when
the same are operated by remote control.
To use the timed button see next page.
U
Using selection button for radio-controlled stabilizers

The control station (radio control push-button

panel) is the same one that runs the crane AD00092_0
movements. Therefore the operator has

the opportunity and the obligation to
take a position that allows him to have
full control of the stabilizer elements on
both sides. U
- To extend the remote controlled

stabilizers, you need to press one of the
timed selection buttons (U (with a timer of
about 60 seconds) located on each side
of the truck.
If you do not press this button, the movement
of the outriggers are locked.
1- Press the selector button (U) on the side U
on which you wish to activate the stabiliz-
ers (the side in your line of vision).
2- Turn the selector (B2) to select the move-
ment of the stabilizers and feet jacks.
3- Turn the correct lever on the remote
control to extend the pre-selected sta-
bilizers.
4- If the preset time of the timed selector is
not sufficient to fully extend the stabiliz-
B2
ers, you can press the button (U) again
to complete the action.
PROHIBITION
It is forbidden to let another operator
press the timed button (U).
It is forbidden to press the timed

button (U) on one side of the vehicle
and then move to the other side or to
a position where you do not have a
good view of the stabilizers.
Controls and instruments 04 10 MO2M011_1
Radio-control
caution
This chapter describes the main radio-control functions and controls. This chapter
describes the main controls and the main functions of the radio control. To have infor-
mation on the display placed on the radio control and on surfing the related screens,
see the specific manual attached provided “PROGRESS Crane Control System”.
caution
Once connected, it is forbidden to leave the push-button panel unguarded.
Should it be necessary to temporarily lay the push-button panel aside, you must:
- check that radio-control functioning is disengaged;
- place it in a protected place accessible only to authorised personnel.
Notes Always use the panel support strap in order to carry out precise and uniform
operations in safety.
caution
You should always have a spare radio-control battery, already charged, in order to
avoid unforeseen damage or flat accumulators causing machine down-time.
danger
It is strictly forbidden to tamper with any function of the push-button panel. The main
alarm warnings are audible and visual (light column on the crane body). Crane moni-
toring and signals of alarms and specific blocks are displayed on the screen, which
must be constantly consulted to check proper operation and to get information on the
possible cause of the crane stop.
Radio-control
Hetronic Push-button panel
abbrev. element lever position operation
clockwise rotation
1
A Column
anticlockwise rotation
2
descent (closure)
1
B 1st arm
ascent (opening)
2
descent (closure)
1
C 2 arm
nd
ascent (opening)
2
extraction (extension extraction)

1
D Extensions
retraction (extension retraction)
2
descent (closure)
1
E* Jib
ascent (opening)
2
extraction (extension extraction)

1
Jib
F*
extensions retraction (extension retraction)
2
cable descent (unwinding)

1
G* Winch
cable ascent (winding)
2
clockwise rotation
1
E - G* Rotor
2
opening (closure)
1
F*- H* Bucket
closure (opening)
2
* optional accessories
Notes The functional ordering of levers on the pushbutton panel varies on the basis of
the type and quantity of accessories on the crane.
Radio-control
The table below describes the functional possibilities that may be found on the radio-control levers.
Push-button panel levers

Type of crane rig
* G H *
Basic crane
Basic crane + jib
Basic crane + winch
Basic crane + Jib + winch
Basic crane + Rotor/Bucket
Basic crane + Jib + Rotor/Bucket

+ Rotor/Bucket
danger
For safety reasons the simultaneous presence on the crane of several items of equip-
ment makes it obligatory to choose which functions to enable on lever (G).
Selection of the function to enable by means of switch M must however take place
BEFORE activating lever (G).
A H
B C D E F g
Radio-control
I Green light indicating transmitter status

Lit it indicates that the radio-control transmitter is active.
L Emergency button
When pressed it blocks the crane’s hydraulic operations.
To reset the function you must turn it in the direction shown by the arrows above the
knob.
M Winch switch
Activation/deactivation of the winch device
With the winch device engaged the indicator (S) lights up.
N* Engine ON/OFF switch -
Left position engine is started
Right position engine is stopped
P ON / OFF pushbutton panel switch

Position 1 pushbutton panel is enabled
Position 0 pushbutton panel is disabled
Q START/RESET button
- It must be pressed for confirmation at start
- Reset Function (see PROGRESS) manual
- Horn (see PROGRESS Manual)
R* Engine revs variation button *when connected to the truck by the installer
Pressing 1 the engine revs increase
Pressing 2 the engine revs decrease
M T V
U
N L
s I
Z
1
A H
B C D E F g
2
R
3
1 2 0
T 1
v
X y P
Radio-control
S Yellow light signalling Winch state

If turned on it indicates that the winch is on (M selector enabling)
T Movement speed selector / H.S.S. device switch (see Chapter 5)

Center Off
Left Position Snail speed set selection
Right Position Operation of H.S.S. extension regenerative device
With H.S.S. device operated the warning light (U) is turned on.
U H.S.S. state indicator green warning light

When turned on it indicates that the H.S.S. device is operated (T selector enabling)
V Selector operating crane movements or stabilizers
Left position operation of crane functions
Right position operation of stabilizer functions
To turn the selector to one of the two positions, lift it up and turn it to the desired function.
NB: The position of the switch does not automatically activate the selected function. If the
conditions are lacking, it is signalled on the display
Z multicoloured light
Red: alarm presence Yellow pre-alarm
Identify the type of alarm/warning on the display of the radio control.
Green: no alarm - Flashing green: slowdown underway
X Screen scroll button + / - on the radio control display
Y light button/ 9th extension enabling (if provided)
M T V
U
N L
s I
Z
1
A H
B C D E F g
y
2
R
3
1 2 0
T 1
v
X P
Radio-control
Switching on pushbutton panel
With the emergency button (L) depressed the pushbutton panel cannot be switched on.
- Enable the use of a crane through the button on the PROGRESS system panel.
- Enable the pushbutton panel by turning switch (P) to 1 and waiting for the panel to emit first a
continuous sound signal, then a short one, and the indicator light (I) to flash intermittently.
- After 3 seconds of flashing, press button (Q) for subsequent confirmation.
The flashing of indicator (I) becomes a fixed light.
Switching off pushbutton panel

- Disable the pushbutton panel by turning switch (P) to 0.
- Disable the use of a crane through the button on the PROGRESS system panel .
Pushbutton panel functions
The transmission distance of the pushbutton panel is 100 metres (without large obstacles in
between).
Radio disturbances may block the pushbutton panel with the consequent stopping of the crane. To
reset functioning, press button (Q) on the panel.
The irregular flashing of the green LED (I) on the receiver indicates that the signal is bad, this fault
is reported also on the display of the radio control.
In the case of disturbed frequency, to modify the transmission channel you must switch the pushbut-
ton panel off and switch it on again within 2 seconds.
caution
Carefully read chapter “2 - Safety regulations and warnings”, especially the parts deal-
ing with interference, electromagnetic waves and safety distances.
Rapid flashing of indicator (I) means that the transmitter is running out of power and that the
accumulator has 30 seconds of charge left. The rapid flashing is accompanied by a sound signal.
For battery replacement and recharge, see the radio-control manual.
L
I
Z
0
1
P
Radio-control
Scanreco push-button panel

clockwise rotation (right)

A 1
Column
2 anticlockwise rotation (left)
1 descent (closure)
B 1st arm
2 ascent (opening)
descent (closure)
C 1
2nd arm
2 ascent (opening)
1 extraction (extension extraction)

D Extensions
2 retraction (extension retraction)
1 descent (closure)
E* Jib
2 ascent (opening)
1 extraction (extension extraction)

