D a im le rC h ry s le r O ff-H ig h w a y

A D E C E C U 7 In te rfa c e E n g in e / P la n t

C o n n e c to r X 1
In p u ts P la n t s id e
D I D ig ita l In p u t
E S I E m e g e n c y S to p In p u t
F IP F re q u e n c y In p u t P la n t s id e
A I A n a lo g In p u t

O u tp u ts P la n t s id e
F O F re q u e n c y O u tp u t
T O P T ra n s is to r O u to u t P la n t s id e
A O A n a lo g O u tp u t
C A N _ P C A N P la n t s id e

C o n n e c to r X 2
In p u ts E n g in e s id e
A S I A n g le S p e e d In p u t
F I F re q u e n c y In p u t
L S I L e v e l S e n s o r In p u t
T I T e m p e ra tu re In p u t
P I P re s su re In p u t
P F I P re s su re F re q u e n c y In p u t
P T I P re s su re T o rq u e In p u t

O u tp u ts E n g in e s id e
T O T ra n s is to r O u tp u t
P W M _ C M P u ls e W id th M o d u la te d O u tp u t w ith c u rre n t m e a s u re m e n t
C A N _ E C A N E n g in e s id e

C o n n e c to r X 3
P o w e r s u p p ly

In p u ts P la n t s id e
IG I Ig n itio n In p u t

C o n n e c to r X 4
O u tp u ts E n g in e s id e
IO In je c to r O u tp u ts
P W M P u ls e W id th M o d u la te d O u tp u t
P W M _ C M P u ls e W id th M o d u la te d O u tp u t w ith c u rre n t m e a s u re m e n t

Ä n d e ru n g e n :

V 1 _ 2 2 4 .1 1 .0 3 : B e z e ic h n u n g e n g e ä n d e r t X 2 2 0 A S I 1 _ L / X 2 4 2 A S I 1 _ H / X 2 1 9 A S I2 _ L / X 2 4 1 A S I2 _ H
V 1 _ 2 0 3 .1 2 .0 3 : B rü c k e fü r I T S S ta rt a n X 1

T Z E M / A .D e b e la k
p a g e 1 o f 7 V e r s io n 1 .2 / 0 3 .0 3 .0 4
A D E C E C U 7 in t e r f a c e v 1 _ 2 . d s f
 P la n t - I n t e r f a c e ( B a s ic I / O )
D a im le rC h ry s le r O ff-H ig h w a y

te rm in a ls c o n n e c to r
+ B a tt in th e o n th e
c u s to m e r E C U
R O L R O L
b o x
X 1

D I1 _ H 4 3 E C U
D I1 _ L 2 8
4 2
D I2 _ H D Ix _ H

2 7 D ig it a l
-B a tt D I2 _ L x = 1 ..8 In p u t
4 1
D I3 _ H (D I)
2 6 D Ix _ L
± 5 0 V is o la t io n t o D I x a n d o t h e r p o t e n t ia l
D I3 _ L O v e r v o lt a g e p r o t e c t io n 7 0 V !
4 0 n o I T S ( in t e r n a l t e s t f u n k t io n ) !
+ B a tt D I4 _ H
2 5
D I4 _ L
R O L 3 9
-B a tt D I5 _ H
2 4
D I5 _ L
D I6 _ H 3 8
R O L = 3 3 k Ω ± 1 0 %
D I6 _ L 2 3
d is a b le s p o w e r d r iv e r d ir e c t ly b y t h e H W
3 7 w it h a la t c h fu n c t io n ,
D I7 _ H R e s e t a b le o v e r t h e µ C o n t r o lle r
2 2
D I7 _ L
3 6 fu t h e r r e a c t io n s p r o g r a m m a b le b y S W :
D I8 _ H - d a t a s t o r e a lg o r it h m
D I8 _ L 2 1 - D C / D C O F F
c u s to m e r - C A N B u s M e s s a g e s
h a rn e ss

