Technical Handbook For Industrial Screw Conveyors

TECHNICAL HANDBOOK
FOR INDUSTRIAL SCREW

CONVEYORS
Via Oberdan Nr. 37 / 39

45037 Melara (Ro) ITALIA
Tel: 0425 / 89000 Fax: 0425 / 89698
e-mail: Pofersrl@tin.it
1
TABLE OF CONTENTS
1. GENERAL FEATURES___________________________ Errore. Il segnalibro non definito.
2. STANDARD COMPONENTS FOR SCREW CONVEYORS WITH MOTOR AT THE
INLET ____________________________________________ Errore. Il segnalibro non definito.
3. STANDARD COMPONENTS FOR SCREW CONVEYORS WITH MOTOR AT THE
OUTLET __________________________________________ Errore. Il segnalibro non definito.
4. OVERALL DIMENSIONS_________________________ Errore. Il segnalibro non definito.
5. STANDARD DIMENSIONS OF STRUCTURAL WORKSErrore. Il segnalibro non definito.
6. RUBBER COUPLING STOP EDGE FOR INLET AND OUTLET HATCHESErrore. Il segnalibro n
7. STANDARD DIMENSIONS OF INLET AND OUTLET HATCHESErrore. Il segnalibro non defin
8. DIMENSIONS OF ADJUSTABLE INLET HATCHES __ Errore. Il segnalibro non definito.
9. INLET AND OUTLET HATCH FLANGES ___________ Errore. Il segnalibro non definito.
10. FLANGE ON REDUCTION GEAR SIDE ____________ Errore. Il segnalibro non definito.
11. FLANGE ON NEUTRAL SIDE FOR SCREW CONVEYORS WITH REDUCTION
GEAR AT THE OUTLET_____________________________ Errore. Il segnalibro non definito.
12. FLANGE ON NEUTRAL SIDE_____________________ Errore. Il segnalibro non definito.
13. IN-BETWEEN SUPPORT _________________________ Errore. Il segnalibro non definito.
14. G.90 DRIVE OVERALL DIMENSIONS _________________________________________ 15
15. G.128 DRIVE OVERALL DIMENSIONS ________________________________________ 16
16. G.180 DRIVE OVERALL DIMENSIONS ________________________________________ 17
17. G.90 REDUCTION GEAR_____________________________________________________ 18
18. G.128 REDUCTION GEAR____________________________________________________ 19
19. G.180 REDUCTION GEAR____________________________________________________ 20
20. ELECTRIC MOTORS ____________________________ Errore. Il segnalibro non definito.
21. TECHNICAL FEATURES OF ELECTRIC MOTORS ___ Errore. Il segnalibro non definito.
22. INSPECTION DOOR_____________________________ Errore. Il segnalibro non definito.
23. LIFTING HOOKS _______________________________ Errore. Il segnalibro non definito.
24. LUBRICATOR PROTECTION ____________________ Errore. Il segnalibro non definito.
25. RUBBER COUPLING ____________________________ Errore. Il segnalibro non definito.
26. BASE SUPPORT ________________________________ Errore. Il segnalibro non definito.
27. THREADED FITTINGS __________________________ Errore. Il segnalibro non definito.
28. ADJUSTABLE SUPPORT_________________________ Errore. Il segnalibro non definito.
29. EXTENSION FOR ADJUSTABLE SUPPORTS________ Errore. Il segnalibro non definito.
30. IDENTIFICATION PLATE ________________________ Errore. Il segnalibro non definito.
31. TUBULAR SCREW CONVEYOR WEIGHT__________ Errore. Il segnalibro non definito.
32. HOURLY OUTPUT FOR SCREW CONVEYORS AT TOP SPEEDErrore. Il segnalibro non defin
33. HOURLY OUTPUT FOR SCREW CONVEYORS AT REDUCED SPEEDErrore. Il segnalibro non
34. HOURLY OUTPUT FOR SCREW CONVEYORS AT EXTREMELY REDUCED
SPEED Errore. Il segnalibro non definito.
35. HOURLY OUTPUT FOR SCREW CONVEYORS AT LOW SPEED ( R=1/15) __________ 37
36. HOURLY OUTPUT FOR SCREW CONVEYORS AT EXTREMELY LOW SPEED (
R=1/20) 38
2
1. GENERAL FEATURES
-Tubular screw conveyors are suited to draw, batch and handle concrete or concrete-like
materials.
-These conveyors have been developed according to all safety rules according to EC directives.
-They are available in different sizes in order to satisfy any capacity needs (139, 168, 193,
219, 273, 323)
-They are developed in big series and consist of interchangeable sectional parts being
connected one to each other by sturdy flangings to reach a total length approximately
equal to 12 - 13 metres.
-The extensions are equipped with sturdy in-between cast iron supports with plain bearing,
which is protected from wear by suitable seals as well as lubricated through special
lubricating points.
-The in-between splined bolt allows a quick coupling with the broached bushes welded at the
flight pipe end to occur creating in this way a perfectly balanced screw conveyor
movement.
-The standard flight is produced with reduced pitch at the inlet and normal pitch in the
remaining length, in order to avoid cloggings near the in-between supports and assure a
good functioning of the machine.
-The inspection doors are fixed to the screw conveyor pipe by the push of a bolt being screwed
on a bar, which levers on a protection welded on the pipe; such protection allows the door
to be fixed and hinders a water penetration in the inspection opening.
-Standard POFER reduction gear is directly splined on the flight shaft (at the inlet hatch) and is
equipped with an exclusive flanging contanining the seals.
-If the drive is mounted at the outlet, a head with an exclusive POFER sealing unit is mounted
at the inlet.
-Reduction gears are available with power from 1.1 kW to 15 kW and with reduction ratio 1/5,
1/7, 1/10, 1/15, 1/20 to meet different capacity needs.
-Only environment friendly paints are used according to the law being in force.
-A standard supply includes:
-cylindrical inlet and outlet hatches (one as inlet, one as outlet) with rubber coupling
edge;
-in-between flangings;
-inspection door under the inlet hatch and under every in-between support;
-in-between supports complete with lubricator and relevant protection;
-direct drive at the inlet;
-two lifting hooks for each screw conveyor piece;
-cable hose;
- chrome yellow RAL 1007 final painting; by request, different paintings can be carried
out;
-every conveyor is supplied with an EC declaration of compliance;
-adhesive labels indicating how to properly behave near dangerous areas.
3
2. STANDARD COMPONENTS FOR SCREW CONVEYORS
WITH MOTOR AT THE INLET
9
9
11
6
5
7
4
9
9
8
11
8 2
8 1
10
8
10
3
FIG 1
POS. NAME
1 Motor
2 Pofer Reduction Gear
3 Flange at on reduction gear side
4 Flange on neutral side
5 In-between support
6 Screw conveyor housing
7 Flight
8 Cable hose
9 Lifting hook or eyebolt
10 Inspection door and cleaning
11 Identification serial plate
4
3. STANDARD COMPONENTS FOR SCREW CONVEYORS
WITH MOTOR AT THE OUTLET
1
2
3
9
11
6
5
9
7
8 9
11
8 4
10
8
10
3
FIG 2
POS. NAME
1 Motor
2 Pofer Reduction Gear
3 Flange at on reduction gear side
4 Flange on neutral side
5 In-between support
6 Screw conveyor housing
7 Flight
8 Cable hose
9 Lifting hook or eyebolt
10 Inspection door and cleaning
11 Identification serial plate
5
4. OVERALL DIMENSIONS
C1 Li C2
A H
3
T
1
2 B
PARTICOLARE PER MOTORIZZAZIONE

