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XAS 356 Cd
Parts List
For Portable Compressors
XAS 356 Cd
Printed Matter N°
2955 0520 00
01/2006
ATLAS COPCO - PORTABLE AIR DIVISION
www.atlascopco.com
XAS 356 Cd
Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, België. Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien.
Het is niet toegestaan om zonder toestemming de inhoud geheel of gedeeltelijk te Enhver uautoriseret brug eller kopiering af indholdet eller dele deraf er forbudt.
kopiëren of anderszins te gebruiken. Dette gælder især varemærker, modelbenævnelser, delnumre og tegninger.
Dit betreft vooral trademarks, modelbenamingen, onderdeelnummers en tekeningen.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgique. Copyright 2004, Atlas Copco Airpower n.v., Αµβέρσα, Βέλγιο.
Toute utilisation ou copie du contenu, ou d’une parte de celui-ci, non autorisée est Απαγορεύεται οποιαδήποτε χρήση ή αντιγραφή του περιεχόµενου ή
interdite. οποιουδήποτε τµήµατος του παρόντος χωρίς εξουσιοδότηση.
Cette interdiction s’applique en particulier aux marques de commerce, aux dénomi- Αυτό ισχύει συγκεκριµένα για εµπορικά σήµατα, ονοµασίες µοντέλων,
nations des modèles, aux numéros des pièces et aux schémas. κωδικούς εξαρτηµάτων και σχέδια.
Urheberrecht 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien. Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgia.
Jede nicht genehmigte Verwendung oder Kopie des Inhaltes oder von Teilen ist unter- All uautorisert bruk eller kopiering av innholdet eller en del av det er forbudt.
sagt. Dette gjelder særlig varemerker, modellbenevnelser, delenumre og tegninger.
Das bezieht sich im Einzelnen auf Warenzeichen, Modellbezeichnungen, Teilenum-
mern und Zeichnungen.
4
INSTRUCTION MANUAL
Copyright 2004, Atlas Copco Airpower n.v., Antuérpia, Bélgica. Copyright 2004, Atlas Copco Airpower n.v., Антверпен, Бельгия.
Qualquer uso não autorizado ou cópia do conteúdo ou de qualquer parte dele é proib- Запрещается любое несанкционированное использование или
ida. копирование содержания этих материалов или их части.
Isto aplica-se em particular a marcas registadas, denominações de modelos, números В особенности это относится к торговым маркам, обозначениям
моделей, номерам деталей и чертежам.
de peças e desenhos.
Autorské práva 2004, Atlas Copco Airpower n.v., Antverpy, Belgicko. Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.
Akékoľvek neoprávnené použitie alebo kopírovanie obsahu, alebo jeho časti Brez pisnega dovoljenja ni dovoljeno uporabljati ali razmnoževati nobenega
je zakázané. dela dokumenta.
Toto sa vzt’ahuje najmä na obchodné značky, modelové označenia, čísla To velja še posebno za blagovne znamke, označbe modelov, številke izdelkov
súčiastok a nákresy. in risbe.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium. Autorystës teisë 2004, “Atlas Copco Airpower n.v.“, Antverpenas, Belgija.
Käesoleva juhendi mistahes loata kasutamine või kopeerimine on keelatud. Neteisëtas viso teksto ar kurios nors jo dalies panaudojimas ar kopijavimas yra
See kehtib nii kaubamärkide, mudeli nimetuste, varuosade numbrite kui ka jooniste draudþiamas.
kohta. Visø pirma ði sàlyga taikoma prekiniams þenklams, modeliø pavadinimams, daliø
numeriams ir brëþiniams.
5
XAS 356 Cd
6
1. SAFETY PRECAUTIONS FOR PORTABLE COMPRESSORS
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor
1.1 INTRODUCTION
The policy of Atlas Copco is to provide the users of their equipment with The manufacturer does not accept any liability for any damage arising from
safe, reliable and efficient products. Factors taken into account are among the use of non-original parts and for modifications, additions or conversions
others: made without the manufacturer’s approval in writing.
- the intended and predictable future use of the products, and the
If any statement in this manual does not comply with local legislation, the
environments in which they are expected to operate,
stricter of the two shall be applied.
- applicable rules, codes and regulations,
- the expected useful product life, assuming proper service and Statements in these safety precautions should not be interpreted as
maintenance, suggestions, recommendations or inducements that it should be used in
- providing the manual with up-to-date information. violation of any applicable laws or regulations.
Before handling any product, take time to read the relevant instruction
manual. Besides giving detailed operating instructions, it also gives specific
information about safety, preventive maintenance, etc.
Keep the manual always at the unit location, easy accessible to the operating 1.2 GENERAL SAFETY PRECAUTIONS
personnel.
See also the safety precautions of the engine and possible other equipment, 1 The owner is responsible for maintaining the unit in a safe operating
which are separately sent along or are mentioned on the equipment or parts condition. Unit parts and accessories must be replaced if missing or
of the unit. unsuitable for safe operation.
These safety precautions are general and some statements will therefore not 2 The supervisor, or the responsible person, shall at all times make sure
always apply to a particular unit. that all instructions regarding machinery and equipment operation and
Only people that have the right skills should be allowed to operate, adjust, maintenance are strictly followed and that the machines with all
perform maintenance or repair on Atlas Copco equipment. It is the accessories and safety devices, as well as the consuming devices, are in
responsibility of management to appoint operators with the appropriate good repair, free of abnormal wear or abuse, and are not tampered with.
training and skill for each category of job. 3 Whenever there is an indication or any suspicion that an internal part of
Skill level 1: Operator a machine is overheated, the machine shall be stopped but no inspection
covers shall be opened before sufficient cooling time has elapsed; this to
An operator is trained in all aspects of operating the unit with the push- avoid the risk of spontaneous ignition of oil vapour when air is admitted.
buttons, and is trained to know the safety aspects.
