Sei sulla pagina 1di 60

MAKING MODERN LIVING POSSIBLE

VSH series variable speed scroll compressors


for commercial air conditioning
50 - 60 Hz - R410A

REFRIGERATION & Preliminary Selection &


AIR CONDITIONING DIVISION Application Guidelines
APPLICATION GUIDELINES CONTENTS

VSH SCROLL SPECIFICITIES ......................................................................................................... 4


VARIABLE SPEED COMPRESSORS ................................................................................................... 5
Compressor size .............................................................................................................................................................. 5
Frequency converter variants..................................................................................................................................... 5
Compressor and frequency converter packs ........................................................................................................ 5
NOMENCLATURE AND SPECIFICATIONS ........................................................................................... 6
Compressor nomenclature ......................................................................................................................................... 6
Frequency converter nomenclature ........................................................................................................................ 6
TECHNICAL SPECIFICATIONS ......................................................................................................... 7
Compressor specifications .......................................................................................................................................... 7
Frequency converter specifications ......................................................................................................................... 7
Oil injection control ....................................................................................................................................................... 7
Bearings lubrication ....................................................................................................................................................... 7
Performance data ........................................................................................................................................................... 8
DIMENSIONS .......................................................................................................................... 20
VSH088-G & H..................................................................................................................................................................20
VSH088-J ...........................................................................................................................................................................21
VSH117-G & H..................................................................................................................................................................22
VSH117-J ...........................................................................................................................................................................23
VSH170- G - H & J ...........................................................................................................................................................24
Sight glass ........................................................................................................................................................................25
Schrader ............................................................................................................................................................................25
Oil equalisation...............................................................................................................................................................25
Oil drain .............................................................................................................................................................................25
Suction & discharge connections ............................................................................................................................25
Frequence converter dimensions ............................................................................................................................25
CDS302 frequency converter - enclosure B3 .......................................................................................................26
CDS302 frequency converter - enclosure B1 .......................................................................................................27
CDS302 frequency converter - enclosure B4 .......................................................................................................28
CDS302 frequency converter - enclosure B2 .......................................................................................................29
CDS302 frequency converter - enclosure C1 .......................................................................................................30
CDS302 frequency converter - enclosure C3 .......................................................................................................31
ELECTRICAL DATA, CONNECTIONS AND WIRING ................................................................................ 32
Supply voltage ................................................................................................................................................................32
Compressor electrical specifications ......................................................................................................................32
Wiring & EMC protection ............................................................................................................................................32
Wire sizes ..........................................................................................................................................................................32
Fuses ...................................................................................................................................................................................33
EMC correct installation of an IP20 frequency drive CDS302 ........................................................................33
Wiring diagram ...............................................................................................................................................................34
Wiring connections .......................................................................................................................................................35
Electrical connections ..................................................................................................................................................36
Soft-start control ............................................................................................................................................................36
Phase sequency and reverse rotation protection ..............................................................................................36
IP rating .............................................................................................................................................................................36
Motor protection ...........................................................................................................................................................36
Voltage imbalance.........................................................................................................................................................36
APPROVALS AND CERTIFICATES ................................................................................................... 37
Approvals and certificates ..........................................................................................................................................37
Pressure equipment directive 97/23/EC ................................................................................................................37
Internal free volume .....................................................................................................................................................37

2 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES CONTENTS

OPERATING CONDITIONS ........................................................................................................... 38


Application envelope ...................................................................................................................................................38
Short cycle timer function ..........................................................................................................................................38
Discharge gas temperature protection .................................................................................................................38
Oil return management...............................................................................................................................................39
Cycle rate ..........................................................................................................................................................................39
High and low pressure protection ...........................................................................................................................40
SYSTEM DESIGN RECOMMENDATIONS ............................................................................................ 41
Essential piping design considerations .................................................................................................................41
Heat exchangers ............................................................................................................................................................42
Refrigerant charge limits .............................................................................................................................................42
Off-cycle migration .......................................................................................................................................................43
Liquid floodback during operation .........................................................................................................................44
SPECIFIC APPLICATION RECOMMENDATIONS .................................................................................... 45
Low ambient compressor operations ....................................................................................................................45
Brazed plate heat exchangers ...................................................................................................................................46
Reversible heat pump systems .................................................................................................................................46
Discharge temperature monitoring ........................................................................................................................46
Discharge line and reversing valve..........................................................................................................................47
Defrost and reverse cycle............................................................................................................................................47
Suction line accumulator ............................................................................................................................................47
SOUND AND VIBRATION MANAGEMENT .......................................................................................... 48
Sound generation in a refrigeration or air conditioning system ..................................................................48
Compressor sound radiation .....................................................................................................................................48
Mechanical vibrations ..................................................................................................................................................48
Speed by-pass .................................................................................................................................................................48
Gas pulsation ...................................................................................................................................................................48
INSTALLATION ........................................................................................................................ 49
Compressor handling ...................................................................................................................................................49
Mounting ..........................................................................................................................................................................49
Removing connections shipping plugs .................................................................................................................49
System cleanliness.........................................................................................................................................................49
Tubing ................................................................................................................................................................................50
Filter driers........................................................................................................................................................................50
Brazing and soldering ..................................................................................................................................................50
Compressor connection ..............................................................................................................................................50
System pressure test .....................................................................................................................................................51
Leak detection ................................................................................................................................................................51
Vacuum pump down and moisture removal.......................................................................................................52
Refrigerant charging.....................................................................................................................................................52
Commissioning...............................................................................................................................................................52
Oil level checking and top-up ...................................................................................................................................52
ACCESSORIES ......................................................................................................................... 53
Compressor ......................................................................................................................................................................53
Frequency converter spare parts .............................................................................................................................53
PACKAGING ........................................................................................................................... 54
Packs versus separate components ........................................................................................................................54
ORDERING INFORMATION AND PACKAGING ..................................................................................... 55
VSH voltage code J - 200-240 Volt ...........................................................................................................................55
VSH voltage code G - 380-480 Volt .........................................................................................................................56
VSH voltage code H - 520-600 Volt .........................................................................................................................57

FRCC.PC.014.A1.02 Preliminary 3
APPLICATION GUIDELINES VSH SCROLL SPECIFICITIES

Reinforced high grade ductile cast


iron scroll set.

Oil circulation at high speed


is minimized by separating
oil and gas flows with an oil A patented oil injection
return tube to the sump system ensures that scrolls
are optimally lubricated at all
compressor speeds.

Oil injection is controlled by the


frequency converter, avoiding
increases in oil circulation ratio at
high speeds.

A newly developed gerotor


oil pump ensures low speed
bearing lubrication.

Oil strainer controls risk


of system debris in oil
injection circuit.

4 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES VARIABLE SPEED COMPRESSORS

Compressor size Variable speed technology offers more flex- 3. Best Seasonal Efficiency Ratio: Select a com-
ibility in compressor selection than fixed speed pressor size which achieves the minimum system
compressors. Selection of the right variable cooling demand at its minimum speed. Ensure
speed compressor size can be done by different that the compressor is able to cover the peak load
methods: system cooling capacity. This selection makes the
compressor to run for a maximum of time at part
1. Maximum cooling capacity: Select a compressor load where the system efficiency is highest.
size which achieves the peak load system cooling
capacity demand at its maximum speed. Performance tables for VSH088 & 117 at 3 speeds
can be found from page 8 onwards. Performance
2. Nominal cooling capacity: Select a compressor tables at other speeds and for VSH170 are avail-
size which achieves the nominal system cooling able upon request.
capacity at a rotational speed of 3600 - 4500 rpm
(60-75 Hz).

Frequency converter Different frequency converter variants are avail- 3. RFI class (Radio Frequency Interference) class
variants able according to: H2 or H3
4. Local Control Panel (LCP) provided or not
1. Main supply voltage 5. Printed Circuit Board (PCB) coated or not
2. IP class (CDS302 drives are available in IP20 or coated.
IP55)

Compressor and When compressor size and mains voltage have ate frequency converter size and up to 16 corre-
frequency converter packs been defined with above selection criteria, the sponding code numbers for packs of compressor
code number tables at page 55 give the appropri- + frequency converter.

FRCC.PC.014.A1.02 Preliminary 5
APPLICATION GUIDELINES NOMENCLATURE AND SPECIFICATIONS

Compressor
nomenclature

V SH 117 A G A N A
Variable speed Evolution index

Family, Lubricant Motor protection type


VSH scroll, POE lubricant N: no internal motor protection
R410A refrigerant (protection by drive)

Swept volume Equipment version


in cm³/rev A: brazed connections

Standard approval Motor voltage code


UL index J: 200-240V / 3 ph / 50 & 60 Hz
G: 380-480V / 3 ph / 50 & 60 Hz
H: 525-600V / 3 ph / 50 & 60 Hz

Frequency converter
nomenclature

CDS 302 P15K T4 E20 H2


Dedicated compressor RFI class
drive for VSH scroll
Enclosure protection
Serie 302
IP rating

Output power Main supply voltage


in kW T2: 200-240V/3 ph/ 50 - 60 Hz
T4: 380-480V/3 ph/50-60 Hz
T6: 525-600V/3 ph/50-60 Hz

6 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Compressor specifications Swept Displacement


Oil charge Net Weight
Compressor model volume Min speed 50 Hz 60 Hz Max speed (dm³) (kg)
(cm³/rev) (m³/h) (m³/h) (m³/h) (m³/h)
VSH088 88.4 9.3 15.4 18.6 27.8 3 59
VSH117 116.9 12.3 20.3 24.6 36.6 3.3 65
VSH170 170.2 17.8 29.6 35.7 53.3 6.7 107

Frequency converter T2: 200 - 240 V +/-10% (3-phase)


specifications
Mains supply voltage T4: 380 - 480 V +/-10% (3-phase)
T6: 525 - 600 V +/-10% (3-phase)
Supply frequency 50 / 60 Hz
Output voltage 0 - 100 % of supply voltage
Inputs 6 digital (0 - 24 V), 2 analogue (-10 / +10 V or 0 / 4 V -20 mA, scalable)
Programmable outputs 2 digital (0- 24 V), 1 analogue (0-24 V), 2 relay
Over-current protection, over-modulation handling, low / high current
Protection functions
handling
Compressor functions Discharge gas temperature protection, pressostat / thermostat function,
short cycle protection, oil return management

Oil injection control VSH compressors are equipped with an oil injec- The compressors are delivered with 230V coils.
tion system that ensures the scroll set lubrication 24V coils are available as accessory (see accesso-
and controls the oil circulation ratio, at all running ries page at the end of this document).
speeds. The frequency converter via an oil injec-
tion valve controls this system. The oil injection Control parameters are factory preset but acces-
valve is a normally closed valve. At low speed, the sible on the parameter list as read only values.
valve is closed and the oil is injected below the
orbiting scroll.