MONTATA ALLO SCARICO
FIG 3
DIMENSIONS (mm)
T 139 168 193 219 273 323
1 230 230 265 300 355 425
2 139 168 193 219 273 323
3 139 168 193 219 273 323
H SEE TABLE N 3
C1 120 140 150 160 180 220
C2 140 160 170 180 220 220
A 70 70 70 70 70 80
B 180 180 180 180 180 190
Li BY REQUEST (Rounding off to 10 mm)
TABLE 1
6
5. STANDARD DIMENSIONS OF STRUCTURAL WORKS
DESCRIPTION DIAMETER (mm)

OUTER PIPE 139 168 193 219 273 323
Pipe thickness (mm) 3 3 3 3 4 4
FLIGHT PIPE 48 60 60 60 60 90
Thickness (mm) 3 4 4 4 4 5
FLIGHT (mm) 115 140 160 190 240 300
Pitch at the inlet? 80 100 120 140 170 200
Working pitch 120 150 170 200 250 300
Thickness? 3 4 4 4 4 4
TABLE 2
? At the inlet the flight pitch is reduced to approximately 2/3 of the working pitch for a length
between 12 meters.
? The flight thickness is measured at approximately 2/3 of the section height from the point of
contact with the inner pipe.
6. RUBBER COUPLING STOP EDGE FOR INLET AND