F* Knuckle-joint
extension 2 retraction (extension retraction)
1 cable descent
Winch
2 cable ascent
G*
1 clockwise rotation (right)
Rotor
2 anticlockwise rotation (left)
1 opening (closure)
H* Bucket
2 closure (opening)
* optional accessory
A
B
C D
E 1
F G
H
2
01504200A
Radio-control
The table below describes the functional possibilities that may be found on the radio-control levers.
Push-button panel levers

Type of crane rig
* G H *
Basic crane
Basic crane + jib
Basic crane + winch
Basic crane + Rotor/Bucket
Basic crane + Jib + Rotor/Bucket

+ Rotor/Bucket
danger
For safety reasons the simultaneous presence on the crane of several items of
equipment makes it obligatory to choose which functions to enable on lever (G).
Selection of the function to enable by means of switch M must however take place
BEFORE activating lever (G).
M
A
B
C D
E
F G
H
Radio-control
I Green warning light signalling battery status

When turned on it indicates that the battery charge is OK.
L Additional winch/equipment activation switch

On/off operation of the additional winch and equipment.
LH position winch
RH position equipment
M* Engine ON/OFF switch

1 Start engine (On)
2 Stop engine (Off)
N* Manual regulation of engine revs
1 Increase engine revs
2 Decrease engine revs
O Warning light indicating the quality of the transmission

P HSS device switch/snail speed selector (see Chapter 5)
Centre Off
LH Position Snail speed set selection
RH Position Activation of the extensions regenerative HSS device
R Emergency button
S Pulsante ON/OFF Pulsantiera / RESET 305

Con funzioni aggiuntive di:
- RESET (vedi manuale PROGRESS)
- Avvisatore acustico (vedi manuale PROGRESS)
- Selezione frequenza
O
Z
A
B
C D
L E
F G
00762153 H
1 2 P
V
M
N r I T
s
Radio-control
T Screen scroll button (+ / -) on the radio control display
U 7th/9th extension activation/lights turn on button (if present)

Pressing for a moment (<1/2 second) activates the movements of the 7th and 9th extension
Pressing for > three seconds turns the lights on.
V Crane or stabilizers movement activation selector

CENTRAL Position crane functions activation
RH Position stabilizers functions activation
LH Position TW functions activation (TRACKWALL)
To turn the selector to one of the two positions, lift it up and turn it to the desired function.
Z Display: screens relating to start-up and operation of the crane appear on the display.
1 - WINCH Signal - Icon representing used accessory

2 - HSS intervention signal - Extension regeneration signal
3 - SLOW DOWN SPEED intervention Signal - Slowed down speed set activated
4 - Alarm Signals - Serious alarm signalling
5 - Warning Signal - General warning signals
* optional accessory
01504200P
00762153
1 Z
2
A
B
L C D
E
F G
H V
P
M N T
R S i
Radio-control
Switching on push-button panel
With the emergency button (R) depressed the pushbutton panel cannot be switched on.
- Enable the use of a crane through the button on the PROGRESS system panel.
- Briefly depress key (S) to enable the push-button panel.
- The warning lights (I and O) turn on.
- Press key (S) again,
A sound signal will follow (see manual PROGRESS)
Switching off pushbutton panel
- Press the emergency button (R).
- Disable the use of a crane through the button on the PROGRESS system panel .
Pushbutton panel functions

The transmission distance of the pushbutton panel is 100 metres (without large obstacles in
between).
Radio disturbances may block the pushbutton panel with the consequent stopping of the crane. To
reset functioning, press key (S).
The irregular flashing of the LED (O) on the receiver indicates that the signal is bad, this fault is
reported also on the display of the radio control.
CAUTION
Carefully read chapter “2 - Safety regulations and warnings”, especially the parts
dealing with interference, electromagnetic waves and safety distances.
An audible signal and flashing warning light (I) warns that the battery is running low. In that case,
the duration will be very short.
Emergency station-crane with radio remote

(for specialised personnel only)
caution
The use of the control unit, with levers to be fitted to the hydraulic control bank, is
allowed only to qualified personnel who must act solely in an extreme emergency
situation. The station in fact may involve dangers (crushing, falling, impact etc.) and
pitfalls (reduced visibility, confined spaces etc.) which only a well-trained skilled opera-
tor understands.
The emergency controls must not have activating levers. One single lever is supplied which, in the
case of emergency, is installed in order to carry out one operation at a time.
caution
The use of the control station is limited to emergency situations such as operations,
which allow you to position the load (if any) and to close the crane to be able to go to
an EFFER service center.
prohibition
It is forbidden to operate the crane by simultaneously using the controls of two differ-
ent stations. Unexpected movements could occur. Use of the control unit is allowed to
one operator only.
Column Seat
Before working with the

emergency station-crane
to turn off the radio remote
pushbutton panel.
Emergency position and manual top seat controls
clockwise rotation
1
(right)
A
Column
2
(left)
1 descent (closure)
B 1st boom
2 ascent (opening)
1 descent (closure)
C
2nd boom
2 ascent (opening)
extraction (extension
1
extraction)
D
Extensions
retraction (extension
2
retraction)
1 descent (closure)
E*
Jib
2 ascent (opening)
extraction (extension
1
extraction)
F* Knuckle-
joint retraction (extension
2
retraction)
1 cable descent
G* Winch
2 cable ascent
clockwise rotation
1
(right)
E*-G* Rotor
2
(left)
1 opening (closure)
F*-H* Bucket
2 closure (opening)
* Optional accessory - Rotor and bucket are available by radio-control only

Top seat controls with radio control (OPTIONAL)
Top seat controls with radio control are provided by the portable push button panel applied to the top seat.
For the operation of the portable push button panel refer to the “Radiocontrol” section of this chapter.
To operate the portable push button panel:
- Reach the seat (please read the chapter “2 - Safety and warnings).
- Fit the push button panel in its holder (1) (with push-button panel off)
SCANRECO HETRONIC
1
1
2 2
Lock the push button panel through the appropriate clamping knob (2).
- Activate the push button panel
At the end of your work it is necessary:

- Switch off the radio push button panel
- Remove the push button panel from its holder
- Get off the seat.
WARNING
Do not perform the crane opening / closing maneuvers by top seat controls.
Hydraulic system instruments
A Visual indicator of hydraulic oil level/ Oil temperature thermometer

With the crane completely folded, topped up with fluid and on flat ground, the level must be between
the Minimum and Maximum marks.
In order to visualize oil temperature, fold the crane completely and wait for approx. one minute.
The PROGRESS device shows the oil temperature on the display and when temperature exceedes
80 degrees a warning tone is emitted. See PROGRESS Manual
MAX
MAX MAX MAX

MIN MIN MIN
C F
MIN
01504159A
B Visual indicator of clogged oil filter on output line.