Bearings lubrication Optimal bearings lubrication is ensured by a gerotor oil pump at all compressor speeds.

FRCC.PC.014.A1.02 Preliminary 7
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 30 Hz, ARI rating conditions - VSH088-G

Rating conditions: Superheat = 11.1 K, Subcooling = 8.3 K All performance data +/- 5%

8 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 60 Hz, ARI rating conditions - VSH088-G

Rating conditions: Superheat = 11.1 K, Subcooling = 8.3 K All performance data +/- 5%

FRCC.PC.014.A1.02 Preliminary 9
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 90 Hz, ARI rating conditions - VSH088-G

Rating conditions: Superheat = 11.1 K, Subcooling = 8.3 K All performance data +/- 5%

10 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 30 Hz, ARI rating conditions - VSH117-G

Rating conditions: Superheat = 11.1 K, Subcooling = 8.3 K All performance data +/- 5%

FRCC.PC.014.A1.02 Preliminary 11
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 60 Hz, ARI rating conditions - VSH117-G

Rating conditions: Superheat = 11.1 K, Subcooling = 8.3 K All performance data +/- 5%

12 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 90 Hz, ARI rating conditions - VSH117-G

Rating conditions: Superheat = 11.1 K, Subcooling = 8.3 K All performance data +/- 5%

FRCC.PC.014.A1.02 Preliminary 13
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 30 Hz, ARI rating conditions - VSH088-G

14 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 60 Hz, ARI rating conditions - VSH088-G

FRCC.PC.014.A1.02 Preliminary 15
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 90 Hz, ARI rating conditions - VSH088-G

16 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 30 Hz, ARI rating conditions - VSH117-G

FRCC.PC.014.A1.02 Preliminary 17
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 60 Hz, ARI rating conditions - VSH117-G

18 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES TECHNICAL SPECIFICATIONS

Performance data at 90 Hz, ARI rating conditions - VSH117-G

FRCC.PC.014.A1.02 Preliminary 19
APPLICATION GUIDELINES DIMENSIONS

VSH088-G & H

Ø 224

Ø 220.8

452

483

93

Ø 243

235
163

94.4

181.9

232
191
4 x hole 30°
Ø 19.05

232 191

158 180.7

154
175

Ø 29

30°
Ø 22
All dimensions in mm

Electrical box Grommet


HM 8 bolt
Lock washer
Flat washer

Steel mounting
sleeve
15 mm
Rubber grommet

Nut

20 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES DIMENSIONS

VSH088-J

Ø 224

483 Ø 220.8

452

Ø 243 152

235

112
94.4

181.9

232
191
30°

232
191
158 202.4

154
204

Ø 29

60°±1°
30°±1 .5°

Ø 22

All dimensions in mm

Electrical box Grommet


HM 8 bolt
Lock washer
Flat washer

Steel mounting
sleeve
15 mm
Rubber grommet

Nut

FRCC.PC.014.A1.02 Preliminary 21
APPLICATION GUIDELINES DIMENSIONS

VSH117-G & H
Ø224

Ø220.8

509

540
93

Ø243

278
210

101.3

181.9

232
191

4 x hole 30°
Ø19.05

232

191
173
180.7

154

175

Ø35

30°
Ø 22

All dimensions in mm

Electrical box Grommet


HM 8 bolt
Lock washer
Flat washer

Steel mounting
sleeve
15 mm
Rubber grommet

Nut

22 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES DIMENSIONS

VSH117-J
Ø224

Ø220.8

509

540
152

Ø243
278

159
101.3

181.9

232
191
30°

191
232

173 202.4
154
204
Ø35

60°±1°
30°±1.5°
Ø22

All dimensions in mm

Electrical box Grommet


HM 8 bolt
Lock washer
Flat washer

Steel mounting
sleeve
15 mm
Rubber grommet

Nut

FRCC.PC.014.A1.02 Preliminary 23
APPLICATION GUIDELINES DIMENSIONS

VSH170- G - H & J

Ø265.9

Discharge 1”1/8
(Ø 25)

Ø257.5

617

277.4
531±1.2
Suction 1”5/8
(Ø38)

652

301

Ø317.8

171.6
92
76.1 76.1

345.4
279.4

478
370.8

304.8

292

273

308.8
353
All dimensions in mm

Electrical box Grommet

Lock washer * HM 10 Bolt *


Large flat *
Compressor base plate
27 mm washer

Steel mounting sleeve

Rubber grommet 36 mm

Nut *
* not supplied with compressor

24 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES DIMENSIONS

Sight glass VSH compressors come equipped with a thread- conditions, or it may be replaced by an oil man-
ed oil sight glass with 1”1/8 – 18 UNEF connection. agement device.
It can be used for visual check of oil amount and

Schrader The oil fill connection and gauge port is a 1/4”


male flare connector incorporating a schrader
valve.

Oil equalisation VSH compressors are equipped with rotolock Oil equalization
oil equalisation connection. This connection is VSH088 Rotolock 1" 3/4
used when compressors are mounted in parallel. VSH117 Rotolock 1" 3/4
Contact Danfoss for further details. VSH170 Rotolock 2" 1/4

Oil drain VSH170 are equipped with oil drain connection. This fitting contains an internal extension tube
This connection is a female ¼” NPTF fitting, which in order to collect the oil at the bottom of the oil
allows oil to be removed for testing, replacement sump.
etc…
VSH088 and VSH117 are not equipped with oil
drain fitting.

Suction & discharge VSH compressors are all delivered with suction Suction Discharge
connections and discharge brazed connections only. They are VSH088 1" 1/8 7/8"
copper platted steel connections. VSH117 1" 1/8 7/8"
VSH170 1" 5/8 1" 1/8

Frequence converter Following pages show frequency converters ble below to find the correct one, and to the fol-
dimensions outlines. lowing pages for dimensions details. Table below
gives also a summary of the overall dimensions
According to supply voltage, IP rating and power, for each drive.
some drive enclosures are the same. Refer to ta-

IP20 IP55
Drive power Compressor Compressor
Drive supply voltage Drive Overall drive size Drive Overall drive size
kW voltage code model
enclosure (h x w x L) mm enclosure (h x w x L) mm
15 VSH088 B4 595x242x231 C1 680x308x310
T2: 200-240/3/50-60 18.5 J VSH117 C3 630x308x234 C1 680x308x310
22 VSH170 C3 630x308x234 C1 680x308x310
15 VSH088 B3 419x165x248 B1 480x240x260
T4: 380-480/3/50-60 18.5 G VSH117 B4 595x242x231 B2 650x242x260
22 VSH170 B4 595x242x231 B2 650x242x260
15 VSH088 B3 419x165x248 B1 480x240x260
T6: 525-600/3/50-60 18.5 H VSH117 B4 595x242x231 B2 650x242x260
22 VSH170 B4 595x242x231 B2 650x242x260

FRCC.PC.014.A1.02 Preliminary 25
APPLICATION GUIDELINES DIMENSIONS

CDS302 frequency converter - enclosure B3


380-480 volts - 15 kW - IP20 housing
525-600 volts - 15 kW - IP20 housing

8 6.8

Ø12

Scale 1:2

Min 200 165


Air space outlet 248
140

Air outlet

399
419 380

Mounting base
Min 200 Air inlet
Air inlet

6.8

Scale 1:2

26 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES DIMENSIONS

CDS302 frequency converter - enclosure B1


380-480 Volts - 15 kW - IP55 housing
525-600 volts - 15 kW - IP55 housing

180 40
34

37
43
41

11 84

9 9

12

260 19
Min 100 scale 1:2
242 Air space outlet Air outlet

480 454

Min 100 210


Air space inlet
Air inlet 9
Mounting base

scale 1:2

FRCC.PC.014.A1.02 Preliminary 27
APPLICATION GUIDELINES DIMENSIONS

CDS302 frequency converter - enclosure B4


380-480 volts – 18-22 kW - IP20 housing
525-600 volts – 18-22 kW - IP20 housing
200-240 volts – 15 kW - IP20 housing

8.5

15
231
242
Min 200
air space outlet 200
35 Air Scale 1:1
outlet

518
595 460 495

Air 8

Min 200 inlet


air space inlet 8.5 Mounting base
Scale 1:1

28 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES DIMENSIONS

CDS302 frequency converter - enclosure B2


380-480 volts – 18-22 kW - IP55 housing
525-600 volts – 18-22 kW - IP55 housing

180 34

37
43
30

11 84

9 9

40
12
260
Min 200 Ø19
Air space outlet
Air
242 outlet Scale 1:2

650
624

Air 210
inlet
Min 200
Air space inlet Mounting base
9

9
Scale 1:2

FRCC.PC.014.A1.02 Preliminary 29
APPLICATION GUIDELINES DIMENSIONS

CDS302 frequency converter - enclosure C1


200-240 volts – 15-18-22 kW - IP55 housing

9.8 9
12

scale 1:2
Min 200
Air space outlet 310
272
308

Air outlet

680 648

Min 200 10 Mounting base


Air space inlet Air inlet

scale 1:2

30 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES DIMENSIONS

CDS302 frequency converter - enclosure C3


200-240 volts – 18-22 kW - IP20 housing

FRCC.PC.014.A1.02 Preliminary 31
APPLICATION GUIDELINES ELECTRICAL DATA, CONNECTIONS AND WIRING

Supply voltage Because VSH compressors are powered by a fre- Voltage code Mains voltage range of drive
quency converter, the mains frequency, 50 or
200-240 V / 3 ph / 50 Hz &
60 Hz, is no longer an issue. Only the mains volt- J 200-240 V / 3 ph / 60 Hz (±10%)
age is to be taken into account. With 3 motor volt- 380-480 V / 3 ph / 50 Hz &
G
age codes, the most common mains voltages and 380 - 480 V / 3 ph / 60 Hz (±10%)
frequencies are covered. Never connect the VSH H
525-600 V / 3 ph / 50 Hz &
compressor directly to the mains power supply. 525-600 V / 3 ph / 60 Hz (±10%)

Compressor electrical RW RT RLA MMT LRA


Compressor
specifications (Ohm) (Ohm) (A) (A) (A)
VSH088-J 0.0191 61.5 76.9 346
200 - 240 Volt VSH117-J 0.0138 80 100 471
VSH170-J 0.0280 120 150 699
VSH088-G 0.26 29.9 37.4 159
380 - 480 Volt VSH117-G 0.185 37.7 47.1 225
VSH170-G 0.127 57.3 71.6 346
VSH088-H 0.518 26.3 115
525 - 600 Volt VSH117-H 0.366 38.5 157
VSH170-H 0.238 55.0 246
RW: Winding resistance per winding (in CDS302 parameter list)
RT: Winding resistance as measured at motor terminals
RLA: Rated load current
MMT: Maximum must trip current
LRA: Locked rotor current
Note that parameter 1-30 in the frequency converter settings reflects the winding resistance per winding. This is
not the same value as measured at the motor terminals.