OUTLET HATCHES
PART. Z
PART. Z
22
FIG 4
The rubber coupling stop edge is obtained from hatch rolling before the hatch is welded on the screw
conveyor. In case of additional loose ordered hatches, they are always supplied with rolled edge and
rust preventing painting.
7
7. STANDARD DIMENSIONS OF INLET AND OUTLET
HATCHES
-Standard inlet and outlet hatches are cylindrical and have a rubber coupling edge.
-The outlet hatch cannot have a diameter being smaller than the screw conveyor one.
-No screw conveyors with dimensions being smaller than the reported ones (see table) can be
ordered, unless our technical department communicates its approval.
H height (mm) according to inclination
SCREW HATCH 0 5 10 15 20 25 30 35 40 45
CONVEYO
R
139 139 145 145 175 175 175 220 220 220 220 240
168 145 145 145 175 175 175 220 220 240 260
193 145 145 175 175 175 175 220 220 240 260
219 145 145 175 175 220 220 220 260 260 280
168 168 175 175 175 200 200 200 225 260 260 280
193 175 175 175 200 200 225 225 260 260 300
219 175 175 175 200 200 225 260 260 280 300
273 175 175 175 200 225 225 260 280 300 330
193 <193 175 175 200 200 225 225 250 275 275 300
193 175 175 200 200 225 225 250 275 275 300
219 175 175 200 200 225 250 250 275 300 325
273 175 200 200 225 225 250 275 300 325 350
323 175 200 200 225 250 250 275 300 350 375
219 <219 205 205 205 255 255 255 305 305 305 395
219 205 205 205 255 255 255 305 305 305 395
273 205 205 205 255 255 255 305 305 395 395
323 205 205 255 255 255 305 305 395 395 395
273 <273 250 250 250 250 300 300 350 350 400 400
273 250 250 250 250 300 300 350 350 400 400
323 250 250 250 300 300 300 350 350 400 450
356 250 250 250 300 300 350 350 400 400 450
323 <323 300 300 300 300 300 350 350 400 450 500
323 300 300 300 300 300 350 350 400 450 500
356 300 300 300 300 350 350 400 400 450 500
8
TABLE 3
8. DIMENSIONS OF ADJUSTABLE INLET HATCHES
FIG 5
DIMENSIONS (mm)
SCREW A B 30 <40 45
CODE
CONVEYOR
139 219 500 500 600 600 770 051
273 500 500 600 600 770 055
323 500 500 600 600 770 060
168 219 500 500 600 600 770 051
273 500 500 600 600 770 055
323 500 500 600 600 770 060
193 219 500 500 600 600 770 251
273 500 500 600 600 770 255
323 500 500 600 600 770 260
219 219 500 500 600 600 770 451
273 500 500 600 600 770 455
323 500 500 600 600 770 460
273 273 500 550 600 650 770 651
323 500 550 600 650 770 655
356 500 550 600 650 770 660
323 323 500 550 600 650 770 810
356 500 550 600 650 770 815
408 500 550 600 650 770 820
TABLE 4
?
9
9. INLET AND OUTLET HATCH FLANGES
FIG. 2
F
FIG. 1
B
A
C
B
C
FIG 6
DIMENSIONS (mm)
A B C F Th Fig Number CODE