4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably
Skill level 2: Mechanical technician marked.
A mechanical technician is trained to operate the unit the same as the
operator. In addition, the mechanical technician is also trained to perform 5 Operate the unit only for the intended purpose and within its rated limits
maintenance and repair, as described in the instruction manual, and is (pressure, temperature, speeds, etc.).
allowed to change settings of the control and safety system. A mechanical 6 The machinery and equipment shall be kept clean, i.e. as free as possible
technician does not work on live electrical components. from oil, dust or other deposits.
Skill level 3: Electrical technician 7 To prevent an increase in working temperature, inspect and clean heat
An electrical technician is trained and has the same qualifications as both the transfer surfaces (cooler fins, intercoolers, water jackets, etc.) regularly.
operator and the mechanical technician. In addition, the electrical technician See the maintenance schedule.
may carry out electrical repairs within the various enclosures of the unit. 8 All regulating and safety devices shall be maintained with due care to
This includes work on live electrical components. ensure that they function properly. They may not be put out of action.
Skill level 4: Specialist from the manufacturer 9 Care shall be taken to avoid damage to safety valves and other pressure-
This is a skilled specialist sent by the manufacturer or its agent to perform relief devices, especially to avoid plugging by paint, oil coke or dirt
complex repairs or modifications to the equipment. accumulation, which could interfere with the functioning of the device.
In general it is recommended that not more than two people operate the unit, 10 Pressure and temperature gauges shall be checked regularly with regard
more operators could lead to unsafe operating conditions. Take necessary to their accuracy. They shall be replaced whenever outside acceptable
steps to keep unauthorized persons away from the unit and eliminate all tolerances.
possible sources of danger at the unit.
11 Safety devices shall be tested as described in the maintenance schedule
When handling, operating, overhauling and/or performing maintenance or of the instruction manual to determine that they are in good operating
repair on Atlas Copco equipment, the mechanics are expected to use safe condition.
engineering practices and to observe all relevant local safety requirements
12 Mind the markings and information labels on the unit.
and ordinances. The following list is a reminder of special safety directives
and precautions mainly applicable to Atlas Copco equipment. 13 In the event the safety labels are damaged or destroyed, they must be
replaced to ensure operator safety.
These safety precautions apply to machinery processing or consuming air.
Processing of any other gas requires additional safety precautions typical to 14 Keep the work area neet. Lack of order will increase the risk of
the application and are not included herein. accidents.
Neglecting the safety precautions may endanger people as well as 15 When working on the unit, wear safety clothing. Depending on the kind
environment and machinery: of activities these are: safety glasses, ear protection, safety helmet
- endanger people due to electrical, mechanical or chemical influences, (including visor), safety gloves, protective clothing, safety shoes. Do not
- endanger the environment due to leakage of oil, solvents or other wear the hair long and loose (protect long hair with a hairnet), or wear
substances, loose clothing or jewelry.
- endanger the machinery due to function failures. 16 Take precautions against fire. Handle fuel, oil and anti-freeze with care
All responsibility for any damage or injury resulting from neglecting these because they are inflammable substances. Do not smoke or approach
precautions or by non-observance of ordinary caution and due care required with naked flame when handling such substances. Keep a fire-
in handling, operating, maintenance or repair, also if not expressly extinguisher in the vicinity.
mentioned in this instruction manual, is disclaimed by Atlas Copco.
7
1.3 SAFETY DURING TRANSPORT AND 1.4 SAFETY DURING USE AND OPERATION
INSTALLATION
1 When the unit has to operate in a fire-hazardous environment, each
engine exhaust has to be provided with a spark arrestor to trap
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be
incendiary sparks.
securely fastened.
2 The exhaust contains carbon monoxide which is a lethal gas. When the
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane
unit is used in a confined space, conduct the engine exhaust to the
hook or lifting shackle meeting local safety regulations. Never allow sharp
outside atmosphere by a pipe of sufficient diameter; do this in such a
bends in lifting cables, chains or ropes.
way that no extra back pressure is created for the engine. If necessary,
Helicopter lifting is not allowed. install an extractor. Observe any existing local regulations. Make sure
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. that the unit has sufficient air intake for operation. If necessary, install
Never lift the unit over people or residential areas. Lifting acceleration and extra air intake ducts.
retardation shall be kept within safe limits.
3 When operating in a dust-laden atmosphere, place the unit so that dust is
1 Before towing the unit: not carried towards it by the wind. Operation in clean surroundings
- ascertain that the pressure vessel(s) is (are) depressurized, considerably extends the intervals for cleaning the air intake filters and
- check the towbar, the brake system and the towing eye. Also check the cores of the coolers.
the coupling of the towing vehicle,
4 Close the compressor air outlet valve before connecting or
- check the towing and brake capability of the towing vehicle,
disconnecting a hose. Ascertain that a hose is fully depressurized before
- check that the towbar, jockey wheel or stand leg is safely locked in
disconnecting it. Before blowing compressed air through a hose or air
the raised position,
line, ensure that the open end is held securely, so that it cannot whip and
- ascertain that the towing eye can swivel freely on the hook,
cause injury.
