PRESSE

PNEUMOIDRAULICHE
HYDROPNEUMATIC
PRESSES
OP - OP K

Sistemi per il controllo

del processo di pressatura
Systems for the monitoring
of the pressing process
 Il gruppo Alfamatic The Alfamatic group

Alfamatic, con Bonesi Pneumatik, è parte

del gruppo industriale Alfamatic Group.

Fondata nel 1979 per la costruzione di cilindri

pneumatici, oggi Alfamatic conta 55 dipendenti
divisi tra gli stabilimenti in S.Giorgio
su Legnano e l’insediamento produttivo
in Legnano.

Struttura verticale: è un concetto alla base

della politica industriale Alfamatic.
L’implementazione delle funzioni di progetta-
zione e produzione (dall’acquisto della materia
prima al collaudo del prodotto finito) permette
un controllo totale sulla qualità e sui costi di
componenti e sistemi prodotti da Alfamatic.

Questo, per il cliente finale, si traduce

in prodotti innovativi a prezzi contenuti.

Alfamatic, with Bonesi Pneumatik, is part

of the Alfamatic Group.
Set up in 1979 for the manufacturing of air
cylinders, today Alfamatic counts 55 employees
between the seat in S.Giorgio su Legnano
and the factory in Legnano.

Vertical structure :
this is the basis of Alfamatic policy.
The sinergy of design and production
(starting from purchase of raw material till test
of finished products) allows total control
on quality and cost of components and systems
manufactured by Alfamatic.

This means, for the customer, innovative

products at affordable prices.

2
 www.alfamatic.com

Indice generale General index

Pagina - Page
Presentazione - Overview 4-5

Le configurazioni standard - Standard configurations 6-7

Caratteristiche costruttive - Manufacturing features 8-9

Unità di spinta - Thrust units 10 - 11

Pannelli di controllo - Control panels 12

Accessori - Accessories 13

Sistemi di controllo Qualità - Quality control systems 14 - 15

Protezioni - Safety guards 16

Tavoli di supporto - Press beds 17

L’impiantistica - Operating logic 18 - 19

Gamma e Performance - Range and performances 20 - 21

Tabelle tecniche - Technical features 22 - 45

Impianti Speciali - Special Presses 46

Codice d’ordine - Ordering Code 47

3
 Presse pneumoidrauliche
Hydropneumatic Presses

t
7FMPDJUË Serie - Series OP - OP K

t
4JMFO[JPTJUË La linea delle presse pneumo-
idrauliche della serie OP propone
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in tutti quei settori dove è richie-
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la sintesi di due tecniche appli-
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pneumatico e la forza
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che consente di ottenere alti
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campi applicativi.
Le presse pneumoidrauliche
The range of hydropneumatic
presses series OP represents a
new work concept in all those
fields requiring an application
of force.
The presses are the result of
technical development where
two applied techniques, namely
the speed of pneumatic action
and the high force developed by
hydraulic systems are combi-
ned to give the machine high
versatility in the various
application fields.
The Hydropneumatic presses
series OP are designed to

9 Modelli standard
Standard models
serie OP sono in grado di operare
cicli molto veloci nella massima
sicurezza, nella salvaguardia del
operate safely and with minimal
noise emissions, an essen-
tial feature for a production
comfort acustico e con partico- machine.

13 Grandezze
lare attenzione a quelle caratte-
con forze ristiche che sono proprie di una
da 1,5 a 42 t macchina di produzione
Sizes with capacities
ranging from 1,5 to 42 t

63 Versioni per un ampio spettro applicativo, come:

Versions for a wide operativity, like:

PIEGARE IMBUTIRE SALDARE CALETTARE ASSEMBLARE CLINCIARE 4#"7"3&

BEND DRAW WELD KEY ASSEMBLE CLINCH DEBURR

CIANFRINARE MARCARE RADDRIZZARE 3*7&55"3& PRESSARE TRANCIARE COMPRIMERE

STAKE MARK STRAIGHTEN 3*7&5 PRESS BLANK COMPRESS

4
 www.alfamatic.com

Versioni con unità di spinta Versioni con unità di spinta

mod. AP - AX mod. PK
Versions with thrust unit Versions with thrust unit
mod. AP - AX mod. PK