of holes
168 200 228 14 8 1 4 553 331
193 250 278 14 8 1 4 553 411*
219 250 278 14 8 2 8 553 491
273 300 328 14 8 2 8 553 611
323 350 378 14 8 2 8 553 691
356 400 440 14 8 2 8 553 731
406 470 530 14 8 2 8 553 771
TABLE 5
*The flange is not suitable for being connected with a 200 throttle valve
10
10. FLANGE ON REDUCTION GEAR SIDE
FIG 7
DESCRIPTION CODE
Tail flange 139 770 042
TABLE 6
11
11. FLANGE ON NEUTRAL SIDE FOR SCREW
CONVEYORS WITH REDUCTION GEAR AT THE
OUTLET
FIG 8
DESCRIPTION CODE
Flange and tail unit 139 770 040
TABLE 7
12
12. FLANGE ON NEUTRAL SIDE
FIG 10
DESCRIPTION CODE
Head flange 139 770 041
TABLE 8
13
13. IN-BETWEEN SUPPORT
FIG 10
SCREW CODE
CONVEYOR
139? 722 305
168 722 405
193 722 505
219 722 605
273 722 755
323? 722 856
TABLE 9
? Supports are not made of cast iron but of welded steel
14
14. G.90 DRIVE OVERALL DIMENSIONS
E F
A B
FIG 11
DIMENSIONS (mm)
REDUCTION kW A B? C D E F?
GEAR
G.90 Pam 80 0.55 164 235 112 90 100 125
G.90 Pam 80 0.75 164 235 112 90 100 125
G.90 Pam 90 S 1.1 164 250 112 90 100 135
G.90 Pam 90 L 1.5 174 275 112 90 100 135
G.90 Pam 100 L 2.2 174 290 112 90 125 150
G.90 Pam 100 L 3 174 290 112 90 125 150
TABLE 10
? The B motor length can change 50 mm according to the motor mounted on the reduction gear.
? The terminal box height can change 20 mm according to the motor; it is possible to mount a
motor having a 90 rotated terminal board.
-Installed motors are three-phase motors with following voltage: 230/400 V up to 5.5 kW and at 50
Hz; 4 Poles (14001450 rpm), structural form: B5 (according to IEC rules), insulation class: F,
IP55 protection.
-By request and against payment, we can supply multitension, multifrequency and tropicalized
motors.
15
E F
A B
FIG 12
DIMENSIONS (mm)
GEAR
G.128 Pam 112 4 196 335 148 128 125 150
G.128 Pam 132 S 4 5.5 221 370 148 128 150 175
G.128 Pam 132 MA 4 7.5 221 410 148 128 150 175
G.128 Pam 132 MB 4 9.2 221 410 148 128 150 225
G.128 Pam 160 M 4 11 221 520 148 128 175 225
G.128 Pam 160 L 4 15 221 520 148 128 175 225
TABLE 11
-Installed motors are three-phase motors with following voltage: 230/400 V up to 5.5 kW and
400/690 V in case of more than 5.5 kW at 50 Hz; 4 Poles (14001450 rpm), structural form: B5
(according to IEC rules), insulation class: F, IP55 protection.
motors.
16
E F
A B
FIG 13
DIMENSIONS (mm)
GEAR
G 180 Pam 90 S 4 1.1 250 250 110 180 100 125
G 180 Pam 90 B 4 1.5 250 275 110 180 100 125
G 180 Pam 100 LA 4 2.2 250 290 110 180 125 145
G 180 Pam 100 LB 4 3.0 250 290 110 180 125 145
G 180 Pam 112 N 4 4.0 250 335 110 180 125 150
G 180 Pam 132 S 4 5.5 280 370 110 180 150 175
G 180 Pam 132 MA 4 7.5 280 410 110 180 150 175
G 180 Pam 132 MB 4 9.2 280 410 110 180 150 175
G 180 Pam 160 M 4 11 280 520 110 180 175 230
G 180 Pam 160 L 4 15 280 520 110 180 175 230
TABLE 12
17
-Installed motors are three-phase motors with following voltage: 230/400 V up to 5.5 kW and
400/690 V in case of more than 5.5 kW at 50 Hz; 4 Poles (14001450 rpm), structural form: B5
(according to IEC rules), insulation class: F, IP55 protection.
motors.
17. G.90 REDUCTION GEAR
FIG 14
Reduction Ratio
Power (kW) Size 1/5 1/7 1/10

0.55 Pam 80 A
391 100 391 140 391 180
0.75 Pam 80 B 4
1.1 Pam 90 S 4
391 104 391 144 391 184
1.5 Pam 90 L 4
2.2 Pam 100 LA 4
391 108 391 148 391 188
3.0 Pam 100 LB 4
TABLE 13
? For 11 kW motors, only.

? For 5.5 kW motors, only.
18
Reduction gears are supplied with connection prearrangement to be connected with the motor
according to IEC rules related to electric motors developed in B5 form, with 4 poles; for different
motors (double speed 68 poles and so on), please contact POFER s.r.l.
Loose supplied reduction gears are painted with rust preventing paint.
FIG 15
Reduction Ratio
Power (kW) Size 1/5 1/7 1/10

4.0 Pam 112 M 4 391 128 391 168 391 208
5.5 Pam 132 S 4
7.5 Pam 132 MA 4 391 132 391 172 391 212
9.2 Pam 132 MB 4
11 Pam 160 M 4
391 136 391 176 391 216
15 Pam 160 L 4
TABLE 14

19
Reduction gears are supplied with prearrangement in order to be connected with the motor
FIG 16
Reduction Ratio
Power (kW) Size 1/15 1/20

1.1 Pam 90 S 4
391 224 391 264
1.5 Pam 90 L 4
2.2 Pam 100 LA 4
3.0 Pam 100 LB 4 391 228 391 268
4.0 Pam 112 M 4
5.5 Pam 132 S 4
391 272
7.5 Pam 132 MA 4 391 232
9.2 Pam 132 MB 4 -
TABLE 15
20
Reduction gears are supplied with prearrangement in order to be connected with the motor
20. ELECTRIC MOTORS
FIG 17
Power (kW) Size Standard code ABB code