- check that the wheels are secure and that the tyres are in good
condition and inflated correctly, 5 The air line end connected to the outlet valve must be safeguarded with
- connect the signalisation cable, check all lights and connect the a safety cable, attached next to the valve.
pneumatic brake couplers, 6 No external force may be exerted on the air outlet valves, e.g. by pulling
- attach the safety break-away cable or safety chain to the towing on hoses or by installing auxiliary equipment directly to a valve, e.g. a
vehicle, water separator, a lubricator, etc. Do not step on the air outlet valves.
- remove wheel chocks, if applied, and disengage the parking brake.
7 Never move a unit when external lines or hoses are connected to the
2 To tow a unit use a towing vehicle of ample capacity. Refer to the outlet valves, to avoid damage to valves, manifold and hoses.
documentation of the towing vehicle.
8 Do not use compressed air from any type of compressor, without taking
3 If the unit is to be backed up by the towing vehicle, disengage the extra measures, for breathing purposes as this may result in injury or
overrun brake mechanism (if it is not an automatic mechanism). death. For breathing air quality, the compressed air must be adequately
4 Never exceed the maximum towing speed of the unit (mind the local purified according to local legislation and standards. Breathing air must
regulations). always be supplied at stable, suitable pressure.
5 Place the unit on level ground and apply the parking brake before 9 Distribution pipework and air hoses must be of correct diameter and
disconnecting the unit from the towing vehicle. Unclip the safety break- suitable for the working pressure. Never use frayed, damaged or
away cable or safety chain. If the unit has no parking brake or jockey deteriorated hoses. Replace hoses and flexibles before the lifetime
wheel, immobilize the unit by placing chocks in front of and/or behind expires. Use only the correct type and size of hose end fittings and
the wheels. When the towbar can be positioned vertically, the locking connections.
device must be applied and kept in good order. 10 If the compressor is to be used for sand-blasting or will be connected to
6 To lift heavy parts, a hoist of ample capacity, tested and approved a common compressed-air system, fit an appropriate non-return valve
according to local safety regulations, shall be used. (check valve) between compressor outlet and the connected sand-
blasting or compressed-air system. Observe the right mounting position/
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only
direction.
have stress in line with their design load axis. The capacity of a lifting
device diminishes when the lifting force is applied at an angle to its load 11 Before removing the oil filler plug, ensure that the pressure is released
axis. by opening an air outlet valve.
8 For maximum safety and efficiency of the lifting apparatus all lifting 12 Never remove a filler cap of the cooling water system of a hot engine.
members shall be applied as near to perpendicular as possible. If Wait until the engine has sufficiently cooled down.
required, a lifting beam shall be applied between hoist and load. 13 Never refill fuel while the unit is running, unless otherwise stated in the
9 Never leave a load hanging on a hoist. Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts
such as air outlet pipes or the engine exhaust. Do not smoke when
10 A hoist has to be installed in such a way that the object will be lifted
fuelling. When fuelling from an automatic pump, an earthing cable
perpendicular. If that is not possible, the necessary precautions must be
should be connected to the unit to discharge static electricity. Never spill
taken to prevent load-swinging, e.g. by using two hoists, each at
nor leave oil, fuel, coolant or cleansing agent in or around the unit.
approximately the same angle not exceeding 30° from the vertical.
11 Locate the unit away from walls. Take all precautions to ensure that hot
air exhausted from the engine and driven machine cooling systems
cannot be recirculated. If such hot air is taken in by the engine or driven
machine cooling fan, this may cause overheating of the unit; if taken in
for combustion, the engine power will be reduced.
8
14 All doors shall be shut during operation so as not to disturb the cooling 1.5 SAFETY DURING MAINTENANCE AND REPAIR
air flow inside the bodywork and/or render the silencing less effective.
A door should be kept open for a short period only e.g. for inspection or
adjustment. Maintenance, overhaul and repair work shall only be carried out by
adequately trained personnel; if required, under supervision of someone
15 Periodically carry out maintenance works according to the maintenance qualified for the job.
schedule.
1 Use only the correct tools for maintenance and repair work, and only
16 Stationary housing guards are provided on all rotating or reciprocating tools which are in good condition.
parts not otherwise protected and which may be hazardous to personnel.
Machinery shall never be put into operation, when such guards have 2 Parts shall only be replaced by genuine Atlas Copco replacement parts.
been removed, before the guards are securely reinstalled. 3 All maintenance work, other than routine attention, shall only be
17 Noise, even at reasonable levels, can cause irritation and disturbance undertaken when the unit is stopped. Steps shall be taken to prevent
which, over a long period of time, may cause severe injuries to the inadvertent starting. In addition, a warning sign bearing a legend such as
nervous system of human beings. ”work in progress; do not start” shall be attached to the starting
When the sound pressure level, at any point where personnel normally equipment.
has to attend, is: On engine-driven units the battery shall be disconnected and removed or
below 70 dB(A): no action needs to be taken, the terminals covered by insulating caps.
above 70 dB(A): noise-protective devices should be provided for On electrically driven units the main switch shall be locked in open
people continuously being present in the room, position and the fuses shall be taken out. A warning sign bearing a
below 85 dB(A): no action needs to be taken for occasional visitors legend such as ”work in progress; do not supply voltage” shall be
staying a limited time only, attached to the fuse box or main switch.
above 85 dB(A): room to be classified as a noise-hazardous area and 4 Before dismantling any pressurized component, the compressor or
an obvious warning shall be placed permanently at equipment shall be effectively isolated from all sources of pressure and
each entrance to alert people entering the room, for the entire system shall be relieved of pressure. Do not rely on non-return
even relatively short times, about the need to wear valves (check valves) to isolate pressure systems. In addition, a warning
ear protectors, sign bearing a legend such as ”work in progress; do not open” shall be
above 95 dB(A): the warning(s) at the entrance(s) shall be completed attached to each of the outlet valves.
with the recommendation that also occasional
visitors shall wear ear protectors, 5 Prior to stripping an engine or other machine or undertaking major
above 105 dB(A): special ear protectors that are adequate for this noise overhaul on it, prevent all movable parts from rolling over or moving.
level and the spectral composition of the noise shall 6 Make sure that no tools, loose parts or rags are left in or on the machine.
be provided and a special warning to that effect shall Never leave rags or loose clothing near the engine air intake.
be placed at each entrance.