+ B a tt + B a tt

X 1
X 1
R (O L ) 3 3 k ± 1 0 % R (O L ) 3 3 k ± 1 0 %
A D C ( O L d e t e c t io n )
o r
4 E S I_ IN
E S I_ IN E m e rg e n c y
C IB o r L O P S w it c h S to p In p u t
(E S I)
-U B a tt
+ B a tt X 1

4 ..2 0 m A A I1 _ 2 _ 5 V 4 4
A I 1 _ 2 _ 5 V

A I1 _ U 3 1 A I1 _ 2 _ 5 V U R e f D C

A I x _ U I N A I1 _ I 4 6 D C

o r 3 0 A Ix _ U
A I2 _ U U In A n a lo g
4 5 A D C In p u t
= 0 ..1 0 V A I2 _ I A Ix _ I
(A I)
A I 1 _ 2 _ G N D
I In
A I1 _ 2 _ G N D 2 9 d T H W < 1 m s

A I1 _ 2 _ G N D 5 0 V is o la t io n
-B a tt
n o is o la t io n b e t w e e n A I 1 a n d A I 2 !
x = 1 ..2 G N D _ is o la t e d
+ B a tt

X 1

F IP _ IN 8

V C C

A O 1 _ 2 _ F P I_ G N D
p a g e 2
F IP _ IN F re q u e n c y
X 1
In p u t
2 (F IP )
R x D 1
T x D 1 3
n o c o m m o n m o d e r e je c it io n
IT S -U B a tt

In te rn a l T e s t S y s te m
to p a g e 3

to p a g e 3
( 2 4 )

D o n o t c o n n e c t T O P 1 _ 4 G N D , A O 1 _ 2 G N D !

T Z E M / A .D e b e la k
p a g e 2 o f 7 V e r s io n 1 .2 / 0 3 .0 3 .0 4
A D E C E C U 7 in t e r f a c e v 1 _ 2 . d s f
 D a im le rC h ry s le r O ff-H ig h w a y
P la n t - I n t e r f a c e ( B a s ic I / O )
te rm in a ls
c o n n e c to r
in th e
F O P : F o r in d u c t iv e lo a d s a n d f r e q u e n c y s g r e a t e r t h a n 1 H z to p a g e 2 o n th e
c u s to m e r
a e x t e r n a l f r e e w e e l d io d e is r e q u ir e d ! E C U
E C U
b o x to p a g e 2

+ B a tt
+ U B a tt
R e s it o r / S o le n o id / L a m p
X 1
F re q u e n c y
1 5 O u tp u t
F O _ O U T F O

+ B a tt X 1 1 .5 A
(F O )

-U B a tt
X 1 1 .5 A
to ta l c u rr e n t ( + U B a tt/- U B a tt)
+ U B a tt
T O P 1 _ O U T 1 4 fo r a ll L o w - o r H ig h - S w it c h e s < 3 A
T ra n s it o r
R e s is t o r / S o le n o id / L a m p
T O P 2 _ O U T 1 3 In O u tp u t
T O P x
L o w - o r T O P 1 _ 2 _ G N D 1 2 D G N D
S t
P la n t S id e
H ig h - S w itc h
x = 1 ..4 (T O P )
T O P 3 _ O U T 1 1 In
T O P 1 _ 2 _ G N D /

T O P 4 _ O U T 1 0 T O P 3 _ 4 _ G N D
S t L o w - o r
D G N D
H ig h - S w itc h
T O P 3 _ 4 _ G N D 9
-U B a tt

X 1 U S ta b

A O 1 _ O U T 7 A O x _ O u t
A u f lö s u n g 1 1 . .1 2 B it

D A C A n a lo g
A O 2 _ O U T 6 O u tp u t
+ R i( m in ) 1 , 2 5 k
5 A O 1 _ 2 _ F IP _ G N D
(A O )
V A O 1 _ 2 _ F IP _ G N D 0 ..1 0 V /8 m A
x = 1 ..2 -U B a tt
-