Wiring & EMC protection The motor compressor power supply from the Physical installation of the frequency converter
CDS302 frequency converter to the VSH compres- on the mounting plate must ensure good electri-
sor must be done with a braided screened / ar- cal contact between the mounting plate and the
mored cable. This cable needs to have its screen / metal chassis of the converter. Use star-washers
armor conduit connected to earth on both ends. and galvanically conductive installation plates
Avoid terminating this cable connection with to secure good electrical connections. Refer to
twisting ends (pigtails) because that would result instructions MG.34.M1.02 for tightening torques
in an antenna phenomena and decreases the ef- and screw sizes.
fectiveness of the cable.
Note that the CDS302 must be mounted on a
Control cables to the CD302 frequency converter plain wall to ensure a good air flow through its
must use the same installation principles as the heat exchanger.
power supply cable.

The motor compressor cable must be installed


in a conduit separate from the control and mains
cables.

Wire sizes Below table lists recommended wiring sizes for the motor compressor power supply cables. These wir-
ing sizes are valid for a cable length up to 20 m.

From network to frequency converter From frequency converter to compressor


Type mm² AWG Type mm² AWG
CDS-15kW 25 4 VSH088-J 25 4
200 - 240 V CDS-18.5 kW 35 2 VSH117-J 35 2
CDS-22 kW 50 1 VSH170-J 50 1
CDS-15 kW 6 10 VSH088-G 6 10
380 - 400 V CDS-18.5 Kw 10 8 VSH117-G 10 8
CDS-22 kW 16 6 VSH170-G 16 6
CDS-15 kW 4 12 VSH088-H 4 12
525 - 600 V CDS-18.5 kW 6 10 VSH117-H 6 10
CDS-22 kW 10 8 VSH170-H 10 8

32 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES ELECTRICAL DATA, CONNECTIONS AND WIRING

Fuses

EN50178 UL Compliant fuses


Frequency converter compliant fuses Bussmann SIBA Little fuse
Size Type Type RK1 Type J Type T Type RK1 Type RK1 Type RK1
CDS-15kW 125 A gG KTN-R125 JKS-150 JJN-125 2028220-125 KLN-R125 A2K-125R
200-240 V

CDS-18.5 kW 125 A gG KTN-R125 JKS-150 JJN-125 2028220-125 KLN-R125 A2K-125R


CDS-22 kW 160 A gG FWX-150 - - 2028220-150 L25S-150 A25X-150
525-600 Volt 380-480 Volt

CDS-15 kW 63 A gG KTS-R50 JKS-50 JJS-50 5014006-050 KLS-R50 A6K-50R


CDS-18.5 Kw 63 A gG KTS-R60 JKS-60 JJS-60 5014006 -063 KLS-R60 A6K-60R
CDS-22 kW 80 A gG KTS-R80 JKS-80 JJS-80 2028220-100 KLS-R80 A6K-80R
CDS-15 kW - - KTS-R50 JKS-50 JJS-50 5014006-050 KLS-R50 A6K-50R
CDS-18.5 kW - - KTS-R60 JKS-60 JJS-60 5014006-063 KLS-R60 A6K-60R
CDS-22 kW - - KTS-R80 JKS-80 JJS-80 2028220-100 KLS-R80 A6K-80R

EMC correct installation of an IP20 frequency drive CDS302

PLC etc. Panel

PLC
Grounding rail

Cable insulation
stripped

Min. 0.025 in ²
(16 mm²)
Equalizing cable

All cable entries in


one side of panel
Control cables

Motor cable
Min. 7.9 in
(200 mm)
between control
Mains supply cables, motor cable
L1 and mains cable
L2
L3
PE
Motor, 3 phases and
Reinforced protective ground protective ground

FRCC.PC.014.A1.02 Preliminary 33
APPLICATION GUIDELINES ELECTRICAL DATA, CONNECTIONS AND WIRING

Wiring diagram

91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
93 (L3) (W) 98
input
(PE) 99
95 PE

Switch Mode
DC bus 88 (-)
Power Supply
89 (+)
10Vdc 24Vdc (R+) 82 Brake
15mA 130/200mA resistor
50 (+10 V OUT) + - + -
+10Vdc (R-) 81

S201
-10Vdc -
1

ON

+10Vdc 53 (A IN)
2

ON/I=0-20mA relay1
0/4-20 mA S202 03
OFF/U=0-10V
1

ON

-10Vdc - 54 (A IN) 240Vac, 2A


2

+10Vdc 02
0/4-20 mA
55 (COM A IN) 01
relay2
12 (+24V OUT) * 06
240Vac, 2A
13 (+24V OUT) P 5-00 05
400Vac, 2A
24V (NPN)
18 (D IN) 04
0V (PNP)

24V (NPN)
19 (D IN) 0V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)

24V (NPN)
27 (D IN/OUT)
0V (PNP) S801
24V ON=Terminated
1

ON

OFF=Open
2

0V 5V
* 24V (NPN)
29 (D IN/OUT)
0V (PNP)
24V
0V
S801

0V
RS-485
(P RS-485) 68 RS-485
24V (NPN) Interface
32 (D IN) 0V (PNP) (N RS-485) 69

24V (NPN) (COM RS-485) 61


33 (D IN) 0V (PNP)
(PNP) = Source
* (NPN) = Sink
37 (D IN)
130BA025.17

34 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES ELECTRICAL DATA, CONNECTIONS AND WIRING

Wiring connections

L1 91 L1 W 98 T3
L2 92 L2 V 97 T2
L3 93 L3 U 96 T1

95 PE PE 99

39 39 Ana out COM


42 42 Ana out +
CDS302

RELAY 1
50 50 Ana in +10 V NC 03
230 V
53 53 Ana in 0 ± 10 V NO 02 ~
54 54 Ana in 0 ± 10 V COM 01 2 A max
55 55 Ana in COM

RELAY 2
NC 06
NO 05
12 12 +24V COM 04
13 13 +24V
18 18 Dig in
19 19 Dig in
27 27 Dig in/out
29 29 Dig in/out Legends:
32 32 Dig in N- RS485 69 69 Ana: Analogue
33 33 Dig in P+ RS485 68 68 Dig: Digital
20 20 Dig in COM COM RS485 61 61
in: Input
out: Output
37 37 Dig in COM: Common
NC: Normally-closed
NO: Normally-open

Open loop Process loop


91, 92, 93 3 Phase mains input X X
95 Earth X X
39, 42 Analogue output - -
50 Analogue input - -
53 PLC+ (0 to 10 V) X -
54 Sensor - - X
55 PLC- X -
12 HP/LP switch X X
12 External On/Off (NO) X X The CDS302 frequency converter is factory preset
13 Factory bridged to 37 X X
13 Sensor + - X with parameters for the open loop control prin-
18 External On/Off (NO) X X ciple. The process loop control principle can be
19 Digital input - -
selected by changing parameters in the «Quick
27 HP/LP switch (NC) / safety devices X X
29 Digital input/output - - menu».
32, 33 Digital input - -
20 Digital input Common - -
37 Factory bridged to 13 X X
Open loop:
98 To compressor terminal T3 X X 0 - 10 V control
97 To compressor terminal T2 X X Frequency converter in slave mode
96 To compressor terminal T1 X X
99 To compressor earth connection X X
02, 01 Relay 1 to oil solenoid valve X X Process loop:
06, 05, 04 Relay 2 - - 4 - 20 mA control
69, 68 RS485 Bus - -
61 RS485 Bus Common - - Frequency converter under own PID controller
- : Optional connection
X : Mandatory connection

FRCC.PC.014.A1.02 Preliminary 35
APPLICATION GUIDELINES ELECTRICAL DATA, CONNECTIONS AND WIRING

Electrical connections Electrical power is connected to the compressor The cable gland has to be of EMC design to ga-
terminals by Ø 4.8 mm (3/16”) screws. The maxi- ranty a good grounding of the armored cable.
mum thightening torque is 3 Nm. Use a 1/4” ring
terminal on the power leads.

Soft-start control The CDS302 frequency converter generates by Basically seen from the mains the inrush peak
design a compressor soft start with an initial ramp reach a level which is only a few percent more
up of 0.9 sec. than the rated nominal current.

Current inrush is at highest the frequency con-


verter maximum current.

Phase sequency and The CDS302 frequency converter is preset to run Mains connection to the CDS302 frequency con-
reverse rotation the VSH compressors clockwise so the only care verter order has no influence on the output phase
protection is to well connect the CDS302 output to the com- sequence which is managed by the frequency
pressor connectors: converter.
• CDS302 terminal U (96) to VSH terminal T1
• CDS302 terminal V (97) to VSH terminal T2
• CDS302 terminal W (98) to VSH terminal T3

IP rating The compressor terminal box IP rating according to CEI529 is IP54 when correctly sized IP54 rated cable
glands are used.

Motor protection Motor protection is provided by the frequency When a warning situation is reached in the cur-
converter. All parameters are factory preset in or- rent control, the CDS302 frequency converter will
der to guaranty locked rotor or overload current automatically reduce the compressor speed in or-
protection. der to keep the motor current of the compressor
at a normal level.

Voltage imbalance The maximum allowable voltage imbalance be- Mains imbalance function in CDS302 frequency
tween each phases is 3%. Voltage imbalance converter can be set to “[0] Trip” or “[1] Warning”
causes high amperage over one or several phases, in 14.12 parameter. It is, by default, factory preset
which in turn leads to overheating and possible to “[1] Warning”.
drive damage.

36 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES APPROVALS AND CERTIFICATES

Approvals and certificates VSH compressors comply with the following approvals and certificates.
CE 0062 or CE 0038
All VSH models except code H
(European Directive)
UL
All VSH models
(Underwriters Laboratories)
EMC
2004 / 108 / EC All VSH models

Pressure equipment Products VSH088 VSH117 VSH170


directive 97/23/EC Fluids Group 2
Category PED II
Evaluation module D1
TS - service temperature -35°C < TS < +51°C
PS - service pressure 33.3 bar(g) 33.3 bar(g) 30.2 bar(g)

Internal free volume


Products Internal free volume at LP side without oil (litre)

VSH088

VSH117

VSH170

FRCC.PC.014.A1.02 Preliminary 37
APPLICATION GUIDELINES OPERATING CONDITIONS

Application envelope

Operating envelope VSH


75

70

65
50 - 90 Hz
60
Superheat: 6 K
Condensing temperature °C

55

50

45
30 - 90 Hz
40
50 - 90 Hz

35

30

25

20

15
-30 -25 -20 -15 -10 -5 0 5 10 15 20
Evaporating temperature °C

Short cycle timer function Short cycle control is directly provided by the Short cycle settings are accessible in parameter
CDS302 frequency converter. 28.0* list, in the “compressor functions” menu.