7 Never use flammable solvents for cleaning (fire-risk).
18 Insulation or safety guards of parts the temperature of which can be in
8 Take safety precautions against toxic vapours of cleaning liquids.
excess of 80 °C (175 °F) and which may be accidentally touched by
personnel shall not be removed before the parts have cooled to room 9 Never use machine parts as a climbing aid.
temperature. 10 Observe scrupulous cleanliness during maintenance and repair. Keep
19 Never operate the unit in surroundings where there is a possibility of away dirt, cover the parts and exposed openings with a clean cloth,
taking in flammable or toxic fumes. paper or tape.
20 If the working process produces fumes, dust or vibration hazards, etc., 11 Never weld on or perform any operation involving heat near the fuel or
take the necessary steps to eliminate the risk of personnel injury. oil systems. Fuel and oil tanks must be completely purged, e.g. by
steam-cleaning, before carrying out such operations. Never weld on, or
21 When using compressed air or inert gas to clean down equipment, do so
in any way modify, pressure vessels. Disconnect the alternator cables
with caution and use the appropriate protection, at least safety glasses,
during arc welding on the unit.
for the operator as well as for any bystander. Do not apply compressed
air or inert gas to your skin or direct an air or gas stream at people. 12 Support the towbar and the axle(s) securely if working underneath the
Never use it to clean dirt from your clothes. unit or when removing a wheel. Do not rely on jacks.
22 When washing parts in or with a cleaning solvent, provide the required 13 Do not remove any of, or tamper with, the sound-damping material.
ventilation and use appropriate protection such as a breathing filter, Keep the material free of dirt and liquids such as fuel, oil and cleansing
safety glasses, rubber apron and gloves, etc. agents. If any sound-damping material is damaged, replace it to prevent
the sound pressure level from increasing.
23 Safety shoes should be compulsory in any workshop and if there is a
risk, however small, of falling objects, wearing of a safety helmet should 14 Use only lubricating oils and greases recommended or approved by
be included. Atlas Copco or the machine manufacturer. Ascertain that the selected
lubricants comply with all applicable safety regulations, especially with
24 If there is a risk of inhaling hazardous gases, fumes or dust, the
regard to explosion or fire-risk and the possibility of decomposition or
respiratory organs must be protected and depending on the nature of the
generation of hazardous gases. Never mix synthetic with mineral oil.
hazard, so must the eyes and skin.
15 Protect the engine, alternator, air intake filter, electrical and regulating
25 Remember that where there is visible dust, the finer, invisible particles
components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
will almost certainly be present too; but the fact that no dust can be seen
is not a reliable indication that dangerous, invisible dust is not present in 16 When performing any operation involving heat, flames or sparks on a
the air. machine, the surrounding components shall first be screened with non-
flammable material.
26 Never operate the unit at pressures or speeds below or in excess of its
limits as indicated in the technical specifications. 17 Never use a light source with open flame for inspecting the interior of a
machine.
9
18 When repair has been completed, the machine shall be barred over at 1.7 SPECIFIC SAFETY PRECAUTIONS
least one revolution for reciprocating machines, several revolutions for
rotary ones to ensure that there is no mechanical interference within the
machine or driver. Check the direction of rotation of electric motors Batteries
when starting up the machine initially and after any alteration to the When servicing batteries, always wear protecting clothing and glasses.
electrical connection(s) or switch gear, to check that the oil pump and
the fan function properly. 1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it
hits your eyes, and which can cause burns if it contacts your skin.
19 Maintenance and repair work should be recorded in an operator’s Therefore, be careful when handling batteries, e.g. when checking the
logbook for all machinery. Frequency and nature of repairs can reveal charge condition.
unsafe conditions.
2 Install a sign prohibiting fire, open flame and smoking at the post where
20 When hot parts have to be handled, e.g. shrink fitting, special heat- batteries are being charged.
resistant gloves shall be used and, if required, other body protection
shall be applied. 3 When batteries are being charged, an explosive gas mixture forms in the
cells and might escape through the vent holes in the plugs.
21 When using cartridge type breathing filter equipment, ascertain that the Thus an explosive atmosphere may form around the battery if
correct type of cartridge is used and that its useful service life is not ventilation is poor, and can remain in and around the battery for several
surpassed. hours after it has been charged. Therefore:
22 Make sure that oil, solvents and other substances likely to pollute the - never smoke near batteries being, or having recently been, charged,
environment are properly disposed of. - never break live circuits at battery terminals, because a spark usually
occurs.
23 Before clearing the unit for use after maintenance or overhaul, check
that operating pressures, temperatures and speeds are correct and that 4 When connecting an auxiliary battery (AB) in parallel to the unit battery
the control and shutdown devices function correctly. (CB) with booster cables: connect the + pole of AB to the + pole of CB,
then connect the - pole of CB to the mass of the unit. Disconnect in the
reverse order.