X 1
-B a tt
C A N 1 _ P _ H 1 9
D C D C
C A N 1 _ P 3 5
(In te rfa c e )
C A N 1 _ P _ L C A N x _ P _ H
R x D
C A N 1 _ P _ G N D 2 0
C A N x _ P _ L
3 3 C A N x _ P
C A N 2 _ P _ H C A N
C A N x _ P _ G N D
(In te rfa c e )
C A N 2 _ P 1 8 T x D

(In te rfa c e )
C A N 2 _ P _ L
x = 1 ..2

C A N 2 _ P _ G N D 3 4 5 0 V is o la t io n

5 0 V is o la t io n b e t w e e n C A N 1 _ P a n d C A N 2 _ P !

( 1 6 )

s ig n a l c o n n e c t o r p la n t s id e d is a b le s p o w e r d r iv e r d ir e c t ly b y t h e H W
w it h a la t c h fu n c t io n ,
2 4 + 1 6 = 4 0 o f 4 6 R e s e t a b le o v e r t h e µ C o n t r o lle r
d is a b le ig n itio n fu t h e r r e a c t io n s p r o g r a m m a b le b y S W :
- d a t a s t o r e a lg o r it h m
+ B a tt X 3 - D C / D C O F F
1 6 - C A N B u s M e s s a g e s
I g n it io n
IG I_ 2 4 V IG I_ 2 4 V 3 0 m A
IG I_ IN 1 3 + U B a tt

IG I_ IN
I g n it io n
3 In p u t
+ U B a tt
(IG I)
F u s e + U B a tt 6
+ U B a tt 9 c u s to m e r -U B a tt
h a rn e ss + U B a tt
+ U B a tt 1 2
+ U B a tt
-U B a tt 1 P o w e r
+ S u p p ly
-U B a tt 4 2 7 2 0 µ F (U B A T )
-U B a tt

-U B a tt 7
1 0
X 3 -U B a tt (G N D )

+ B a tt -B a tt -U B a tt
+ U B a tt: 1 6 ,8 V < 2 4 V < 3 2 V
-
s u p p ly c o n n e c t o r p la n s id e
B a tte ry 1 2 V w it h o u t a n y lo a d ( o n ly d ia lo g )
8 P o w e r P in s
2 s ig n a l P in
= 1 0 o f 2 1
D o n o t c o n n e c t T O P 1 _ 2 _ G N D , T O P 3 _ 4 _ G N D , A O 1 _ 2 G N D , R S 2 3 2 _ G N D to -B a t!

T Z E M / A .D e b e la k
p a g e 3 o f 7 V e r s io n 1 .2 / 0 3 .0 3 .0 4
A D E C E C U 7 in t e r f a c e v 1 _ 2 . d s f
 E n g in e - I n t e r f a c e
D a im le rC h ry s le r O ff-H ig h w a y

c o n n e c to r
X 2 o n th e
E C U
T I1 _ IN 9 2
E C U
P T 1 0 0
P T 1 0 0 0 T I1 _ G N D 4 6
N T C 9 1
T I2 _ IN A /D
T I_ B U F _ R E L
T I2 _ G N D 6 9 T I_ B U F _ R E L

T I3 _ IN 9 0
s w it c h 6 8
T Ix _ IN
T Ix
T I3 _ G N D
x = 1 ..1 2
T I4 _ IN 8 9
A G N D
T I4 _ G N D 6 7 T Ix _ G N D