The protection is factory set to “enabled”, with


minimum running time 12 seconds and interval
between starts 300 seconds.

Discharge gas Discharge gas temperature (DGT) protection is are available in parameter list 28.2*, they are fac-
temperature protection required if the high and low pressure switch set- tory preset as follow:
tings do not protect the compressor against op- • 28.20: [0] none - temperature source (sensor
erations beyond its specific application envelope. input)
Please refer to the examples below, which illus- • 28.21: [60] °C - temperature unit
trate where DGT protection is required (Ex. 1) and • 28.24: 130 - warning level
where it is not (Ex. 2). • 28.25: [1] decrease cooling - warning action
• 28.26: 145 - emergency level
A discharge gas temperature protection device • 28.27: is the actual discharge temperature
must be installed on all heat pumps. In revers- measured by the sensor.
ible air-to-air and air-to-water heat pumps the
discharge temperature must be monitored To activate the discharge temperature monitor
during development test by the equipment function, with the factory setting, the only modi-
manufacturer. fication required is to connect the DGT accessory
to Analog Input 54 (4.20 mA) between 13 and 54,
The compressor must not be allowed to cycle on and set the parameter 28.20 to “[2] Analog input
the discharge gas thermostat. Continuous opera- 54”. When the warning level is reached “decrease
tions beyond the compressor’s operating range cooling” action starts by decreasing the compres-
will cause serious damage to the compressor! sor speed by steps of 10 Hz every 3 minutes until
the temperature, either drops below the level,
A DGT accessory is available from Danfoss: refer programmed in parameter 28.24 (warning level)
to accessories pages at the end of this document. or exceed the level programmed in parameter
28.26 (emergency level). When the emergency
A discharge temperature monitor function can be level is reached, the compressor is stopped and
enabled in the frequency converter. All settings the frequency converter shows an “alarm”.

38 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES OPERATING CONDITIONS

70

65
HP1
60 Example 1
t
limi
T-
55 DG
HP2
50 Example 2

Cond. temp. (°C)


45

40

35
R410A
LP1 LP2
30

25

20

15

Example 1 (R410A, SH = 11 K) Example 2 (R410A, SH = 11 K)


LP switch setting: LP switch setting:
LP1 = 3.3 bar (g) (-15.5°C) LP2 = 4.6 bar (g) (-10.5°C)
HP switch setting: HP switch setting:
HP1 = 38 bar (g) (62°C) HP2 = 31 bar (g) (52°C)
Risk of operation beyond the application envelope. No risk of operation beyond the application envelope.
DGT protection required. No DGT protection required.

The discharge gas temperature must not exceed


Thermostat
135°C.

The discharge gas thermostat accessory kit (code


no.7750009) includes all components required for Discharge line

installation, as shown below. The thermostat must


be attached to the discharge line within 150 mm
Insulation
from the compressor discharge port and must be Bracket

thermally insulated and tightly fixed on the pipe.

Oil return management Insufficient oil level can be the result of oil depos- the CDS302 performs oil return by boosting the
iting itself in pipes and heat exchangers. The oil compressor speed to 4200 rpm (70 Hz) for a se-
deposit can be returned to the crankcase, by in- lectable duration as programmed in parameter
creasing velocity for short period, at regular time 28.13. The boosts are performed at fixed time
intervals or when velocity is too low to ensure ad- intervals (as programmed in parameter 28.12)
equate oil returns. or if the compressor speed has been less than
3000 rpm (50 Hz) for too long (as programmed in
With oil management these two oil return mecha- 28.11) which ever occurs first. Thus the maximum
nisms can be programmed in the CDS302. time between two consecutive oil return boosts is
programmed in 28.12.
With oil return management function enabled,

Cycle rate The system must be designed in a way that guar- There must be no more than 12 starts per hour;
antees a minimum compressor running time of 2 a number higher than 12 reduces the service life
minutes so as to provide for sufficient motor cool- of the motor-compressor unit. If necessary, place
ing after start-up along with proper oil return. an anti-short-cycle timer in the control circuit,
Note that the oil return may vary since it depends connected as shown in the wiring diagram (p15).
upon system design. A minimum three-minute (180-sec) time-out is
recommended.

FRCC.PC.014.A1.02 Preliminary 39
APPLICATION GUIDELINES OPERATING CONDITIONS

High and low pressure A high-pressure (HP) safety switch is required to reset device to prevent cycling around the high-
protection shut down the compressor should the discharge pressure limit. If a discharge valve is used, the HP
pressure exceed the values shown in the table switch must be connected to the service valve
High pressure below. The high-pressure switch can be set to gauge port, which must not be isolated. The lock-
lower values depending on the application and out circuit or HP switch must be connected to the
ambient conditions. The HP switch must either be CDS302 input 27.
placed in a lockout circuit or consist of a manual

Low pressure A low-pressure (LP) safety switch must be pump-down, the LP safety switch must either be
used. Deep vacuum operations of a scroll a manual lockout device or an automatic switch
compressor can cause internal electrical arcing wired into an electrical lockout circuit. The LP
and scroll instability. VSH compressors exhibit switch tolerance must not allow for vacuum
high volumetric efficiency and may draw very operations of the compressor. LP switch settings
low vacuum levels, which could induce such for pump-down cycles with automatic reset are
a problem. The minimum low-pressure safety also listed in the table below. Lock-out circuit or
switch (loss-of-charge safety switch) setting is LP switch or series with other safety devices (HP,
given in the following table. For systems without ...) must be connected to CDS302 input 27.

Pressure settings
Pressure settings R410A
Working pressure range high side bar (g) 13.5 - 44.5
Working pressure range low side bar (g) 2.3 - 11.6
Maximum high pressure safety switch setting bar (g) 45
Minimum low pressure safety switch setting * bar (g) 1.5
Minimum low pressure pump-down switch setting ** bar (g) 2.3
*LP safety switch shall never be bypassed.
** Recommended pump-down switch settings: 1.5 bar below nominal evaporating temperature with minimum of
2.3

Crankcase heating A DC-hold Current through the motor windings Go to parameter 28.3* in the frequency converter
can be used as an alternative to an external crank- for settings (factory preset are done).
case heater to keep the compressor warm when
stopped. For VSH088 and VSH117 this function is
factory preset to “on”. For VSH170, this function
mustn’t be used and is factory preset to “off”.

40 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES SYSTEM DESIGN RECOMMENDATIONS

Essential piping design The working pressure in systems with R410A is If the evaporator were situated below the com-
considerations about 60% higher than in systems with R22 or pressor, the suction riser must be trapped so as
R407C. Consequently, all system components and to prevent liquid refrigerant from collecting at the
piping must be designed for this higher pressure outlet of the evaporator while the system is idle,
level. which would mislead the expansion valve’s sen-
sor (thermal bulb) at start-up (see figure 1).
Proper piping practices should be employed to
ensure adequate oil return, even under minimum When the condenser is mounted at a higher po-
load conditions with special consideration given sition than the compressor, a suitably sized «U»-
to the size and slope of the tubing coming from shaped trap close to the compressor is necessary
the evaporator. Tubing returns from the evapora- to prevent oil leaving the compressor from drain-
tor should be designed so as not to trap oil and to ing back to the discharge side of the compressor
prevent oil and refrigerant migration back to the during off cycle. The upper loop also helps avoid
compressor during off-cycles. condensed liquid refrigerant from draining back
to the compressor when stopped (see figure 2).
In systems with R410A, the refrigerant mass flow
will be lower compared to R22/R407C systems. Piping should be designed with adequate three-
To maintain acceptable pressure drops and ac- dimensional flexibility. It should not be in contact
ceptable minimum gas velocities, the refrigerant with the surrounding structure, unless a proper
piping must be reduced in size compared to R22 tubing mount has been installed. This protection
/ R407C systems. Take care not to create too high proves necessary to avoid excess vibration, which
pressure drops neither since in R410A systems the can ultimately result in connection or tube failure
negative impact of high pressure drops on the due to fatigue or wear from abrasion. Aside from
system efficiency is stronger than in R22/R407C tubing and connection damage, excess vibration
systems. may be transmitted to the surrounding structure
and generate an unacceptable noise level within
If the evaporator lies above the compressor, as that structure as well. For more information on
is often the case in split or remote condenser noise and vibration, see «Sound and Vibration
systems, the addition of a pump-down cycle is Management» section.
strongly recommended. If a pump-down cycle
were to be omitted, the suction line must have a CDS302 frequency converter integrates a special
loop at the evaporator outlet to prevent refriger- feature in the compressor functions in order to
ant from draining into the compressor during off- improve and secure the oil recovery from the sys-
cycles. tem. Refer to “Oil Return Management” section in
page 39.

To condenser Upper loop


HP

U-trap

0.5% slope
HP
LP
max. 4 m 4 m/s or more
U Trap Condenser
U-trap, as short as possible

8 to 12 m/s
max. 4 m LP
Evaporator
0.5% slope
4m/s or more

U trap, as short as possible 3D flexibility

Fig.1 Fig.2

FRCC.PC.014.A1.02 Preliminary 41
APPLICATION GUIDELINES SYSTEM DESIGN RECOMMENDATIONS

Heat exchangers To obtain optimum efficiency of the complete re- A sub-cooler circuit in the condenser that creates
frigerant system, optimized R410A heat exchang- high sub-cooling will increase efficiency at high
ers must be used. R410A refrigerant has good condensing pressure. In R410A systems the posi-
heat transfer properties: it is worthwhile design- tive effect of sub-cooling on system efficiency
ing specific heat exchangers to gain in size and will be significantly larger than in R22/R407C
efficiency. systems.

An evaporator with optimized R410A distributor Furthermore, for good operation of the expan-
and circuit will give correct superheat at outlet sion device and to maintain good efficiency in the
and optimal use of the exchange surface. This is evaporator it is important to have a high degree
critical for plate evaporators that have generally of liquid sub-cooling. Without adequate sub-
a shorter circuit and a lower volume than shell & cooling, flash gas will be formed at the expansion
tubes and air cooled coils. device resulting in a high degree of vapour at the
evaporator inlet leading to low efficiency.
For all evaporator types a special care is required
for superheat control leaving the evaporator and
oil return.

Refrigerant charge limits VSH compressors can tolerate liquid refrigerant Use the tables below to quickly evaluate the re-
up to a certain extend without major problems. quired compressor protection in relation with the
However, excessive liquid refrigerant in the com- system charge and the application. More detailed
pressor is always unfavourable for service life. information can be found in the paragraphs here-
Besides, the installation cooling capacity may after. Please contact Danfoss technical support
be reduced because of the evaporation taking for any deviation from these guidelines.
place in the compressor and/or the suction line
instead of the evaporator. System design must be Model Refrigerant charge limit (kg)
such that the amount of liquid refrigerant in the VSH088 5.9
compressor is limited. In this respect, follow the VSH117 7.9
guidelines given in the section: “essential piping VSH170 13.5
design recommendations” in priority.