The colour red on the gauge indicates the clogging of the filter. In such case You have to provide
for filter cartridge replacement.
B
02415009
MAX
A
01504158A C F
MIN
03034003A
Hydraulic system instruments
D The device PROGRESS, by an electric

device D on the filter, detects filter clogging
on the hydraulic line outlet and alerts the
operator on the display and acoustically;
the device also stores the period of time
the crane operated in the condition of filter D
clogged.
In such case You have to provide for its

replacement.
THE PROGRESS device stores the dates of

each oil filter change, the time elapsed from
change use and the number of changes.
Functional devices 05 MO00040_0
5
Functional devices
The safety devices, the controls and the accessories described in this part represent a general list. The
instructions to be considered must be referred to the crane model and to the bought configuration.
HSS Device
The device increases the extension exit speed of the basic crane by reducing at the same time the
ability to push. In some versions the connection/disconnection is controlled by a switch located on the
push - button panel.
In some versions the H.S.S. device can not be disconnected. It can be recognised because on the
push - button panel switch is not present the label “H.S.S.” corresponding to the device function.
Q and T H.S.S. Switch

U H.S.S. Indicator light
When lit it indicates that the H.S.S. device is active.
When inserted, the device may be the cause of failure to achieve the maximum crane performances
in vertical shown on the load diagram.
In this case you can reach peak performance by switching off the device (H.S.S. OFF}
Notes On the Radio control are present both the switch and /or the starting up indicator
also in the crane versions where the H.S.S. device can not be disconnected; but
it is not present the appropriate identification sticker. In this case the starting up/
disconnection has not any effect.
Safety devices 06 MO00041_1
6
Safety devices
“PROGRESS” Crane Control System

“Progress” safety system is an electronic system which controls all crane movements and allows
you to work safely; it has various functions including:
- Load limiting device (structure overload control )
- Stability control
- Control of the geometric configuration
- Secondary controls
Often these controls lead to decreases in operating speeds and downgrades of work performance.
Notes A detailed description of functioning can be found in the specific PROGRESS

manual.
PROGRESS
Partial by-pass of the stability control device

(stabilizers control)
caution
The bypass button (1), on the PROGRESS device’s electric box, allows you to disable
the device in the event of an emergency. In emergency situations, the device no longer
controls stability and there is a danger of the crane overturning.
There is a coded seal label (2) on the bypass selector that allows EFFER to determine
whether the device has been tampered with.
Note: This device turns off only the by-pass anti-tilting device (stabilizers are consedired
extended to 100% and 3 feet off the ground); all other functions of the PROGRESS
system do not change (see PROGRESS MANUAL) .
To activate the bypass function:
- remove the protective label (2) and the

safety cap (3). V
To activate the bypass function:
- remove the protective label (2).
- Select the CRANE function by turning the
selector (V) to CRANE and pressing and
holding the bypass button (1) at the same
time.
It is now possible to take the necessary
measures to exit emergency mode.
After taking the measures to exit

emergency mode, contact an EFFER
service centre immediately to have the
device reset.
PROHIBITION
It is forbidden to lift anything with the
crane when the stability control device
is disabled. The manufacturer declines
any liability for damage caused by
failure to respect this warning.
Note: Each power on / off of the

PROGRESS device turns off the
bypass device, making the stability 3
control device automatically 1
active. 2
Total by-pass device of PROGRESS device
In the event of failures of the device, work on the By-pass device of the PROGRESS device,
operating as described below, in order to come back with the crane in safe and transportation
configuration.
caution
Use the device only in emergencies.
DANGER
Once the crane is stored, it is strictly forbidden to perform any lifting or handling
operation with the device turned off.
caution
After you start the Bypass device
contact immediately an EFFER service
center.The manufacturer declines any
liability for damage caused by failure
to respect this warning.
A
1st - PROGRESS BY-PASS procedure
The total by-pass of all Progress safety functions
is made by typing a password on the display (A) B
(see PROGRESS manual ); the system stores
the date and time of using the by-pass)
If the crane is still locked , carry out the second
procedure.
2nd - PROGRESS BY-PASS procedure

- Turn off the PROGRESS device by the switch
ON / OFF (B).
BY PASS PROGRESS WITH DANFOSS CONTROL BANK
- Remove the control bank safety cover (D).

The shaft (E) may be provided with a knob (F) or with hexagonal head
screw (not visiibile in the figure).
- Remove the sealing on shaft (E).
E
D
- Tighten the shaft (E) until it stops (Fig. 2) by manually turning the knob (F) or acting on
the screw using a special wrench,
- In this condition all stabilizers operate to the maximum speed.
- Unscrewing the shaft (E) of two turns the crane operates.
1 Working position 2 Position for emergency operation
E F
G
caution
After that, IT IS STRICTLY PROHIBITED to execute any lifting or handling operation
with the device excluded.
Immediately thereafter, consult an EFFER service center. The manufacturer declines

any liability for damage caused by failure to respect this warning.
Note Once the correct crane operation is restored by the service center, the shaft
(E) must be turned to its rear position and must be locked by the plumbing
(Fig. 1) . Check that the travel of the lever (G) of the control bank does not
interfere with the threaded portion of the knob (F).
BY PASS PROGRESS WITH HAWE CONTROL BANK

-Remove the caps (D) that protect the adjustment screws (F and H).
- Remove the sealing (E) on the screws (F and H).
- Remove the Allen key (G) positioned on the support of the distributor.
1 E Posizione di lavoro
D
G h
D
E
- Use the Allen key to screw/unscrew the screw (F and H)
Emergency crane handling: (fig. 2)
- Loosen the screw (F)
- Tighten the screw (H) up to the stop.
- Move the crane, by acting on the control levers of the crane (See chap. 4 - Controls and
instruments)
Emergency stabilizers handling: (fig. 3)
- Loosen the screw (H)
- Tighten the screw (F) up to the stop.
- Move the crane, by acting on the control levers of the crane (See chap. 4 - Controls and
instruments)
Emergency crane handling Emergency stabilizers handling:
2 3
F F
h h
caution
After that, IT IS STRICTLY PROHIBITED to execute any lifting or handling operation
with the device excluded.
Immediately thereafter, consult an EFFER service center. The manufacturer declines

any liability for damage caused by failure to respect this warning.
Note Restore the correct functionality of the crane, from the assistance centre,
the position of the screws must be as shown in figure 1 and the sealing and
caps (D) (Fig. 1) must be reapplied.
PROGRESS
OUTRIGGERS MOVEMENT IN EMERGENCY
To be able to move the outriggers in case an

electrical fault occurs, it is necessary to carry
out the following manoeuvres:
Procedure 1:
Operate the PROGRESS panel buttons,
following the procedure described in the
PROGRESS Manual.
Procedure 2: (alternative)
Dismantle the carter of the outriggers control

valves group placed at the side of the
casing.
The knurled spool present on the valves 1

block has two positions:
1) lifted for normal functioning

2) lowered for functioning in emergency
Position the spool on position 2.
Unscrew the spool on the reel corresponding

to the outrigger or foot jack which has to be
moved.
PROGRESS
With a pointed tool press the reel corresponding to the output/descent or to the input/ascent.
Once all outriggers have been closed, the guard has to be remounted to protect the electrical
and hydraulic parts of the system.
CAUTION
Should there be an anomaly, immediately contact an EFFER assistance centre.
The manufacturer declines any responsibility for damages caused due to the non
compliance with this warning.
PROGRESS
Automatic reduction and increases in PROGRESS speed
The PROGRESS device automatically

reduces/accelerates speeds depending on
the geometric configurations and the value
of the applied load.
I
These delays are reported on the push-
button panel. Led (I) turns from green to
yellow.
When the conditions that triggered the
automatic slowdown cease, you have
automatic increases in speed that occur
anyway very gradually to allow the
operator to manage the movement of the
crane safely.
WARNING
To operate safely in conditions of
automatic speed up, the operator SMALL ACCELERATION
should always visually check the
speed of the hook / load regardless
FIXED
of the preset position on the joystick
of the remote control.
RADIOCOMANDO
Hazard warning not correct transport position of the crane /

outriggers
This device is required only in CE cranes.
4
- This device consists of 6.7 and 8 means that
detect the incorrect position of transport 5
of 1 arm of the crane and additional
3
stabilizers, and send the data to a device
in the cabin that alerts the operator
of the incorrect position for transport.
1 2
NB: During the work phases 1-2 the red lights
are lit and the buzzer is activated. And
MAX
‘possible to turn off the buzzer by pressing
the button 3.
Signaling Device
1-2 - Warning lights in Red OK
Lit: indicating when the arm 1, and at least
one stabilizer are not closed in the correct
configuration of transport.
The lights will go off only when the crane