Serie - Series OP Serie - Series OP K

AP AX PK-D1 PK-DR

Performance - Performances
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OP 3 corsa 115/20 - ciclo completo andata e ritorno

 Referred to model OP 3 stroke 115/20 for a complete cycle
Le Forze in versione standard - The Forces in standard version
OP 1


L/

  OP K 2


L/


OP 3


L/

  OP K 4


L/


OP 5

L/

 OP K 6

L/


OP 8

L/

 OP K 9

L/


OP 13

L/

 OP K 15

L/


OP 21

L/

 OP K 23

L/


OP 42

L/



5
 La Serie Standard Standard Series
OP - OP K

OP OP TR
OP K OP K TR
a collo di cigno a collo di cigno
c-frame con tavola rotante
elettromeccanica
c-frame with
electromechanical
rotary table

OP 4M OP 4MI
OP K 4M OP K 4MI
a 4 colonne a 4 colonne con piastra
four pillars intermedia mobile
four pillars with
intermediate
movable plate

6
 www.alfamatic.com

OP P OP 2M OP 2MI
OP K P OP K 2M OP K 2MI
montante a collo di cigno a 2 colonne a 2 colonne con piastra
ed unità senza impianto two pillars intermedia mobile
c-frame and thrust two pillars with
unit only intermediate
movable plate

OP TR200 OP 2AP
OP K TR200 a collo di cigno
a collo di cigno - con unità contrapposta
doppia testa con tavola c-frame with
rotante elettromeccanica opposed thrust
c-frame (2 thrust units) with cylinder
electromechanical rotary table

7
 Caratteristiche costruttive Manufacturing features
A pag. 10 - see page 10
Le Unità di spinta
Thrust Units
In funzione della destinazione di
uso della pressa è possibile
installare unità di spinta della serie
AP-AX o PK.
Depending on the application
features, it possible to install AP-AX
or PK thrust units
B funzionamento
La struttura
The structure
B 1 - Montante a collo di cigno.
Struttura in acciaio elettrosaldato
Fe 430 B UNI 7070
Electro-welded C-frame structure
Material: Fe 430 B UNI 7070
B 2 - Montante a 2 o 4 colonne in
acciao C40 cromato a spessore.
Piastra superiore ed inferiore in
acciaio Fe 430 B UNI 7070
2 or 4 pillars structure.
Pillars material: C40 steel, hard
chromed.
Plates material: Fe 430 B UNI 7070
C L’impianto pneumatico
La piastra mobile
The movable plate
In acciaio Fe 430 B UNI 7070 con
guide in bronzo sinterizzato
Made of steel Fe 430 B UNI 7070,
guided through sintered bushings
8
D
La piastra di lavoro
The working plate OP
In acciaio Fe 430 B UNI 7070 con OP TR
superficie rettificata. A OP TR200
Dotata di cave a X od a T
(a seconda del modello di pressa)
OP 2AP
per il fissaggio dello stampo
Made of steel Fe 430 B UNI 7070
with ground surface.
Equipped with T or X slots for
mould securing.
E pag. 12 - see page 12
Il pannello di comando
The control panel
B1
Per l’azionamento della pressa
ed il controllo dei parametri di
For starting the press and
control/adjustment of working
parameters
D
E F1
F
The pneumatic circuit
L’impianto pneumatico delle
presse, a seconda del modello, è
alloggiato all’interno della
carteratura inferiore (F1), all’interno
dell’armadio pneumatico laterale
(F2), oppure all’interno del tavolo
di supporto della pressa (F3).
The pneumatic circuit is housed,
depending on press model, into the
lower portion of the press (F1), into
a pneumatic side cabinet (F2) or in
the press bed (F3).
 www.alfamatic.com

G pag. 16 - see page 16

Le protezioni
OP 2M antinfortunistiche
OP 2MI The safety guards
Disponibili in varie configurazioni,
tutte rispondenti alle attuali
normative CE.
A Available in various configurations,
all made according to CE rules.