BELOW charge limit ABOVE charge limit

Cooling only systems, REQ Refrigerant migration & floodback test


No test or additional safeties required
Packaged units REQ Crankcase heater

Cooling only systems REC Refrigerant migration & floodback test REQ Refrigerant migration & floodback test
with remote condensor REC Crankcase heater, because full system charge REQ Crankcase heater
ans split systems units is not definable (risk of overcharging) REC Liquid receiver

REQ Specific tests for repetitive floodback


Reversible heat pump system REQ Crankcase heater
For more details, refer to section “Phase sequency and reverse rotation”
REC Recommended REQ Required No test or additional safeties required

Note: for special conditions such as low ambient heat exchangers please refer to corresponding
temperature, low refrigerant load or brazed plate sections in the next pages.

42 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES SYSTEM DESIGN RECOMMENDATIONS

Liquid refrigerant can find its way into the compressor by means of off-cycle migration or liquid flood-
back during operation.

Off-cycle migration Off-cycle refrigerant migration is likely to occur to the compressor. The presence of liquid in the
when the compressor is located at the coldest part crankcase can be easily detected by checking the
of the installation, when the system uses a bleed- sump level through the oil sight glass. Foam in the
type expansion device, or if liquid is allowed to oil sump indicates a flooded start.
migrate from the evaporator into the compres-
sor sump by gravity. If too much liquid refriger- VSH scroll compressors can tolerate occasional
ant accumulates in the sump it will saturate the oil flooded starts as long as the total system charge
and lead to a flooded start: when the compressor does not exceed the maximum compressor re-
starts running again, the refrigerant evaporates frigerant charge.
abruptly under the sudden decrease of the bot-
tom shell pressure, causing the oil to foam. In ex- Off-cycle migration can be prevented by imple-
treme situations, this might result in liquid slug- menting a crankcase heater or adding a pump-
ging (liquid entering the scroll elements), which down cycle to the operation cycle and a liquid
must be avoided as it causes irreversible damage line solenoid valve.

Crankcase heater: When the compressor is idle, difference. Tests must be conducted to ensure
the oil temperature in the sump of the compressor that the appropriate oil temperature is main-
must be maintained at no lower than 10 K above tained under all ambient conditions (temperature
the saturation temperature of the refrigerant on and wind).
the low-pressure side. This requirement ensures
that the liquid refrigerant is not accumulating in Provide separate electrical supply for the heaters
the sump. A crankcase heater is only effective if so that they remain energized even when the ma-
capable of sustaining this level of temperature chine is out of service (eg. seasonal shut-down).

Liquid line solenoid valve (LLSV): An LLSV may during off-cycles. The quantity of refrigerant on
be used to isolate the liquid charge on the con- the low-pressure side of the system can be further
denser side, thereby preventing against charge reduced by using a pump-down cycle in associa-
transfer or excessive migration to the compressor tion with the LLSV.

Pump-down cycle: A pump-down cycle repre- denser and receiver before the system stops on
sents one of the most effective ways to protect the low pressure pump-down switch. This step
against the off-cycle migration of liquid refriger- reduces the amount of charge on the low side in
ant. Once the system has reached its set point and order to prevent off-cycle migration. The recom-
is about to shut off, the LLSV on the condenser mended low-pressure pump-down switch setting
outlet closes. The compressor then pumps the is 1.5 bar below the nominal evaporating pres-
majority of the refrigerant charge into the con- sure. It shall not be set lower than 2.3 bar.

Liquid receiver: A liquid receiver is highly recom- charge during the off-cycles, which greatly reduc-
mended on split systems and remote condenser es the chance of refrigerant migration back to the
systems with a total refrigerant charge in excess of compressor.
the compressor refrigerant charge limit. Because
of the long refrigerant lines these systems have a On unitary or close-coupled systems, where the
relatively high system charge which is hard to de- system refrigerant charge is expected to be both
fine with accuracy. Further these types of systems correct and definable the entire system charge
quite often tend to be overcharged. By installing may be stored in the condenser during pump-
a liquid receiver, a pump-down cycle can then be down if all components have been properly
introduced in order to safely store the refrigerant sized.

FRCC.PC.014.A1.02 Preliminary 43
APPLICATION GUIDELINES SYSTEM DESIGN RECOMMENDATIONS

Liquid floodback during Liquid floodback occurs when liquid refrigerant During operations, liquid floodback may be de-
operation returns to the compressor when it is running. tected by measuring either the oil sump tempera-
During normal operation, refrigerant leaves the ture or the discharge gas temperature. If at any
evaporator and enters the compressor as a su- time during operations, the oil sump temperature
perheated vapour. The suction gas can still con- drops to within 10K or less above the saturated
tain liquid refrigerant for example with a wrong suction temperature, or should the discharge gas
dimensioning, a wrong setting or malfunction of temperature be less than 35K above the saturated
the expansion device or in case of evaporator fan discharge temperature, this indicates liquid flood-
failure or blocked air filters. A continuous liquid back. Repetitive liquid floodback testing must
floodback will cause oil dilution and, in extreme be carried out under TXV threshold operating
situations, lead to liquid slugging. conditions: a high pressure ratio and minimum
evaporator load, along with the measurement of
VSH scroll compressors can tolerate occasional suction superheat, oil sump temperature and dis-
liquid floodback. However system design must charge gas temperature.
be such that repeated and excessive floodback is
not possible.

Suction accumulator: A suction accumulator tion by providing additional internal free volume
offers protection against refrigerant flood-back to the low side of the system. The accumulator
at start-up, during operations or after defrosting should be sized for at least 50% of the total system
(heat pump), by trapping the liquid refrigerant charge. Tests must be conducted to determine
upstream from the compressor. The suction ac- the actual refrigerant holding capacity needed
cumulator also protects against off-cycle migra- for the application.

44 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES SPECIFIC APPLICATION RECOMMENDATIONS

Low ambient compressor


operations

Low ambient operations The VSH compressor requires a minimum pres- pressure differential. Care should be taken dur-
and minimum pressure sure differential of 6 to 7 bar between the suc- ing low ambient operations when heat removal
differential at steady tion and discharge pressures to force the orbiting from air-cooled condensers is greatest and head
running conditions
scroll-down against the oil film on the thrust bear- pressure control may be required for low ambient
ing. Anything less than this differential and the or- temperature applications. Operation under low
biting scroll can lift up, causing a metal-to-metal pressure differential may be observed by a signifi-
contact. It is therefore necessary to maintain suf- cant increase in the sound power level generated
ficient discharge pressure in order to ensure this by the compressor.

Low ambient start-up Under cold ambient conditions (<0°C), upon start- must be set in accordance with the table on page
up the pressure in the condenser may be so low 40 in order to prevent this from happening.
that a sufficient pressure differential across the
expansion device cannot be developed to prop- Low pressure differentials can also cause the ex-
erly feed the evaporator. As a result, the compres- pansion device to «hunt» erratically, which might
sor may go into a deep vacuum, which can lead cause surging conditions within the evaporator,
to compressor failure due to internal arcing and with liquid spillover into the compressor. This ef-
instability in the scroll members. Under no cir- fect is most pronounced during low load condi-
cumstances should the compressor be allowed to tions, which frequently occur during low ambient
operate under vacuum. The low-pressure control conditions.

Head pressure control under Several possible solutions are available to pre- Under very low ambient conditions, in which test-
low ambient conditions vent the compressor from drawing down to a ing has revealed that the above procedures might
vacuum upon start-up under low ambient con- not ensure satisfactory condensing and suction
ditions. In air-cooled machines, cycling the fans pressures, the use of a liquid receiver with con-
with a head pressure controller will ensure that denser and receiver pressure regulators would be
the fans remain off until the condensing pressure possible.
has reached a satisfactory level. In water-cooled
units, the same can be performed using a water Condensing pressure control is also strongly rec-
regulator valve that is also operated by head pres- ommended to improve any system efficiency. The
sure, thereby ensuring that the water valve does most accurate value is to control the condensing
not open until the condensing pressure reaches a temperature at 12 K above the ambient tempera-
satisfactory level. ture for air cooled condensers.

Note: The minimum condensing pressure must For further information, please contact Danfoss
be set at the minimum saturated condensing Technical support.
temperature shown in the application envelopes.

Crankcase heaters A crankcase heating will minimize refrigerant mi- Refer to crankcase heating section page 40 for
gration caused by the large temperature gradient details.
between the compressor and the remainder of
the system.

Low load operations It is recommended that the unit be tested and levels during low loading periods. 5 to 6 K stable
monitored at minimum load and, if possible, dur- superheat is required. In addition, the refriger-
ing low ambient conditions as well. During con- ant charge should be sufficient to ensure proper
ditions of low load on the system, the following sub-cooling within the condenser so as to avoid
considerations should be taken into account to the risk of flashing in the liquid line before the ex-
ensure proper system operating characteristics. pansion device. The expansion device should be
sized to ensure proper control of the refrigerant
y The superheat setting of the expansion device flow into the evaporator.
should be sufficient to ensure proper superheat

FRCC.PC.014.A1.02 Preliminary 45
APPLICATION GUIDELINES SPECIFIC APPLICATION RECOMMENDATIONS

An oversized valve may result in erratic control. to control the amount of heat to be removed
This can lead to liquid refrigerant entering the from the condenser.
compressor if the expansion valve does not pro-
vide stable refrigerant super-heat control under • The compressors should be run for a minimum
varying loads. period in order to ensure that the oil has suf-
ficient time to properly return to the compres-
• Condenser fans should be cycled in such a sor sump and that the motor has sufficient time
way that the minimum pressure differential is to cool under conditions of lowest refrigerant
maintained between the suction and discharge mass flows.
pressures. Variable speed fans can also be used

Brazed plate heat A brazed plate heat exchanger needs very little exchanger to the compressor must be trapped to
exchangers internal volume to satisfy the set of heat transfer avoid refrigerant migration to the compressor.
requirements. Consequently, the heat exchanger
offers very little internal volume for the compres- When using a brazed plate condenser heat ex-
sor to draw vapour from on the suction side. The changer, a sufficient free volume for the discharge
compressor can then quickly enter into a vacuum gas to accumulate is required in order to avoid
condition. It is therefore important that the ex- excess pressure build-up. At least 1 meter of dis-
pansion device be sized correctly and that a suf- charge line is necessary to generate this volume.
ficient pressure differential across the expansion To help reduce the gas volume immediately after
device be available to ensure adequate refriger- start-up even further, the supply of cooling water
ant feed into the evaporator. This aspect is of to the heat exchanger may be opened before the
special concern when operating the unit under compressor starts up so as to remove superheat
low ambient and load conditions. For further in- and condense the incoming discharge gas more
formation on these conditions, please refer to the quickly.
previous sections.
Because of the large compressor capacity varia-
Due to the small volume of the brazed plate heat tion and VSH capability to run at low condensing
exchanger, no pump-down cycle is normally re- temperature a EXV (electronic expansion valve) is
quired. The suction line running from the heat mandatory (see components selection table).