MAX
OK
and outriggers are properly closed in the

transport position.
3 - Buzzer OFF button
4 - Green warning light
It is possible to drive off safely when the green
light is switched on and the other lights 8
are switched off.
5 - Buzzer
MAX
OK OK
6
Safety devices 06 10 MO00041_1
Operation of the device (CE)

Position 1, Crane Arm
- This device signals when the cabin 1,

the boom is stowed under the height
allowed transport (according to laws and
regulations). OK
The signal warning of danger provides for
the simultaneous illumination of the red
lights (1-2) and activation of a sound
signal (buzzer) (5).
MAX
- The red lights (1-2) and audible signal
OK
(buzzer) will remain active until:
- Shall not to bring the arm 1, and stabilizers

in the correct transport position.
The beep can be disabled intentionally by

pressing the button (3).
4
Note: For configurations of transport
provided by EFFER see section 2-3. 5
3
1 2
Position stabilizers
MAX
- This device signals in the cab of the crane

when the stabilizers are not properly locked in
position allowed transport (according to laws
and regulations).
The signal warning of danger provides

for the simultaneous illumination of the
MAX
red lights (1-2) and activation of a sound

signal (buzzer) (5).
OK OK
- The red lights (1-2) and audible signal
(buzzer) will remain on until:
- Does not ensure correct

positioning of all the stabilizers.
The beep can be disabled intentionally by
pressing the button (3). 6
Reactivation beep
4
As mentioned previously, the beep of the alarm
can be switched off. 5
3
To reactivate it is necessary to make a small
extension maneuver stabilizers to disengage
at least one sensor (6) and then reposition the
stabilizers in the correct position of transport. 1 2
(Red LED off)
MAX
Warnings
PROHIBITION
It ‘may not move the vehicle if the visual alarm / sound is on (indicator lit red), and the
green light is off.
Stop the vehicle immediately if the red light and/or buzzer are activated while driving.
Verify the reason for the alarm. Check that there are no failures (mechanical locks
and/or hydraulic seals stabilizers).
Then retract the stabilizers correctly before driving off.
If the alarm persists, you may resume the march, and only if they are adopted, by qualified
personnel, appropriate temporary means to ensure the lock while driving cranes and stabilizers
in the transport position.
attention
In the event of a fault, go immediately to an EFFER service centre to execute the necessary
checks.
Emergency buttons
When emergency situations arise caused by the process (functioning, use or maintenance anomalies
etc...) or by elements external to operational running, you must intervene promptly with the emergency
device to cut out the machine cycle.
Each control station has a device with which the operator can stop the crane functioning in cases of
immediate danger.
Press the red mushroom button (A) to trigger the stop device. To return the crane to operating status
you must reset:
- normal working conditions;

- normal safety conditions;
- the functionality of the device by turning the
button in the direction indicated by the arrows
above it;
- press the “reset” key (B) while it is 00762157
flashing.
A
caution
Use the device only in emergencies. Pressing the device while carrying out fast
manoeuvres could cause dangerous oscillation of the load.
Check efficiency of the device before each use of the crane:

- start up the power circuit;
- press the button;
- select a crane operation (except those related to stabilisation).
The device is efficient if the control does not generate any movement.
Notes Verification must be carried out on all the crane’s devices.
Should the device get irreparably damaged, making it impossible to retract the crane into transport
configuration, contact the nearest EFFER Service Centre both for information regarding any repair
of the device and for information on the retraction manoeuvres. In fact in special circumstances it may
be necessary to exclude its functioning in order to complete the retraction manoeuvres in transport
configuration (see specific PROGRESSmanual).
danger
Once the crane has been retracted it is STRICTLY FORBIDDEN to carry out lifting or
handling operations with the device excluded.
Spirit levels
00762162
Optimal working conditions, determined by the

laws in force, are obtained with the machine as
level as possible. To check this condition the
machine is equipped with a spirit level which 01504231
measures surface inclination up to 5°.

To know the angle of inclination, check the
position of the bubble and the related circles.
The bubble inside the central circle indicates 00762288
0°. The bubble tangent to the external circle
indicates 5°.
Angles between 0° and 5° follow a linear
progression of the bubble position.
Holding valves
On all the arm operating jacks there are hydro-piloted holding valves that carry out the following
safety functions:
- stopping movement in the case of accidental breakage of the specific flexible tube;
- no handling with the truck engine switched off;
- stopping movement in the case of sudden loss of motive power and consequent lack of supply to
the hydraulic system;
- avoiding vacuum phenomena due to the effects of self-movement caused by the load itself.
Luminous column (indicator)
If necessary, the system sends both

visual and audible signals, using a signal
column lamp with buzzer.
This indicator sends warning lights and
sounds to the operator.
Notes For sequences related to light

and sound alerts, refer to the
specific PROGRESS Manual.

03021002
Column led light

Accessories 07 43 MO2M012_0
7
Accessories
The safety devices, the controls and the accessories described in this part represent a general list. The
instructions to be considered must be referred to the crane model and to the bought configuration.
Quick couplings
Hydraulic accessory equipment requires that the crane distributor be equipped with several sup-
plementary elements and the relevant tubing that can be connected by means of hydraulic quick
couplings. In this case you must act as follows:
Multiconnection quick couplings (MULTIFASTER)
MULTIFASTER quick couplings allow connecting several hydraulic lines; connection and locking of
the system is is achieved thanks to a lever linked to a cam.
The quick coupling is equipped with an automatic safety system with a red button to with a big size
red button to avoid accidental disconnections.
caution
Coupling connection and disconnection must be carried out with the pump disengaged,
in order to prevent seal or inner part breaks, thus causing loss of oil and malfunction-
ing.
- disconnect the pump (power take-off)

- discharge the pressure in the tubing to be
connected by moving the corresponding
levers fully in both directions;
- carry out the electrical hook-up (see “Electri- A
cal connectors” in this chapter); C
Notes If electrical hook-up is not car-
ried out it is not possible to
operate the accessory.
- Push the red button (C) to release the lever

(A); turn the lever, as shown in the picture,
and fit the coupling (B) into its seat, then B
fasten it by turning the lever to its initial posi- C
tion.
Notes Make sure the red button (C)

releases correctly at every A
connection, in order to avoid
accidental disconnections.
To disconnect the fittings you must:

- disconnect the pump (power take-off)
disconnected by moving the corresponding
- carry out the electrical disconnection (see B
“Electrical connectors” in this chapter). C
- Push the red button (C) to release the lever

(A); turn the lever, as shown in the picture,
A
and extract the coupling (B) , then fasten by
turning the lever to its initial position.
- reconnect the power take-off;

- operate the basic crane.
A
C
Hydraulic quick couplings
- disconnect the pump (power take-off);

connected by moving the corresponding
- carry out the electrical hook-up (see “Electri-
cal connectors” in this chapter);
Notes If electrical hook-up is not car-

ried out it is not possible to
operate the accessory.
- connect the respective fittings, taking care

with the corresponding identification (e.g.
colour and number of collars);
1 red collar = jib cylinder extraction
2 red collars= jib cylinder retraction
1 green collar= jib extension cylinder extrac-
tion
2 green collars= jib extension cylinder retrac-
tion
1 blue collar= winch rope rise
2 blue collars= winch rope descent 01504201
In order to avoid damages, respect quick couplings position.

