PANEL NO -5403

I/O CHECK LIST

CHECK FOR CHECK FOR

TERMINAL PROPER
BLOCK SIMULATIO
SL NO DISCRIPTION TYPE ADRESS N
1 SYSTEM AUTO DI
2 DI
3 SYSTEM MANNUAL DI
4 DI
5 SYSTEM CONTROLLER MODE DI
6 DI
7 EMERGENCY STOP DI
8 DI
9 SYSTEM ACK DI
10 DI
11 SYSTEM RESTET DI
12 DI
13 FWP1 OR 2 SELECTION DI
14 DI
15 FWP AUTO/MANUAL/MOBREY SELECTION DI
16 DI
17 FWP1 RUN FEED BACK DI
18 DI
19 FWP1 TRIP FEED BACK DI
20 DI
21 FWP2 RUN FEED BACK DI
22 DI
23 FWP2 TRIP FEED BACK DI
24 DI
25 ID FAN RUN FEED BACK DI
26 DI
27 ID AFAN TRIP FEEDBACK DI
28 DI
29 FD FAN RUN FEED BACK DI
30 DI
31 FD FAN TRIP FEED BACK DI
32 DI
33 RUN FB PA FAN DI
34 DI
35 TRIP FB PA FAN DI
36 DI
37 RUN FEED BACK FUEL FEEDER 1 DI
38 DI
39 TRIP FEED BACK FUEL FEEDER 1 DI
40 DI
41 RUN FEED BACK MDC RAV DI
42 DI
43 TRIP FEED BACK MDC RAV DI
44 DI
45 RUN FEED BACK APH RAV DI
46 DI
47 TRIP FEED BACK APH RAV DI
48 DI
49 STEAM DRUM PRESSURE SWITCH DI X101-1
50 DI X101-2
51 STEAM DRUM WATER HIGH LVL SWITCH DI X101-3
52 DI X101-4
53 STEAM DRUM WATER LOW LEVEL SWITCH DI X101-5
54 DI X101-6

55 STEAM DRUM WATER VERY LOW LEVEL SWITCH DI X101-7

56 DI X101-8
57 HOOTER DO
58 DO
59 START COMMAND FWP1 DO
60 DO
61 START COMMAND FWP2 DO
62 DO
63 START COMMAND ID FAN DO
64 DO
65 START COMMAND FD FAN DO
66 DO
67 START COMMAND PA FAN DO
68 DO
69 START COMMAND MDC RAV DO
70 DO
71 START COMMAND APH RAV DO
72 DO
73 FORWARD LINE WATER VALVE DO X3-1
74 DO X3-2
75 RETURN LINE WATER VALVE DO X3-3
76 DO X3-4
77 SUIT BLOWER VALVE 1 DO X3-5
78 DO X3-6
79 SUIT BLOWER VALVE 2 DO X3-7
80 DO X3-8
81 FUEL FEEDER 1 ON COMMAND DO
82 DO
83 FUEL FEEDER 2 ON COMMAND DO
84 DO
85 SERVICE TANK WTER LVL LOW SWITCH DI X101-9
86 DI X101-10
87 SERVICE TANK WATER LVL HIGH DI X101-11
88 DI X101-12
89 BAG FILTER ON LINE DI X2-1
90 DI X2-2
91 BAG FILTER BY PASS DI X2-3
92 DI X2-4
93 RUN FEED BACK FUEL FEEDER 2 DI
94 DI
95 TRIP FEED BACK FUEL FEEDER 2 DI
96 DI
97 STEAM PRESSURE FROM UDIAN CONTROLER AI X4-1
98 AI X4-2
99 FURNACE DRAFT PRESSURE AI X4-5
100 AI X4-6
101 STEAM DRUM LT AI X4-9
102 AI X4-10
103 STEAM FLOW AI X4-25
104 AI X4-26
105 WATER FLOW AI X4-29
106 AI X4-30
107 FLUE GAS TEMP STACK AI X5-1
108 AI X5-2
109 AI X5-3
110 FURNACE TEMP AI X5-7
111 AI X5-8
112 AI
113 BED TEMP AI X5-9
114 AI X5-10
115 AI
116 FORWARD LINE WATER VALVE FB AI X4-41
117 AI X4-42
118 RETURNE LINE WATER VALVE FB AI X4-45
119 AI X4-46
120 FORWARD LINE WATER VALVE POSITINER AO X6-1
121 AO X6-2
122 RETURN LINE WATER VALVE POSITINER AO X6-3
123 AO X6-4
124
 CHECK IN
CHECK IN SAMI CHECK CHECK FOR CHECK FOR
MANNUAL AUTO CHECK IN FOR PROPER FUSE IF
MODE MODE AUTO MODE ALARMS FERRULING APPLICABLE REMARK
LOOP
CHECK POINTS
PLC PANEL CHECKING PROSIDURE
CABINATE WIRING VISUAL OR CONTINUITY CHECKING AGAINST DROWING
FERRUL TAGING AS PER DROWING
POINT TO POINT (RESISTANCE TEST)
POINT TO GROUND (RESISTANCE TEST)
CHECK WIRING FOR PROPER LUGGING AND TERMINATION
CHECK FOR PROPER SHILDING AND EARTHING AS PER DROWING
ALL THE COMPONENTS IN PANEL SHOULD BE CHECKED FOR PROPER RATING AS PER DATA SHEET

SYSTEM CONFIGURATION CHECKING PROSIDURE

VERIFY EXISTANCE OF CONTROL PROGRAM
CHECK MODULE CONFIGURATION AS PER RACK ASSIGNMENT AND I/O DETAILS
CHECK THE I/O ADDRESSING FOR THE HARDWARE POINTS 100%
CHECK THE I/O ADDRESSING FOR THE SOFTWARE POINTS 100%