Reversible heat pump Transients are likely to occur in reversible heat tions cover the most important issues when deal-
systems pump systems, i.e. a changeover cycle from cool- ing with common applications. Each application
ing to heating, defrost or low-load short cycles. design however should be thoroughly tested to
These transient modes of operation may lead to ensure acceptable operating characteristics.
liquid refrigerant carry-over (or flood-back) or
excessively wet refrigerant return conditions. As To improve the system defrost it is recommended
such, reversible cycle applications require spe- to run the VSH compressor at high speed during
cific precautions for ensuring a long compressor the defrost period. Reduction of liquid migra-
life and satisfactory operating characteristics. tion or slugging is improved by adjusting the
Regardless of the refrigerant charge in the system, VSH compressor speed at its minimum speed
specific tests for repetitive flood-back are required (30 Hz) before the 4 way valve is moved to normal
to confirm whether or not a suction accumulator operation.
needs to be installed. The following considera-

Discharge temperature Heat pumps frequently utilize high condensing Operating the compressor at too high discharge
monitoring temperatures in order to achieve a sufficient tem- temperatures can result in mechanical damage to
perature rise in the medium being heated. At the the compressor as well as thermal degradation of
same time, they often require low evaporating the compressor lubricating oil and a lack of suf-
pressures to obtain sufficient temperature differ- ficient lubrication.
entials between the evaporator and the outside
temperature. This situation may result in high dis- Refer to discharge gas temperature protection
charge temperature; as such, it is mandatory that section for frequency converter settings and ac-
a discharge gas safety control is carried to protect cessories availability.
the compressor from excessive temperatures.

46 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES SPECIFIC APPLICATION RECOMMENDATIONS

Discharge line and The VSH scroll compressor is a high volumetric and the reversing valve or any other restriction.
reversing valve machine and, as such, can rapidly build up pres- This gives sufficient free volume for the discharge
sure in the discharge line if gas in the line be- gas to collect and to reduce the pressure peak dur-
comes obstructed even for a very short period of ing the time it takes for the valve to change posi-
time which situation may occur with slow-acting, tion. At the same time, it is important that the se-
reversing valves in heat pumps. Discharge pres- lection and sizing of the reversing or 4-way valve
sures exceeding the operating envelope may ensure that the valve switches quickly enough to
result in nuisance high-pressure switch cutouts prevent against too high discharge pressure and
and place excess strain on both the bearings and nuisance high-pressure cutouts.
motor.
Check with the valve manufacturer for optimal
To prevent such occurrences, it is important that sizing and recommended mounting positions.
a 1-meter minimum discharge line length be al-
lowed between the compressor discharge port Refer also to high and low pressure protection.

Defrost and reverse cycle Thanks to its specific internal design the VSH However we advise that the system is unloaded
scroll compressor has the ability to withstand a to the minimum capacity step when defrost is
certain amount of liquid refrigerant dynamic slug. started or when the cycle is reversed.

Suction line accumulator The use of a suction line accumulator is strongly Sustained and repeated liquid slugging and
recommended in reversible-cycle applications. floodback can seriously impair the oil’s ability to
This because of the possibility of a substantial lubricate the compressor bearings. This situation
quantity of liquid refrigerant remaining in the can be observed in wet climates where it is neces-
evaporator, which acts as a condenser during the sary to frequently defrost the outdoor coil in an
heating cycle. air source heat pump. In such cases a suction ac-
cumulator becomes mandatory.
This liquid refrigerant can then return to the com-
pressor, either flooding the sump with refrigerant
or as a dynamic liquid slug when the cycle switch-
es back to a defrost cycle or to normal cooling
operations.

FRCC.PC.014.A1.02 Preliminary 47
APPLICATION GUIDELINES SOUND AND VIBRATION MANAGEMENT

Sound generation in Typical sound and vibration in refrigeration and Gas pulsation: this tends to travel through the
a refrigeration or air air conditioning systems encountered by design cooling medium, i.e. the refrigerant.
conditioning system and service engineers may be broken down into
the following three source categories. The following sections focus on the causes and
methods of mitigation for each of the above
Sound radiation: this generally takes an airborne sources.
path.

Mechanical vibrations: these generally extend


along the parts of the unit and structure.

Compressor sound For sound radiating from the compressor, the tially reducing the sound being transmitted to
radiation emission path is airborne and the sound waves the outside. Ensure that no components capable
are travelling directly from the machine in all of transmitting sound/vibration within the unit
directions. come into direct contact with any non insulated
parts on the walls of the unit.
The VSH scroll compressor is designed to be qui-
et and the frequency of the sound generated is Because of the VSH unique design of a full-suc-
pushed into the higher ranges, which not only are tion gas-cooled motor, compressor body insula-
easier to reduce but also do not generate the pen- tion across its entire operating range is possible.
etrating power of lower-frequency sound. Acoustic hoods are available from Danfoss as
accessories. These hoods are quick and easy to
Use of sound-insulation materials on the inside install and do not increase the overall size of the
of unit panels is an effective means of substan- compressors to a great extend.

Mechanical vibrations Vibration isolation constitutes the primary meth- brations transmitted from the compressor base
od for controlling structural vibration. VSH scroll plate to the unit are held to a strict minimum. In
compressors are designed to produce minimal addition, it is extremely important that the frame
vibration during operations. The use of rubber supporting the mounted compressor be of suf-
isolators on the compressor base plate or on the ficient mass and stiffness to help dampen any
frame of a manifolded unit is very effective in residual vibration potentially transmitted to the
reducing vibration being transmitted from the frame. For further information on mounting re-
compressor(s) to the unit. Once the supplied rub- quirements, please refer to the section on mount-
ber grommets have been properly mounted, vi- ing assembly.

Speed by-pass If vibrations occurs at some typical frequencies of pass is adjustable in the frequency converter, in
the VSH variable speed compressor system, de- order to avoid some frequency ranges.
sign must be checked: frame, piping, pipes using
cushioned clamps. But if some frequencies remain Four by pass ranges are adjustable, and settings
showing unacceptable vibration level, speed by can be done in parameters 4.6 *.

Gas pulsation The VSH scroll compressor has been designed and operating configurations to ensure that minimum
tested to ensure that gas pulsation has been op- gas pulsation is present. If an unacceptable level
timized for the most commonly encountered air is identified, a discharge muffler with the appro-
conditioning pressure ratio. On heat pump instal- priate resonant volume and mass should be in-
lations and other installations where the pressure stalled. This information can be obtained from
ratio lies beyond the typical range, testing should the component manufacturer.
be conducted under all expected conditions and

48 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES INSTALLATION

Compressor handling Each VSH scroll compressor is equipped with When the compressor is mounted as part of an in-
two lift rings on the top shell. Always use both stallation, never use the lift rings on the compres-
these rings when lifting the compressor. Use lift- sor to lift the installation. The risk is that the lugs
ing equipment rated and certified for the weight could separate from the compressor or that the
of the compressor. A spreader bar rated for the compressor could separate from the base frame
weight of the compressor is highly recommend- with extensive damage and possible personal in-
ed to ensure a better load distribution. The use jury as a result.
of lifting hooks closed with a clasp certified to
lift the weight of the compressor is also highly HEAVY
recommended. Always respect the appropriate
rules concerning lifting objects of the type and
weight of these compressors. Maintain the com-
pressor in an upright position during all handling
operations.
do not lift
manually
Never use only one lifting lug to lift the compres-
sor. The compressor is too heavy for the single lug Never apply force to the terminal box with the
to handle, and the risk is that the lug could sepa- intention of moving the compressor, as the force
rate from the compressor with extensive damage placed upon the terminal box can cause exten-
and possible personal injury as a result. sive damage to both the box and the components
contained inside.

Mounting VSH compressors come delivered with four rub- The grommets must be compressed until contact
ber-mounting grommets and metal sleeve liners between the flat washer and the steel mounting
that serve to isolate the compressor from the base sleeve is established. The grommets attenuate to
frame. These grommets must always be used to a great extent the transmission of compressor vi-
mount the compressor in a single application. brations to the base frame.

The required bolt size for the VSH 088 & 117 com- The required bolt size for VSH170 compressors
pressors is HM8-40. This bolt must be tightened is HM8-55 and must be tightened to a torque of
to a torque of 15 Nm. 21Nm.
HM 8 bolt
HM 8 bolt
Lock washer Lock washer Compressor
Flat washer Flat washer base plate

Steel mounting
sleeve Steel mounting sleeve
15 mm 28 mm
Rubber grommet
Rubber grommet

Nut
Nut

Removing connections Before the suction and discharge plugs are re- compressor to the installation in order to avoid
shipping plugs moved, the nitrogen holding charge must be moisture from entering the compressor. When
released via the suction schrader valve to avoid the plugs are removed, it is essential to keep the
an oil mist blowout. Remove the suction plug compressor in an upright position so as to avoid
first and the discharge plug afterwards. The plugs oil spillage.
shall be removed only just before connecting the

System cleanliness The refrigerant compression system, regardless The presence of non-condensable substances
of the type of compressor used, will only pro- and system contaminants such as metal shavings,
vide high efficiency and good reliability, along solder and flux, have a negative impact on com-
with a long operating life, if the system contains pressor service life. Many of these contaminants
solely the refrigerant and oil it was designed for. are small enough to pass through a mesh screen
Any other substances within the system will not and can cause considerable damage within a
improve performance and, in most cases, will be bearing assembly.
highly detrimental to system operations.

FRCC.PC.014.A1.02 Preliminary 49
APPLICATION GUIDELINES INSTALLATION

The use of highly hygroscopic polyolester oil in During the manufacturing process, circuit con-
R410A compressors requires that the oil be ex- tamination may be caused by:
posed to the atmosphere as little as possible. • Brazing and welding oxides,
• Filings and particles from the removal of burrs
System contamination is one of main factors af- in pipe-work,
fecting equipment reliability and compressor • Brazing flux,
service life. It is important therefore to take sys- • Moisture and air.
tem cleanliness into account when assembling a Consequently, when building equipment and as-
refrigeration system. semblies, the precautions listed in the following
paragraphs must be taken.

Tubing Only use clean and dehydrated refrigeration- sign and size to allow for a minimum pressure
grade copper tubing. Tube-cutting must be car- drop through the completed assembly. Follow
ried out so as not to deform the tubing round- the brazing instructions bellow. Never drill holes
ness and to ensure that no foreign debris remains into parts of the pipe-work where filings and par-
within the tubing. Only refrigerant grade fittings ticles can not be removed.
should be used and these must be of both a de-

Filter driers For new installations with VSH compressors with The drier is to be oversized rather than under-
polyolester oil, Danfoss recommends using the sized. When selecting a drier, always take into
Danfoss DML 100% molecular sieve, solid core account its capacity (water content capacity), the
filter drier. Molecular sieve filter driers with loose system refrigeration capacity and the system re-
beads from third party suppliers shall be avoided. frigerant charge.
For servicing of existing installations where acid
formation is present the Danfoss DCL solid core
filter driers containing activated alumina are
recommended.