- Reconnect the power take-off;
- activating the control levers, check that the movements of the accessory equipment correspond
with those envisaged in the instructions.
To disconnect the fittings you must:
- disconnect the pump (power take-off);
- discharge the pressure in the tubing to be disconnected by moving the corresponding levers fully
in both directions;
- carry out the electrical disconnection (see “Electrical connectors” in this chapter);
- disconnect the hydraulic quick couplings, taking care to protect them with the special protective
caps;
- reconnect the power take-off;
- operate the basic crane.
Electrical connectors
Should the accessory equipment involve the hook-up of electrical connectors, take care with any
corresponding identifications.
caution
Switch off the electricity power supply from the main cut-out during hook-up and
disconnection of the connectors.
Hook-up the accessory electrically before insert-

ing the hydraulic fittings:
- carry out the operations of power take-off

disconnection and depressurisation of the
C
hydraulic system (see “Hydraulic quick
couplings” in this chapter);
- with jib, lifting platform and winch pulling B

on jib, connect the plug (A) mounted on jib
to box (B) mounted at the end of the basic
crane extensions;
- with rotator/grab, connect the sole connector

(A) directly to box (B); A
- with winch pulling on basic crane, plug the

winch end-stroke device into the pin (C);
4L01504202
Notes Without correct electrical hook-up the accessory cannot be operated.
Notes Keep the protection and bypass caps in a safe place where they can be easily
found.
- continue with hydraulic handling operations.

To disconnect the accessory electrically you must:
- carry out the operations of power take-off disconnection and depressurisation of the hydraulic
system (see “Hydraulic quick couplings” in this chapter);
- remove the accessory electrical cable (A) plug from the socket of the basic crane cable;
- with winch (with pulley on basic crane) put the electric by-pass plug on the cable (C) of the basic
crane;
- insert the protection cap from the accessory electrical cable plug;
- proceed with basic crane hydraulic handling operations (see “Hydraulic quick couplings”).
Heat exchanger
This device has the function of cooling the hydraulic fluid in the event of overheating.
WITH PROGRESS
The exchanger is activated automatically when
a predetermined temperature is reached
The ventilation capacity varies depending on
the temperature of the oil to cool.
WITHOUT PROGRESS
The exchanger is activated by a three-position
switch (A):
HAND
0 = OFF
AUTO
AUTO = it is activated automatically when a O
predetermined temperature is reached
HAND = always ON.
A
Swivelling stabiliser jacks
Idle position 1 2
180° 157°
Stabilizer cylinders may, depending on the
installation on the truck, be positioned at 180 °
or 157 ° as shown in the figure.
The system is provided for the positioning of the

idle stabilizer cylinders, with a tool/knob with a
tightening pin (D) and two positioning pins (C).
For positioning at 180 ° the two positioning pins

(C) should be placed in the holes (E). (fig. 1)
F
For positioning at 157 ° the two positioning pins

(C) should be placed in the holes (F). (fig. 2)
DANGER
C
Both positioning pins B should always
be fitted.
In the instructions below the pictures show only

one of two positions of the swivel cylinders. F
D
Operation
The device permits swivelling the stabiliser

jacks downwards, for the working position, and
upwards for the transport positions.
Notes If in the transport position the

foot jack is unstable when
you shake it you must, as first
manoeuvre, carry out anti-
clockwise rotation of the jack
in order to avoid the foot turn-
ing in an uncontrolled manner
due to gravity when pin (D) is D
removed.
To swivel the jacks into work position:

- carry out the stabiliser extraction operations
(see chap. “8 - User Instructions”);
01504223
- check that lever (A) of spigot (B) is vertical,

and if necessary turn it to this position to A
enable hydraulic rotation of the jack;
- remove split pin and pin (D) keeping out of
the jack’s field of action; B
- select the jack to swivel from the controls
placed on the same side and command rota-
tion.
The jack will begin to turn.
danger
Keep persons, property, things and
animals at a safe distance from the
arc described by the jack.
Continue the action until the jack has completed

its course and it is possible to insert the pin and
the split-pin (D) to fix its position.
D
- Move lever (A) of spigot (B) to the horizontal

position.
Carry out the stabiliser foot descent manoe-

uvres:
B
1) check the area where the jack will rest on
the ground, in accordance with chap. “2
- Safety regulations and warnings”;
2) select the cylinder to be removed,
and control its descent. (See chap.”4 - A
Controls and instruments”).
danger
animals at a safe distance. Danger of
crushing lower limbs.
3) continue the action until the foot jack rests

on the ground.
B
- Turn lever (A) of spigot (B) to the vertical

position.
A
Repeat the operation for the remaining swivel-

ling stabiliser jacks on the other side.
To put the stabiliser jacks in transport

position you must:
A
1) Turn, on all the stabiliser jacks, lever (A) of B
spigots (B) to the horizontal position.
2) Select the jack to close from the controls an
command retraction (see chap. “4 - Controls
and instruments”).
Continue the action until the stabiliser jack

foot is completely retracted.
3) Retract all the stabiliser jacks.
4) Turn, on all the stabiliser jacks, lever (A) of

spigots (B) to the vertical position.
5) From one jack, slip out the split-pin and the D

pin (D).
6) Select the cylinder to be rotated, and

control its rotation. The cylinder will start to
rotate.
01504224
danger
animals at a safe distance from the
arc described by the jack.
Continue with the action until the cylinder has

completed its run.
7) Insert the pin and cotter pin (D) to lock its

position.
C
Note: check for correct placement of
the two positioning pins (C)
in their appropriate seats on
stabilizer.
Repeat the operation for the remaining

swivelling stabiliser jacks.
A
8) Turn, on all the stabiliser jacks, lever (A) of

spigots (B) to the vertical position. B
Carry out the stabiliser retraction manoeuvres

(see chap. “8 - User Instructions”).
01504224
Fly-jib
This accessory, applicable after the last hydraulic extension of the basic crane, permits reaching
greater operating distances. Consisting of an arm that can be angled and of hydraulic extensions it is
locked to the crane by means of stem (A) and fixed with fixing pins. As any other item of equipment,
its application presupposes preparation of the crane and the hydraulic and electrical hook-ups (see
“Hydraulic quick couplings” and “Electrical connectors” in this chapter).
Fitting out the crane with this accessory requires in any case knowledge of the general safety
regulations given in chapter “2 - Safety regulations and warnings”.
Marking
A
The essential data for identification of the jib
are given on the identification plate fixed to the
jib joint.
The plate shows: 00762179_1
1 Crane/Jib Model
2 Serial number
3 Year of manufacture
4 CE marking
caution 0 JIB
The plate must not be removed or dam-

model 1
aged. If it is no longer legible, contact serial 2
the EFFER Technical Service.
year 3 4
Furthermore, the weight and positioning of the 1930700B
centre of gravity with all the jacks closed is