Safety valves
All adjustments or repairs are to be done by an authorized representative of
the valve supplier (see maintenance schedule).
10
µ
PARTS LIST
PARTS INDEX
PART PAGE PART PAGE
A DIODE ............................................................................................................. 54
ADAPTER ........................................................................................... 37, 39, 40 DISPLAY ......................................................................................................... 81
ADAPTER FLANGE ...................................... 37, 46, 96, 97, 104, 98, 100, 102 DISTANCE PIECE .................................................................................... 51, 54
AFTERCOOLER................................... 96, 97, 104, 98, 99, 100, 101, 102, 103 DISTANCE SLEEVE ...................................................................................... 48
AIR DUCT ...................................................................................................... 51 DOOR .............................................................................................................. 48
AIR FILTER .................................................................................................... 51 DRAINS........................................................................................................... 50
AIR FILTER ELEMENT ................................................................................ 51
AIR FILTER SAFETY CARTRIDGE ............................................................ 51 E
AIR INLET...................................................................................................... 51 ELBOW ..................................................................................................... 50, 91
AIR INLET VALVE ........................................................................................ 91 ELBOW COUPLING ...................................................................................... 39
AIR OUTLET............................................................................................ 46, 47 ELBOW PIPE COUPLING............................................................................. 39
ANCHOR PLATE ........................................................................................... 54 ELECTRICAL SYSTEM .......................................................................... 54, 55
ANTIVIBRATION PAD ................................................................................. 46 ELEMENT MOUNTING ................................................................................ 30
APPLIANCE INLET................................................................................. 92, 93 ENGINE COOLANT....................................................................................... 25
AXLE......................................................................................................... 86, 88 ENGINE OIL ............................................................................................. 20, 21
EMERGENCY STOP ...................................................................................... 54
B ENGINE........................................................................................................... 34
BAFFLE .............................................................................................. 40, 63, 64 ENGINE AND ACCESSORIES ............................................................... 34, 35
BALL CAGE ................................................................................................... 82 ENGINE AIR AND WATER SYSTEM .................................................... 42, 43
BALL VALVE ....................................................... 46, 96, 97, 104, 98, 100, 102 ENGINE AIR INLET PIPE ............................................................................. 56
BATTERY ........................................................................... 65, 66, 67, 106, 107 EXHAUST PIPE.............................................................................................. 34
BATTERY CABLE ......................................................................................... 54
BEAM.............................................................................................................110 F
BEARING ......................................................................................................110 FAN.................................................................................................................. 40
BELLOW........................................................................................................110 FAN COWL ..................................................................................................... 40
BODYWORK AND MOUNTS ................................................................ 48, 49 FAN GUARD................................................................................................... 40
BRAKE CABLE........................................................................................ 86, 88 FAN GUIDE .................................................................................................... 40
BRAKE LEVER.............................................................................................110 FILTER .............................................................................. 51, 97, 104, 100, 102
BRAKE ROD .................................................................................................110 FRAME............................................................................................................ 32
BUFFER .............................................................................................34, 90, 110 FRAME AND MOUNTS ................................................................................ 32
BUMPER....................................................................................... 86, 88, 93, 94 FRONT MARKER .................................................................................... 92, 93
FUEL GAUGE................................................................................................. 81
C FUEL HOSE ........................................................................................ 33, 42, 51
CABLE .............................................................................54, 81, 91, 92, 93, 110 FUEL SYSTEM............................................................................................... 33
CABLE CLAMP ....................................................................................... 92, 93 FUEL TANK ASSEMBLY........................................................................ 33, 69
CABLE STRIP ................................................................................................ 54 FUEL FILTER ................................................................................................. 33
CANOPY................................................................................................... 63, 64 FUEL TANK.................................................................................................... 69
CAN PAROIL.................................................................................................. 24
CAP ................................................................................................................. 69 G
CATCH ............................................................................................................ 48 GAS SPRING .................................................................................................. 48
CHAIN............................................................................................................. 69 GEAR CASING............................................................................................... 36