0.55 80 A 4 307 125 305 106
0.75 80 B 4 307 126 305 110
1.1 90 S 4 307 127 305 114
1.5 90 L 4 307 128 305 118
2.2 100 L 4 307 129 305 122
3.0 100 L 4 307 130 305 126
4.0 112 M 4 307 131 305 130
5.5 132 S 4 307 132 305 134
7.5 132 MA 4 307 153 305 088
9.2 132 MB 4 307 154 305 092
11 160 M 4 307 155 305 146
21
15 160 L 4 307 156 305 147
TABLE 16
21. TECHNICAL FEATURES OF ELECTRIC MOTORS

STANDARD MOTORS:
-Construction (according to IEC rules) in B5 form.
-Winding insulation in F class.
-Protection: IP 55.
-Voltage 230/400 V up to 5.5 kW, 400/690 V in case of more than 5.5 kW.
-Network frequency: 50 Hz.
-4 Poles (for a rotation speed between: 14001450 rpm).
The motors being mounted on the screw conveyor are painted in the same colour of the latter, in the
event a rust preventing paint is needed, motors will separately be supplied.
LEADING MARK MOTORS (ABB OR SIEMENS):

-Construction (according to IEC rules) in B5 form.
-Winding insulation in F class, tropicalized.
This treatment allows a remarkable electric as well as mechanical resistance and also high yield
and long life. The insulation protects winding from irritating gases, vapours, dust, oil and high air
humidity.
-Protection: IP 55 on whole motor.
-4 Pole version (for a rotation speed of 14001450 rpm)
-Voltage with 50 Hz network frequency:
for motors up to 5.5 kW 230/400 Volts
for motors from 7.5 kW 400/690 Volts.
-Voltage with 60 Hz network frequency:
for motors up to 5.5 kW compresi 270/480* Volts
for motors from 7.5 kW 480/830* Volts.
Please, consider that with a 60Hz functioning, speed of rotation and motor power have an
increase of approximately 20%
*Variable tensions slightly being different according to the motor mark
Motor is prepainted by the manufacturer, in order to be used in both indoors or outdoors; it can
continuously function in environments with 85% relative humidity with a maximum external
temperature of +25C, for short periods, it can also function with a 100% relative humidity and a
temperature up to 30C.
22
23
24
On thsi painting, an additional rust preventing coat and paint in the same colour as the screw
conveyor is applied in case the motor is mounted on the screw conveyor, only a rust preventing
coat is applied in case of separately supplied motors.
Note: for motors having different features (double speed motors, explosion-proof, self-braking
motors, motors with special tensions, etc.), please contact POFER s.r.l.
22. INSPECTION DOOR
25
FIG 18
CODE
SCREW
CONVEYOR ? ? ?
139 570 410 570 401
168 570 510 570 501
193 570 610 570 601
570 990
219 570 730 570 720
273 570 810 570 801
323 570 910 570 801
323 oversize 570 912 570 901
356 570 920 570 901 570 995
406 570 950 570 949
TABLE 17
The inspection door is easy to use and has a simple structure, it is placed near the inlet hatch and
every in-between support. Checks of the mechanical inner parts, their possible replacement in case of
wear or troubles as well as the inner cleaning of the screw conveyor after use can easily be carried
out.
26
23. LIFTING HOOKS
FIG 19
On any screw conveyor piece 2 lifting hooks are welded, they are useful to lift the screw
conveyor for both transporting it or fixing it by possible tie rods.
CODE: 570 101
24. LUBRICATOR PROTECTION
FIG 20
The in-between support lubricator protection is supplied with every screw conveyor and is painted in
the same colour as the latter; in case it is supplied in loose conditions, as a spare part, it has a rust
preventing coat.
CODE: 570 201
27
25. RUBBER COUPLING
BOCCA
FIG 21
HATCH (mm) L (mm) Th (mm) CODE

300 4 470 221
139
500 4 470 222
300 4 470 321
168
500 4 470 322
300 4 470 401
193
500 4 470 402
300 4 470 481
219
500 4 470 482
300 4 470 601
273
500 4 470 602
300 4 470 681
323
500 4 470 682
TABLE 18
The order code includes 2 adjustable steel collars to fix the rubber coupling to the screw conveyor
inlet or outlet hatch.
28
26. BASE SUPPORT
*
Inclinazione
* Inclinazione
FIG 22
*The hatch height can be made according to customers' request, provided that it is consistent with
inclination and screw conveyor drive type. The support is supplied complete with two threaded
fittings.
27. THREADED FITTINGS
63
A 30
16 40
A
FIG. 23
The pairs of threaded fittings are needed to fix the screw conveyor to the base support and can be
welded on both hatches and screw conveyor pipe.
CODE: 470 901
29
28. ADJUSTABLE SUPPORT
B 60
E C
20
82
FIG 24
DIMENSIONS (mm)
SCREW A B C D E WEIGHT CODE