LOOP CHECKING PROSIDURE

EACH LOOP SHOULD BE CHECKED FOR EVERY COMPONENT IN LOOP DROWING
EACH LOOP SHELL BE CHECKED FOR WORKING IN MANNUAL/SEMI AUTO/AUTO MODE
EACH PID LOOPS SHOULD BE CHECKED FOR PROPER CONTRIOL FROM CONTROL ELEMENT
EACH LOOP SHELL BE CHECKED FOR ALARMS AND TRIPPING AS PER DROWING

I/O CHECKING PROSIDURE

ANALOG INPUTS-
ACTIVATE EACH OF THE ANALOG INPUTS BY VARYING ANALOG INPUT SIGNAL
CHECK THE CURRENT AT FIELD TERMINAL USING MULTI METER
CHECK THE CORRECT SYSTEM REFERENCE IS ACTIVE AND THE VALUE IN THE REGISTER VARIES CORRECTLY

CHECK CONFIGURED ANALOG SCALLING AND ANALOG ALARM/TRIP LEVELS ARE CORRECT (AS PER SPEC BY ENGINEERING)
CHECK FOR CONFIGURED ALARMS/SIGNALS FOR HMI
RECORD

DIGITAL INPUTS-
CHECK EACH OF THE DIGITAL INPUT BY TOGGLING THE SWITCHES ON THE SIMULATION PANEL
CHECK THE CORRECT RACK/SLOT/CHANNEL LED ILLUMINATES ON INPUT MODULESAND CORRESPONDING HMI DISPLA
CHANGING THE DEVICE COLOR AS PER THE SPECIFICATION IN THE HMI
CHECK CONFIGURE HMI ALARM IS CORRECT (AS PER ENGINEERING )
RECORD

DIGITAL OUTPUTS-
USE ENGINEERING STATION FORCE ON (ENERGISE ) EACH OUTPUT
CONFORM THAT CORRECT RACK/SLOT/CHNNEL/ADRESS LED ILLUMINATES ON OUT PUT MODULE
CONFORM THAT CORRECT LAMP/SYMBOL ON SIMULATION PANEL TURNS ON
CHECK CONFIGURE HMI ALARMS IS CORRECT (AS PER ENGINEERING)
RECORD
ANALOG OUTPUTS-
USE ENGINEERING STSTION FORCE ON (ENERGISE) EACH OUTPUT
CONFORM TAHAT CORRECT RACK/SLOT/CHANNEL/ADRESS ASSIGNED ON OUT PUT MODULE
CONFORM THAT CORRECT LAMP/SYMBOL ON SIMULATION PANEL TURNS ON
CHECK CONFIGURING HMI ALARMS IS CORRECT (AS PER ENGINEERING)
RECORD

SERIAL/PARALLEL COMMUNICATION TO SLAVE MODULES

USE ENGINEERING STSTION FORCE ON (ENERGISE) FOR COMMANDS AND SIGNALS TO AND FROM SLAVE MODULES
CHECK CONFIGURING HMI ALARMS IS CORRECT TO AND FROM SLAVE MODULES (AS PER ENGINEERING)
CHECK AND RECORD SERIAL /PARALLEL COMMUNICATION PROTOCOLLS ARE WORKING PROPERLY

APPLICATION PROGRAM CHECK

THE PURPOSE OF THIS TEST IS TO VERIFY THE LCP APPLICATION CODES AGAINST THE SEQUENCE OF OPERATION AS SPECIFIE
THE CONTROL LOGIC DIAGRAM/FDS.
THE SIMULATION CABINATES HAVE BEEN WIRED TO ALLOW ALL I/O GROUPS TO BE OPERATED WITHOUT DELAY
ALL THE CHANGES IN THE LOGIC(AS PER ENGINEERING ) SHELL BE VISUALIZED BY SIMULATOR PANEL

FIELD I/O NORMAL

ALL THE DIGITAL INPUTS INTO ITS NORMAL POSITION "OPEN" OR "CLOSE" AS PER NORMAL PROCESS OPERATING CONDITION
ALL ANALOGUE INPUTS INTO ITS NORMAL POSITION "LESS THEN HIGH SETPOINT" OR "MORE THEN LOW SETPOINT"AS
NORMAL PROCESS OPERATING CONDITION

LOGIC TEST
EACH LOGIC SEQUENCE WILL BE TESTED EXACTLY AS PER THE CONTROL LOGUIC DIAGRAM FROM ENGINEERING AND OROC
OPERATING CONDITIONS , WITH EACH STEP PERFORMING IN SEQUENCE AS PER ENGINEERING.
ANY CORRECTION REQUIRED WILL BE DONE THEN OR AT THE END OF THE TEST BASED ON CURRENT REQUIREMENT

REDUNDANCY CHECK
CPU REDUNDANCY CHECK
CHECK CHANGEOVER OF CPU
POWER SUPPLY REDUNDANCY CHECK
ETHERNET SWITCH REDUNDANCY CHECK
RIO BUS REDUNDANCY CHECK

SYSTEM SHUTDOWN /REBOOT FUNCTIONALITY CHECK

END THE RUNTIME PROGRAM,TURN OFF POWER,FOR ALL ENCLOSERS -OBSERVE STSTUS
SWITCH ON POWER FOR ALL ENCLOSURES -OBSERVE STSTUS

CHECKED BY-
VARIFIED BY-

APPROVED BY-
OK FAULTY REMARK