T I5 _ IN 8 8
T I5 _ G N D 6 6
T I6 _ IN 8 7
T I6 _ G N D 6 5
T I7 _ IN 8 6
T I7 _ G N D 6 4
T I8 _ IN 8 5
T I8 _ G N D 6 1
T I9 _ IN 8 4
T I9 _ G N D 6 2
c u s to m e r
T I1 0 _ IN 8 3 h a rn e ss
a n y T I_ G N D 6 1
U (A S Ix )
T I1 0 _ G N D
t T I1 1 _ IN 1 1
3 3
U _ T P U

t
T I1 2 _ IN
X 2
T r i g g e r s ig n a l - > Z a h n m it t e

X 2
IT S µ P 5 6 5

P O R T
2

1 A S I1 _ L 2 0 A S Ix _ H

c ra n k sh a ft
U (A S Ix )
A S I1 _ H 4 2 x = 1 ..2 T P U

A S I2 _ L 1 9 A S Ix _ L

c a m sh a ft
in d u c t iv e s e n s o r A S I2 _ H 4 1

X 2
tu rb o c h a rg e r
1 8 IT S µ P 5 6 5
F I1 _ H
4 0 P O R T
F I1 _ L F Ix _ H
1 7
F I2 _ H x = 1 ..4 T P U
in d u c t iv e s e n s o r 3 9
F I2 _ L F Ix _ L

4
F I3 _ H
2 6 + U
F I3 _ L B a t t

3 S T _ P W M _ C M 1
F I4 _ H µ P 5 6 5
P W M _ C M 1
2 5 T P U /
F I4 _ L T S T _ H IG H 2
M IO S
P O R T

A /D
s o le n o id X 2 P W M _ C M 1 _ O U T
IT S
IT S _ P W M

P W M _ C M 1 _ O U T 1 6
P W M _ C M 1 _ G N D 8 3 P W M _ C M 1 _ G N D
P W M _ C M 1 _ I
L G N D V

3 A @ 2 4 V
0 % o r 1 0 0 %
1 0 % - 9 0 %
to p a g e 5

to p a g e 5

T Z E M / A .D e b e la k
p a g e 4 o f 7 V e r s io n 1 .2 / 0 3 .0 3 .0 4
A D E C E C U 7 in t e r f a c e v 1 _ 2 . d s f
 E n g in e - I n t e r f a c e
D a im le rC h ry s le r O ff-H ig h w a y

c o n n e c to r
to p a g e 4 to p a g e 4 o n th e
E C U
p re s s u re s e n s o r
P Ix _ 5 V _ T x X 2
5 9
E C U
p
P I1 _ 5 V _ T 1
X 2
P Ix _ IN

U
P I1 _ IN 8 2
0 ,5 V ..4 ,5 V 5 V
P Ix _ G N D
P I1 _ G N D 6 0 5 V A /D
P Ix _ 5 V _ T x R E F

P I2 _ 5 V _ T 2 8 0 R e f_ a b s

5 8 0 ..5 V P Ix
P I2 _ IN P Ix _ IN

P I2 _ G N D 8 1
o r P Ix _ G N D

P I3 _ 5 V _ T 3 5 6 A G N D

x = 1 ..1 4

P I3 _ IN 7 9 5 V
I T S ( n o r m a lly lo w )
P I3 _ G N D 5 7 T S T _ H IG H 1

R p P I4 _ 5 V _ T 4 7 7
s w it c h
P I4 _ IN 5 5

P I4 _ G N D 7 8

P I5 _ 5 V _ T 5 5 3

P I5 _ IN 7 6

P I5 _ G N D 5 4

P I6 _ 5 V _ T 6 7 4

P I6 _ IN 5 2

P I6 _ G N D 7 5

P I7 _ 5 V _ T 7 * 5 0
* m a x . 4 * P I/P T I/P F I 7 3
P I7 _ IN
1 2 m A p e r c h a n n e l 5 1
P I7 _ G N D
P I8 _ 5 V _ T 8 * 7 1