Brazing and soldering

Copper to copper When brazing copper-to-copper connections, ture of below 800°C is recommended. No flux is
connections the use of copper/phosphorus brazing alloy con- required during brazing.
taining 5% silver or more with a melting tempera-

Dissimilar metals When manipulating dissimilar metals such as cop-


connections per and brass or steel, the use of silver solder and
anti-oxidant flux is necessary.

Compressor connection When brazing the compressor fittings, do not


heat shield
overheat the compressor shell, which could se-
verely damage certain internal components due
to excessive heating. Use of a heat shield and/or a C
B
heat-absorbent compound is highly recommend- A
ed. Due to the relatively sizable tubing and fitting
diameters a double-tipped torch using acetylene
is recommended for brazing operation on VSH
compressors.

50 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES INSTALLATION

For brazing the suction and discharge connec- • Remove all remaining flux once the joint has
tions, the following procedure is advised: been soldered with a wire brush or a wet cloth.
• Make sure that no electrical wiring is connected Remaining flux would cause corrosion of the
to the compressor. tubing.
• Protect the terminal box and compressor
painted surfaces from torch heat damage (see Ensure that no flux is allowed to enter into the
diagram). tubing or compressor. Flux is acidic and can cause
• Remove the Teflon gaskets when brazing ro- substantial damage to the internal parts of the
tolock connectors with solder sleeves. system and compressor.
• Use only clean refrigeration-grade copper tub-
ing and clean all connections. The polyolester oil used in VSH compressors is
• Use brazing material with a minimum of 5% sil- highly hygroscopic and will rapidly absorb mois-
ver content. ture from the air. The compressor must therefore
• Purge nitrogen or CO2 through the compres- not be left open to the atmosphere for a long pe-
sor in order to prevent against oxidation and riod of time. The compressor fitting plugs shall be
flammable conditions. The compressor should removed just before brazing the compressor. The
not be exposed to the open air for extended compressor should always be the last component
periods. brazed into the system
• Use of a double-tipped torch is recommended.
• Apply heat evenly to area A until the brazing Before eventual unbrazing the compressor or any
temperature is reached. Move the torch to area system component, the refrigerant charge must
B and apply heat evenly until the brazing tem- be removed from both the high- and low-pres-
perature has been reached there as well, and sure sides. Failure to do so may result in serious
then begin adding the brazing material. Move personal injury. Pressure gauges must be used to
the torch evenly around the joint, in applying ensure all pressures are at atmospheric level.
only enough brazing material to flow the full
circumference of the joint. For more detailed information on the appropriate
• Move the torch to area C only long enough to materials required for brazing or soldering, please
draw the brazing material into the joint, but not contact the product manufacturer or distribu-
into the compressor. tor. For specific applications not covered herein,
please contact Danfoss for further information.

System pressure test Always use an inert gas such as nitrogen for pres- flammable mixture. Do not exceed the following
sure testing. Never use other gasses such as oxy- pressures:
gen, dry air or acetylene as these may form an in-

33.3 bar(g) for VSH088 & 117


Maximum compressor test pressure (low side)
30.2 bar(g) for VSH170

Maximum compressor test pressure (high side) 45 bar (g)

Maximum pressure difference between high and low side


37 bar
of the compressor

Pressurize the system on HP side first then LP side pressure on BP side exceed the pressure on HP
to prevent rotation of the scroll. Never let the side with more than 5 bar.

Leak detection Leak detection must be carried out using a mix-


Leak detection Leak detection
ture of nitrogen and refrigerant or nitrogen and with refrigerant with a mass spectrometer
helium, as indicated in the table below. Never use
other gasses such as oxygen, dry air or acetylene Nitrogen & R410A Nitrogen & Helium
as these may form an inflammable mixture.

Pressurize the system on HP side first then LP


side.

FRCC.PC.014.A1.02 Preliminary 51
APPLICATION GUIDELINES INSTALLATION

Vacuum pump down and Moisture obstructs the proper functioning of both cause both mechanical and electrical compres-
moisture removal the compressor and the refrigeration system. Air sor failures. The typical method for avoiding such
and moisture reduce service life and increase problems is a vacuum pump-down executed
condensation pressure, which causes abnormally with a vacuum pump, thus creating a minimum
high discharge temperatures that are then ca- vacuum of 500 microns (0.67 mbar). Please refer
pable of degrading the lubricating properties of to News bulletin “Vacuum pump down and dehy-
the oil. The risk of acid formation is also increased dration procedure”.
by air and moisture, and this condition can also
lead to copper plating. All these phenomena may

Refrigerant charging For the initial charge the compressor must not in liquid phase: slowly throttling liquid in on the
run and eventual service valves must be closed. low pressure side as far away as possible from the
Charge refrigerant as close as possible to the compressor suction connection. The refrigerant
nominal system charge before starting the com- charge quantity must be suitable for both sum-
pressor. This initial charging operation must be mer and winter operations.
done in liquid phase as far away as possible from
the compressor. The best location is on the liq- Refer to news bulletin FRCC.EN.050 “Danfoss
uid line between the condenser outlet and the Commercial Compressors recommended refrig-
filter drier. Then during commissioning, when erant system charging practice” for more details.
needed, a complement of charge can be done

Commissioning The system must be monitored after initial start- A short cycling protection is provided in the
up for a minimum of 60 minutes to ensure proper CDS302 frequency converter. It factory preset
operating characteristics such as: enabled with the following parameters in:
• Proper metering device operation and desired 28.01 interval between 2 starts: 300 secondes
superheat readings 28.02 minimum run time: 12 seconds
• Suction and discharge pressure are within ac-
ceptable levels This minimum run time is set to guaranty long
• Correct oil level in compressor sump indicating enough running time at start up in order to create
proper oil return enough refrigerant flow velocity in the system to
• Low foaming in sight glass and compressor recover the oil to the compressor sump.
sump temperature 10K above saturation tem- • Current draw of compressor within acceptable
perature to show that there is no refrigerant values (RLA ratings)
migration taking place • No abnormal vibrations and noise.
• Acceptable cycling rate of compressors, includ-
ing duration of run times

Oil level checking and In installations with good oil return and line runs The oil level can also be checked a few minutes
top-up up to 20 m, no additional oil is required. If instal- after the compressor stops, the level must be be-
lation lines exceed 20 m, additional oil may be tween ¼ and ¾ of sight glass.
needed. 1 or 2% of the total system refrigerant
charge (in weight) can be used to roughly define When the compressor is off, the level in the sight
the required oil top-up quantity but in any case glass can be influenced by the presence of refrig-
the oil charge has to be adjusted based on the oil erant in the oil.
level in the compressor sight glass.
Always use original Danfoss POE oil 160SZ from
When the compressor is running under stabilized new cans.
conditions the oil level must be visible in the sight
glass. Top-up the oil while the compressor is idle. Use
the schrader connector or any other accessible
The presence of foam filling in the sight glass in- connector on the compressor suction line and
dicates large concentration of refrigerant in the a suitable pump. See News bulletin «Lubricants
oil and / or presence of liquid returning to the filling in instructions for Danfoss Commercial
compressor. Compressors».

52 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES ACCESSORIES

Compressor
Code no. Description Packaging Pack size
120G0001 VSH088AGANA Compressor Single 1
120G0002 VSH117AGANA Compressor Single 1
120G0003 VSH170AGANA Compressor Single 1
120G0004 VSH088AJANA Compressor Single 1
120G0005 VSH117AJANA Compressor Single 1
120G0006 VSH170AJANA Compressor Single 1
120Z0143 Coil / 230V Single 1
120Z0144 Coil / 24V Single 1
120Z0145 Valve Body Single 1
8173230 T-Block VSH088-117 G Multipack 10
8173021 T-Block VSH088-117 J & VSH170 G Multipack 10
8173331 T-Block VSH170 J Multipack 10
120Z0146 Electrical box (088-117G) Single 1
120Z0147 Electrical box (170G/J) Single 1
120Z0148 Electrical box (088-117J) Single 1
120Z0149 Electrical box cover (088-117G) Single 1
120Z0150 Electrical box cover (170G/J) Single 1
120Z0151 Electrical box cover (088-117J) Single 1
120Z0152 Acoustic Hood 088-G Single 1
120Z0153 Acoustic Hood 117-G Single 1
120Z0154 Acoustic Hood 170-G/J Single 1
120Z0155 Acoustic Hood 088-J Single 1
120Z0156 Acoustic Hood 117-J Single 1
120Z0157 Discharge temperature sensor/converter Single 1
120Z0158 Discharge temperature sensor Single 1
120Z0159 Discharge temperature converter Single 1
120Z0066 Mounting kit 088-117 Single 1
8156138 Mounting kit 170 Single 1
7754023 Lubricant 1liter 160SZ Multipack 12
7754024 Lubricant 2liter 160SZ Multipack 8
7773110 Crankcase heater 170 (75W, 110V, UL, CE) Multipack 6
7773108 Crankcase heater 170 (75W, 230V, UL, CE) Multipack 6
7773118 Crankcase heater 170 (75W, 400V, UL, CE) Multipack 6
7765005 Solder sleeves adaptor Multipack 6
7765028 Solder sleeves adaptor Multipack 6

Frequency converter spare parts


Code no. Description Packaging Pack size
120Z0326 LCP Single 1
120Z0327 RS cable to LCP Single 1
120Z0328 Fan 1 (main) - 15kW IP20 Single 1
120Z0329 Fan 1 (main) - 18.5kW IP20 Single 1
120Z0330 Fan 1 (main) - 22kW IP20 Single 1
120Z0331 Fan 1 (main) - 15kW IP55 Single 1
120Z0332 Fan 1 (main) - 18.5kW IP55 Single 1
120Z0333 Fan 1 (main) - 22kW IP55 Single 1
120Z0334 Fan 2 (internal) - 15kW IP55 Single 1
120Z0335 Fan 2 (internal) - 18.5kW IP55 Single 1
120Z0336 Fan 2 (internal) - 22kW IP55 Single 1
120Z0337 Control card Single 1
120Z0338 Power card - 15kW IP20 Single 1
120Z0339 Power card - 18,5kW IP20 Single 1
120Z0340 Power card - 22kW IP20 Single 1
120Z0341 Power card - 15kW IP55 Single 1
120Z0342 Power card - 18,5kW IP55 Single 1
120Z0343 Power card - 22kW IP55 Single 1
120Z0344 Accessory bag 15kW IP20 Single 1
120Z0345 Accessory bag 18.5kW IP20 Single 1
120Z0346 Accessory bag 22kW IP20 Single 1
120Z0347 Accessory bag 15kW IP55 Single 1
120Z0348 Accessory bag 18.5kW IP55 Single 1
120Z0349 Accessory bag 22kW IP55 Single 1
120Z0350 Relays card Single 1
120Z0351 RS232/RS485 Converter Single 1
120Z0352 USB/RS485 Converter Single 1
120Z0418 Switch. mode power - 18,5kW IP55 Single 1
120Z0419 Switch. mode power - 22kW IP55 Single 1

FRCC.PC.014.A1.02 Preliminary 53
APPLICATION GUIDELINES PACKAGING

Packs versus separate The tables on next pages give code numbers for It is possible to order only the VSH compressor by
components a pack of a VSH compressor with a CDS302 fre- using the compressor code number alone (e.g.
quency converter. 120G0004). It is also possible to order only the
frequency converter by using the frequency con-
Such pack consists of one box of indicated dimen- verter code number for ordering (e.g. 120Z0220).
sions with compressor and frequency converter
packed together (eg. 121H0049).