punched along the length of the tubing.
Driving on the road

While driving on the road the jib must be trans-
ported fitted and folded on the crane, with jib
extensions blocked.
Transport positions different from the folded one
are possible, however they must be approved
by the crane’s installer.
caution
The installer and operator are respon-
sible for evaluating observance of
overall dimensions as required by the
regulations in force.
Fly-jib
01504212
danger
For transport configurations other
than the ordinary ones (see chap. “3
- Description and technical features”
section “General description”) the
installer and the operator are responsi-
ble for verifying the overall dimensions
and providing for suitable blocking of
the elements.
Handling
Choice of lifting means is the responsibility of
the operator and depends on jib weight. It is
equipped with pedestals so it can rest on the
ground without being damaged.
The support pedestals, when removable, must
be dismantled once the jib is installed. With the
crane folded they could cause an exceeding of
the overall dimensions limit.
Cables, chains or straps of maximum capacity
and suitable length (not supplied by EFFER) are
used for handling.
Sling the jib in such a way that the junction of the 00762179
cables, chains or straps, with the jib horizontal,
is in the vertical passing through the centre of
gravity.
The lengths must be safely blocked without
damaging the jib, for example in the pins fixed
to the stem and at the hook attachment.
00762166
Fly-jib
Assembly
- Lay the jib on the ground at a suitable distance from the crane axis and approach the stem with
the last extension so they are on the same level;
- Close the jib using the jib control lever.
- Disengage the hydraulic pump.
- Insert the quick-release coupling marked with one red clip. (see “Hydraulic Quick Cou-
plings”)
- Connect the electrical connectors (see “Electrical connectors”)
- Using the jib movement control lever, open/close the jib.
- Insert the other quick-release couplings.
- Engage the hydraulic pump.
- Move the stem to orient it in such a way that it approaches the axis of the crane tubing;
- Move/adjust the crane tubing to line up the extension and stem fixing holes;
- Insert the pins (or pin) and lock them in the correct hole;
Check that the pins and hook are the ones supplied (see chap. “3 - Description and technical
features”).
- dismantle the jib support pedestal (when forecasted).
CAUTION
If the jib support pedestal is not dismounted, the overall dimensions forecast for the
transport exceed.
pedestal for jib support

1
CAUTION
Release the extensions using the jib, if fitted, the special piston rod or pin, depending
on the version. The jib extensions must be released during the use of the crane.
CAUTION
Extracting the jib extensions with piston
rod/lock pin inserted leads to structural
damage of the pin and tubular frames.
Fly-jib
Pin fastening of basic crane and jib is made

easier by the stop located on the basic crane
estensions, and by the plate located on the jib
frame. Especially:
- insert and fit the pin 1 using the stop as refer-
ence to make assembly easier; 1
- move the jib up to center the holes and fit the 2
pin 2.
Locking extensions by a pin for

special lifting 4L00762185
To lift heavy loads below the horizontal line it

may be necessary to lock JIB extensions by
a special pin.
See load diagram and technical data for
correct pin size. (See chap. “3 - Description
and technical features”).
Do not leave the load hanging below the
horizontal line for a long time. Remain in this
configuration (with pinned extensions) as
long as strictly necessary.
CAUTION
Extracting the jib extensions when they are locked by a pin, leads to structural damage
of the pin and tubular frames.
Dismantling
- Fit the jib support (if the jib is removable).

- Rest the jib on flat and solid ground.
- Take the securing pins out and then release the jib by retracting the extensions of the base
crane.
- Using the jib lever, open/close it to position the shank parallel with the jib.
- Disengage the hydraulic pump
- Using the jib lever, open/close it.
- Disconnect the quick-release couplings, remembering to protect them with the plastic caps
supplied.
00762186
Fly-jib
Working conditions
CAUTION
Fly-jib operation depends on the safety devices installed on the crane. Before using
fly-jib, check which safety devices are installed and operate with care.
prohibition
It is forbidden to remove any mechanical lock fitted on the crane or on the jib preven-
ting the jib from mounting up (type 2).

Jib position called “mounting up”
The jib working angle varies depending on version:

- (type 1) maximum working angle: 180°;
- (Type 2) the maximum working angle is higher than 180° (for cranes with PROGRESS device)
00762184
1 2
Jib functioning (type 1) 180° angle

If the PROGRESS device is present (chap. “6 - Safety devices”), handling movements with wide
vertical angulations of the 2nd arm can be slowed down to ensure greater sensitivity and safety.
Slewing speed may be slowed down with great outreaches and/or loads.
Fly-jib
Jib functioning (type 2) >180° angle

The crane must be necessarly equipped with PROGRESS device.
Over and above the functioning descriptions given for type 1, automatic control of the jib position
is carried out. Working angles over 180° of the jib are allowed only with jib booms under 50° from
horizontal.
If, on the contrary, jib booms over 50°, the jib can only line up the 2nd boom.
IT IS FORBIDDEN TO OPERATE IN THE

UNDERLINED AREA WHEN THE
SUPPLEMENTARY JIB EXTENSION IS
USED IN THE CONFIGURATION
SHOWN IN THE PICTURE.
50°
50°
30°
20°
200°
Non EC-cranes
danger
With non-EC cranes not equipped with the PROGRESS safety device, carefully follow
instructions to work with the jib.
Notes It is forbidden to lift the jib as regards to the crane booms in the marked work
area (lifting over 50°)
Notes On these non-EC cranes the angles are not automatically checked but must be
watched by the operator
Fly-jib
DANGER
If the above instructions are not fol-
lowed, dangerous stress and torsional
deformations of the booms can be pos-
>5°
sible.
danger
In all cases it is forbidden to take the
jib beyond the vertical if the crane does
not have safety device PROGRESS.
prohibition
It is forbidden to handle loads with
the wrong side of the jib (the situa-
tion is displayed and signalled by the
4L01504230
safety device PROGRESS. See manual
PROGRESS).
00762187
Residual risks for Non EC-cranes

Risk of damaging the crane structure or the
fly-jib if, in the absence of the relevant safety MAX
M
devices, the load limits shown in the fly-jib

AX
AX
MAX
work diagrams are not respected.
A
M
AX
Manual extension with CE marking
Manual extensions are accessories to be inserted after the last hydraulic extension of the basic
machine or the fly-jib in order to increase the crane’s outreach.
The lifting action carried out by CE marked extensions (D) is controlled by the moment limiter
device.
Notes Fitting this accessory to the crane requires knowledge of the general safety
standards described in chapter “2 - Safety regulations and warnings”.
The tubes of the extensions have a decreasing

section so they can be coupled for a length of
stem.
00762164
The coupling must then be locked by insert-

ing the supplied pins in the respective holes
(see chapter “3 - Description and technical
features”). 01504206
Marking
The manual extension is identified by a code (A)
punched on each tube comprising it (the last two E
numbers refer to the year of manufacture). C
The tube markings indicate:
- steady load (B) (if more than 30 kg); 01504207
- centre of gravity (C);

- EC mark adhesive (D); A
- the maximum load (E) that the extension B
structure can lift.
C
Notes The maximum load given refers

solely to the maximum load that D
the equipment can take, inde-
pendently of the type of crane
on which it is mounted.
1931427B
Driving on the road

The manual extensions can be transported by
inserting them into the last extension of the basic
crane or of the jib, one inside the other and fixed
with the pin supplied. The number of extensions
and the possibility of transporting them in this
configuration depend on the maximum overall
dimensions permitted by the regulations in force
and on the number of hydraulic extensions the
crane has.
caution
The operator is responsible for evalu-
ating the correctness and safety of the
transport configuration. 01504204
Handling/lifting
caution
Choice of the means of lifting to adopt is the operator’s responsibility and depends
on the weight of the extension.
The extension’s centre of gravity is roughly halfway along its length.