P I8 _ IN 4 9

P I8 _ G N D 7 2

P I9 _ 5 V _ T 9 * 4 7

P I9 _ IN 7 0
P Ix _ 5 V _ T x

P I9 _ G N D 4 8
p
P Ix _ IN
P I1 0 _ IN 1 0
U
0 ,5 V ..4 ,5 V
P I1 1 _ IN 3 2
P Ix _ G N D

P I1 2 _ IN 9
5 V
A /D
T o rq u e S e n so r P I1 3 _ IN 3 1 R e f a b s
R E F

P Ix _ 5 V _ x
P I1 4 _ IN 8 P T I2
P re s s u re -S e n s o r
p
P T Ix _ IN
0 .5 V P Ix _ 5 V fg 2
to 4 .5 V X 2
P Ix _ G N D
p P T I_ IN
0 ..5 V P T I1
P F Ix _ IN 3 0
P T I_ IN
o r U
0 ,5 V ..4 ,5 V
fg 1

P Ix _ G N D A G N D

P F I x _ C o n f ig
P F Ix _ P W M
T P U
F re q u e n c y / P W M X 2
O il Q u a lit y - P W M - > P re s s u re -S e n s o r
( T e m p , N iv e a u , e r)
P F I1 _ IN 7 5 V
R E F
A /D
P Ix _ 5 V P Ix _ 5 V R e f_ a b s
P F I2 _ IN 2 9
T , N iv e a u p P F Ix _ IN
0 ..5 V P F Ix
e P F Ix _ IN P F Ix _ IN
P F I3 _ IN 6
o r
r
x = 1 ..3
U fg 1
P W M 0 ,5 V ..4 ,5 V
P Ix _ G N D A G N D
P Ix _ G N D
5 V
I T S ( n o r m a lly lo w )
T S T _ H IG H 1
to p a g e 6 to p a g e 6

T Z E M / A .D e b e la k
p a g e 5 o f 7 V e r s io n 1 .2 / 0 3 .0 3 .0 4
A D E C E C U 7 in t e r f a c e v 1 _ 2 . d s f
 E n g in e - I n t e r f a c e
D a im le rC h ry s le r O ff-H ig h w a y

c o n n e c to r
o n th e
to p a g e 5 E C U
to p a g e 5
E C U
L e v e l se n so rs
5 V / 1 3 ,6 V / o f f
X 2
L S Ix _ 1 3 V _ 5 V _ T n A /D

L S I1 _ 1 3 V _ 5 V _ T 1 0 2 2 5 V
R e f
B E D IA L S Ix _ IN
L S I1 _ IN 4 5 L S Ix _ 1 3 V _ 5 V _ T n
R e f_ a b s

L S Ix _ G N D L S I1 _ G N D 2 3 X 2 L S Ix _ IN L S Ix

L S I2 _ 1 3 V _ 5 V _ T 1 1 4 3
R c o n f
L S I2 _ IN 2 1 L S Ix _ G N D
A G N D
p G N D
o r L S I2 _ G N D 4 4 x = 1 ..3
U L S Ix _ C O N F IG
0 ,5 V ..4 ,5 V
L S I3 _ 1 3 V _ 5 V _ T 1 2 2 7

L S I3 _ IN 5

L S I3 _ G N D 2 8
o r R p
+ U B a tt

T O x P O R T
P F Ix _ P

T S T _ H IG H 2
X 2

T O 1 _ O U T 1 5 T O x _ O U T
IT S A /D
s o le n o id
T O 1 _ G N D 3 7
T O x _ O U T T O 2 _ O U T 1 4 T O x _ G N D

T O 2 _ G N D 3 6 L G N D
x = 1 ..4

T O 3 _ O U T 1 3 1 ,5 A @ 2 4 V

T O 3 _ G N D 3 5
T O x _ G N D 1 2
T O 4 _ O U T
T O 4 _ G N D 3 4

D C D C
X 2
1 C A N 3 _ E _ H
R x D
C A N 3 _ E _ H
C A N 3 _ E 2 4 C A N 3 _ E _ L
C A N 3 _ E
(In te rfa c e ) C A N 3 _ E _ L C A N
2 C A N 3 _ E _ G N D
(In te rfa c e )
C A N 3 _ E _ G N D T x D
e . g . P O M
5 0 V is o la t io n