54 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES ORDERING INFORMATION AND PACKAGING

VSH voltage code J - 200-240 Volt

Compressor Frequency converter Compressor & drive package


Model & Code n° on Code n° for Height Width Depth Weight
model Code n° LCP IP class RFI class Coating Code n°
power nameplate ordering (mm) (mm) (mm) (kg)
no 131H9122 120Z0220 121H0049
H3
Yes 131H9123 120Z0221 121H0055
IP20 746 1140 950 90
No 131H9124 120Z0222 121H0061
H2
Yes 131H9125 120Z0223 121H0067
No
no 131H9127 120Z0224 121H0073
H3
Yes 131H9128 120Z0225 121H0079
IP55 746 1140 950 111
No 131H9129 120Z0226 121H0085
H2
CDS302 Yes 131H9130 120Z0227 121H0091
VSH088-J 120G0004
15.0kW no 131F5246 120Z0228 121H0052
H3
yes 131H9131 120Z0229 121H0058
IP20 746 1140 950 90
no 131H9132 120Z0230 121H0064
H2
yes 131H9133 120Z0231 121H0070
Yes
no 131H9134 120Z0232 121H0076
H3
yes 131H9135 120Z0233 121H0082
IP55 746 1140 950 111
no 131H9136 120Z0234 121H0088
H2
yes 131H9137 120Z0235 121H0094
no 131H9138 120Z0236 121H0050
H3
Yes 131H9139 120Z0237 121H0056
IP20 746 1140 950 122
No 131H9140 120Z0238 121H0062
H2
Yes 131H9141 120Z0239 121H0068
No
no 131H9142 120Z0240 121H0074
H3
Yes 131H9143 120Z0241 121H0080
IP55 746 1140 950 131
No 131H9144 120Z0242 121H0086
H2
CDS302 Yes 131H9145 120Z0243 121H0092
VSH117-J 120G0005
18.5kW no 131F0395 120Z0244 121H0053
H3
yes 131H9146 120Z0245 121H0059
IP20 746 1140 950 122
no 131H9147 120Z0246 121H0065
H2
yes 131H9148 120Z0247 121H0071
Yes
no 131H9149 120Z0248 121H0077
H3
yes 131H9150 120Z0249 121H0083
IP55 746 1140 950 131
no 131H9151 120Z0250 121H0089
H2
yes 131H9152 120Z0251 121H0095
no 131H9153 120Z0252 121H0051
H3
Yes 131H9154 120Z0253 121H0057
IP20
No 131H9155 120Z0254 121H0063
H2
Yes 131H9156 120Z0255 121H0069
No
no 131H9157 120Z0256 121H0075
H3
Yes 131H9158 120Z0257 121H0081
IP55
No 131H9159 120Z0258 121H0087
H2
CDS302 Yes 131H9160 120Z0259 121H0093
VSH170-J 120G0006
22.0 kW no 131F0394 120Z0260 121H0054
H3
yes 131H9161 120Z0261 121H0060
IP20
no 131H9162 120Z0262 121H0066
H2
yes 131H9163 120Z0263 121H0072
Yes
no 131H9164 120Z0264 121H0078
H3
yes 131H9165 120Z0265 121H0084
IP55
no 131H9166 120Z0266 121H0090
H2
yes 131H9167 120Z0267 121H0096

FRCC.PC.014.A1.02 Preliminary 55
APPLICATION GUIDELINES ORDERING INFORMATION AND PACKAGING

VSH voltage code G - 380-480 Volt

Compressor Frequency converter Compressor & drive package


Model & Code n° on Code n° for Height Width Depth Weight
model Code n° LCP IP class RFI class Coating Code n°
power nameplate ordering (mm) (mm) (mm) (kg)
no 131H4380 120Z0171 121H0001
H3
Yes 131H9079 120Z0172 121H0007
IP20 746 1140 950 78
No 131H9078 120Z0173 121H0013
H2
Yes 131H9080 120Z0174 121H0019
No
no 131H9081 120Z0175 121H0025
H3
Yes 131H9082 120Z0176 121H0031
IP55 746 1140 950 88
No 131H9083 120Z0177 121H0037
H2
CDS302 Yes 131H9084 120Z0178 121H0043
VSH088-G 120G0001
15.0kW no 131B8789 120Z0179 121H0004
H3
yes 131H9085 120Z0180 121H0010
IP20 746 1140 950 78
no 131H9086 120Z0181 121H0016
H2
yes 131H9087 120Z0182 121H0022
Yes
no 131H9088 120Z0183 121H0028
H3
yes 131H9089 120Z0184 121H0034
IP55 746 1140 950 88
no 131H9090 120Z0185 121H0040
H2
yes 131H9091 120Z0186 121H0046
no 131H4381 120Z0187 121H0002
H3
Yes 131H9092 120Z0188 121H0008
IP20 746 1140 950 110
No 131H9093 120Z0189 121H0014
H2
Yes 131H9094 120Z0190 121H0020
No
no 131H9098 120Z0191 121H0026
H3
Yes 131H9095 120Z0192 121H0032
IP55 746 1140 950 113
No 131H9096 120Z0193 121H0038
H2
CDS302 Yes 131H9097 120Z0194 121H0044
VSH117-G 120G0002
18.5kW no 131F5247 120Z0195 121H0005
H3
yes 131H9099 120Z0196 121H0011
IP20 746 1140 950 110
no 131H9100 120Z0197 121H0017
H2
yes 131H9102 120Z0198 121H0023
Yes
no 131H9103 120Z0199 121H0029
H3
yes 131H9104 120Z0200 121H0035
IP55 746 1140 950 113
no 131H9105 120Z0201 121H0041
H2
yes 131H9106 120Z0202 121H0047
no 131H4382 120Z0203 121H0003
H3
Yes 131H9107 120Z0204 121H0009
IP20
No 131H9108 120Z0205 121H0015
H2
Yes 131H9109 120Z0206 121H0021
No
no 131H9110 120Z0207 121H0027
H3
Yes 131H9111 120Z0208 121H0033
IP55
No 131H9112 120Z0209 121H0039
H2
CDS302 Yes 131H9113 120Z0210 121H0045
VSH170-G 120G0003
22.0 kW no 131F5248 120Z0211 121H0006
H3
yes 131H9114 120Z0212 121H0012
IP20
no 131H9116 120Z0213 121H0018
H2
yes 131H9117 120Z0214 121H0024
Yes
no 131H9118 120Z0215 121H0030
H3
yes 131H9119 120Z0216 121H0036
IP55
no 131H9120 120Z0217 121H0042
H2
yes 131H9121 120Z0218 121H0048

56 FRCC.PC.014.A1.02 Preliminary
APPLICATION GUIDELINES ORDERING INFORMATION AND PACKAGING

VSH voltage code H - 520-600 Volt

Compressor Frequency converter Compressor & drive package


Model & Code n° on Code n° for Height Width Depth Weight
model Code n° LCP IP class RFI class Coating Code n°
power nameplate ordering (mm) (mm) (mm) (kg)
no 131N3583 120Z0270 121H0109
IP20 HX 746 1140 950 90
Yes 131N6978 120Z0271 121H0115
No
no 131N6979 120Z0274 121H0133
IP55 HX 746 1140 950 111
CDS302 Yes 131N6980 120Z0275 121H0139
VSH088-H 120G0007
15.0kW no 131N6981 120Z0278 121H0112
IP20 HX 746 1140 950 90
yes 131N6982 120Z0279 121H0118
Yes
no 131N6983 120Z0282 121H0136
IP55 HX 746 1140 950 111
yes 131N6984 120Z0283 121H0142
no 131N6985 120Z0286 121H0110
IP20 HX 746 1140 950 122
Yes 131N6986 120Z0287 121H0116
No
no 131N6987 120Z0290 121H0134
IP55 HX 746 1140 950 131
CDS302 Yes 131N6988 120Z0291 121H0140
VSH117-H 120G0008
18.5kW no 131N6989 120Z0294 121H0113
IP20 HX 746 1140 950 122
yes 131N6990 120Z0295 121H0119
Yes
no 131N6991 120Z0298 121H0137
IP55 HX 746 1140 950 131
yes 131N6992 120Z0299 121H0143
no 131N6993 120Z0302 121H0111
IP20 HX
Yes 131N6994 120Z0303 121H0117
No
no 131N6996 120Z0306 121H0135
IP55 HX
CDS302 Yes 131N6997 120Z0307 121H0141
VSH170-H 120G0009
22.0 kW no 131N6998 120Z0310 121H0114
IP20 HX
yes 131N6999 120Z0311 121H0120
Yes
no 131N7000 120Z0314 121H0138
IP55 HX
yes 131N7001 120Z0315 121H0144

FRCC.PC.014.A1.02 Preliminary 57
The Danfoss product range for the
refrigeration and air conditioning industry
Danfoss Refrigeration & Air Conditioning We focus on our core business of mak-
is a worldwide manufacturer with a lead- ing quality products, components and
ing position in industrial, commercial and systems that enhance performance and
supermarket refrigeration as well as air reduce total life cycle costs – the key to
conditioning and climate solutions. major savings.

Controls for Controls for Electronic Controls &


Commercial Refrigeration Industrial Refrigeration Sensors

Industrial Automation Household Compressors Commercial Compressors

Sub-Assemblies Thermostats Brazed plate


heat exchanger

We are offering a single source for one of the widest ranges of innovative refrigeration
and air conditioning components and systems in the world. And, we back technical
solutions with business solution to help your company reduce costs,
streamline processes and achieve your business goals.

Danfoss A/S • www.danfoss.com

Danfoss Commercial Compressors http://cc.danfoss.com


Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on
order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
FRCC.PC.014.A1.02 - October 2009 Produced by Danfoss CC- DSS - 10/2009

Potrebbero piacerti anche