Blowby TI

Jenbacher 1530-0185
Technical Instruction No.:

Documentation Blow-by differential pressure inspection using an
orifice meter
1. General: ___________________________________________________________1
2. Installation instructions: ______________________________________________2
3. Differential pressure inspection: _______________________________________3
3.1 Orifice selection table: 5
3.2 Orifice curves: 6
Please observe the safety and hazard signs in the safety instructions (TI 2300-0005) and wear the
appropriate personal protective equipment.
1. General:
“Blow-by“ is understood as those internal combustion engine gases entering the crankcase via the piston
rings/cylinder liner from the combustion chamber. The gas volume measured is a very useful indicator of
the condition of the piston rings and cylinder liner running surface. Measuring the gas volume is easy, can
be done very fast and brings immediate results.
The gas volume is measured using an orifice meter (Part number 637716).
Orifice meter, complete
The orifice meter comes with interchangeable orifice sets.
Orifice sets
Selecting orifices.
See section 3.1 for selecting orifices.
Author: Doku./Bilek Checked: Service/Schüber Date: :2010-02

EN Ü_1530-0185_EN.doc Index: - Page No.: 1 / 8
Jenbacher 1530-0185
orifice meter
Installation instructions.
Orifice ø
Part number
2. Installation instructions:
Switch off the engine in accordance with Technical Instruction No. 1100-0105 and ensure that
unauthorised persons cannot start the engine.
Example for engine type 3:
Disconnect blow-by line at connection.

Jenbacher 1530-0185
orifice meter
Always pay attention to correct

direction of flow.
Orifice meter
Connect hoses.
3. Differential pressure inspection:
Carry out the differential pressure measurement while the system is at full load.
Measure the water column in mm.

Jenbacher 1530-0185
orifice meter
To determine the blow-by volume, enter the mm water column value measured on the curve as specified
for every orifice and read off the blow-by volume in litres per minute (as is usual for engines).
Example: J312 engine

Measurement yields 90 mm water column Æ results in approx. 450 l/min (is OK, see orifice selection
table in section 3.1).
Orifice de mesure Bowby ø 20mm

mm Colonne d’eau
Volume Blowby (l/min)
To achieve optimal precision when measuring, the water column results should be between 40 and 140
mm. If they are not, the next smaller/larger orifice must be used – see orifice selection table 3.1.
Tip: If the blow-by volumes exceed the values indicated, the combustion chambers must be inspected
using an endoscope.

Jenbacher 1530-0185
orifice meter
3.1 Orifice selection table:
Engine Blow-by volume min. Blow-by volume max. Orifice

(litres/min) (litres/min) ø
J208 100 150 15
J312 400 530 20

J316 520 690 25
J320 660 880 30
J412 300 460 20

J412 Ring play 460 640 25
J416 400 600 25
J416 Ring play 600 840 30
J420 500 750 25
J420 Ring play 750 1050 30
J612 639 950 30

J612 F (Steel piston) 840 1050 30
J616 810 1215 30
J616 F (Steel piston) 1080 1530 35
J620 1020 1350 35
J620 F (Steel piston) 1350 1700 35
J624 1600 2000 35

Jenbacher 1530-0185
orifice meter
3.2 Orifice curves:
Blow-by orifice measurement Orifice ø 12mm

Blowby- Blendenmessung Blende Ø 12 mm
200
180
160
140
mm Wassersäule
column
120
100
80
mm water
60
40
20
0
0 50 100 150 200 250
Blow-by volume (l/min)
Blowbymenge (l/min)

200
180
160
140
mm Wassersäule
column
120
100
mm water
80
60
40
20
0
0 50 100 150 200 250 300 350
Blowbymenge (l/min)

Jenbacher 1530-0185
orifice meter

200
180
160
140
column
mm Wassersäule
120
100
mm water
80
60
40
20
0
0 100 200 300 400 500 600 700
Blow-by volume(l/min)
Blowbymenge (l/min)

200
180
160
column
140
Wassersäule
120
100
water
80
mmmm
60
40
20
0
0 200 400 600 800 1000 1200
Blowbymenge (l/min)

Jenbacher 1530-0185
orifice meter
Blow-by
Blowby-orifice measurement
Blendenmessung Ø 30ømm30mm
Blende Orifice
200
180
160
140
column
mm Wassersäule
120
100
mm water
80
60
40
20
0
0 200 400 600 800 1000 1200 1400 1600
Blowbymenge (l/min)

200
180
160
140
column
mm Wassersäule
120
100
mm water
80
60
40
20
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Blowbymenge (l/min)


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Jenbacher 1530-0185

Technical Instruction No.:

Orifice meter, complete

The orifice meter comes with interchangeable orifice sets.

Author: Doku./Bilek Checked: Service/Schüber Date: :2010-02

Example for engine type 3:

Disconnect blow-by line at connection.

Author: Doku./Bilek Checked: Service/Schüber Date: :2010-02

Always pay attention to correct

3. Differential pressure inspection:

Author: Doku./Bilek Checked: Service/Schüber Date: :2010-02

Example: J312 engine

Orifice de mesure Bowby ø 20mm

Volume Blowby (l/min)

Author: Doku./Bilek Checked: Service/Schüber Date: :2010-02

3.1 Orifice selection table:

Engine Blow-by volume min. Blow-by volume max. Orifice

J312 400 530 20

J412 300 460 20

J612 639 950 30

Author: Doku./Bilek Checked: Service/Schüber Date: :2010-02

3.2 Orifice curves:

Blow-by orifice measurement Orifice ø 12mm

Blow-by orifice measurement Orifice ø 15mm

Author: Doku./Bilek Checked: Service/Schüber Date: :2010-02

Blow-by orifice measurement Orifice ø 20mm

Blow-by orifice measurement Orifice ø 25mm

Author: Doku./Bilek Checked: Service/Schüber Date: :2010-02

Blowby- Blendenmessung Blende Ø 35 mm

Author: Doku./Bilek Checked: Service/Schüber Date: :2010-02

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