T Z E M / A .D e b e la k
p a g e 6 o f 7 V e r s io n 1 .2 / 0 3 .0 3 .0 4
A D E C E C U 7 in t e r f a c e v 1 _ 2 . d s f
 E n g in e - I n t e r f a c e
D a im le rC h ry s le r O ff-H ig h w a y

3 9
E C U
IO 1 1 _ H X 4 c o n n e c to r
o n th e
IO 1 1 _ L 2 3 E C U
IO 1 2 _ H 3 8
IO 1 2 _ L 2 2
IO 1 3 _ H 3 7
IO 1 3 _ L 2 1
IO 1 4 _ H 3 6 IO x _ H

IO 1 4 _ L 2 0
IO 1 5 _ H 3 5
IO x _ L

IO 1 5 _ L 1 9 x = 1 1 ..1 5
2 1 ..2 5
IO 2 1 _ H 4 6 3 1 ..3 5
4 1 ..4 5

IO 2 1 _ L 4 5
c o n n e c ta b le in je c to r s :
IO 2 2 _ H 4 4
L 'O r a n g e B R 4 0 0 0 / 8 0 0 0 I n j e c t o r s @ 2 4 V IO 2 2 _ L 4 3
B o s c h D M V 2 1 @ 4 2 V 4 2
L 'O r a n g e L e a d @ 4 2 V IO 2 3 _ H
IO 2 3 _ L 2 6
IO 2 4 _ H 4 1
IO 2 4 _ L 2 5
IO 2 5 _ H 4 0
IO 2 5 _ L 2 4 c u s to m e r
h a rn e ss
IO 3 1 _ H 1 1
IO 3 1 _ L 2 7
IO 3 2 _ H 1 2
IO 3 2 _ L 2 8
1 4
X 4
IO 3 3 _ H
IO 3 3 _ L 3 0
IO 3 4 _ H 1 3
IO 3 4 _ L 2 9
IO 3 5 _ H 1 5
IO 3 5 _ L 3 1
IO 4 1 _ H 2
IO 4 1 _ L 1
4 3 A @ 2 4 V
IO 4 2 _ H 0 % o r 1 0 0 %
IO 4 2 _ L 3 + U B a t t
1 0 % - 9 0 %
µ P 5 6 5
IO 4 3 _ H 8 S T _ P W M x
M IO S
P W M x P O R T
IO 4 3 _ L 7
IO 4 4 _ H 6
IT S _ P W M A /D
IO 4 4 _ L 5 P W M x _ O U T
IT S

IO 4 5 _ H 1 0
P W M x _ G N D

IO 4 5 _ L 9 L G N D
x = 1 ..2

X 4 3 A @ 2 4 V
s o le n o id
3 3 0 % o r 1 0 0 %
P W M 1 _ O U T + U B a t t
1 0 % - 9 0 %
1 7 S T _ P W M _ C M 1
P W M 1 _ G N D µ P 5 6 5
3 2 P W M _ C M 1 T P U /
P W M 2 _ O U T T S T _ H IG H 2
M IO S
1 6 P O R T
P W M 2 _ G N D
P W M _ C M 2 _ O U T IT S _ P W M A /D
s o le n o id X 4 IT S
P W M _ C M 2 _ O U T 3 4

P W M _ C M 2 _ G N D 1 8 P W M _ C M 2 _ G N D
P W M _ C M 1 _ I
L G N D V

T Z E M / A .D e b e la k
p a g e 7 o f 7 V e r s io n 1 .2 / 0 3 .0 3 .0 4
A D E C E C U 7 in t e r f a c e v 1 _ 2 . d s f
D a im le rC h ry s le r O ff-H ig h w a y

T Z E M / A .D e b e la k
V e r s io n 1 .2 / 0 3 .0 3 .0 4
A D E C E C U 7 in t e r f a c e v 1 _ 2 . d s f