CIRCLIP.......................................................................................................... 75 GEAR SET....................................................................................................... 57
CIRCUIT BREAKER...................................................................................... 54 GEAR CASING & MOUNTS......................................................................... 36
CLIP........................................................................................................... 40, 48 GEARS ............................................................................................................ 57
CONNECTION ....................................................................... 69, 70, 71, 72, 91 GROMMET ..................................................... 92, 93, 96, 97, 104, 98, 100, 102
CONNECTION SET ............................................................... 97, 104, 100, 102 GUIDE ............................................................................................................. 54
CONTAINER .................................................................................................. 23
CONTROL BOX....................................................................................... 76, 81
CONTROL UNIT...................................................................................... 52, 76 H
COMPRESSOR OIL ........................................................................... 22, 23, 24 HANDGRIP..................................................................................................... 48
COOLER AND FAN................................................................................. 40, 41 HANDLE ......................................................................................................... 82
CORE PLUG ................................................................................................... 77 HEXAGON PLUG .......................................... 37, 39, 44, 50, 69, 75, 78, 79, 80
COUPLING ........................................................... 38, 96, 97, 104, 98, 100, 102 HINGE ....................................................................................................... 48, 81
COUPLING HUB............................................................................................ 38 HOLDER ................................................................................................... 32, 54
COUPLING RING .......................................................................................... 38 HOSE ............................................................................. 42, 51, 54, 91, 106, 107
COVER........................................................................ 36, 40, 48, 78, 79, 80, 81 HOSE ASSEMBLY ....................................................... 44, 50, 46, 98, 100, 102
COVER AIR FILTER...................................................................................... 51 HOSE CLAMP ........................................................................ 33, 42, 51, 69, 91
CUBICLE ........................................................................................................ 54 HOUSE MARK ............................................................................................... 53
HOUSING.................................................................................... 37, 81, 82, 110
HUMP HOSE................................................................................................... 51
D
DECAL ................................................................................................ 59, 68, 83
DECAL ASSEMBLY ................................................................................ 81, 83
11
PARTS LIST
PARTS INDEX
PART PAGE PART PAGE
I PROTECTION CAP ........................................................................................ 54
INFORMATION LABEL................................................................ 53, 106, 107 PROTECTIVE COLLAR ................................................................................ 54
INLET SHUT DOWN VALVE ....................................................................... 91 PUSH LOCK.................................................................................................... 81
INSTRUCTION LABEL................................................................................. 53
INSULATING HOSE ............................................................................ 106, 107 Q
INTERCOOLER.............................................................................................. 40 QD FILTER ................................................................................................... 109
ISOLATOR ...................................................................................................... 54 QUICK CONNECTION .................................................................................. 33
K R
KEY ................................................................................................................. 48 RADIATOR ..................................................................................................... 40
KEY HOLDER................................................................................................ 69 RADIATOR CAP............................................................................................. 73
REDUCER ....................................................................................................... 75
L REFLECTOR............................................................................................. 92, 93
LABEL .............................................................................. 60, 98, 100, 102, 105 REGULATING VALVE ASSEMBLY.......................................... 70, 71, 72, 82
LEVEL GAUGE.................................................................................. 70, 71, 72 REGULATING SYSTEM................................................................................ 39
LEVEL SENSOR ............................................................................................ 69 REGULATING VALVE.................................................................................. 28
LEVEL SWITCH ............................................................................................ 40 REHEATER ..................................................................................... 98, 100, 102
LEVER .................................................................96, 97, 104, 98, 100, 102, 110 RELAY....................................................................................................... 54, 91
LID................................................................................................................... 74 RESTRICTOR ............................................................. 96, 97, 104, 98, 100, 102
LIFTING EYE ................................................................................................. 32 RETAINER .......................................................................................... 70, 71, 72
LIGHT ....................................................................................................... 92, 93 RIM ................................................................................................................ 111
LOCK .......................................................................................................48, 110 RING.................................................................................................. 36, 40, 110