For handling with lifting means (see chap. “2 - Safety regulations and warnings”) cables, chains
or slings of maximum capacity and suitable length are used in such a way that their link, with the
extension in a horizontal position, is on the vertical passing through the centre of gravity.
00762170
Assembly/dismantling
To carry out the operations in a safe way you must choose the most suitable lifting means in relation
to weight.
Assembly of the extension is carried out as follows:
- slightly incline the tube in which the extension is to be inserted;
- insert it into the tube until the fixing holes match up;
- fix it to the tube by inserting the pin supplied in the matching holes, locking it with the split-pins.
Repeat the same operations to fit an extension inside another.
00762300
Assembly may also be carried out to insert all

the extensions into the last extension, one inside
the other, matching all the holes and fixing them
with a single pin locked with split-pins (transport
configuration).
In this case, to set them functioning, you must
remove the fixing pin, slip them out to the
mechanical limit stop (A) and insert the fixing
pins supplied.
00762167
caution
It is possible that in some cases there is
no limit stop (A).
So you must extract the extension care-
fully because it could fall suddenly when
being slipped out. Always check that the
A fixing plugs and hook are those supplied
(see chapter “3 – Description and technical
features”) and that they are not damaged
and are correctly locked.
If the extension is withdrawn in working position, dismantling is carried out as follows:

- slightly incline the extension to a suitable height from the ground;
- extract the fixing pin;
- slip the extension out, raising it to avoid the mechanical limit stop, operating as illustrated in the
figure and taking care to support it correctly when it is released.
Proceed in the same way for the other extensions.
If all the extensions are retracted in the extension one inside the other:
- remove the single fixing pin;
- slip out the last extension to the mechanical limit stop.
For the remaining extensions proceed in the same way, paying great ATTENTION TO POS-
SIBLE SUDDEN MOVEMENTS OF EXTENSIONS that are not locked.
danger
Failure to follow these simple instructions may result in injury to the operator.
00762301
Work conditions
For maximum safety during lifting you must always hook the load to the last extension assembled.
The extension to which the load is hooked must not contain other extensions.
00762183
Extension load limits are determined by the electronic safety device (PROGRESS) that controls the
crane.
Notes THE WORKING OUTREACH WITH THE EXTENSIONS MAY BE LESS THAN WHAT
IS GIVEN IN THE LOAD DIAGRAM. In this case the device permits the lifting of
loads greater than those shown in the diagram, but in any case less than or equal
to the maximum load (E) marked on the extension itself.
Load diagram
The load diagram proper to non CE extensions is the one without load curves (see chap. “3 - Descrip-
tion and technical features“).
Non CE manual extension

The same instructions for CE extensions are valid, with the following variations and additions:
- CE does not appear in the marking (D);
- you absolutely must not lift with the extension loads greater than the maximum load (E) marked
on the extension in question;
- the load diagram proper to non CE extensions is the one without load curves (see chap. “3 -
Description and technical features”).
prohibition
Even with the manual extension retracted it is forbidden to attempt to lift loads of
unknown weight.
00762303
danger
Failure to follow these instructions could result in serious structural damage to the
extension, the attachment and the hook itself.
Various accessories
Various applications
Application of any accessory whatsoever must be approved and carried out by Effer authorised
workshops.
caution
An unsuitable or incorrectly mounted accessory could seriously damage the crane
and jeopardise safety.
Hydraulic and electro-hydraulic accessories

Accessories of this type must be correctly connected to the relevant hydraulic and electric controls
(where applicable).
These accessories are divided into three main categories:
A accessories for which no type of functional, performance or speed declassing is necessary. These
accessories do not create stresses greater than standard functioning with hook. Generally, these
are accessories that do not release the load abruptly without putting it down in advance, they do
not create irregular structural stresses upward and twists sideways.
This category includes (e.g.): rotors, motorised hooks, tongs for packages, hydraulic swing
bars.
B Accessories that require an operation downgrading in performance and speed. In general these
are accessories that release the load abruptly without putting it down, which create stresses
upward and stresses of fatigue (e.g. buckets, demolition shears, demolition hammers) and also
create irregular structural stresses sideways (e.g., drills, winches ).
Notes With PROGRESS device, if provided, you can enable optional functions that can
control the accessories in this category safely. To do this you must carry out a
specific procedure described in detail in the “PROGRESS Instruction Manual”
(e.g. insert special caps at the ends of electrical cables, insert a PIN code with
the distributor levers).
danger
With the exception of cases explicitly permitted by Effer, it is forbidden to apply this
category of accessory if, on the same crane, a personnel lifting accessory is envisaged
(category C accessories).
Various accessories
C personnel lifting accessories. Application of these accessories requires specific authorisation from
Effer and specific optional safety devices (see PROGRESS Manual). The installation of these
accessories must be certified by specific authorised bodies of the sector. This practice is obliga-
tory in certain countries. In any case, you must respect the laws and regulations in force.
Notes Application of these accessories may require the preparation of an emergency

hydraulic power circuit (e.g. hand pump). On this subject it is pointed out that
circuit hook-up must be carried out in accordance with instructions available from
authorised workshops. Furthermore, a hand pump displacement, which repre-
sents the compromise between movements obtainable and activating efforts,
ranger from 25 to 35 c.c. For emergency situations an electro-pump, or better, a
motor pump are recommended.
Instructions for use of Bucket accessory

(Type B chap. 07-23)
The application of the bucket on the crane is possible only if it is provided for the specific model
(see Chap.”” 3 - Description and technical features “) and only if the following instructions are
observed:
1) The type of bucket should be for loading and unloading aggregates, excluding toothed excavating
buckets and polyp-grabs for scrap, log grabs etc. which require a particularly fast use and/or causing
stresses for which the crane has not been

designed (e.g. pushes downwards, sudden
releases of the load, excessive speeds of
rotation, lateral and torsional torques in
booms and hook connection).
2) To avoid damaging stresses of the crane
upwards, the load picked up by the bucket
must not be released abruptly but gradually
(e.g. at least 3 sec. for 100% load). To avoid
damaging lateral and torsional stresses of
booms and hook connection, the speed of
rotation of the bucket (rotor) should not be
excessive (e.g. up to 4 sec/rev).
3) The connection between the crane and
bucket must be suitable for its use and of a
swivel type (to allow the bucket to swing in any
direction). We recommend fitting the bucket to
the crane using a properly designed connecting
bracket so as not to damage the crane hook
connection lugs.
4 ) To fill up the
bucket put the open
unloaded bucket
on bulk materials
and then close the
bucket.
Pressures of bucket
downwards through
1st boom, 2nd boom
and jib movements are absolutely forbidden.
5) Swinging maneuvers should be carried out with

start/stop progressive movements.
6) It is strictly forbidden to install the bucket on

cranes equipped with operator baskets.
7) Even for an occasional use of the bucket, the rou-