CONVEYO (Kg)
R
139 139 240 125 225 150 2 .0 770 004
168 168 270 140 255 165 2.2 770 064
193 193 295 150 275 175 2.4 770 264
219 219 320 165 305 190 2.5 770 464
273 273 375 190 355 215 2.8 770 664
323 323 425 215 405 240 3.1 770 864
TABLE 19
The adjustable supports consist of sturdy half ring flangings screwed one to each other, which are
useful to fix tubular screw conveyors in order to avoid bendings and vibrations.
30
29. EXTENSION FOR ADJUSTABLE SUPPORTS
80 60
B
20
48
60
90
FIG 23
A (mm) C WEIGHT CODE
Min Max (mm) (Kg)

600 950 35 7.5 770 067
TABLE 20
The screw conveyor fixing occurs by screwing the adjustable support with the extension, which is
welded on a trestlework near the screw conveyor.
31
30. IDENTIFICATION PLATE
A456 /C A456 /B A456 /A
145 001 145 001 145 001
CODICE MACCHINA SEQUENZA DICOSTRUZIONE
A000 /A
000 001
COMMESSA Nr. PROGRESSIVO
FIG 24
The identification plate is positioned on each screw conveyor piece.

The plate reports: machine serial number, a letter indicating the assembling sequence of the pieces,
the order number and the construction progressive number, as well.
Please, remember that order number and machine serial number shall always be mentioned, in case
you need spare parts.
32
31. TUBULAR SCREW CONVEYOR WEIGHT
W1
W2 W3
FIG 25
W1 = Weight in Kgs of drive complete with motor head and inlet hatch.
W2 = Weight in Kg of outlet head + outlet hatch.
W3 = Weight in Kg per screw conveyor linear metre without drive, without outlet head and also
without inlet and outlet hatches.
m = Linear screw conveyor length (distance between centres in metres).
Pt = W1 + W2 + (W3 x m) = Total screw conveyor weight in Kg
WEIGHTS (Kgs)
kW 139 168 193 219 273 323
1.1 64 66 68 73 83 94
1.5 67 69 71 76 86 97
2,2 76 78 80 85 95 106
3 80 82 84 89 99 110
W1 4 91 93 95 100 110 121
5,5 112 114 116 121 131 142
7,5 121 123 125 130 140 151
9,2 129 131 133 138 148 159
11 165 167 169 174 184 195
15 185 187 189 194 204 225
W2 18 18 21 28 37 48
W3 26 32 38 41 45 58
33
TABLE 19
32. HOURLY OUTPUT FOR SCREW CONVEYORS AT TOP
SPEED
In the squares there are:
reduction ratio (1/...) / installed power (kW)
SCREW CONVEYOR DIAMETER
139 168 193 219 273 323
Length (mtrs) 15 t/h 25t/h 40t/h 60t/h 90t/h 110t/h

1 5 / 1,5 5 / 3,0 5 / 4,0 5 / 4,0 7 / 5,5 10 / 7,5
2 5 / 2,2 5 / 3,0 5 / 4,0 5 / 4,0 7 / 5,5 10 / 7,5
3 5 / 2,2 5 / 4,0 5 / 4,0 5 / 5,5 7 / 5,5 10 / 9,2
4 5 / 2,2 5 / 4,0 5 / 4,0 5 / 5,5 7 / 7,5 10 / 9,2
5 5 / 3,0 5 / 4,0 5 / 5,5 5 / 5,5 7 / 7,5 10 / 11
6 5 / 3,0 5 / 4,0 5 / 5,5 5 / 7,5 7 / 9,2 10 / 11
7 5 / 3,0 5 / 5,5 5 / 5,5 5 / 7,5 7 / 9,2 10 / 15
8 5 / 4,0 5 / 5,5 5 / 7,5 5 / 9,2 7 / 11 10 / 15
9 5 / 4,0 5 / 5,5 5 /7,5 5 / 9,2 7 / 11 ---
10 --- 5 / 7,5 5 / 7,5 5 / 9,2 7 / 11 ---
11 --- 5 / 7,5 5 / 7,5 5 / 11 7 / 15 ---
12 --- 5 / 7,5 5 / 9,2 5 / 11 7 / 15 ---
13 --- 5 / 7,5 5 / 9,2 5 / 11 7 / 15 ---
TABLE 20
-Capacities have been calculated considering concrete with specific weight equal to 1,13 t/m3as
material to be conveyed.
-The installed power refers to electric three-phase motors having following technical features:
-voltage 230/400 V up to 5.5 kW and 400/690V for motors from 7.5 kW with a 50Hz network
frequency.
-4 poles (for a speed of rotation of 14001450 rpm).
-Installation under 1000 m above sea level, at ambient temperatures between -20 e i +40 C.
34
33. HOURLY OUTPUT FOR SCREW CONVEYORS AT
REDUCED SPEED
139 168 193 219 273
Length (mtrs) 10 t/h 17t/h 27t/h 40t/h 67t/h