OP 4M
A OP 4MI

B2

E F3
H
B2
E
C

G
H pag. 17 - see page 17
I tavoli di supporto
Press beds
H Disponibile con o senza impianto
pneumatico integrato.
Available with or without integrated
D pneumatic circuit.

F2 E

9
 Le Unità di potenza - la combinazione di due tecniche
Thrust units - the combination of two techniques
Le unità di potenza Alfamatic
sono il motore delle presse OP.
Sono apparecchiature costituite
da un cilindro pneumatico e

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della forza mediante il moltipli-
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Unit in rest avvicinamento Power stroke
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2 P 2 P 2

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10
 www.alfamatic.com

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 www.alfamatic.com

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16
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17
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18
 www.alfamatic.com

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19
 Gamma e Performance Range and performances

Serie - Series OP
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20
 www.alfamatic.com

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21
 Indice tabelle tecniche Index of technical table

Modello Model Pagina N° Page N°

OP P OP 2M OP 2MI
OP K P OP K 2M OP K 2MI

OP 2MI
OP K 2MI
23
OP 2M
OP K 2M
24 - 25
OP P
OP K P
26 - 27

OP OP TR OP TR200
OP K OP K TR OP K TR200

OP 28 - 29
OP K
OP TR 30 - 31 - 32 - 33
OP K TR
OP TR200
OP K TR200 34 - 35 - 36 - 37

OP 4M OP 4 MI OP 2AP
OP K 4M OP K 4MI

OP 4M
OP K 4M
38 - 39
OP 4 MI
OP K 4MI
40 - 41
OP 2AP 42 - 43 - 44 - 45

22
 www.alfamatic.com

Presse Serie Presses Series

OP 2MI - OP K 2MI
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 Presse Serie Presses Series
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24
 www.alfamatic.com

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25
 Presse Serie Presses Series
OP P - OP KP
Caratteristiche dimensionali
Dimensional features

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26
 www.alfamatic.com

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27
 Presse Serie Presses Series
OP - OP K
Caratteristiche dimensionali
Dimensional features

*



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28
 www.alfamatic.com

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29
 Presse Serie Presses Series
OP TR - OP K TR
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30
 www.alfamatic.com

I Comandi e le loro funzioni con selezione di 3 cicli operativi

Controls and their functions, 3 cycles to select

Il comando Il lavoro La funzione

Control Work Function




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 Presse Serie Presses Series
OP TR - OP K TR
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 www.alfamatic.com

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33
 Presse Serie Presses Series
OP TR200 - OP K TR200
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34
 www.alfamatic.com

L’impiantistica standard: 2 cicli operativi selezionabili

Standard installation: 2 cycles to select

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OP / OP K TR201 - 203 - 205 - 208 OP / OP K TR213 - 221 - 242
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Controls and their functions, 3 cycles to select

Il comando Il lavoro La funzione

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 Presse Serie Presses Series
OP TR200 - OP K TR200
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36
 www.alfamatic.com

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OP 4M - OP K 4M
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 www.alfamatic.com

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www.alfamatic.com

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42
 www.alfamatic.com

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 Presse Serie Presses Series
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 www.alfamatic.com

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46
 www.alfamatic.com

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47
I cataloghi disponibili:
Available catalogs:
PRESSE PNEUMOIDRAULICHE AD
AZIONAMENTO MANUALE
MANUALLY OPERATED
HYDROPNEUMATIC PRESSES

SISTEMI PER IL CONTROLLO

DEL PROCESSO DI PRESSATURA
SYSTEMS FOR THE MONITORING
OF THE PRESSING PROCESS

I dati tecnici e le immagini possono cambiare senza preavviso

Technical data and images can change without prior notice
GRUPPI DI POTENZA SERIE AP / AX
THRUST UNITS SERIES AP/AX

GRUPPI DI POTENZA SERIE PK

THRUST UNITS SERIES PK

PRESSE SPECIALI
SPECIAL PRESSES

ALFAMATIC srl Agente / Distributore - Agent / Distributor

20010 S. Giorgio su Legnano (MI) - Italy
Via Magenta 25
Tel. +39 0331.40.69.11
Fax +39 0331.40.69.70
E-mail: info@alfamaticgroup.it
www.alfamatic.com