LOOSE JOCKEY WHEEL ............................................................................. 85 ROAD LIGHT SYSTEM........................................................................... 92, 93
ROLLER BEARING ....................................................................................... 36
ROOF ............................................................................................................... 48
M
RUBBER BUFFER.......................................................................................... 32
MANIFOLD .............................................................................................. 39, 46
MARKINGS .............................................................................................. 53, 68
MINIMUM PRESSURE VALVE.................................................................... 46 S
MUDGUARD............................................................................................ 86, 88 SAFETY AND CONTROL ............................................................................. 52
MUFFLER....................................................................................................... 34 SAFETY CARTRIDGE......................................................................... 108, 109
SAFETY VALVE....................................................................................... 59, 60
SCREEN .......................................................................................................... 81
O
SELECTOR SWITCH ..................................................................................... 81
OIL CAN ................................................................................................... 22, 23
SERVICE KIT ......................................................................... 26, 27, 28, 29, 30
OIL COOLER.................................................................................................. 40
SERVICE STAGE ........................................................................................... 31
OIL FILTER .................................................................................................... 58
SILENCER................................................................... 96, 97, 104, 98, 100, 102
OIL SEPARATOR ........................................................................................... 29
SOLENOID VALVE ........................................................................................ 52
OIL SEPARATOR ASSEMBLY....................... 65, 66, 67, 70, 71, 72, 106, 107
SPACER........................................................................................................... 36
OIL STOP VALVE ................................................................................... 26, 75
SPARK ARRESTOR ....................................................................................... 90
OIL SYSTEM............................................................................................ 44, 45
SPHERICAL ROLLER BEARING................................................................. 36
SPRING ........................................................................................................... 37
P SPRING CLIP.................................................................................................. 48
PAD.................................................................. 33, 40, 96, 97, 104, 98, 100, 102 SPRING COVER............................................................................................. 82
PANEL............................................................................................................. 48 SPRING GUIDE ........................................................................................ 75, 82
PARALLEL KEY ...................................................................................... 36, 38 SPRING SEAT................................................................................................. 82
PARCOOL....................................................................................................... 25 STEEL DRUM........................................................................................... 22, 23
PAROIL ......................................................................................... 20, 21, 22, 23 STIRRUP ......................................................................................................... 48
PD FILTER.................................................................................................... 108 STRAIGHT PIPE COUPLING ................................................................. 39, 44
PIN................................................................................................................... 36 STRIP......................................................................................................... 48, 54
PIPE ............................42, 51, 56, 59, 60, 61, 91, 96, 97, 104, 98, 100, 102, 110 SUPPORT .................................. 32, 51, 95, 96, 97, 104, 98, 100, 102, 106, 107
PIPE BEND ............................................................................................... 59, 60 SWIVEL WHEEL................................................................................ 85, 86, 88
PIPE CLAMP .......................................................... 34, 42, 44, 90, 98, 100, 102
PIPE COUPLING................................................................................ 39, 59, 60
T
PISTON ........................................................................................................... 75
TEE ........................................................................ 39, 96, 97, 104, 98, 100, 102
PLASTIC TUBE.................................................... 39, 96, 97, 104, 98, 100, 102
TEMPERATURE SENSOR ............................................................................ 52
PLATE ........................................................................32, 40, 46, 51, 48, 81, 110
THERMOSTATIC VALVE........................................................ 62, 98, 100, 102
PLUG............................................................... 48, 54, 65, 66, 67, 75, 76, 92, 93
TOOLBOX....................................................................................................... 32
POWER SUPPLY BOX .................................................................................. 74
TOP TANK ASSEMBLY .......................................................................... 42, 73
POWER SUPPLY BOX ASSEMBLY ...................................................... 54, 74
TOPTANK........................................................................................................ 73
PRESSURE GAUGE....................................................................................... 81
TOWBAR .......................................................................................... 86, 88, 110
PRESSURE SENSOR ..................................................................................... 52
TOWBAR AND AXLE ................................................................. 86, 87, 88, 89
PRESSURE VESSEL........................................................ 70, 71, 72, 78, 79, 80
TOWING EYES .............................................................................................. 84
PRINTED CIRCUIT BOARD ........................................................................ 81
TRACTION SPRING .................................................................................... 110
PROTECTION .................................................................................... 40, 92, 93
12
PARTS LIST
PARTS INDEX
PART PAGE PART PAGE
T
TUBE................................................................................................... 70, 71, 72