1 7 / 1,5 7 / 2,2 7 / 2,2 7 / 4,0 10 / 5,5
2 7 / 1,5 7 / 2,2 7 / 3,0 7 / 4,0 10 / 5,5
3 7 / 1,5 7 / 2,2 7 / 3,0 7 / 4,0 10 / 5,5
4 7 / 2,2 7 / 3,0 7 / 4,0 7 / 5,5 10 / 7,5
5 7 / 2,2 7 / 3,0 7 / 4,0 7 / 5,5 10 / 7,5
6 7 / 2,2 7 / 3,0 7 / 4,0 7 / 5,5 10 / 9,2
7 7 / 3,0 7 / 4,0 7 / 4,0 7 / 7,5 10 / 9,2
8 7 / 3,0 7 / 4,0 7 / 5,5 7 / 7,5 10 / 9,2
9 7 / 3,0 7 / 4,0 7 / 5,5 7 / 9,2 10 / 11
10 --- 7 / 4,0 7 / 5,5 7 / 9,2 10 / 11
11 --- 7 / 4,0 7 / 5,5 7 / 9,2 10 / 15
12 --- 7 / 4,0 7 / 7,5 7 / 11 10 / 15
13 --- 7 / 4,0 7 / 7,5 7 / 11 10 / 15
TABLE 21
frequency.
35
EXTREMELY REDUCED SPEED
139 168 193 219
Length (mtrs) 7,5 t/h 12,5 t/h 20 t/h 30 t/h

1 10 / 1,5 10 / 1,5 10 / 2,2 10 / 3,0
2 10 / 1,5 10 / 2,2 10 / 3,0 10 / 4,0
3 10 / 1,5 10 / 2,2 10 / 3,0 10 / 4,0
4 10 / 2,2 10 / 3,0 10 / 4,0 10 / 4,0
5 10 / 2,2 10 / 3,0 10 / 4,0 10 / 5,5
6 10 / 2,2 10 / 3,0 10 / 4,0 10 / 5,5
7 10 / 2,2 10 / 3,0 10 / 4,0 10 / 7,5
8 10 / 2,2 10 / 4,0 10 / 4,0 10 / 7,5
9 --- 10 / 4,0 10 / 5,5 10 / 9,2
10 --- 10 / 4,0 10 / 5,5 10 / 9,2
11 --- 10 / 4,0 10 / 5,5 10 / 9,2
12 --- 10 / 4,0 10 / 7,5 10 / 11
13 --- 10 / 4,0 10 / 7,5 10 / 11
TABLE 22
frequency.
36
35. HOURLY OUTPUT FOR SCREW CONVEYORS AT LOW
SPEED ( R=1/15)
139 168 193 219 273 323
Length (mtrs) 5 t/h 8 t/h 13 t/h 20 t/h 42 t/h 73 t/h

1 15 / 0,55 15 / 1,1 15 / 1,1 15 / 1,1 15 /2,2 15 / 5,5
2 15 / 0,75 15 / 1,1 15 / 1,5 15 / 1,5 15 / 2,2 15 / 5,5
3 15 / 0,75 15 / 1,5 15 / 1,5 15 / 1,5 15 / 3,0 15 / 5,5
4 15 / 0,75 15 / 1,5 15 / 1,5 15 / 1,5 15 / 3,0 15 / 5,5
5 15 / 1,1 15 / 1,5 15 / 1,5 15 / 2,2 15 / 4,0 15 / 7,5
6 15 / 1,1 15 / 2,2 15 / 2,2 15 / 2,2 15 / 4,0 15 / 7,5
7 15 / 1,1 15 / 2,2 15 / 2,2 15 / 2,2 15 / 4,0 15 / 7,5
8 15 / 1,5 15 / 2,2 15 / 2,2 15 / 3,0 15 / 5,5 15 / 9,2
9 15 / 1,5 15 / 2,2 15 / 2,2 15 / 3,0 15 / 5,5 15 / 9,2
10 --- 15 / 2,2 15 / 2,2 15 / 3,0 15 / 5,5 15 / 9,2
11 --- 15 / 2,2 15 / 2,2 15 / 3,0 15 / 5,5 15 / 9,2
12 --- 15 / 2,2 15 / 3,0 15 / 4,0 15 / 7,5 ---
13 --- 15 / 2,2 15 / 3,0 15 / 4,0 15 / 7,5 ---
TABLE 23
frequency.
37
EXTREMELY LOW SPEED ( R=1/20)
139 168 193 219 273 323
Lungh. (mt.) 4 t/h 6 t/h 10 t/h 15 t/h 33 t/h 55 t/h

1 20 / 0,55 20 / 0,75 20 / 1,1 20 / 1,1 20 / 2,2 20 / 4,0
2 20 / 0,55 20 / 0,75 20 / 1,1 20 / 1,1 20 / 2,2 20 / 4,0
3 20 / 0,55 20 / 1,1 20 / 1,1 20 / 1,5 20 / 2,2 20 / 4,0
4 20 / 0,55 20 / 1,1 20 / 1,1 20 / 1,5 20 / 3,0 20 / 5.5
5 20 / 0,75 20 / 1,1 20 / 1,5 20 / 1,5 20 / 3,0 20 / 5.5
6 20 / 0,75 20 / 1,1 20 / 1,5 20 / 2,2 20 / 4,0 20 / 7.5
7 20 / 0,75 20 / 1,5 20 / 1,5 20 / 2,2 20 / 4,0 20 / 7.5
8 20 / 1,1 20 / 1,5 20 / 2,2 20 / 2,2 20 / 4,0 20 / 7.5
9 20 / 1,1 20 / 1,5 20 / 2,2 20 / 2,2 20 / 4,0 20 / 7.5
10 --- 20 / 2,2 20 / 2,2 20 / 2,2 20 / 4,0 20 / 7.5
11 --- 20 / 2,2 20 / 2,2 20 / 3,0 20 / 5.5 ---
12 --- 20 / 2,2 20 / 2,2 20 / 3,0 20 / 5.5 ---
13 --- 20 / 2,2 20 / 2,2 20 / 3,0 20 / 5.5 ---
TABLE 24
frequency.
38
Composition and print:
Pofer s.r.l.
45037 Melara (Rovigo) - via Oberdan 37/39
e-mail pofersrl@tin.it o info@pofer.it
http://www.pofer.it
Revisione 01 del 072004
39

Technical Handbook For Industrial Screw Conveyors

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Technical Handbook For Industrial Screw Conveyors

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TECHNICAL HANDBOOK

FOR INDUSTRIAL SCREW

Via Oberdan Nr. 37 / 39

PARTICOLARE PER MOTORIZZAZIONE

DESCRIPTION DIAMETER (mm)

6. RUBBER COUPLING STOP EDGE FOR INLET AND

8. DIMENSIONS OF ADJUSTABLE INLET HATCHES

A B C F Th Fig Number CODE

? Supports are not made of cast iron but of welded steel

17. G.90 REDUCTION GEAR

Power (kW) Size 1/5 1/7 1/10

? For 11 kW motors, only.

18. G.128 REDUCTION GEAR

Power (kW) Size 1/5 1/7 1/10

? For 11 kW motors, only.

19. G.180 REDUCTION GEAR

Power (kW) Size 1/15 1/20

20. ELECTRIC MOTORS

Power (kW) Size Standard code ABB code

21. TECHNICAL FEATURES OF ELECTRIC MOTORS

LEADING MARK MOTORS (ABB OR SIEMENS):

22. INSPECTION DOOR

CODE: 570 101

24. LUBRICATOR PROTECTION

CODE: 570 201

HATCH (mm) L (mm) Th (mm) CODE

27. THREADED FITTINGS

CODE: 470 901

SCREW A B C D E WEIGHT CODE

A (mm) C WEIGHT CODE

Min Max (mm) (Kg)

A456 /C A456 /B A456 /A

145 001 145 001 145 001

CODICE MACCHINA SEQUENZA DICOSTRUZIONE

COMMESSA Nr. PROGRESSIVO

The identification plate is positioned on each screw conveyor piece.

SCREW CONVEYOR DIAMETER

139 168 193 219 273 323

Length (mtrs) 15 t/h 25t/h 40t/h 60t/h 90t/h 110t/h

SCREW CONVEYOR DIAMETER

139 168 193 219 273

Length (mtrs) 10 t/h 17t/h 27t/h 40t/h 67t/h

SCREW CONVEYOR DIAMETER

139 168 193 219

Length (mtrs) 7,5 t/h 12,5 t/h 20 t/h 30 t/h

SCREW CONVEYOR DIAMETER

139 168 193 219 273 323

Length (mtrs) 5 t/h 8 t/h 13 t/h 20 t/h 42 t/h 73 t/h

SCREW CONVEYOR DIAMETER

139 168 193 219 273 323

Lungh. (mt.) 4 t/h 6 t/h 10 t/h 15 t/h 33 t/h 55 t/h

Revisione 01 del 072004

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