tine and extraordinary maintenance provided for
the crane, should be more frequent: from 30% to
50% depending on the use of the accessory.
8) It is necessary to downgrade the performance of the standard crane with hook by lowering the
electro-hydraulic system settings (case 1) or, alternatively, fit a bucket having a certain performance
(case 2).
Case 1: If you fit a bucket whose full load weight, including rotor, if provided, exceeds 70% of the
load which can be lifted at the maximum outreach, it is necessary to downgrade the electro-hydraulic
system as follows:
1.1 - Downgrading for EC cranes with the electronic limiting device. The downgrading value
is preset, depending on the crane model (may vary from 12% to 30%) - For operation see DMU/
PROGRESS manual.
Note 1: bucket downgrading is independent so it does not penalize hook performance.
Note 2: please note that in the proximity of the maximum load values, the electronic device slows
down work speeds.
1.2 - Downgrading for EC cranes with the hydraulic or electro-hydraulic limiting device (carried
out by installer)
Control bank general pressure and load limiting device operation pressure values should be reduced
by 12% to 30% depending on the crane model. For more information please contact EFFER.
Note: In order to have the hook maximum capacity, it is required to fit the appropriate pressure
diverters to the hydraulic system.
1.3 Downgrading for non-EC cranes
The pressure general value has to be reduced by 12% to 30% depending on the crane model. Contact
EFFER technical service.
Note: In order to have the hook maximum capacity, it is required to fit the appropriate pressure
diverters to the hydraulic system.
Case 2: If you fit a bucket whose full load weight, including rotor, if provided, does not exceed 70%
of the load which can be lifted at the maximum outreach (as specified in the crane load diagram) it
is not necessary to downgrade the electro-hydraulic settings from the crane system.
Lifting and slinging accessories
All accessories must be inspected before use, and checked in accordance with the manufacturer’s
requirements, by recording operations in special forms (see chapter Records and coupons”).
Verifications and maintenance operations are described in chap. “8 - User instructions”.
The accessories must be:
- suitable for the type of sling
- identified by maximum capacity
- periodical check, by recording the operation;
- visually checked before use
- used in accordance with the manufacturer’s instructions.
Slings or ropes made up of synthetic fibre, must be replaced in accordance with their manufacturer’s
requirements.
caution
For accessories not supplied by EFFER please find below some useful tips for
which EFFER disclaims any express or implied warranty or responsibility EFFER
shall not be liable for damages of any kind regarding the information or procedures
reported. This information is not a substitute for laws and shall not restrict or alter
the obligation to comply with federal and state laws and local rules.
Lifting hook
- The lifting hooks are designed to prevent

the load from detaching accidentally.
- There is a safety device (A) that prevents A
the latch from closing.
- This device opens manually and closes
automatically by means of a spring.
Pos. B
WARNING
The latch closing device must never
support the weight of the load or inter-
fere with the load holding devices.
Do not use the hook if the safety device

A is missing or damaged or is not in its
perfect position (Pos. B). Always make
sure it is in good working order.
The lifting hook can be of three types:
Swivel Hook:
Where rotation under load it is not
allowed

Swivel Hook with bearing:
Where rotation under load is allowed.
The swivel hook is recognizable by
the presence of the bearing support
ring nut.
Swivel pot hook:

Where rotation under load is allowed.
00762302
The hook can be connected directly to a pin or

to a pin with the centering spacer.
All pins that hold the hooks are locked with
RUBIG type pin retainer.
caution
Always check that the hook sup-
plied corresponds to the documents
supplied by EFFER (see chapter “3
- Technical features”).
All types of hooks (pot, swinging, swivel
hooks) swing by ± 15 ° in both ways and
in all directions to allow load verticality
under the allowed conditions.
caution
20° 20°
If a 15°-inclination is exceeded, the
structural parts are stressed in a dangerous
and unpredictable way.
20° 20°
Lifting and slinging accessories not supplied by

EFFER
Chains
Metal cables are replaced by chains when the former are too rigid or when high temperatures are
involved.
Wear is caused mainly by friction on fairly hard surfaces. The sling consists of a bell and one or more
lengths of chain (see figure). Various components are linked with mechanical coupling joints. For
correct assembly, cut the chain to the desired lengths in such a way that each length of chain has
an odd number of links, so that both hook and bell lie in the same vertical plane. Never use chains
linked together with bolts.
Chain Bell
00762172 00762180
Metal cables (slings)

The metal cables consist of numerous fairly thin wires, spiral
wound to form the so-named strands which are then wound
around a core that is generally textile and sometimes metal.
When the rope is bent around a pin with a diameter two to four
times the diameter of the rope, it is used to lift material with
sharp edges (e.g., blocks of marble, iron supporting beams,
etc. ...) there is a general decrease in the break load from 40 to
60%, and a serious deterioration of the rope after a few lifts.
The cable ends are normally equipped with suitable attach-
ments for anchoring the loads to be lifted or for attachment to
the crane structure.
These are very delicate points which must be carried out in a 00762304
workmanlike fashion and frequently checked.

Synthetic fibre ropes

The slings must consist of ropes and straps of the
same capacity.
Fibre ropes are used when loads:
- are delicate
- have damageable surfaces
They are especially recommended when the
loads: 00762178
- are small size or not very stable;

- are long (e.g. piping).
The ropes get damaged when:

- they are in contact with corners or sharp
points;
- they are knotted to reduce their length;
- they are subjected to torsion;
- they are bent in the seam area. 00762171
Please find below a list and a description of the

most common methods of anchoring.
Type of anchorage At least three clamps must be mounted for cor-

rect coupling of metal cables. The first should
be closest to the thimble and the others at a
distance from each other of 6 times the cable
U-bolt clamps diameter.
Application must be carried out by tightening
Aluminium coupling the bolts alternately and fixing the nuts after a
first period of use.
Superloop coupling
Hand splicing
Cast head socket
Pressed socket
Wedge socket 00762182

Use and Maintenance Manual EFFER 265 Part 2

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(*1) Max reaction on stabilizer (Heel 5°).

ABBINAMENTO AllA GRU E cARATTERISTIchE TEcNIchE

(*1) Max reaction on stabilizer (Heel 5°).

CARATTERISTICHE TECNICHE GRU BASE

CARATTERISTICHE TECNICHE VERRICELLO

TESTA DI RINVIO (tiro diretto m. base e tiro diretto su

BASIC CRANE TECHNICAL SPECIFICATION

WINCH TECHNICAL FEATURES

EC WINCH DINAMIC OIL S19

TRANSMISSION HEAD (single rope pulley at the end of the

100 91 % 100 % 100 % 100 100 % 100 % 100 %

Heel 5° max (%) PERFORMANCE Heel 5° max (%) PERFORMANCE

100 100 % 100 % 100 % 100 100 % 100 % 100 %

Heel 4° max (%) PERFORMANCE Heel 4° max (%) PERFORMANCE

100 100 % 100 % 100 % 100 100 % 100 % 100 %

Heel 3° max (%) PERFORMANCE Heel 3° max (%) PERFORMANCE

Fori da NON UTILIZZARE.

7 Fori utilizzabili per elevare la

Pericolo di interferenza con il

XPB XPSU XP4 XBA XSDA

XPB XPSU XP4 XBA XSDA

In the vehicle cabin there are generally:

Crane/stabiliser controls activation selector

V Selector for activation of the crane movements or stabilizers

Stabiliser controls (Hetronic)

Note: The direction of movement is determined by 1

Selector for swivel foot variant

Next you will find numerical identification for the 1

Stabiliser controls (Scanreco)

Note: The direction of movement is determined 1

Selector for swivel foot variant

Levers functions to handle stabilizers

Stabilizer handling 1 extraction

Foot cylinder 1 descent

Rotating foot cylinder 1 clockwise rotation

handling 2 anticlockwise rotation

Lever A÷D in position 1 or 2 to enable the descent or ascent of the feet if

Lever A÷D in position 1 or 2 to enable the extraction and retraction of the

Crane control seats

Radio-control See instructions, page 8

Emergency position, crane with radio-control See instructions, page 19

Top seat controls with radio-control (optional) See instructions, page 21

Using selection button for radio-controlled stabilizers

The control station (radio control push-button

movements. Therefore the operator has

- To extend the remote controlled

It is forbidden to press the timed

Hetronic Push-button panel

abbrev. element lever position operation

extraction (extension extraction)

extraction (extension extraction)

cable descent (unwinding)

Push-button panel levers

Basic crane + jib

Basic crane + winch

Basic crane + Jib + winch

Basic crane + Rotor/Bucket

Basic crane + Jib + Rotor/Bucket

Basic crane + Jib + winch

I Green light indicating transmitter status

P ON / OFF pushbutton panel switch

S Yellow light signalling Winch state