TYRE ASSEMBLY ...........................................................................86, 88, 111
U
UNLOADER ................................................................................................... 27
UNLOADER ASSEMBLY ....................................................................... 37, 77
V
VALVE................................................................................................37, 77, 111
VALVE HOUSING.................................................................................... 37, 44
VALVES ON ELEMENT ................................................................................ 37
VALVES ON VESSEL.............................................................................. 59, 60
VESSEL............................................................................................... 78, 79, 80
VESSEL AIR OUTLET PIPE ......................................................................... 61
W
WARNING LABEL .................................................................................. 53, 59
WARNING MARK ......................................................................................... 74
WARNING SWITCH ...................................................................................... 51
WHEELCHOCKS ......................................................................................... 105
WIRE ............................................................................................................... 54
WIRE HARNESS.......................................................................... 54, 81, 92, 93
WIRING .......................................................................................................... 54
13
XAS 356 Cd
14
ORDERING SPARE PARTS
15
ORDERING SPARE PARTS
16
ORDERING SPARE PARTS
17
ORDERING SPARE PARTS
18
SERVICE PAK
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- WITH UNIT SERVICE PAK 50H - 2912 4435 06 SERVICE PAK 1000H
(Not available separately)
19
ENGINE OIL
PAROIL 5W30
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
20
ENGINE OIL
PAROIL 15W40
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
21
COMPRESSOR OIL
PAROIL M
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
PAROIL M
A 1615 5947 00 OIL CAN 5 L 1
B 1615 5948 00 OIL CAN 20 L 1
C 1615 5949 00 STEEL DRUM 210 L 1
22
COMPRESSOR OIL
PAROIL S
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
PAROIL S
A 1615 5950 01 OIL CAN 5 L 1
B 1615 5951 01 OIL CAN 20 L 1
C 1615 5952 01 STEEL DRUM 210 L 1
D 1604 7422 00 CONTAINER 1000 L 1
23
COMPRESSOR OIL
PAROIL S 68
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
PAROIL S 68
A 1604 7136 00 OIL CAN 20 L 1
B 1604 7136 00 STEEL DRUM 210 L 1
24
ENGINE COOLANT
PARCOOL EG
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
25
SERVICE KIT
OIL STOP VALVE
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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130
120
125 115
80 105 110
100
90 95
85
70
65 85
60 75
35 55
30 50
20 52
25
40 45
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
150 0661 1014 00 SEALING WASHER 1 260 0582 1200 06 STRAIGHT PIPE COUPLING 1
155 1604 0341 00 PIPE COUPLING 1 265 0070 6002 05 PLASTIC TUBE AR
160 0070 6002 10 PLASTIC TUBE AR 266 0581 1200 23 ELBOW PIPE COUPLING 1
165 0581 0000 67 STRAIGHT PIPE COUPLING 1 270 1604 1714 00 MANIFOLD 1
170 0661 1020 00 SEALING WASHER 1 271 0603 4202 03 HEXAGON NIPPLE 1
175 1503 2566 11 TEE 2 275 0653 1043 00 FLAT GASKET 1
176 0581 1200 30 ELBOW PIPE COUPLING 1 276 0686 4201 03 HEXAGON PLUG 1
177 0661 1020 00 SEALING WASHER 1 280 0653 1062 00 FLAT GASKET 1
178 0070 6002 10 PLASTIC TUBE AR 285 0603 5611 00 HEXAGON NIPPLE 1
179 0581 0000 67 STRAIGHT PIPE COUPLING 1 300 0653 1124 00 FLAT GASKET 2
180 0653 1062 00 FLAT GASKET 1 310 0605 8814 06 BUSHING 1
181 1604 5758 00 ADAPTER 1
185 0653 1046 00 FLAT GASKET 1
200 0661 1033 00 SEALING WASHER 1
205 0605 8814 06 BUSHING 1
210 0581 1200 23 ELBOW PIPE COUPLING 1
215 0070 6002 05 PLASTIC TUBE AR
220 0661 1014 00 SEALING WASHER 1
224 0583 8120 63 ELBOW COUPLING 1
255 0661 1014 00 SEALING WASHER 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
25 - DATA PLATE 1
(Not available separately)
30 0129 3270 34 BLIND RIVET 4
35 0690 1150 00 HOUSE MARK 2
40 1079 9905 51 INSTRUCTION LABEL 1
45 1079 9921 56 INFORMATION LABEL 1
50 1079 9902 29 WARNING LABEL 1
55 1079 9902 00 WARNING LABEL 1
65 1079 9903 84 WARNING LABEL 1
70 1079 9922 34 INFORMATION LABEL 1
90 1079 9921 03 INFORMATION LABEL 1
110 1079 9922 07 INFORMATION LABEL 1
120 1079 9921 73 INFORMATION LABEL 1
140 1079 9908 37 INSTRUCTION LABEL 1
150 1079 9908 38 INSTRUCTION LABEL 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 1782 80 CONTROL BOX (From page 76) •220 1604 4271 00 SEAL 1
•10 1604 2738 00 HOUSING 1 •230 1604 1347 00 PLATE 1
•20 1604 1371 00 DISPLAY 1 •240 1604 2194 00 COVER 1
•30 0226 0300 48 TAPPING SCREW 12 •250 1604 2199 00 COVER 1
•40 1604 4299 80 PCB 1 •260 0301 2309 00 PLAIN WASHER 8
•43 1604 1758 00 WIRE HARNESS 1 •270 0211 1107 03 HEX SOCK. SCREW 8
•45 1604 5826 00 CABLE 1 •280 1604 1756 80 PCB 1
•50 1604 4270 00 SEAL 1 •290 1604 4300 00 SEAL 1
•60 1604 1795 00 PLATE 1 •300 1604 1757 00 HOUSING 1
•70 0333 3210 00 LOCK WASHER 14 •310 1604 2169 00 PLATE 1
•80 0211 1106 03 HEX SOCK. SCREW 6 •320 0211 1173 03 HEX SOCK. SCREW 14
•90 1089 0263 27 SELECTOR SWITCH 1 •330 1604 4274 00 SEAL 1
•100 1089 0565 40 PRESSURE GAUGE LP 1 •340 1604 2160 00 PLATE 1
•110 1089 0631 02 FUEL GAUGE 1 •350 0301 2315 00 PLAIN WASHER 10
•120 1604 1785 00 PLATE 1 •360 1604 1780 00 SCREEN, DE1091 1
•130 1604 2193 00 BRACKET 1 •370 1604 1781 80 DECAL ASSEMBLY 1
•140 1604 4146 00 HINGE 2 (For details see page 83)
•150 1604 1784 00 PLATE 1 •380 1604 4246 00 SEAL 1
•160 0160 0996 17 CROSS REC SCREW 8
•170 1604 1336 00 LOCK WASHER 1
•180 1604 2173 00 PUSH LOCK 1
•190 1604 1755 80 PCB 1
•200 0333 3114 01 LOCK WASHER 23
•210 0211 1170 03 HEX SOCK. SCREW 9
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 2170 81 REGUL VALVE ASSY (From page 70, 71, 72)
•20 1604 2170 01 HOUSING 1
•30 - SPRING 1
(Part of service kit, see page 28)
•40 - BEARING BALL 1
(Part of service kit, see page 28)
•50 - MEMBRANE 1
(Part of service kit, see page 28)
•60 - O-RING 1
(Part of service kit, see page 28)
•70 - O-RING 1
(Part of service kit, see page 28)
•80 2252 4058 00 SPRING GUIDE 1
•90 2252 1428 00 SPRING 1
•100 2252 4059 01 SPRING SEAT 1
•110 - O-RING 1
(Part of service kit, see page 28)
•120 1604 0848 03 SPRING COVER 1
•130 0266 2110 00 HEXAGON NUT 1
•140 1604 0849 02 SCREW 1
•150 0147 1247 03 HEX. HEAD SCREW 4
•160 1604 0850 03 HANDLE 1
•170 2252 4057 00 BALL CAGE 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
40
40
30
40
30
40
30
40
30
84
OPTIONS
LOOSE JOCKEY WHEEL
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
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REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 1388 00 TOWBAR (From page 86) •240 2914 2330 00 BEAM 1
•10 2914 2309 00 HOUSING 1 •250 2914 2331 00 BEAM 1
•20 2914 2310 00 PIPE 1 •260 2914 2332 00 HEX. HEAD SCREW 2
•30 2914 2311 00 BUFFER 1 •270 2914 2333 00 HEX. HEAD SCREW 2
•40 2914 2312 00 BOLT 1 •280 2914 2336 00 WASHER 4
•50 2900 1032 00 BELLOW 1 •290 2914 2334 00 WASHER 2
•60 2914 2313 00 BEARING 1 •300 2914 2335 00 LOCK NUT 4
•70 2914 2314 00 BEARING 1
•80 2914 2315 00 LUBRICATING NIPPLE 2
•90 2900 1110 00 BOLT 1
•100 2914 2316 00 HEXAGON NUT 1
•110 2914 2317 00 RING 1
•120 2914 2318 00 BOLT 1
•130 2914 2319 00 WASHER 1
•140 2914 2320 00 HEXAGON NUT 2
•150 2914 2321 00 BRAKE LEVER 1
•160 2914 2322 00 WASHER 1
•170 2914 2323 00 CABLE 1
•180 2914 2324 00 BRAKE ROD 1
•190 2914 2325 00 TRACTION SPRING 1
•200 2914 2326 00 LEVER 1
•210 2914 2327 00 PLATE 1
•220 2914 2328 00 BOLT 1
•230 2914 2329 00 LOCK 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY