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CTV-1450_2050

Service Manual - CTV-1450_2050

BLOCK DIAGRAM
Audio Processor
TDA 9859

Tuner

Memory
AT24C16

IR

Video Amplifier

SCART

CRT

FRONT
AV
110VDC

SMPS

Audio Output
AN17821

SWITCH IC
HEF4052BP

Micro Processor (UOC IC )


TDA 9351
Key

Speaker

Horizontal
O/P driver

28V

FBT

13V
8V
5V

Horizontal
O/P TR.

Vertical output
STV 9302A

Elenco dei Materiali (B.o.M.)


TV 14" - Roadstar

Ricerca & Innovazione


descrizione componenti

quant.

un. di
misura
n.
n.
n.
n.
g
g
g
n.
n.
g
g
g
n.
n.
g
g
n.
n.
n.
g
g
n.
n.
n.
n.
n.

n.

livello

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

1
2
3
4
5
4
4
4
4
4
5
5
3
4
5
4
3
3
4
5
4
3
3
3
3
3

27

3) colla per rondelle

28

3) cinescopio 14", generico, yammato

g
n.

29

3) vite per fissaggio cinescopio, 5x20 tipo B

n.

30

3) cavo di massa per cinescopio

n.

31

3) molla con gancio per tensione cavo di massa

n.

SKD
LOCAL
SKD

1) Assieme televisore finito


2) Assieme cabinet frontale
3) cabinet frontale verniciato con scritte
4) cabinet frontale non verniciato
5) plastica grezza
4) vernice
4) inchiostro per scritte
4) staffa fissaggio cabinet destra
4) staffa fissaggio cabinet sinistra
4) collante per staffe
5) graniglia per collante
5) solvente
3) pulsante accensione verniciato
4) pulsante accensione non verniciato
5) plastica grezza
4) vernice
3) molla pulsante accensione
3) pulsantiera verniciata (5 p.)
4) pulsantiera non verniciata
5) plastica grezza
4) vernice
3) vite per fissaggio pulsantiera, 4x12BT
3) logo ROADSTAR CTV 1450-KT
3) coperchio ricevitore IR
3) lente per led e ricevitore IR
3) rondella cinescopio in gomma, 6x22x3mm

x TV
1
1
1
1
825,00
62,70
0,03
1
1
0,020
0,002
0,018
1
1
x
x
1
1
1
x
x
2
1
1
1
4
0,5

32

3) bobina di smagnetizzazione

n.

33

3) fascetta in plastica, 2.5x100 mm, bianca

34

3) sostegni per bobina smagnet.- filo gommato

n.
n.

35
36
37
38
39

3
3
3
3
3

3) cablaggio giogo, 400 mm


3) staffa altoparlante sinistro
3) altoparlante, 16, 3W, 90mm
3) guarnizione altoparlante
3) connettore altoparlante

1
1
1
1
1

n.
n.
n.
n.

n.

prov.

modello:

1450KT

pagina:
data:
revisione:

1/2
09-nov-2005
08

n.
disegno

codice
componente

FA/LOC

1200004770
1600005000
1200004919
1500001000
1500002000
1500003000
1200001752
1200001751
1600008000
1600008001
1600008002
1600006000
1200002010
1500001000
1500002000
1100001810
1600007000
1200004935
1500001000
1500002000
1100001767
1100009120
1200001478
1200001725
1100001920

FA/LOC

1400000138

vedi tab. vedi tabella p. 2


FA/LOC

1100001753

LOCAL
LOCAL
LOCAL
LOCAL
LOCAL
FA
FA
FA/LOC
FA/LOC
FA/LOC
LOCAL
FA
LOCAL
LOCAL
FA
LOCAL
FA
LOCAL
LOCAL
FA/LOC
FA
FA
FA

JE1----B012-A

1100001506

ES14AMP01

1500005001
1100009192

FA/LOC MG3X0020---G7
SKD
MB5X0005---E3
SKD
FA
SKD
FA
SKD

vedi tabella

JS4401-A001-P

JW2321-C001-A

1100001860
1600002000
1100001480
1200001403
1100008482
1100003355
1600004000

40
41

3
3

3) vite per fissaggio altoparlante, 4x12BT


3) nastro in feltro 25mm per bordo altoparlante

2
0,04

42

3) cravatta ferma cavo in metallo, 57 mm

n.
m
n.

FA/LOC
FA/LOC

1100001767
1100001853

43

3) assieme chassis 14"

n.

FA/LOC
SKD
vedi tabella p. 2

1100001858

44

3) cappuccio per pulsante accensione

FA
SKD

45

3) cavo di alimentazione 220 V

n.
n.

46

3) filo gommato nero per cavo alim., 100 mm

n.

FA

47

3) ferma cavo per cavo alimentazione

n.

FA

48

3) distanziatore cavo ventosa HV

n.

49

3) fascetta in plastica, 2.5x100 mm, bianca

n.

vedi tabella
1200000687

JP2202-V004-X

MG3X0040---G2
FA
FA/LOC

1100009704
1100001861
1200000758
1100003293
1100001860

Elenco dei Materiali (B.o.M.)


TV 14" - Roadstar

Ricerca & Innovazione


n.

livello

50

51

descrizione componenti
2) Assieme cabinet posteriore
3) cabinet posteriore non verniciato

1450KT

pagina:
data:
revisione:

2/2
09-nov-2005
08

x TV
1

un. di
misura
n.

n.
disegno

codice
componente
1200004764

n.

LOCAL

1200004800

1.181,0

LOCAL

1600001001

0,6

52

53

3) nastro in feltro 25mm

FA/LOC

1100001853

54

3) etichetta articolo e codice a barre 80x65mm

n.

LOCAL

1500008001

55

3) vite per assiemaggio cabinet, 4x16BT

n.

FA/LOC

1100004229

n.

n.

LOCAL

1100009248

n.
n.

LOCAL

1100010179

LOCAL

1100010167

56
57

4) plastica grezza

quant.

modello:

Busta accessori
3

3) libretto istruzioni

58

3) scheda di garanzia Roadstar

59

3) schema circuito elettrico CTV 1450KT, VE02

60

3) lista Centri Assistenza Tecnica

n.

LOCAL

1100010185

61

3) etichetta PVC per schermo (POP)

n.

LOCAL

1100009659

62

3) telecomando

n.

SKD

BT-0369A---CB

1100009207

MT0X0008---T3

1100002593

63

3) batterie per telecomando 1,5 V, UM3, AA

n.

SKD

64

3) busta polietilene 235x330 mm

n.

LOCAL

65

n.

66

3) scatola imballo piana

n.

LOCAL

1300001358

67

3) busta TV polietilene, 850x800 mm

n.

LOCAL

1300000388

1) Scatola imballo TV

1300000385

68

3) polistirolo per imballo inferiore (dx e sx)

n.

LOCAL

1300000720 B

69

3) polistirolo per imballo superiore (dx e sx)

n.

LOCAL

1300000720 T

n.

FA

1100001815

4,5

FA/LOC

1300000769

70

71

72

3) etichetta articolo e codice a barre, 57x18 mm


3) nastro adesivo trasparente 72 mm
Materiali di supporto alla lavorazione

73

3) nastro in carta 12 mm

0,1

FA/LOC

1400000151

74

3) cartellino di lavorazione "history card"

n.

FA/LOC

1100001770

75

3) stagno per saldature

FA/LOC

1400000301

n.

livello

quant.
x imb.

un. di
misura

prov.

1
2
3

1
2
2

20
30

n.

descrizione componenti imballo


1) Assieme imballo
2) televisore imballato
2) film polietilene estensibile

Legenda provenienza: FA = India; SKD = Cina; LOCAL = locale; FA/LOC = India o locale

LOCAL

n. disegno /
specifica

codice
componente

1600009001

n.

Tipo Cinescopio

Provenienza

Codice componente

Tipo Chassis

Provenienza

Codice compon.

1
2
3
4
5

A34LEX10X
A34KQW42X01
A33EKC..X..

SAMTEL - India
SAMSUNG SDI - Malaysia
EKRANAS - Lithuania

1100001679
1700001001
1700001002

VE02 14SMT
VE02 14SMG
VE02 14EKR

SKD
SKD
SKD

1200004804
1700002003
1700002004

VILEUR UOC STEREO SCH


1
2

47

R937
R935
10K

VOLUME

CH2 OUT(-)

5
XS156

C943
1000/2KV

V142
2SC1815

VOL1

XTAL IN

58

V931
2SC2330

MAIN PCB

X701
12M

3.9K

XP2001

C716
33p

Vss C/P

VddC

56

10 BAND1

VpE

55

1.2K

IK

BF420

R932
10K

R933
300
R922
10K

C931
220

VD931
1N4148

C955
10u/250V
C941
10u/250V

XS902

R936
330

R934
47

57

OSCGND

MUTE

C717
33p

V933

C715
0.01u

L702
10uH

C714
10u/16V

+3.3V

GND 6

R729

59

R941
5.6

10uH

L301

C304
0.22u

13 SECPLL

GOUT

52

14 Vp2

ROUT

51

BLANKING

16 PHL2LF

R373

BCLIN

VD831
MTZJ5C1

C361
560p

15K

C353

B2/UIN

17 PHL1LF

48

C574
10u/16V

+8V

0.022u

100

24

25

C403

L221
0.75uH

220

220

R740

R737

BT+31V

12K

C117

C336

0.15u

0.1u

C118
6800p

GND1 41

IREF

Vp1

VSC

27

TUNER AGC

28

AUDEEM
/SIF1

IFVO
/SVO

38

EHTO
AUDEXT
/QSSO

100

31

SNDPLL
/SIF AGC

FBISO

34

32

AVL/REFO

H OUT

33

R501
2.2K

35

AUDIO
OUT R

GND

GND 25

VO2

VO1

24

VI7

23

CPS2

27

AUDIO
OUT L

26

C852
470p

C123
0.068u

CBL1

22

CBL2

21

WOOF
OUT L

20

15

MAIN
OUT R

MAIN
OUT L

16 SCL

SDA

12

R116

Y0B

VDD

16

Y2B

Y2A

15

ZB

Y1A

14

12K

C122
0.15u
C121
6800p

19

R115

18

Y3B

ZA

13

Y1B

Y0A

12

12K

17

L101
10uH

R114
100

R339
110

R340
100

C334
+

10u/16V

R338

Y3A

INH

8.2uH
Z331
XT5.5M

13

BL GND

14

R IN
R851
75

VD851

15

BLANK IN

16

Vo GND

17

Vi GND

R871
5.6K

VD871
MTZJ8C2

11

R GND

MTZJ8C2

N101
BU4052

11 CBR1

CTL

G IN

MTZJ8C2
C851
470p

9
10

R852
75

VD852

0.015u

12 CBR2

14 CTR

R113
100

18

Vo

19

+8V

Vi/Y
C861
1000p

C101
47u/16V

20

SHIELD

21

R811

C811
470u/16V

68
C802

47u/16V
C801
470p

R801
100
R854
75

VD801
MTZJ8C2

XS807

C807

11

47u/16V
C806
470P

A0

VEE

VSS

VD806
MTZJ8C2

10

3
4

C827

10K

R826

R103

A1

R806
100

R102

VD836

10K

330

1u
C826
470p
C837

VD826
MTZJ5C1

MTZJ5C1

1u
C836
470p

Z333
XT6.0M

3.9K
R827
10K

R836

3.9K
R837
10K

27K

C812
47u/16V

VD561
MTZJ8C2

+8V

VD854
MTZJ8C2

33
R814
5.6K
V811
2SC1815
R815
5.6K

R229
33

VCC

28

G GND

R563

C315
4.7u

R302
2.7K

VD853
MTZJ8C2

SW

V332
2SC1815

L332

Z332
XT6.5M

C551
1000p

GND2

R333
220

R555
100K

R556
27K

36

30

AV2 L

V331
2SC1815
R334

390

0.1u

DECSDEM
/SIF2

L333
10uH

C331
100u/16V
R331

R303

37

C335
10u/16V

C333
47u/16V

1.8K
C316

PLL IF

+8V

L331
10uH

C332
0.01u

39

MAIN R

13 WOOF
OUT R

R112

40

CVBSINT

R812

V221
2SC1674C
R224
1.2K

43

C225
0.01u

1000p

IF

C201
47u/16V

820p
5

C221
C710
0.1u

C313

NAME
VALUE

Z221
K2955

220

IF2

C853
470p

29

B IN/OUT

R853
75

30
C126

CPS1

10 VI8

C116
0.068u

42

CVBS/Y

26

29

FROM XS231

R226
220

1K

C311
3300p

C314
4700p

IF1

AV2 R

ALi1

3.9K
R822
10K

0.1u

C207
0.022u

C312
10u/16V

CHROMA

VDRA

CSMO

B GND

31

R304

10u/16V

39K

R223
4.7K

C317

44

12K

R403

C223
0.01u

/AMOUT

MAIN L

1u
C821
470p

VD821
MTZJ5C1

23

+9V

C115
0.01u

R111

22

C402
1000p

R227

AUDOUT

21 VDRB

C401
1000p
R402 100

C114
47u/16V

45

INSSW2

R401

20 AVL
/EWD

C310
4.7u

3
4

P2

32

C309
2.2u

P1

AV1 R

C125

46
0.022u

100

L111
10uH

C351

R2/VIN

19 DECBG

C308
0.1u

AV1 L

0.015u

R118

47

G2/YIN

C112
100u16V

C113
0.47u

0.022u
C352

18 GND3

R117
100

C111
0.47u

A GND

1K
R842
100K
R821

R363
22K

10K

49

VD841
MTZJ5C1

N111
TDA9859

330

ALo

R841

1u
C841
470p
C822

ARi1

3.9K
R832
10K

R361

ARo

R831

1u
C831
470p
C842

330
R371

C306
4700p

C307
1u

+8V

R372

XS801

1K
R847
100K

330

50

R846

33K

53

C847
1u
C846
470p
C832

R362

BOUT

VD846
MTZJ5C1

C712
10u/16V

+8V

12 Vss A

15 DECDIG

C305
2200p
R301

54

TO XP2101

2K

R728

12K

R726

2.7K

R727

SW703
V+
SW702
VSW701
MENU

C302
47u/16V

VddA

C301
0.22u

C303
0.01u

11 BAND2

XS371

SW704
P-

+3.3V

L701
10uH
C713
0.01u

R813
150

BP+5V
+8V

0.01u

22
R201

VD201
MTZJ5C1

C614
470p

C642
100u/35V

C633
R634
2.4K

R635
1K

0.033u

1N4148

10K

R704
1K

C701
0.01u

-15V

R536

V702
2SC1815

10K

1W 1
!

FO

C513

VD536
RGP10D

22K

4
!

V511
2SD1651C

V501
2SC2383

STANDBY
H:ON L:OFF

LF-05
T501
L512
LF-05

R502
100

C502
1000p/500V

SC

470p/500V

VD573
1N4148

R575
1.8K

270

5
XS551

L511

R504

R503
1K

R703

R702
V701
2SC1815

1W 1
!

C536
470u/25V

VD701
A

V631
TL431LP

C415
0.22u

R413
1
!

+26V

R705
330

R411
1

VD412
MTZJ18

22K
R708
330

0.36u/200V

VCC2

V OUT

C561

VEE

100p/500V

PUMP UP

NON-INV IN

VCC

C532
470u/25V

+180V

C531

V703
2SC1815
R706

VD652

R636

VD531
RGP10D

R531

C573
10u/16V

10

R571

R707
1K

B+ ADJ
VD632
1N4148

4
HV

+15V

680p/2KV

VR631
20K

RGP10D

C656
470u/16V

R668
1.2K

T511
0083

C541
470p/500V

VD411

R412
1.5K

C511

R653
12K
VD667
1N4148

C542
10u/250V

1K

VD661
HZ3C2

C661
100u/16V

VD541
GRP10J

+180V

C416
0.1u/100V

C571
0.1u

C503
47u/35V

R514

C501
3900p/500V

3.9
C515
10u/160V

R572
10K

VD571
MTZJ8C2

C572
0.47u

+110V

VD619
HZ9A3

+3.3V

L411
22uH

100u/35V

H
1

1K

2.7

R617
2.4K

C411
180p

+5V

R633
51K

+26V

C617
33u

24M

C620
1000p/AC400V

C667
1000u/16V

C414

C412
0.033u

N656
KA7805

R632
51K

R513

R511

9100p/1.6KV
C512

2200p/1KV

R619
!

C616
680p/2KV

VD641
RGP10D

11

VD615
1N4148

B+ +110V

C641
470p/1KV

8
4

LF-05
C615
1000/1KV

560K

13

R414
100
+8V

R661
33

TP91

R641
1/2W 0.47

R616
3.3K

L611

VD666
RGP15D
C632
220u/160V

VD631
RGP10J

VD614
RGP10J
C619
0.033u

N611
KA5Q0765
3

!
12

R612
68K

!
C631
470p/2KV

C618
0.1u

MTZJ22D

016

BAV21

R561
10K

R615
2.2

56
C671
470u/16V

R667
10K

C652
2200u/25V

470p/1KV

F601
T3.15AL/AC 250V

VD613
RGP10J

VD616
5V1HSC

R611
68K

-15V

C610

TVR4J

220K

C601

0.22u/AC275V

C666

14

VD611

VD651
RGP10D

R666
1/2W 0.47

SW601
A04

XS601

220u/400V
C611

VD605
TVR4J
VD606
TVR4J

R601

2200u/25V
!

R651
1/2W 0.47

2
R671

VD511

V666
2SB1443

C647

+15V

L601
LF-033

VD646
RGP15D

C651
470p/1KV

10

N671
KA7808

+13V

PS601
P10X180M

1/2W 0.47
!

15

R652
220

R562
100

!
t

16

C646
470p/1KV

!
R646

T611
0087

1.8

L602
LF-033

VD603
TVR4J

C605
1000/1KV

R552
1K

L513

R512
10K

INV IN

R203

47K

R633A
1.5K

VD551

3
C514
4.7u/160V

N411
LA78040

N612
PC817B/C

C603
1000/1KV

R602

R554

1N4148

XS602

VD552
R553
680

N702
KA33

3.3K

R202

270

VD604
TVR4J

R204

1.5k

AGC

R404
1.5K

XS511
DY

R221

C607A
470p/AC 400V

1uH

VD401
MTZJ8C2

TPAGC

XP601

1uH

L401

C706
10u/50V

VD402
MTZJ8C2

8.5K

AS

C206
3.3u

+B

R718

SCL

L911
LM-01

L402

SDA

C202

R573
VD572
1N4148

4.7K

+8V

HV

VD702
1N4148

FO

XTAL OUT

R955
2.2M

SC

47

KEY

220

R724
10K
R722

V932
BF421

GND

R723
FROM XS701

R924
47

VD921
1N4148

/AC TEST

XS701

R926
330

VD955
RGP10J

CH2 IN

+8V

R931
GND 47

C921
220

GND

1u
R153
1.8K

C155
6800p

XS905
SOCKET

60

R143
22K

220

V923
BF421

R923
300

R921

R927

200V

10K

C154

R156
68K

2
3

V141
2SA1015

R734

C718
2.2u

C157
6800p

270K

G OUT
R OUT

CRT GND

C719
0.01u

1u
R155
1.8K

L913
82uH

GND

61

R157

C141
100u/16V

3
1

R142
10K

+3.3V

C156

82uH

HEATER

L703
10uH

RESET

C160
10u/16V

V921
2SC2330

R911
47

L912

1.5K

1.5K

R916
330

VE901
A51JSY61X03

B OUT

R928

R938

V922
BF420

10K

IK

V913
BF421

R914
47

VD911
1N4148
2

R141

+3.3V

VD141
1N4148

NTSC SW

8.2K
C153
1u

62

VddP

TUNING

4
1
2

2.2K
C191
1u

10K

AV1

SDA

3.3K

C911
220

R925

TO XP2102

R733

100

R912
10K

2200u/25V

C151
3.3K

3.3K

3.3K

3.3K

R701

R712

R711

SDA

R192

63

AV2

SCL

GND

100

R191

+8V

100

R913
300

XS903

R731

R743

64

IRIN

+5V

R741
3.3K

SP102

3
XS151

1 STAND BY

R709

R742
3.3K

12

11

L911 82uH

1.5K

CH1in

10

V911
2SC2330

R951

STAND-BY

VD941

CH1out(-)

220
R918

MTZJ8.2

GND(CH1out)

CH2 OUT(+)

CH1out(+)

GND(CH2out)

Vcc

SCL

0038A2

N301
TDA9361

C702
47u/16V

R710

C703
0.01u

TO XP2001

N703

SW705
P+

+5V

R917

10K
1

C152
0.01u

+13V

N701
AT24C16

V912
BF420

R915

XS152

+3.3V

CRT

SP101

N151
AN17821

COLOR TELEVISION

SERVICE MANUAL
CHASSIS: - VE01
MODEL NO: - 1450KT, 2050KT, 2150KT

CONTENTS
Safety Precautions------------------------------------------------------------------------

Introduction-----------------------------------------------------------------------------------

1. SCART details------------------------------------------------------------------------------

2. Micro-Controller and Small Signal function TDA9351.------------------------

5-8

3. Tuner------------------------------------------------------------------------------------------

4. Video Switch HEF4052BP------------------------------------------------------------

10

5. Sound Processor -TDA9859---------------------------------------------------------

10

6. Sound Output -AN17821--------------------------------------------------------------

10

7. Vertical Output Stage STV9302A--------------------------------------------------

10

8. Video Output Amplifier -------------------------------------------------------------------

11

9. Power Supply-------------------------------------------------------------------------------

11

10. Memory IC AT24C16----------------------------------------------------------------

11

11. IC Description with Pin Details-----------------------------------------------------

12

11A. TDA9351-------------------------------------------------------------------------

12-18

11B. HEF4052BP---------------------------------------------------------------------

18-19

11C. STV9302A-----------------------------------------------------------------------

19-20

11D. IC AT24C16---------------------------------------------------------------------

20-21

11E. TDA9859-------------------------------------------------------------------------

21-23

11F. AN17821--------------------------------------------------------------------------

24

11G.STR5Q0765-----------------------------------------------------------------------

24-25

11H. Video Amplifier Transistors---------------------------------------------------

25-26

12. Alignment Procedures------------------------------------------------------------------

26

12.A. Procedure to enter Service Mode------------------------------------------

26

12.B. Procedure to enter Design Mode-------------------------------------------

26

12.C. White Balance Adjustment---------------------------------------------------

27

12.D. Screen Adjustment-------------------------------------------------------------

27

12.E. Design and Service data adjustment--------------------------------------

27-31

12.F. Manufacturing and alignment procedures--------------------------------

32-42

13.

Block Diagram--------------------------------------------------------------------------

43

14.

Circuit Diagram-------------------------------------------------------------------------

44

15.

Track Side Layout---------------------------------------------------------------------

45

SAFETY PRECAUTIONS

Do not change any module unless the set is switched off.

The mains supply side of the SMPS transformer is live. Use an isolating transformer

Servicing of the CTV set should only be carried out by qualified person.

Components marked with warning symbol on circuit diagram are critical for safety and
must only be replaced with an identical component

Power resistor and fusable resistors must be mounted in an identical manner to the
original component.

Discharge the capacitors like Main Filter when working on these.

Do not solder when the set is on.

Do not connect any external device like Speakers etc. when the set is on.

When any signals are to be connected/ disconnected switch off the set.

Wear rubber shoes/non-conducting so that your body does not become a passage for
electric current.

INTRODUCTION:VE01 chassis is capable of driving 14, 20, 21, 21PF tubes at appropriate currents. This
chassis is capable of working in the PAL / SECAM / NTSC systems. The sound system is
capable of giving 1.5W r.m.s. output into a load 8E speaker. One page simple TELETEXT,
TOPTEXT and FASTEXT is provided. The chassis is equipped with 21 pin scart connector which
can accept via scart the SVHS format from VCRs.
The details of various sections with IC details and pin voltages are covered in this manual. The
alignment procedure in field and also at manufacturing line is also covered in detail. The block
diagram, circuit diagram and track side layout of VE01 chassis is also attached in this manual for
easy reference.

1. PERI- TV SOCKET (SCART)

PIN DETAILS OF SCART

Pin

Name

Description

Signal Level

Impedance

AOR

Audio Out Right

0.5 V rms

<1k ohm

AIR

Audio In Right

0.5 V rms

>10k ohm

AOL

Audio Out Left + Mono

0.5 V rms

<1k ohm

AGND

Audio Ground

B GND

RGB Blue Ground

AIL

Audio In Left + Mono

0.5 V rms

>10k ohm

RGB Blue In

0.7 V

75 ohm

SWTCH

Audio/RGB switch / 16:9

0-2 V=TV, 5-8 V=WideScreen, 9.5-12


>10 kohm
V=AV Mode

G GND

RGB Green Ground

10 CLKOUT

Data 2: Clockpulse Out

Unavailable

11 G

RGB Green In

0.7 V

12 DATA

Data 1: Data Out

Unavailable

13 R GND

RGB Red Ground

75 ohm

14 DATAGND Data Ground


15 R

RGB Red In /
Chrominance

0.7 V (Chroma.: 0.3 V burst)

75 ohm

16 BLNK

Blanking Signal

1-3 V=RGB, 0-0.4 V=Composite

75 ohm

17 VGND

Composite Video Ground

18 BLNKGND Blanking Signal Ground


19 VOUT

Composite Video Out

1V

75 ohm

20 VIN

Composite Video In /
Luminance

1V

75 ohm

21 SHIELD

Ground/Shield (Chassis)

2. MICRO CONTROLLER AND SMALL SIGNAL FUNCTION WITH TDA 9351:- This IC is a
combination of microcontroller and chroma (Small Signal function). This IC performs all important
functions in TV receiver. The details of IC are bifurcated in two parts. Small Signal function and
microcontroller

2A:- SMALL SIGNAL FUNCTION:


2A.1: VISION IF AMPLIFIER: The vision IF amplifier can demodulate signals with positive and
negative modulation. The PLL demodulator is completely alignment-free. The VCO of the PLL
circuit is internal, and the frequency is fixed to the required value by using the clock frequency
of the Controller/ Teletext decoder as a reference. The setting of the various frequencies (38,
38.9, 45.75 and 58.75 MHz) can be made via the control bits IFA-IFC in sub address 27H.
Because of the internal VCO, the IF circuit has a high immunity to EMC interferences.
2A.2: VIDEO SWITCHES: The video switch has one input for an external CVBS or Y/C signal.
The selected CVBS signal can be supplied to pin 38, the IF video output. The selection
between both signals is realized by means of the SVO bit in sub address 22H. The video ident
circuit can be connected to the incoming internal video signal or to the selected signal. This
ident circuit is independent of the synchronisation and can be used to switch the time-constant
of the horizontal PLL depending on the presence of a video signal (via the VID bit). Because of
the availability of the Y/C input and the subcarrier output an external comb-filter can be applied.
In that case an external video switch (or comb-filter with integrated switch) must be used. The
subcarrier output is combined with a 3-level output switch (0 V, 4 V and 8 V). The output level
and the availability of the subcarrier signal is controlled by the CMB1 and CMB0 bits. The
output can be used to switch sound traps etc.

2A.3: SOUND CIRCUIT (QSS VERSION)


The sound IF amplifier is similar to the vision IF amplifier and has an external AGC decoupling
capacitor. The single reference QSS mixer is realised by a multiplier. In this multiplier the SIF
signal is converted to the intercarrier frequency by mixing it with the regenerated picture carrier
from the VCO. The mixer output signal is supplied to the output via a high-pass filter for

attenuation of the residual video signals. With this system a high performance hi-fi stereo
sound processing can be achieved. The AM sound demodulator is realised by a multiplier. The
modulated sound IF signal is multiplied in phase with the limited SIF signal. The demodulator
output signal is supplied to the output via a low-pass filter for attenuation of the carrier
harmonics. The AM signal is supplied to the output (pin 44) via the volume control. It is possible
to get the AM output signal (not controlled on amplitude) on the QSS intercarrier output. The
selection is made by means of the AM bit in subaddress 29H. Another possibility is that pin 35
is transferred to external audio input pin and pin 32 to (non-controlled) AM output pin. This can
be realised by means of the setting the control bits CMB0 and CMB1 in subaddress 22H.
2A.4: FM DEMODULATOR AND AUDIO AMPLIFIER (MONO VERSIONS):- The FM
demodulator is realised as narrow-band PLL with external loop filter, which provides the
necessary selectivity without using an external band-pass filter. To obtain a good selectivity a
linear phase detector and constant input signal amplitude are required. For this reason the
intercarrier signal is internally supplied to the demodulator via a gain controlled amplifier and
AGC circuit. The nominal frequency of the demodulator is tuned to the required frequency
(4.5/5.5/6.0/6.5 MHz) by means of a calibration circuit which uses the clock frequency of the
Controller/Teletext decoder as a reference. The setting to the wanted frequency is realised by
means of the control bits FMA and FMB in control byte 29H. When required an external sound
band-pass filter can be inserted in front of the narrow-band PLL. In that case pin 32 has to be
switched to sound IF input by means of the bits SIF (subaddress 21H) and CMB0/CMB1
(subaddress 22H). When the sound IF input is selected the subcarrier output or AVL function
are not available. From the output status bytes it can be read whether the PLL frequency is
inside or outside the window and whether the PLL is in lock or not. With this information it is
possible to make an automatic search system for the incoming sound frequency. This can be
realised by means of a software loop which switches the demodulator to the various
frequencies and then select the frequency on which a lock condition has been found. The
deemphasis output signal amplitude is independent of the TV standard and has the same value
for a frequency deviation of 25 kHz at the 4.5 MHz standard and for a deviation of 50 Khz for
the other standards. The audio control circuit contains an audio switch and volume control. In
the mono intercarrier sound versions, the Automatic Volume Levelling (AVL) function can be
activated. The pin to which the external capacitor has to be connected depends on the IC
version. For the 90 degree types the capacitor is connected to the EW output pin (pin 20). For

the 110 degree types a choice must be made between the AVL function and a sub-carrier
output for comb filter applications. This choice is made via the CBM0 and CMB1bits (in
subaddress 22H). When the AVL is active it automatically stabilises the audio output signal to a
certain level. The signal on the deemphasis pin (28) can be supplied to the SCART connector
via a buffer stage. It is also possible to use this pin as additional audio input. In that case the
internal signal must, of course, be switched off. This can be realised by means of the sound
mute bit (SM in subaddress 29H). When the IF circuit is switched to positive modulation the
internal signal on the deemphasis pin is automatically muted. The audio switch is controlled by
means of the INA/INB bits in subaddress 22H. It is, however, also possible to overrule the
audio switch position by means of the ADS and ADX bits (subaddresses 28H and 21H
respectively).
2A.5: SYNCHRONISATION CIRCUIT :- The IC contains separator circuits for the horizontal
and vertical sync pulses and a data-slicing circuit which extracts the digital teletext data from
the analog signal. The horizontal drive signal is obtained from an internal VCO which is running
at a frequency of 25 MHz. This oscillator is stabilised to this frequency by using a 12 MHz
signal coming from the reference oscillator of the micro controller/Teletext decoder. The
horizontal drive is switched on and off via the soft start/stop procedure. This function is realised
by means of variation of the T ON of the horizontal drive pulses. In addition the horizontal drive
circuit has a low-power start-up function. The vertical synchronisation is realised by means of
a divider circuit. The vertical ramp generator needs an external resistor and capacitor. For the
vertical drive a differential output current is available. The outputs must be DC coupled to the
vertical output stage. In the types which are intended for 90 degree picture tubes the following
geometry parameters can be adjusted:

Horizontal shift

Vertical amplitude

Vertical slope

S-correction

Vertical shift

The types which are intended to be used in combination with 110 degree picture tubes have an
East-West control circuit in stead of the AVL function.

The additional controls for these types are:

EW width

EW parabola width

EW upper and lower corner parabola correction

EW trapezium correction

Vertical zoom

2A.6: CHROMA AND LUMINANCE PROCESSING: - The chroma band-pass and trap circuits
(including the SECAM cloche filter) are realised by means of gyrators and are tuned to the right
frequency by comparing the tuning frequency with the reference frequency of the colour
decoder. The luminance delay line and the delay cells for the peaking circuit are also realised
with gyrators. The circuit contains a black stretcher function which corrects the black level for
incoming signals which have a difference between the black level and the blanking level.
2A.7: COLOUR DECODER :- The IC can decode PAL, NTSC and SECAM signals. The
PAL/NTSC decoder does not need external reference crystals but has an internal clock
generator which is stabilised to the required frequency by using the 12 MHz clock signal from
the reference oscillator of the micro controller/Teletext decoder. Under bad-signal conditions
(e.g. VCR-playback in feature mode), it may occur that the colour killer is activated although
the colour PLL is still in lock. When this killing action is not wanted it is possible to overrule the
colour killer by forcing the colour decoder to the required standard and to activate the FCO-bit
(Forced Colour On) in subaddress 21H. The Automatic Colour Limiting (ACL) circuit
(switchable via the ACL bit in subaddress 20H) prevents that over saturation occurs when
signals with a high chroma-to-burst ratio are received. The ACL circuit is designed such that it
only reduces the chroma signal and not the burst signal. This has the advantage that the colour
sensitivity is not affected by this function. The SECAM decoder contains an auto-calibrating
PLL demodulator which has two references, viz: the divided 12 MHz reference frequency
(obtained from the microcontroller) which is used to tune the PLL to the desired free-running
frequency and the bandgap reference to obtain the correct absolute value of the output signal.
The VCO of the PLL is calibrated during each vertical blanking period, when the IC is in search
or SECAM mode. The base-band delay line (TDA 4665 function) is integrated. This delay line

is also active during NTSC to obtain a good suppression of cross colour effects. The
demodulated colour difference signals are internally supplied to the delay line.
2A.8: RGB OUTPUT CIRCUIT AND BLACK-CURRENT STABILIZATION : In the RGB control
circuit the signal is controlled on contrast, brightness and saturation. The ICs have a linear
input for external RGB signals. It is possible to use this input for the insertion of YUV signals.
Switching between RGB and YUV can be realised via the YUV-bit in subaddress 2BH. The
signals for OSD and text are internally supplied to the control circuit. The output signal has an
amplitude of about 2 Volts black-to-white at nominal input signals and nominal settings of the
various controls. To obtain an accurate biasing of the picture tube the Continuous Cathode
Calibration system has been included in these ICs. A black level offset can be made with
respect to the level which is generated by the black current stabilization system. In this way
different colour temperatures can be obtained for the bright and the dark part of the picture.
The black current stabilization system checks the output level of the 3 channels and indicates
whether the black level of the highest output is in a certain window (WBC-bit) or below or
above this window (HBC-bit). This indication can be read from the status byte 01 and can be
used for automatic adjustment of the Vg2 voltage during the production of the TV receiver.
During switch-off of the TV receiver a fixed beam current is generated by the black current
control circuit. This current ensures that the picture tube capacitance is discharged. During the
switch-off period the vertical deflection is placed in an overscan position so that the discharge
is not visible on the screen.
2B. - MICROCONTROLLER WITH TELETEX DECODER: - The integrated teletex decoder
with embedded microcontroller is a control system designed for TV sets with analogue picture
and sound control. The system also offers an on screen display (OSD) and IR remote control of
all functions.
3. TUNER: - GDC Tuner EWT 5F3T1 is controlled by I2C bus through IC TDA 9361.The
tuning is based on frequency synthesis tunning.

CHANNEL COVERAGE :
BAND

OFF AIR CHANELS


CHANEL RANGE

FREQUENCY
( IN MHZ)

LOW BAND

E2- S9

48.25 161.25

MID BAND

S10 S41

168.25 463.25

HIGH BAND

E21 E69

471.25 855.25

4. VIDEO SWITCH BU 4052: The HEF4052 is a dual four channel analog multiplexer. The
main function of this device is to accept an AV input from SCART, external AV and switch the
required output at pin no Z which is applied to small signal processing IC.
5. SOUND PROCESSOR: TDA 9859 is designed to perform demodulation of FM TV sound.
The TDA 9859 selects signal from Three Stereo Sources or Six Mono Sources and out put
can be given to scart. The sound processor is I2C bus controlled and all settings of bus are
stored in sub address register.
6. SOUND OUTPUT: - IC AN17821 is used as the AF out amplifier for the Stereo application.
It is supplied by 13 volts from the 13 volt DC coming from a separate winding in the SMPS
transformer. An out power of 1.5 Watt can be delivered into an 8 Ohm Load. This IC is also
having a feature of auto volume controller. Similarly stand by signal coming from
microcontroller is used to disable the sound out put from speaker.
7. VERTICLE OUTPUT STAGE:- The STV 9302 is a vertical deflection circuit can be used
for 90 degree and 110 degree deflection systems . One supply voltage for the scan is
required. The drive voltage is amplified by an amplifier. The supply voltage of this IC is 15
Volts.
8. VIDEO OUTPUT AMPLIFIER: The RBG output signal from TDA 9351 is applied to video
output amplifier section. IC TDA6107 or transistorized circuit can be used for video signal
amplification and to be applied to cathodes of CRT for generation of R, G, and B colors. If IC

10

is used, then internal amplifiers are used to amplify the video signal. The transistorized
amplifier can be designed by using transistor circuit in which 9 transistors are used. Chassis
VE01 consist of transistorized video amplifier circuit.
9. POWER SUPPLY: The DC Voltages required at various part of the chassis are applied by
SMPS transformer controlled by STR 0765, which is designed for deriving, controlling and
protecting switiching transistor of SMPS. The transformer produces 110 volts for FBT, 13 Volt
for audio O/p IC, 33 Volts for tuner and 5 and 8 Volts regulated voltages through IC TA7805
and TA7808.
10. MEMORY IC : The 24C16 is a 16 Kilo Bit electrically erasable programmable memory.
EEPROM organized as 128 pages X 16 bytes. This is compatible with I2C standards, two
wire serial interface which uses a bi directional data bus and serial clock.

11

11. IC DISCRIPTION AND PIN DETAILS

TDA 9351 TV Signal processor- Teletex decoder with embedded microcontroller

HEF 4052BP- Video Switch

STV 9302- Vertical Deflection Output

24C16- Memory IC

TDA 9859- Sound Processor

AN 17821- Sound Output

KA 5Q0765- STR

Video amplifier.

11A. TDA 9351:- This IC is the functions of a TV signal processor together with a
microcontroller and US Closed Caption decoder. The IC is used in television receivers with
90degree and 110 degree picture tubes. The ICs have supply voltages of 8 V and 3.3 V and
they are mounted in S-DIP envelope with 64 pins. This IC is having higher degree of
integration because delay line with adjustable delay time, PAL / SECAM / NTSC decoder has
been integrated. In addition to this some special features like Continuous Cathode
Calibration, white point and black level offset, AVL are added in this version. As this is a
combination of microcontroller and TV signal processor, the features of IC are divided in two
sections

TV Signal processor Important Features

Internal (switchable) time-constant for the IF-AGC circuit.

A choice can be made between versions with mono intercarrier sound FM


demodulator and versions with QSS IF amplifier.

The mono intercarrier sound versions have a selective FM-PLL demodulator which
can be switched to the different FM sound frequencies (4.5/5.5/6.0/6.5 MHz).The
quality of this system is such that the external band-pass filters can be omitted.

Source selection between internal CVBS and external CVBS or Y/C signals

Integrated chrominance trap circuit

Integrated luminance delay line with adjustable delay time

Asymmetrical delay line type peaking in the luminance channel

Black stretching for non-standard luminance signals

12

Integrated chroma band-pass filter with switchable centre frequency

Only one reference (12 MHz) crystal required for the microcontroller, Teletext- and the
colour decoder

PAL/NTSC or multi-standard colour decoder with automatic search system

Internal base-band delay line

RGB control circuit with Continuous Cathode Calibration, white point and black level
offset adjustment so that the colour temperature of the dark and the light parts of the
screen can be chosen independently.

Linear RGB or YUV input with fast blanking for external RGB/YUV sources. The
Text/OSD signals are internally supplied from the microcontroller/Teletext decoder

Contrast reduction possibility during mixed-mode of OSD and Text signals

Horizontal synchronization with two control loops and alignment-free horizontal


oscillator

Vertical count-down circuit

Vertical driver optimized for DC-coupled vertical output stages

Horizontal and vertical geometry processing

Horizontal and vertical zoom function for 16 : 9 applications

Horizontal parallelogram and bow correction for large screen picture tubes

Special Features of micro Controller

80C51 microcontroller core standard instruction set and timing

1 microsecond machine cycle

32 - 128Kx8-bit late programmed ROM

3 - 12Kx8-bit Auxiliary RAM (shared with Display and Acquisition)

Auxiliary RAM page pointer

16-bit Data pointer

IDLE and Power Down (PD) mode

14 bits PWM for Voltage Synthesis Tuning

8-bit A/D converter

4 pins which can be programmed as general I/O pin, ADC input or PWM (6-bit) output

Text memory for 1 or 10 pages

13

In the 10 page versions inventory of transmitted Teletext pages stored in the


Transmitted Page Table (TPT) and Subtitle Page Table (SPT)

Data Capture for 525/625 line WST, VPS (PDC system A) and Wide Screen Signalling
(WSS) bit decoding

Automatic selection between 525 WST/625 WST

Automatic selection between 625 WST/VPS on line 16 of VBI

Real-time capture and decoding for WST Teletext in Hardware, to enable optimized

processor throughput

Automatic detection of FASTEXT transmission

Real-time packet 26 engine in Hardware for processing accented, G2 and G3


characters

Signal quality detector for video and WST/VPS data types

Comprehensive teletext language coverage

Full Field and Vertical Blanking Interval (VBI) data capture of WST data

Display Features

Teletext and Enhanced OSD modes

Single/Double/Quadruple Width and Height for characters

Scrolling of display region

Variable flash rate controlled by software

Enhanced display features including over lining, underlining and italics

Soft colours using CLUT with 4096 colour palette

Globally selectable scan lines per row (9/10/13/16) and character matrix [12x10,
12x13, 12x16 (VxH)]

Fringing (Shadow) selectable from N-S-E-W direction

Fringe colour selectable

Meshing of defined area

32 software redefinable On-Screen display characters

14

PINNING: TDA 9351


Pin No

Description

Value

1. Stand By

Stand by

Low Level: 0
High Level : 3.31V

2. SCL

Clock Signal Output

Low level : 0V
High Level : 3.31V

3. SDA

Data Out put

Low Level : 0V
High Level : 3.31V

4.TUNING

Tunning ( Not connected)

4V

5. NTSC SW / AC TEST

NTSC switch , AC Test

0V

6. KEY

Key Input ( Pannel )

Low Level : 3.36V


High level : 3.48V

7. VOL1

Volume

3.3 V

8. MUTE

Mute

Low level : 0V
High Level : 4.06

9. Vss C/P

Digital Ground for

0V

microcontroller
10. BAND1

Band 1 (not connected)

0V

11. BAND2

Band 2 ( Not Connected )

0V

12. Vss A

Analog ground of teletext

0V

decoder and digital ground


for TV processor
13. SECPLL

Secam PLL decoupler

Low level : 0V
High level : 2.27

14. Vp2

Second supply voltage for

8V

TV processor
15. DECDIG
16.PHL2LF

Decoupling digital supply Low level : 0V


of TV processor

High level : 4.98V

Phase II filter

Low level : 0V
High level : 2.88V

17. PHL2LF

Phase I filter

Low level : 0V
High Level : 3V

15

18. GND3

Ground for TV processor

0V

19. DECBG

Band gap decoupling

3.97 V

20. AVL / EWD

Automatic volume leveling

Low level : 0

/ East west drive output

High level : 2.61V

21. VDRB

vertical drive B output

0.59V

22. VDRA

vertical drive A output

0.61

23. IF1

IF input 1

1.85V

24. IF2

IF input 2

1.85V

25. IREF

Reference current input

3.97V

26. VSC

Vertical sawtooth capacitor Low level : 0V


high level : 3.65V

27. TUNER AGC

Tuner AGC output

Low level : 0V
high level : 3.93V

28. AUDDEM

Audio de emphasis or SIF 3.14V


input 1

29. DECSDEM / SIF2

Decoupling sound

2.23V

demodulator or SIF input2


30. GND2

Ground 2 for TV processor

0V

31. SNDPLL / SIF AGC

Narrow band PLL filter 2.23V


/AGC sound IF

32. AVL / REF0

Automatic Volume

0V

Levelling / sound IF input /


subcarrier reference
output /AM output
33. H OUT

Horizontal output

0.53V

34. FBISO

Flyback input/sandcastle

0.67V

output
35. AUDEXT / QSSO

External audio input /QSS

3.64V

intercarrier out /AM audio


output (non controlled)
36. EHTO

EHT/Over

voltage Low level : 0V

protection input

16

High Level : 1.6V

37. PLL IF

IF-PLL loop filter

Low level : 0V
High Level : 2.35V

38. IFVO / SVO

IF video output / selected 3.27V


CVBS output

39. Vp1

Main supply voltage TV- 8V


processor (+8 V)

40. CVBSINT

Internal CVBS input

2VPP

41. GND1

Ground 1 for TV-processor

0V

42. CVBS / Y

External CVBS/Y input

Low level : 0V
High Level : 3.3V

43. CHROMA
44. AUDOUT / AMOUT

Chrominance input

Low level : 0V

(SVHS)

High Level : 3.3V

Audio output /AM audio 3.31V


output (volume controlled)

45. INSSW2

2nd RGB / YUV insertion 0V


input

46. R2 / VIN

2nd R input / V (R-Y) input

2.49V

47. G2 / YIN

2nd G input / Y input

2.49V

48. B2 / UIN

2nd B input / U (B-Y) input

2.49V

49. BCLIN

Beam current limiter

1.95 V

input/V-guard input
50. BLANKING

Black current input

3V

51. ROUT

Red output

2Vpp

52. GOUT

Green output

2Vpp

53. BOUT

Blue output

2Vpp

54. VddA

Analog supply of Teletext 3.3V


decoder and digital supply
of TV-processor

55. VpE

OTP Programming

0V

Voltage
56. VddC

Digital supply to core

3.3V

57. OSCGND

Oscillator ground supply

0V

17

58. XTAL IN

Crystal oscillator input

1.57V

59. XTAL OUT

Crystal oscillator output

1.76V

60. RESET

Reset

0V

61. VddP

Digital supply to periphrery

3.3V

62. AV1

AV

input

from

video 0.06V

switching IC (+3.3 V)
63. AV2

AV

input

from

video 0.6V

switching IC (+3.3 V) input


64. IRIN

IR Input

4.8V

11B. IC-BU4052:- 16 Pin IC. This IC is used for video switching The HEF 4052B is a dual
four channel analog Multiplexer / De- Multiplexer with common channel; select Logic. Each
Multiplexer / De-Multiplexer has four independents inputs / out puts. (Yo to Y3 ) and a
common input / out put (Z) . The Common Channel Select Logic includes two address inputs
(A0 and A1) and an active low enable input INH. Both Multiplexer / De Multiplexer has four bi
directional analog switches, each with one side connected to an independent input / out put. .
( Yo to Y3 ) and the other side connected to common input / out put ( Z). For operation as a
digital multiplexer / demultiplexer VEE is connected to VSS (typically ground).

Application Information :

Analog Multiplexing and De-Multiplexing.

Digital Multiplexing and demultiplexing.

Signal Gating

PINNING: HEF 4052BP


Pin no.

Pin Description

Voltage in Volts
( 1 Khz Colour Pattern)

1. Y0B

(independent inputs/ Out

0.50V

puts)
2. Y2B

Y2/ out B (independent inputs


/ out puts)

18

0.50V

3. ZB

( Common input / outputs)

0.50V

4. Y3B

(independent inputs / out

0.50V

puts)
5. Y1B

(independent inputs / out

0.40 V

puts)
6. INH

( enable input (active LOW) )

7. VEE

VEE

8. VSS

VSS

9. A1

(address inputs)

0.21V

10. A0

( address inputs)

0.21V

11. Y3A (independent inputs / out

0.21V

puts)
12. Y0A (independent inputs / out

puts)
13. ZA

( Common input / outputs)

14. Y1A (independent inputs / out

0
0.20V

puts)
15. Y2A (independent inputs / out

0.07V

puts)
16.

VDD

7.96V

VDD
11C. STV 9302A (VERTICLE IC) : The STV 9302A is a vertical deflection booster designed
for T.V applications . This device supplied with upto 35 volts and provides upto 2 Vpp current
to derive the vertical deflection yoke.
Features:

Power Amplifier.

Fly Back generator

Output Current upto 2 amp.

Thermal Protection.

19

PINNING: STV 9302


Voltage in Volts

Pin no.

Pin Description

INPUT(INVERTING)

0.59 V

SUPPLY VOLTAGE

14 V

FLY-BACK GENERATOR

-11.43 V

Gnd or Negative supply

-12.82 V

OUT PUT

0.33V

OUTPUT-STAGE SUPPLY

14.29 V

INPUT(NON INVERTING)

0.61 V

( 1 Khz Colour Pattern)

11D. IC-AT24C16:- This is a 16 Kilo Bite EEPROM with a wide operating range.
Features:

Data EEPROM internally organized as 2048 bytes and 128 pages X 16 bytes.

Low power C-MOS.

Vcc = 2.7 5.5 Volt operation.

Two wire serial interface bus, I2 C- Bus Compatible.

Filtered Inputs for Noise Suppression with Schmitt Trigger.

Clock frequency upto 400 KHz.

High Programming flexibility.

High reliability

Endurance 106 Cycles

Data retention 40 Years.

ESD protection 4000V on all pins.

8 Pin DIP/ DSO packages.

Available for extended temperature ranges.

Industrial

Automotive

-400C to + 850C
-400C to + 1250C.

20

PINNING :- 24C16
Pin

Pin Description

No

Stand-By

ON Condition Voltage

Voltage

( 1 Khz Colour Pattern)

GND

0V

0V

GND

0V

0V

GND

0V

0V

GND

0V

0V

SDA. Serial Data Input

3.12 V

3.23 V

SCL. Serial clock

2.54 V

2.56 V

GND

0V

0V

VCC

5V

5V

11E. IC-TDA9859 (SOUND PROCESSOR) :- TDA 9859 sound processor provides the sound
control facilities for the main and the scart channel of a T.V set. Due to extended switching
possibilities Signal from three stereo sources can be handled. This is plastic shrink dual in
line package 32 pin IC.

Features:

I2 C bus control for all functions

Multi Source Selector Switches.

Six AF Inputs ( Three Stereo Sources or Six Mono Sources can be used as a input.)

Each of the input signal can be switched to each of outputs.

Out put for large speaker channels and pary TV Connector scart,

Stereo and pseudo stereo effects.

Audio surround decoder can be added externally.

To general purpose out put port.

21

PINNING: TDA 9859


Pin no.

Pin

Pin Description

Stand By Voltage

AV Left input

Scart Input Left

Low Level : 0.32V

Channel

High Level : 3.8V

P 1 Not connected

Port -1 Input

MAIN Left

Main Input Left

0 Low Level : 0V

Channel

High Level

Smoothing Capacitor

Low Level : 0.02V

of reference voltage

High Level : 8V

Main Input Right

Low Level : 0V

Channel

High Level : 3.8V

Supply Voltage

Low Level : 0.02V

4
5
6

CSMO
MAIN Right
VCC

: 3.8V

High Level : 8V
7

AUDIO OUT Right

Scart Out put right

Low Level : 0.05V

Channel

High Level

: 3.8V

GND

Ground

VO 2

Main Out put Right

Low Level : 0.17V

Channel

High Level : 3.8V

Input to Loud Speaker

Low Level : 0.16V

Channel

High Level : 3.8V

Bass Capacitor

Low Level : 0.15V

Connection-1 Right

High Level : 3.8V

10
11

VI 8
CBR 1

Channel
12

CBR 2

Bass Capacitor

Low Level : 0.14V

Connection-2 Right

High Level : 3.8V

Channel
13

Woofer out

Woofer Out Right

Treble Capacitor

Low Level : 0V

Connection right CH.

High Level : 3.8V

Loud Speaker Output

Low Level : 0V

Right Channel

High Level : 3.8V

Right( N.C)
14
15

CTR
MAIN OUT Right

22

16

SCL

Serial Clock Input

Low Level : 2.54V


High Level : 2.55V

17

SDA

Serial Data Ip / Output

Low Level : 3.10V


High Level : 3.27V

18
19

MAIN OUT Left


CTL

Loud Speaker Out Put

Low Level : 0V

Left Channel

High Level : 3.8V

Treble Capacitor

Low Level : 0.10V

Connection Left

High Level : 3.8V

Channel
20
21
22

Woff. Out Left ( N.C) Woofer Output Left


CBL 2
CBL 1

Bass Capacitor

Low Level : 0.32V

Connection-1 Left CH

High Level : 3.8V

Bass Capacitor

Low Level : 0.29V

Connection-2 Left CH. High Level : 3.8V


23
24

VI 7
VO 1

Input to Loud

Low Level : 0.27V

Speaker Left Channel

High Level : 3.8V

Main Output Left CH

Low Level : 0.25V


High Level : 3.8V

25

GND

26

AUDIO OUT Left

27
28

CPS 2
AV 2 Left

0
Scart Output Left

Low Level : 0.05V

Channel

High Level : 3.8V

Pseudo Stereo

Low Level : 0.23V

Capacitor -2

High Level : 3.8V

AV2 Left

Low Level : 0.22V


High Level : 3.8V

29
30

CPS 1
AV 2 Right

Pseudo Stereo

Low Level : 0.20V

Capacitor -1

High Level : 3.8V

AV2 Right

Low Level : 0.19V


High Level : 3.8V

31

P 2 (NC)

Port-2 Output

32

AV1Right

Scart Input Right

Low Level : 0.18V


High Level : 3.8V

23

11F. SOUND OUTPUT IC: the IC AN178421 is used as the AF out amplifier for the Stereo
application. It is supplied by 13 volts from the 13 volt DC coming from a separate winding in
the SMPS transformer. An out power of 1.5 Watt can be delivered into an 8 Ohm Load.

PINNING:- AN17821
Pin No

Description

Voltage in Volts

VCC

13V

Channel 1 out put

Low Level : 0V
High Level : 6.07V

Ground for channel out put

0V

Chanel out (-)

Low Level : 0V
High Level : 6V

Standby Signal Input

Low Level : 0V
High Level : 5V

Channel 1 input

Low Level : 0V
High Level :1.44V

Ground

0V

Channel 2 input

Low Level : 0V
High Level : 1.44V

Volume

2.8V

10

Channel 2 out put (-)

Low Level :0V


High Level : 6V

11

Ground for channel 2

0V

12

Channel 2 out put

Low Level : 0V
High Level : 6V

11G. STR 5Q0765:-The 5QO765RT is a power switch and an enhanced high


performance controller. This power switch consists of high voltage power sensitivity and
PWM controller IC. PWM Controller features integerated fixed oscillator under voltage
lock out, leading edge blanking, optimized gate turn off drivers, thermal shut down
protection, over voltage protection. It has a basic platform well suited for cost effective

24

design in CTV power supply. With this features it offers really safe and reliable power
management
Features :

Quasi resonant convertor controller.

Internal bus mode controller.

Pulse by pulse current limiting.

Over current latch protection.

Over Voltage protection( V-Sink Min 11 Volt).

Internal thermal Shut Down function.

Under Voltage lock out.

Internal High Voltage sensitivity

Auto restart mode.

PINNING : STR 5Q0765


Pin No

Description

Voltage (in Volts)

Drain

300 V

Ground

VCC

Low level: 12.59V


High level: 40V

Feedback

Low level : 0.3 V


High level: 6.9V

SYNC

Low Level : 0.74V


High Level :11V

11. VIDEO AMPLIFIER STAGE:- Transistorised amplifier circuit is used to amplify the R,G,B
signal received from TDA9351. The R,G,B output from TDA9351 is applied to base of
B911,B921 and B931 and push pull amplifier is used to amplify this signal further and applied
to cathode of CRT. Voltage details of 9 transistors used in video amplifier section are as
follows.

25

Transistor

Base Voltage

Collector Voltage

Emitter Voltage

B931

3.95 V

88.9V

3.35V

B911

3.98V

87.1V

3.38V

B921

4V

86.1V

3.42V

V923

86V

6.8V

86.4V

V932

88.7V

170.4V

89V

V912

86.9V

175.2V

87.3V

V913

87.1V

6.82V

87.4V

V933

88.7V

6.83V

89V

V922

85.9V

175V

86.2V

12. VE01 CHASSIS MANUAL ALIGNMENT PROCEDURE


In order to enter in service menu and design menu following procedure needs to be followed.

12A. Procedure to enter in service mode

1) Press Menu Key on Remote Handset.


2) Press 6483 on remote handset.
3) M appears on the Screen.
4) Press 1234, set will enter into Service Mode.
5) To Change the value of parameter press Volume + / Volume Key, To move from one
parameter to another press Channel + / Channel Key on Remote Handset.
6) Press Stand By Key on remote handset to come out of Service Mode.

12B. Procedure to Enter Into Design Mode

1) Press Menu Key on Remote Handset.


2) Press 6483 on remote handset.
3) M appears on the Screen.
4) Press 5 on remote handset.
5) Press Lock key on remote handset, set will enter into Design Mode.

26

6) To Change the value of parameter press Volume + / Volume Key, To move from one
parameter to another press Channel + / Channel Key on Remote Handset.
7) Press Stand-By Key to come out of Design Mode.

12C. White Balance Adjustment:- ( In Field)

1) Select R,G, B cut off parameter in Menu 3 of service mode and adjust these
parameters. Standard settings of these parameters are RD=32, GD=32, BD=32
2) Select the RGB drive parameters RB, GB in menu 3 and adjust this parameter.
Default setting of these parameter is RB= 32, GB=32.
3) Select Sub brightness parameter SB in menu 3 and adjust to get proper white balance.
The default value of SB=40.

12D. Screen Adjustment :- (In Field)

1) Select parameter SC in menu 3 of service mode .


2) Increase the value of SC by using channel up key so that thin white line will be visible
on the screen
3) Adjust the screen intensity by varying screen pot of fbt using insulated screw driver
until a thin horizontal line is just visible.
12E. OTHER SERVICE MODE ADJUSTMENTS: - can be done by entering into service
mode by applying the suggested procedure and setting the default value mentioned below.
Few cases defaults values can be changed in a small variation for customer satisfaction.

SERVICE PRAMETERS: MENU 1


Parameter

Variation Default Setting

Remarks

V SLOPE

0-63

31 for 50Hz & 36 for 60Hz

For adjusting picture vertical center

V SHIFT

0-63

41 for 50Hz & 36 for 60Hz

For shifting picture vertical position

V SIZE

0-63

31 for 50Hz & 36 for 60Hz

For adjusting Vertical amplitude

V SC

0-63

10 for 50Hz & 10 for 60Hz

For adjusting Vertical S-Correction

H SHIFT

0-63

38 for 50Hz & 37 for 60Hz

For adjusting picture H position

PROG NO.

1.

27

SERVICE PRAMETERS: MENU 2


Parameter

Variation Default Setting

Remarks

AGC

0-63

28

For RF AGC adjustment

Search Speed

0-3

SERVICE PRAMETERS: MENU 3


Parameter

Variation

Default Setting

BT

0-100

75

CT

0-100

50

SC

Remarks

Screen variation.

RB

0-63

32

R drive.

GB

0-63

32

G Drive

RD

0-63

32

R cut off

GD

0-63

32

G cut off

BD

0-63

32

B cut off

SB

0-63

42

Sub brightness

SERVICE PRAMETERS: MENU 4


Parameter

Variation Default Setting

Remarks

OSD.V.POS

0-63

16 for 50Hz & 8 for 60Hz

To adjust OSD Vertical position

OSD.H.POS

0-63

27 for 50Hz & 24 for 60Hz

To adjust OSD horizontal position

DESIGN PRAMETERS: MENU 0


Parameter

Variation Default Setting

SUB CONTRAST

0-63

63

SUB COLOR

0-63

63

SUB SHARPNESS

0-63

63

SUB TINT

0-63

31

FS-VL-H

0-255

FS-VL-L

0-255

FS-VH-H

0-255

FS-VH-L

0-255

RGB.HSH.OFFSET

0-15

28

DESIGN PRAMETERS: MENU 5


Parameter

Variation Default Setting

PP Mode

Std / dynamic / mild

Brightness

0-100

75 / 75 / 75

Contrast

0-100

75 / 100 / 50

Color

0-100

50 / 50 / 50

Sharpness

0-100

50 / 50 / 50

SC Brightness

0-63

20

Cool BD Offset

0-32

10

Warm RD Offset

0-32

10

YD PAL

0-15

YD NTSC

0-15

YD SECAM

0-15

YD AV PAL

0-15

YD AV NTSC

0-15

YD AV SECAM

0-15

DESIGN PRAMETERS: MENU 6


Parameter

Variation

Default Setting

OSO

0-1

AGC SPEED

0-3

FFI

0-1

FSL

0-1

FMWS

0-1

HP2

0-1

RPO

0-1

NTSC MATRIX

JAPAN / U.S

USA

VOL PIN

OPEN DRAIN/ PUSH

OPEN DRAIN

PULL
VIDEO OUT

IF / CVBS

IF

29

DESIGN PRAMETERS: MENU 7


Parameter

Variation

Default Setting

IF

38.9 / 38 / 58.75/ 45.75

38.9MHZ

DK

OFF / ON

ON

OFF / ON

ON

BG

OFF / ON

ON

OFF / ON

OFF

SIF PRIORITY

DK/ I/ M/ BG

BG

AV2

OFF/ ON

OFF

SVHS

OFF/ON

ON

YUV

OFF/ON

OFF

EURO AV

OFF/ON

ON

S CURVE P1

0-70

20

S CURVE V1

0-75

40

S CURVE P2

0-100

70

S CURVE V2

0-100

75

DESIGN PRAMETERS: MENU 8


Parameter

Variation

Default Setting

CATHOD LEVEL

0-15

UOC VOLUME

OFF / ON

OFF

FM ATT

0-63

50

TDA 9874 AVL

0-3

TDA 9874 CAIN

0-30

15

DUAL OUT

OFF / ON

OFF

AUTO SOUND

OFF / ON

ON

HEADPHONE

0-3

TRU BASS

0-1

DEFAULT LANG

0-17

LANG OPT

FRENCH / RUSSIAN / RU

FRENCH

LANG SW

ON / OFF

ON

30

DESIGN PRAMETERS: MENU 9


Parameter

Variation

Default Setting

BAND MODE

0-2

START ON

0-2

ON DELAY

6-15

10

LOGO

OFF / ON

OFF

NVM LOGO

OFF / ON

OFF

TXT BRIGHTNESS

0-63

20

SPANISH BIT

OFF / ON

OFF

NOT 0

OFF / ON

ON

NOT 1

OFF / ON

ON

NOT 2

OFF / ON

ON

NOT 3

OFF / ON

ON

NOT 4

OFF / ON

ON

ZOOM

V63

V56

WIDE

V0

V2

31

BLOCK DIAGRAM
Audio Processor
TDA 9859

Tuner

Memory
AT24C16

IR

Video Amplifier

SCART

CRT

FRONT
AV
110VDC

SMPS

Audio Output
AN17821

SWITCH IC
HEF4052BP

Micro Processor (UOC IC )


TDA 9351
Key

Speaker

Horizontal
O/P driver

28V

FBT

13V
8V
5V

Horizontal
O/P TR.

Vertical output
STV 9302A

VE01 CHASSIS ALLIGNMENT PROCEDURE ON MANUFACTURING LINE


PRODUCT : CTV
STAGE: HARNESING AT F-A LINE
RAW MATERIAL / CONSUMABLES :
SR N STOCK NO
LOC DESCRIPTION
1
110006308
TIE,CABLE,PLASTIC,2.5X100mm

PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
QPS
CUTTER
2

1
2

WRAP THE SPEAKER CONNECTOR TO TIE CABLE METAL SLEEVE AT SPEAKER FITTING SCREW.
TIE THE SPEAKER CONNECTOR TO RIGHT SIDE PORTION OF DEGAUSSING COIL SUCH THAT IT WOULD NOT
HANG OVER THE CHASSIS.
3 TIE THE DEGUASSING COIL CONNECTOR TO DEGAUSSING COIL.
4 CUT THE EXCESS LENGTH OF ALL THE TIES.
DO NOT LEAVE ANY CUT PORTION OF TIE ON THE CHASSIS.
PRODUCT : CTV
STAGE: SWITCH ON
PCB/ASSY :
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
1 BEFORE SWITCHING ON THE TV SET , CHECK THAT CHASSIS DOCKING AND HARNESING HAVE DONE PROPERLY OR NOT.
2 CHECK THAT DEGAUSSING CONNECTOR HAS CONNECTED.
3 CONNECT RF SIGNAL TO TUNER.
4 SWITCH ON THE TV SET AND ADJUST THE 'SCREEN' AND 'FOCUS' POT OF FBT FOR CLEAR PICTURE.
5 CHECK THAT POWER ON LED IS GLOWING WITH NORMAL INTENSITY.
6 CHECK POWER ON/OFF SWITCH OPERATION BY SWITCHING THE SWITCH ON/OFF TWO TO THREE TIMES.
7 CHECK FOR THE PROBLEMS LIKE CPT GAP, SWITCH OFF SPOT, STRAY EMISSION ,ETC.
8 SELECT CHANNEL "EU 2CH" AND CHECK THAT 'SUB BRIGHTNESS' PATTERN HAS APPEARED .
9 CHECK FOR CHANNEL TUNNING, ELSE TUNE THE PROGRAMS USING "AUTO SEARCH" IN SEARCH MENU.
10 CHECK THE VOLUME VARIATION FROM ZERO TO MAXIMUM. OBSERVE THAT VARIATION IS NOT INTERMITANT. IT SHOULD BE
11 CHECK THE OPERATION OF CH UP/ CH DN/ VOL UP/ VOL DN/ MENU KEYS .
12 CHECK THAT THESE KEYS ARE NOT HARD TO OPERATE.
13 CHECK THE TV SET ASTHETICALLY
PRODUCT : CTV
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
STAGE: +B VOLTAGE ALIGNMENT
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
DIGITAL PANEL METER
1
TV SET
1
ALIGNER
2
REMOTE
CHECKED BY
1 SWITCH ON THE SET.
2 CONNECT THE RF CORD TO TUNER.
3 SELECT THE 'STANDARD' MODE OF PICTURE CONTROL.
4 CONNECT THE DPM POSITIVE PROBE TO CATHODE OF DIODE "VD631" .
( DPM NEGATIVE PROBE IS INTERNALLY CONNECTED TO CHASSIS GROUND)
5 ROTATE THE PRESET "VR 631" USING ALIGNER TO SET +B VOLTAGE + 115V +/- 0.5V DC

STAGE: SCREEN ADJUSTMENT


PRODUCT : CTV
PCB/ASSY :FA
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
FEVIBONAD
2
INSULATED SCREW
CHECKED BY
3
DRIVER
NOTE : WARM UP THE TV SET FOR AT LEAST 20 MINUTES ( DURING SOAKING AREA)
1 SELECT DIGITAL / RETMA / LION HEAD PATTERN ,
2 PRESS "MENU+6483" KEYS SEQUENCE TO ACCESS THE MANUFACTURING MODE.
3 PRESS KEY '3' TO APPEAR 'SERVICE MENU 3' ON SCREEN.
4 SELECT PARAMETER "SC " BY PRESSING CHANNEL UP/DN KEY .
5 PRESS 'VOL UP' KEY THEN A THIN HORIZONTAL LINE WILL BE DISPLAYED ON SCREEN.
6 ADJUST THE SCREEN INTENSITY BY VARYING SCREEN POT OF FBT USING INSULATED SCREW DRIVER UNTIL A THIN HORIZON
LINE IS JUST VISIBLE.
7 PRESS "VOL DN" KEY TO APPEAR ORIGINAL PATTERN.
8 APPLY THE FEVIBOND ON "SCREEN" POT. OF FBT.
PRODUCT : CTV
STAGE: FOCUS AND CONVERGENCE
PCB/ASSY : F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
GLUE
2
PNUE. SCREW DRIVER CHECKED BY
3
FEVIBONAD
INSULATED SCREW
APPROVED BY
DRIVER
TIGHTENING TORQUE OF SCREW DRIVER- 10 TO 15 kg.cm and TV SET IS FACING TOWARDS EAST.
FOCUS ADJUSTMENT :1 SELECT LION HEAD PATTERN.( EU 5CH) . CHOOSE SELECTABLE PICTURE MODE "STANDARD".
2 ADJUST THE FOCUS KNOB ON FBT USING INSULATED SCREW DRIVER , SO THAT '30' AT THE DIAGONAL CENTRE ON LION HEA
WILL GET AS SHARP AS POSSIBLE.
THIS SYMBOL INDICATES THE LOCATION OF FOCUS ADJUSTMENT CHECK ON SCREEN.
CONVERGENCE ADJUSTMENT :1 SWITCH OVER TO CROSS HATCH PATTERN.
2 BY TURNING THE 4 POLE MAGNET, MATCH THE RED AND BLUE LINES AT THE CENTRE. SHIFT THE RED AND BLUE LINE
OVER THE GREEN LINE BY USING 6 POLE MAGNET.
3 TIGHTEN THE CPM LOCK. BE CAREFUL NOT TO MOVE THE OTHER RINGS/MAGNETS AT THIS TIME.
4 CHECK AND ADJUST THE PICTURE FOR TILT.ADJUST THE TILT BY ADJUSTING THE YOKE.
5 APPLY GLUE ON BOTH SCREEN AND FOCUS KNOB OF FBT AFTER ADJUSTMENT OF FOCUS.
THIS HORIZONTAL
LINE MATCHING WITH
EXPOSURE POINTS

THIS HORIZONTAL
LINE MATCHING
WITH EXPOSURE
POINTS

EXPOSURE POINTS
ON THE SCREEN

EXPOSURE POINTS
ON THE SCREEN

FOR TFT CPT MODELS: TILT=0 mm


TILT CHECK
FOR CONVENTIONAL CPT MODELS: TILT=2 mm
NOTE: DO NOT TOUCH TO ANY PART OF FBT.
PRODUCT : CTV
STAGE: CONVERGENCE
RAW MATERIAL / CONSUMABLES :
SR N STOCK NO
LOC DESCRIPTION
1
TV SET
CONVERGENCE ADJUSTMENTS
NOTE : Before attempting any convergence adjustments, the
receiver should be operated for at leat fifteen minutes.
CENTER CONVERGENCE ADJUSTMENT :

1.Select the Cross-hatch pattern (EU 4CH) .


2.Set the brightness and contrast for well defined
pattern.
3. Adjust two tabs of the 4-Pole magnets to change the
angle between them . ( See fig.-01 & 02) and
superimpose red and blue vertical lines in the center
area of picture screen.
4.Turn the both tabs at the same time keeping the angle
constant to
superimpose red and blue horizontal
lines at the center of the screen. (See fig-04 & 02)
5.Adjust two tabs of 6-Pole magnets to superimpose
red/blue line and green one .Adjusting the angle
affects the vertical lines and rotating both magnets
affects the horizontal lines.
6.Repeat adjustments 3,4,5 keeping in mind red, green
and blue movement , because 4-Pole Magnets and 6Pole Magnets have mutual interaction and make line
movement complex

FOCUS CHECK

PCB/ASSY : F.A.
Roadstar
SHEET : 1 OF 2
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
QPS
SERVICE REMOTE

CIRCUMFERENCE CONVERGENCE ADJUSTMENT:


1. Loosen the clamping screw of deflection yoke slightly to allow the
yoke to tilt.
2.Temporarily put a wedge as shown in fig1. ( Do not remove cover
paper on adhesive part of the wedge.)
3.Tilt front of the deflection yoke up or down to obtain better
convergence in circumference (see fig.3). Push the mounted
wedge in to the space between picture tube and the yoke, to fix
the yoke temporarily.
4.Put other wedge in to bottom space and remove the cover paper to
stick.
5.Tilt front of the yoke right or left to obtain better convergence in
circumference. (see fig.3)
6.Keep the yoke position and put another wedge in either upper
space. Remove cover paper and stick the wedge on picture tube to
fix the yoke.
7.Detach the temporarily mounted wedge and put it in another upper
space.Stick it on picture tube to fix the yoke.
8.After fixing three wedges , recheck overall convergence. Tighten
the screw firmly to fix the yoke and check the yoke is firm.
9.stick three adhesive tapes on wedges as shown in fig.o.

Convergence Adjustment:

2 OF 2

Screw to
Tighten CPM
Assy

PREPARED BY

CHECKED BY

APPROVED BY

Convergence
magnets of
CPM Assy
FIG-04
FIG-01

FIG-02

FIG-03

PRODUCT : CTV
STAGE: GEOMETRIC ALIGNMENT
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
SELECT RETMA PATTERN (EU 5CH).
PRESS "MENU+6483" KEYS SEQUENCE TO ACCESS THE MANUFACTURING MODE. THEN PRESS HOTKEY "1".
TO ACCESS 'SERVICE MENU-1'.
1 .HORIZONTAL CENTERING: H-SHIFT
SELECT PARAMETER "H-SHIFT" BY USING CHANNEL DOWN KEY.
ADJUST "H-SHIFT" VALUE BY USING VOLUME UP/DN KEYS SUCH THAT THE PATTERN
IS LOCATED HORIZONTALLY AT CENTRE.
2 VERTICAL LINERITY ADJUSTMENT: V-SLOPE
SELECT "V-SLOPE" & ADJUST IT BY VOLUME UP/DN KEY TO ADJUST CENTRE DOTTED LINE OF RETMA
PATTERN TO THE TOP EDGE OF BLACK HALF PATTERN ( i.e. EXACTLY THE TOP HALF PORTION OF
RETMA PATTERN IS VISIBLE).
3 VERTICAL RASTER SHIFT: V-SHIFT
SELECT "V-SHIFT" AND ADJUST IT SUCH THAT PATTERN WILL APPEAR AT MECHANICAL
CENTRE OF THE PICTURE TUBE.
4 VERTICAL HEIGHT** V-SIZE
SELECT "V-SIZE" AND ADJUST IT SUCH THAT HEIGHT OF THE LION HEAD PATTERN BECOMES ' 9 - 9'.
ACCEPTABLE RANGE IS 8.9 TO 9.1. ( REFER FIG- )
5 VERTICAL SCROLL V-SC
SELECT "V-SC" AND ADJUST IT SUCH THAT BIG CIRCLE WILL LOOK PERFECT CIRCLE.

USE "STAND BY" KEY TO QUIT THE MANUFACTURING/SERVICE MODE.

PRODUCT : CTV
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
STAGE: OSD ALIGNMENT
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
PRESS "MENU+6483" KEYS SEQUENCE TO ACCESS THE MANUFACTURING MODE. THEN PRESS HOTKEY "1".
SELECT RETMA PATTERN (EU 5CH).
OSD DISPLAY ADJUSTMENT ** VERTICAL AND HORIZONTAL *** OSDH AND OSDV
SELECT SERVICE MENU -4 BY PRESSING HOTKEY "4"..
A BIG RECTANGLE WILL APPEAR ON SCREEN.
1 SELECT "OSD V-POS" BY CH.DN KEY. AND ADJUST DOTTED RECTANGLE AT THE VERTICAL CENTRE OF SCREEN.
2 SELECT "OSD H-POS" BY CH.DN KEY. AND ADJUST DOTTED RECTANGLE AT THE HORIZONTAL CENTRE OF SCREEN.

USE "STAND BY" KEY TO QUIT THE MANUFACTURING/SERVICE MODE.

OSD ALIGNMENT ON NTSC PATTERN:


SELECT COLOUR BAR+CIRCLE PATTERN ( NTSC SYSTEM )
SELECT PARAMETER "OSD V-POS " & "OSD H-POS" BY CHANNEL UP/ DN KEYS . ADJUST THE PARAMETER VALUES SUCH
THAT A BIG DOTTED RECTANGLE SHOULD BE SYMMETRICALLY LOCATED ON RETMA PATTERN.

PRODUCT : CTV
STAGE: WHITE BALANCE ADJUSTMENT PCB/ASSY : F.A.
CHASSIS : ALL SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
WHITE BALANCE
INTRODUCTION TO WHITE BALANCE ADJUSTMENT WINDOW
GREEN AND BLUE CUT OFF
STATUS BARS

MODEL
SELECTION
WINDOW

THIS INDICATES WHIT


BALANCE CONDITION
"NG" OR "GOOD"

TARGET VALUES OF
WHITE BALANCE

TOLERANCE OF
TARGET VALUES
GREEN AND
BLUE DRIVE
STATUS BARS

SUB
CONTRAST
STATUS BAR

SUB
BRIGHTNESS
STATUS BAR

CURRENT
STATUS

PRODUCT : CTV
STAGE: WHITE BALANCE ADJUSTMENT PCB/ASSY : F.A.
Roadstar
SHEET : 2 OF 2
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
WHITE BALANCE METER
NOTE : WARM UP THE TV SET FOR AT LEAST 20 MINUTES ( DURING SOAKING AREA)
ENSURE "TONE" IN SETTINGS MENU IS "NORMAL" AND SELECTABLE PICTURE MODE IS "STANDARD"..
1 ENSURE THAT THE MODEL NAME DISPLAYED IN 'MODEL INFORMATION WINDOW' IS CORRECT.
2 TV SET WILL STOP IN FRONT OF CAMERA SENSOR ,CONNECT WHITE BALANCE SIGNAL FROM WHITE BALANCE TESTER.
TO TUNER INPUT OF SET.
3 AUTO DEGAUSSING WILL START.OBSERVE THAT , WHILE DEGAUSSING ,MONITOR DISPLAY WILL
APPEAR VIBRATING.AFTER DEGAUSSING , SENSOR WILL COME FORWARD TILL IT JUST TOUCHES TO SCREEN.
4 ENSURE THAT THE SET POSITION IS SUCH THAT SCREEN WILL BE IN FRONT OF SENSOR.AS WELL AS NEAR TO IT.
TAKE CARE THAT NO OSD WILL BE IN FRONT OF SENSOR SO THAT IT WILL NOT GET SENSED BY SENSOR WHILE TESTING
AND ADJUSTMENT OF WHITE BALANCE.
5 PRESS "MENU+6483" KEY AND HOTKEY "3" , SELECT SERVICE PARAMETERS FOR RGB CUTOFF
7 ADJUSTMENT & ADJUST IT BY VOL. UP/ VOL. DN KEYS. IF NEEDED ADJUST THE VALUES FOR PARAMETERS OF RGB DRIVES
6 IF NECESSARY, ADJUST THE 'SUB BRIGHTNESS' VALUE BY SELECTING APPROPREATE SERVICE PARAMETER.
7 THE ADJUSTMENTS ARE MUTUALLY INTERDEPENDENT SO ADJUST ALL ABOVE MENTIONED PARAMETERS TILL THE RED BLO
BAR COMES AT CENTRE AND "NG" DISPLAY TURNS IN TO "GOOD" .
SERVICE PARAMETERS:SPECIFICATIONS:
RGB CUTOFF'S
FOR ALL OTHER BRANDS
UOC/VX05T/ PIP
MOC POC/ROADSTAR TSB2
VX04T
X= 275+/- 5
DSPM2129
RDC
RD
RD
R CUT
RDC
y= 292+/- 5
CR
GDC
GD
GD
G CUT
GDC
FOR LOW BEAM Y=15
CG
BDC
BD
BD
B CUT
BDC
FOR HIGH BEAM Y=113
CB
RGB DRIVES
GDRV
GB
GB
GDRV
GDRV
FOR TOSHIBA BRAND
WG
BDRV
RB
RB
BDRV
BDRV
X= 260
WB
SUB BRIGHTNESS
y= 271
SBRT
SBRT
SUB-BRI
BRTS
BRTC
SB
FOR LOW BEAM Y= 5
FOR HIGH BEAM Y= 99
USE "STAND BY" KEY TO QUIT THE MANUFACTURING/SERVICE MODE
PRODUCT : CTV
STAGE: SOUND Q.C.-1
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
REMOTE
1
TV SET
1
1 CONNECT THE RF SIGNAL CORD TO TUNER.
2 CHECK FOR VOLUME VARIATION FROM ZERO TO MAX. (FOR CH-02 & CH-05) SOUND SHOULD BE DISTORTION
FREE AT MAX. VOLUME LEVEL.
3 CHECK FOR HISSING SOUND , DISTORTED SOUND PROBLEMS..
4 CHECK SOUND MUTE, AVL.
5 BANG THE CHASSIS FOR LOOSE CONTACT .
6 REMOVE THE RF SIGNAL CORD FROM TUNER.
7 FOR DETAILS, PLEASE REFER USERS GUIDE BOOK
PRODUCT : CTV
STAGE: PICTURE Q.C.-1
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
SERVICE REMOTE
2
EXT. DEGAUSSING COIL CHECKED BY
1 CONNECT RF SIGNAL CORD TO TUNER .
2 SELECT CHANNEL "EU 5CH" .CHECK FOR GEOMETRICAL ALIGNMENTS, DISPLAY ALIGNMENTS,(HEIGHT & WIDTH SHOULD BE
HEAD PATTERN.)
LION HEAD PATTERN SHOULD LOOK LINEAR AND SYMMETRICAL .
3 CHECK FOR FOCUS ADJUSTMENT AT DIAGONAL CENTRE OF PICTURE TUBE. '30' DIGITS ON LION HEAD
PATTERN SHOULD BE SHARP VISIBLE.
4 PRESS "ZOOM'
KEY ON REMOTE TO SELECT "ZOOM' MODE AND CHECK THAT HEIGHT OF THE RETMA PATTERN IS
SELECT "WIDE" MODE AND CHECK THAT PATTERN HEIGHT IS 75% OF THE SCREEN.
5 SELECT CROSS HATCH PATTERN (EU 4CH) AND CHECK FOR CONVERGENCE QUALITY. HORIZONTAL AND VERTICAL LINES
SHOULD BE WHITE.
6 CHECK FOR SUB BRIGHTNESS ON CHANNEL ( EU 2CH).. SUB BRIGHTNESS SHOULD BE SUCH THAT 5 & 1/2 BARS ON
SUB BRIGHTNESS PATTERN WITH PICTURE MODE "STANDARD" ARE VISIBLE .
IF REQUIRED ADJUST PARAMETER "SB" IN SERVICE MENU-HOTKEY-3 FOR SPECIFIED SUB BRIGHTNESS ALIGNMENT.
7 CHECK THAT OSD DISPLAY IS NOT CUTTING ON COLOUR BAR+CIRCLE PATTERN WHEN 'ZOOM' MODE IS SELECTED.
8 CHECK FOR P-CONTROL- CONTRAST,BRIGHTNESS,COLOUR ,SHARPNESS.
9 CHECK FOR ALL BANDS TUNING WITH THEIR RESPECTIVE SOUND.
10 CHECK FOR WHITE BALANCE, TILT ALIGNMENT.& COLOUR PATCH.
11 CHECK FOR SELECTABLE PICTURE MODES AS STANDARD,DYNAMIC, MILD , USER.
12 CHECK CPT RELATED PROBLEMS (SCRATCH/CONVERGENCE-DYNAMIC&STATIC / YOKE TILT,CPT GAP OR TILT).
13 CHECK FOR RASTER COLLAPSE DURING SWITCH OFF, CHECK FOR THE PROBLEMS SUCH AS DAMPING
BAR, BLOOMING, RETRACE LINES, STRAY EMISSION ETC.
14 FOR DETAILS, PLEASE REFER USERS GUIDE BOOK
USE "STAND BY" KEY TO QUIT THE MANUFACTURING/SERVICE MODE

PRODUCT : CTV
STAGE: TELETEXT CHECKING
PCB/ASSY :F.A.
CHASSIS :ROA SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
REMOTE
TELETEXT CHECKING:SELECT COLOUR BAR PATTERN. PRESS "TXT/MIX" KEY ON REMOTE
1 OBSERVE THAT "P100 (INDEX PAGE OF TELETEXT) HAS APPEARED. PRESS "TXT/MIX" KEY AGAIN AND OBSERVE THAT THE TE
2 PAGE HAS SUPERIMPOSED ON THE COLOUR BAR PATTERN. SELECT PAGE "P102" BY USING PROGRAM UP KEY AND OBSERV
3 THAT " *** LARGE CHARACTERS *** " PAGE HAS APPEARED. . PRESS "TV/AV" KEY TO QUIT FROM TELETEXT MODE.
4 SELECT SETTINGS MENU AND CHECK THAT TXT=EAST/WEST " FUNCTION.
5 PRESS "SUB CODE " KEY ON REMOTE & CHECK "DK/I/BG" OPTIONS
PRODUCT : CTV
STAGE: NTSC / H.V. CHECKING
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
REMOTE
2
HV METER
CHECKED BY
3
HAND GLOVES
4
BALUN
NTSC CHECK:
1 SELECT COLOUR BAR+CIRCLE PATTERN.
2 SELECT COLOUR SYSTEM=NTSC IN 'SETTINGS ' MENU.
3 SELECT TINT OPTION IN PICTURE MENU. AND VARY ITS VALUE .
4 WHILE TINT VARIATION ,CHECK THAT RED COLOUR IS CHANGING.
5 IF FOUND ANY ABNORMALITY IN CHECKING , PLEASE REJECT THE SET.
H.V. TEST
1 REMOVE THE MAINS CORD FROM PALLET AND INSERT IT IN HV SOCKET.(SPECIALLY PROVIDED)
2 SNAP SPECIAL BALUN INTO TUNER POINT.
3 TOUCH THE HV TERMINAL TO BALUN POINT.
4 PRESS THE TEST /ENABLE BUTTON ON HV TESTER,IF BUZZER OPERATES FOR UNSPECIFIED TIME THEN REJECT THE SET.
5 REMOVE MAINS CORD FROM SOCKET AND INSERT IN PALLET SOCKET.
6 RELEASE THE SET FOR NEXT STAGE.
AFTER CHECKING, MAKE "M-MODE" ON BY PRESSING "SERVICE KEY+DEMO KEY".
SETTING PARAMETER: 1.1KV, 3mA, FOR 3 SEC.
PRODUCT : CTV
STAGE: NTSC ALIGNMENTS
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
NTSC PATTERN
1
TV SET
1
GENERATOR
3
SERVICE REMOTE
4
FOR NTSC ALIGNMENTS
1 SELECT NTSC PATTERN .( COLOR BAR+CIRCLE PATTERN )
2 PRESS "MENU+6483" KEYS SEQUENCE TO ACCESS THE MANUFACTURING MODE. THEN PRESS HOTKEY "1" TO ENABLE MENU-1.
1 .HORIZONTAL CENTERING: H-SHIFT
SELECT PARAMETER "H-SHIFT" BY USING CHANNEL DOWN KEY.
ADJUST "H-SHIFT" VALUE BY USING VOLUME UP/DN KEYS SUCH THAT THE PATTERN
IS LOCATED HORIZONTALLY AT CENTRE.
2 VERTICAL LINERITY ADJUSTMENT: V-SLOPE
SELECT "V-SLOPE" & ADJUST IT BY VOLUME UP/DN KEY SUCH THAT EXACTLY THE TOP HALF PORTION OF
RETMA PATTERN IS VISIBLE.
3

VERTICAL RASTER SHIFT: V-SHIFT


SELECT "V-SHIFT" AND ADJUST IT SUCH THAT PATTERN WILL APPEAR AT MECHANICAL
CENTRE OF THE PICTURE TUBE.
4 VERTICAL HEIGHT** V-SIZE
SELECT "V-SIZE" AND ADJUST IT SUCH THAT HEIGHT OF THE LION HEAD PATTERN BECOMES ' 9 - 9'.
ACCEPTABLE RANGE IS 8.9 TO 9.1. ( REFER FIG- )
5 VERTICAL SCROLL V-SC
SELECT "V-SC" AND ADJUST IT SUCH THAT BIG CIRCLE WILL LOOK PERFECT CIRCLE
PRODUCT : CTV
STAGE: AV CHECKING
PCB/ASSY :F.A.
Road Star
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
REMOTE H-SET
1
TV SET
1
MONITOR av out SET
2
AV CORDS
CHECKED BY
3
monitor av in tv set
CONNECT THE RF SIGNAL CORD TO TUNNER. SELECT CHANNEL "EU 2CH".
AV IN CHECKING 1 KEEP MONITOR SET IN TV MODE AND 'TESTING TV SET' IN 'EURO AV' MODE BY USING "TV/AV" KEY ON REMOTE.
2 CHANNEL "EU 2CH" IS SELECTED IN MONITOR TV SET.
3 CONNECT "VIDEO OUT" AND "AUDIO OUT" CORD OF MONITOR SET TO "VIDEO IN " AND "AUDIO IN" JACKS OF TESTING TV SET
4 LISTEN FOR NORMAL SOUND AND PICTURE OF CHANNEL "EU 2CH" PRESENT IN THE "TESTING TV SET" .
5 CHECK THE AUDIO FOR BOTH THE AUDIO IN JACKS.
AV OUT CHECKING:1 KEEP MONITOR SET IN 'AV' MODE AND 'TESTING TV SET' IN 'TV' MODE BY USING "TV/AV" KEY ON REMOTE.
2 SELECT SUB BRIGHTNESS PATTERN (EU 2CH) ON TESTING TV SET.
3 CONNECT "VIDEO IN" AND "AUDIO IN" CORD OF MONITOR SET TO "VIDEO OUT " AND "AUDIO OUT" JACKS OF TESTING TV SET
4 LISTEN FOR NORMAL SOUND AND PICTURE OF CHANNEL "EU 2CH" PRESENT IN THE "MONITOR TV SET" .
5 REMOVE THE AV CORDS AFTER TESTING.
CHECK "CD PLAY=ON/OFF" FUNCTION IN SOUND MENU

PRODUCT : CTV
STAGE: SOUND Q.C.-2
PCB/ASSY :F.A.
RoadStar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
REMOTE
2
HAMMER
CHECKED BY
1 CONNECT THE RF SIGNAL CORD TO TUNER.
2 CHECK FOR VOLUME VARIATION FROM ZERO TO MAX. (FOR CH-02 & CH-05) SOUND SHOULD BE DISTORTION
FREE AT MAX. VOLUME LEVEL.
3 CHECK FOR HISSING SOUND , DISTORTED SOUND PROBLEMS..
4 CHECK SOUND MUTE, AVL.
5 BANG THE CHASSIS FOR LOOSE CONTACT .
6 REMOVE THE RF SIGNAL CORD FROM TUNER.
7 FOR DETAILS, PLEASE REFER USERS GUIDE BOOK.
SHOCK TEST:
1 GENTLY HIT THE HAMMER ON TOP SIDE OF FRONT COVER. CHECK FOR ANY ABNORMALITY
PRODUCT : CTV
STAGE: PICTURE Q.C.-2
PCB/ASSY :F.A.
RoadStar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
SERVICE REMOTE
1 CONNECT RF SIGNAL CORD TO TUNER .
2 SELECT CHANNEL "EU 5CH" .CHECK FOR GEOMETRICAL ALIGNMENTS, DISPLAY ALIGNMENTS,(HEIGHT & WIDTH SHOULD BE
HEAD PATTERN.)
LION HEAD PATTERN SHOULD LOOK LINEAR AND SYMMETRICAL .
3 CHECK FOR FOCUS ADJUSTMENT AT DIAGONAL CENTRE OF PICTURE TUBE. '30' DIGITS ON LION HEAD
PATTERN SHOULD BE SHARP VISIBLE.
4 PRESS "ZOOM'
KEY ON REMOTE TO SELECT "ZOOM' MODE AND CHECK THAT HEIGHT OF THE RETMA PATTERN IS
SELECT "WIDE" MODE AND CHECK THAT PATTERN HEIGHT IS 75% OF THE SCREEN.
5 SELECT CROSS HATCH PATTERN (EU 4CH) AND CHECK FOR CONVERGENCE QUALITY. HORIZONTAL AND VERTICAL LINES
SHOULD BE WHITE.
6 CHECK FOR SUB BRIGHTNESS ON CHANNEL ( EU 2CH).. SUB BRIGHTNESS SHOULD BE SUCH THAT 5 & 1/2 BARS ON
SUB BRIGHTNESS PATTERN WITH PICTURE MODE "STANDARD" ARE VISIBLE .
IF REQUIRED ADJUST PARAMETER "SBI" IN SERVICE MENU-HOTKEY-3 FOR SPECIFIED SUB BRIGHTNESS ALIGNMENT.
7 CHECK THAT OSD DISPLAY IS NOT CUTTING ON COLOUR BAR+CIRCLE PATTERN WHEN 'ZOOM' MODE IS SELECTED.
8 CHECK FOR P-CONTROL- CONTRAST,BRIGHTNESS,COLOUR ,SHARPNESS.
9 CHECK FOR ALL BANDS TUNING WITH THEIR RESPECTIVE SOUND.
10 CHECK FOR WHITE BALANCE, TILT ALIGNMENT.& COLOUR PATCH.
11 CHECK FOR SELECTABLE PICTURE MODES AS STANDARD,DYNAMIC, MILD , USER.
13 CHECK CPT RELATED PROBLEMS (SCRATCH/CONVERGENCE-DYNAMIC&STATIC / YOKE TILT,CPT GAP OR TILT).
14 CHECK FOR RASTER COLLAPSE DURING SWITCH OFF, CHECK FOR THE PROBLEMS SUCH AS DAMPING
BAR, BLOOMING, RETRACE LINES, STRAY EMISSION ETC.
15 FOR DETAILS, PLEASE REFER USERS GUIDE BOOK
PRODUCT : CTV
STAGE: FEATURE CHECKING
PCB/ASSY :F.A.
RoadStar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
REMOTE
SWITCH ON THE SET.
SELECT FOLLOWING FUNCTIONS 1 SELECT "SETTINGS" MENU AND CHECK 'EURO AV' FOR 'Y/C, RGB, VIDEO' OPTIONS.
2 IN SETTINGS MENU - CHECK TONE=NORMAL, WARM, COOL.
3 CHECK 'BLACK STRETCH' IN SETTINGS MENU-BRIGHTNESS INCREASES WHEN BLACK STRETCH IS 'OFF'.
4 SELECT "TIMER" MENU AND CHECK THAT ON TIMER, OFF TIMER, REPEAT SETTINGS ARE AVAILABLE.
5 SELECT "SETTINGS--->LANGUAGE" MENU AND CHECK THAT 18 DIFFERENT LANGUAGES ARE AVAILABLE INCLUDING 'ENGLISH'.
6 IN SETTINGS MENU - CHECK BLUE SCREEN ON/OFF ( CHECK THIS FEATURE WITHOUT RF SIGNAL )
7 LOCK FUNCTION: PRESS "LOCK" KEY FOR 4 SECOND TO ACTIVATE LOCK FUNCTION . CHECK THAT LOCK MENU WITH DIFF. LO
ARE AVAILABLE.
8 REVEAL & HOLD : PRESS "REVEAL" KEY , CHECK THAT TV SWITCHES TO ALL THE TUNNED PROGRAMS AND EURO AV MODE S
AND STOPS AT THE PROGRAM TO WHICH "HOLD" KEY IS PRESSED.
9 FOR DETAILS , PLEASE REFER USER'S GUIDE BOOK
PRODUCT : CTV
STAGE: SHIPPING
PCB/ASSY : F.A.
RoadStar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
1 CHECK THE SET IN ALL ASPECTS.
2 PRESS "MENU+6483" KEYS SEQUENCE TO ACCESS THE MANUFACTURING MODE. THEN PRESS HOTKEY "2" TO ENABLE MENU-2.
3 SELECT "SHIPPING" OPTION AND PRESS VOL UP KEY.
4 AFTER SIPPING ,TV SET WILL SWITCH AGAIN.
5 MAKE THE MAINS 'POWER' SWITCH OFF.
USE "STAND BY" KEY TO QUIT THE MANUFACTURING/SERVICE MODE

VILEUR UOC STEREO SCH

2005.10.10
1
2

VOLUME

CH2 OUT(-)

+8V

R931
GND 47

47

R937
R935
10K

5
XS156

C943
1000/2KV
V931
2SC2330

58

MAIN PCB

X701
12M
C716
33p

Vss C/P

VddC

56

10 BAND1

VpE

55

1.2K

IK

R933
300
R922
10K

C931
220

VD931
1N4148

C955
10u/250V
C941
10u/250V

XS902

R936
330

R934
47

57

OSCGND

MUTE

C717
33p

BF420

R932
10K

C715
0.01u

L702
10uH

C714
10u/16V

+3.3V

GND 6

R729

XTAL IN

3.9K

XP2001

V933

R941
5.6

10uH

L301

C304
0.22u

13 SECPLL

GOUT

52

14 Vp2

ROUT

51

16 PHL2LF

R373

BCLIN

VD831
MTZJ5C1

C361
560p

15K

C353

17 PHL1LF

48

B2/UIN

C574
10u/16V

+8V

0.022u

22

23

24

25

C403

L221
0.75uH

220

220

R740

R737

BT+31V

IREF

12K

C117

C336

0.15u

0.1u

C118
6800p

Vp1

VSC

27

TUNER AGC

28

AUDEEM
/SIF1

IFVO
/SVO

38

EHTO
AUDEXT
/QSSO

L333
10uH

100

31

SNDPLL
/SIF AGC

FBISO

34

32

AVL/REFO

H OUT

33

R501
2.2K

35

AUDIO
OUT R

GND

GND 25

VO2

VO1

24

CPS2

27

AUDIO
OUT L

26

C852
470p

VI7

23
22

12 CBR2

CBL2

21

WOOF
OUT L

20

15

MAIN
OUT R

MAIN
OUT L

16 SCL

SDA

12

C123
0.068u

R116

C122

C121
6800p
R115

18

Y2B

Y2A

15

ZB

Y1A

14

Y3B

ZA

13

R114
100

Y1B

Y0A

12

R339
110

R340
100

C334
+

10u/16V

R338

Y3A

INH

8.2uH
Z331
XT5.5M

14

R IN

15

BLANK IN

16

Vo GND

17

Vi GND

R871
5.6K

18

Vo

19

+8V

Vi/Y

16

12K

17

VDD

12K

0.15u

19

L101
10uH

Y0B

13

BL GND

R851
75

VD851

VD871
MTZJ8C2

11

R GND

MTZJ8C2

N101
BU4052

CBL1

CTL

G IN

MTZJ8C2
C851
470p

9
10

R852
75

VD852

0.015u

11 CBR1

14 CTR

R113
100

C861
1000p

C101
47u/16V

20

SHIELD

21

R811

C811
470u/16V

68
C802

47u/16V
C801
470p

R801
100
R854
75

VD801
MTZJ8C2

XS807

C807

11

47u/16V
C806
470P

A0

VEE

VSS

VD806
MTZJ8C2

10

3
4

C827

10K

R826

R103

A1

R806
100

R102

VD836

10K

330

1u
C826
470p
C837

VD826
MTZJ5C1

MTZJ5C1

1u
C836
470p

Z333
XT6.0M

3.9K
R827
10K

R836

3.9K
R837
10K

27K

C812
47u/16V

VD561
MTZJ8C2

+8V

VD854
MTZJ8C2

33
R814
5.6K
V811
2SC1815
R815
5.6K

R229
33

VCC

28

G GND

R563

C315
4.7u

R302
2.7K

VD853
MTZJ8C2

SW

V332
2SC1815

L332

Z332
XT6.5M

C551
1000p

GND2

R333
220

R555
100K

R556
27K

36

30

AV2 L

V331
2SC1815
R334

390

0.1u

DECSDEM
/SIF2

C331
100u/16V
R331

R303

37

C335
10u/16V

C333
47u/16V

1.8K
C316

PLL IF

+8V

L331
10uH

C332
0.01u

39

MAIN R

13 WOOF
OUT R

R112

40

CVBSINT

R812

V221
2SC1674C
R224
1.2K

43

GND1 41

IF2

C853
470p

29

B IN/OUT

R853
75

30
C126

CPS1

10 VI8

C116
0.068u

C225
0.01u

1000p

IF

C201
47u/16V

820p
5

C221
C710
0.1u

C313

NAME
VALUE

Z221
K2955

220

R226
220

1K

42

CVBS/Y

26

29

FROM XS231
C314
4700p

IF1

AV2 R

R304

10u/16V

C311
3300p
C312
10u/16V

CHROMA

VDRA

CSMO

ALi1

31

0.1u

C207
0.022u

R223
4.7K

C317

44

39K

C223
0.01u

/AMOUT

12K

R403

+9V

C115
0.01u

R111

C402
1000p

R227

AUDOUT

21 VDRB

100
C401
1000p
100

C114
47u/16V

45

INSSW2

MAIN L

B GND

3.9K
R822
10K

1u
C821
470p

VD821
MTZJ5C1

R401

R402

20 AVL
/EWD

C310
4.7u

3
4

P2

32

C309
2.2u

0.022u

P1

AV1 R

C125

46

R2/VIN

100

L111
10uH

C351

19 DECBG

C308
0.1u

AV1 L

0.015u

R118

47

G2/YIN

C112
100u16V

C113
0.47u

0.022u
C352

18 GND3

R117
100

C111
0.47u

A GND

1K
R842
100K
R821

R363
22K

10K

49

VD841
MTZJ5C1

N111
TDA9859

330

ALo

R841

1u
C841
470p
C822

ARi1

3.9K
R832
10K

R361

ARo

R831

1u
C831
470p
C842

330
R371

C306
4700p

C307
1u

+8V

R372

XS801

1K
R847
100K

330

50

BLANKING

R846

33K

53

C847
1u
C846
470p
C832

R362

BOUT

VD846
MTZJ5C1

C712
10u/16V

+8V

12 Vss A

15 DECDIG

C305
2200p
R301

54

TO XP2101

2K

R728

12K

R726

2.7K

R727

SW703
V+
SW702
VSW701
MENU

C302
47u/16V

VddA

C301
0.22u

C303
0.01u

11 BAND2

XS371

SW704
P-

+3.3V

L701
10uH
C713
0.01u

R813
150

BP+5V
+8V

0.01u

22
R201

VD201
MTZJ5C1

C614
470p

C642
100u/35V

C633
R634
2.4K

R635
1K

0.033u

1N4148

10K

R704
1K

C701
0.01u

-15V

R536

V702
2SC1815

10K

1W 1
!

FO

C513

VD536
RGP10D

22K

4
!

V511
2SD1651C

V501
2SC2383

STANDBY
H:ON L:OFF

LF-05
T501
L512
LF-05

R502
100

C502
1000p/500V

SC

470p/500V

VD573
1N4148

R575
1.8K

270

5
XS551

L511

R504

R503
1K

R703

R702
V701
2SC1815

1W 1
!

C536
470u/25V

VD701
A

V631
TL431LP

C415
0.22u

R413
1
!

+26V

R705
330

R411
1

VD412
MTZJ18

22K
R708
330

0.36u/200V

VCC2

V OUT

C561

VEE

100p/500V

PUMP UP

NON-INV IN

VCC

C532
470u/25V

+180V

C531

V703
2SC1815
R706

VD652

R636

VD531
RGP10D

R531

C573
10u/16V

10

R571

R707
1K

B+ ADJ
VD632
1N4148

4
HV

+15V

680p/2KV

VR631
20K

RGP10D

C656
470u/16V

R668
1.2K

T511
0083

C541
470p/500V

VD411

R412
1.5K

C511

R653
12K
VD667
1N4148

C542
10u/250V

1K

VD661
HZ3C2

C661
100u/16V

VD541
GRP10J

+180V

C416
0.1u/100V

C571
0.1u

C503
47u/35V

R514

C501
3900p/500V

3.9
C515
10u/160V

R572
10K

VD571
MTZJ8C2

C572
0.47u

+110V

VD619
HZ9A3

+3.3V

L411
22uH

100u/35V

H
1

1K

2.7

R617
2.4K

C411
180p

+5V

R633
51K

+26V

C617
33u

24M

C620
1000p/AC400V

C667
1000u/16V

C414

C412
0.033u

N656
KA7805

R632
51K

R513

R511

9100p/1.6KV
C512

2200p/1KV

R619
!

C616
680p/2KV

VD641
RGP10D

11

VD615
1N4148

B+ +110V

C641
470p/1KV

8
4

LF-05
C615
1000/1KV

560K

13

R414
100
+8V

R661
33

TP91

R641
1/2W 0.47

R616
3.3K

L611

VD666
RGP15D
C632
220u/160V

VD631
RGP10J

VD614
RGP10J
C619
0.033u

N611
KA5Q0765
3

!
12

R612
68K

!
C631
470p/2KV

C618
0.1u

MTZJ22D

016

BAV21

R561
10K

R615
2.2

56
C671
470u/16V

R667
10K

C652
2200u/25V

470p/1KV

F601
T3.15AL/AC 250V

VD613
RGP10J

VD616
5V1HSC

R611
68K

-15V

C610

TVR4J

220K

C601

0.22u/AC275V

C666

14

VD611

VD651
RGP10D

R666
1/2W 0.47

SW601
A04

XS601

220u/400V
C611

VD605
TVR4J
VD606
TVR4J

R601

2200u/25V
!

R651
1/2W 0.47

2
R671

VD511

V666
2SB1443

C647

+15V

L601
LF-033

VD646
RGP15D

C651
470p/1KV

10

N671
KA7808

+13V

PS601
P10X180M

1/2W 0.47
!

15

R652
220

R562
100

!
t

16

C646
470p/1KV

!
R646

T611
0087

1.8

L602
LF-033

VD603
TVR4J

C605
1000/1KV

R552
1K

L513

R512
10K

INV IN

R203

47K

R633A
1.5K

VD551

3
C514
4.7u/160V

N411
LA78040

N612
PC817B/C

C603
1000/1KV

R602

R554

1N4148

XS602

VD552
R553
680

N702
KA33

3.3K

R202

270

VD604
TVR4J

R204

1.5k

AGC

R404
1.5K

XS511
DY

R221

C607A
470p/AC 400V

1uH

VD401
MTZJ8C2

TPAGC

XP601

1uH

L401

C706
10u/50V

VD402
MTZJ8C2

8.5K

AS

C206
3.3u

+B

R718

SCL

L911
LM-01

L402

SDA

C202

R573
VD572
1N4148

4.7K

+8V

HV

VOL1

59

V142
2SC1815

VD702
1N4148

FO

XTAL OUT

R955
2.2M

SC

47

KEY

220

R724
10K
R722

V932
BF421

GND

R723
FROM XS701

R924
47

VD921
1N4148

/AC TEST

XS701

R926
330

VD955
RGP10J

CH2 IN

1u
R153
1.8K

C155
6800p

XS905
SOCKET

200V

60

R143
22K

C921
220

R923
300

R921

220

CRT GND

10K

C154

R156
68K

2
3

V141
2SA1015

R734

C718
2.2u

C157
6800p

270K

R OUT

V923
BF421

GND

C719
0.01u

1u
R155
1.8K

G OUT

L913
82uH

HEATER

61

R157

C141
100u/16V

3
1

R142
10K

+3.3V

C156

TO XP2102

R733

L703
10uH

RESET

C160
10u/16V

V921
2SC2330

R911
47

82uH

R927
V922
BF420

L912

1.5K

1.5K

VE901
A51JSY61X03

B OUT

R928

R938
R916
330

R914
47

VD911
1N4148

10K

IK

V913
BF421

GND

VD141

C911
220

R925

R141

+3.3V

8.2K
C153
1u

1N4148

NTSC SW

2.2K
C191
1u

62

VddP

TUNING

4
1
2

3.3K

10K

AV1

SDA

100

R192

63

R912
10K

2200u/25V

C151
3.3K

3.3K

3.3K

3.3K

R701

R712

R711

SDA

AV2

SCL

GND

100

R191

+8V

100

R913
300

XS903

R731

R743

64

IRIN

+5V

R741
3.3K

SP102

3
XS151

1 STAND BY

R709

R742
3.3K

12

11

L911 82uH

1.5K

CH1in

10

V911
2SC2330

R951

STAND-BY

VD941

CH1out(-)

220
R918

MTZJ8.2

GND(CH1out)

CH2 OUT(+)

CH1out(+)

GND(CH2out)

Vcc

SCL

0038A2

N301
TDA9361

C702
47u/16V

R710

C703
0.01u

TO XP2001

N703

SW705
P+

+5V

R917

10K
1

C152
0.01u

+13V

N701
AT24C16

V912
BF420

R915

XS152

+3.3V

CRT

SP101

N151
AN17821

VE01 CHASSIS ALLIGNMENT PROCEDURE ON MANUFACTURING LINE


PRODUCT : CTV
STAGE: HARNESING AT F-A LINE
RAW MATERIAL / CONSUMABLES :
SR N STOCK NO
LOC DESCRIPTION
1
110006308
TIE,CABLE,PLASTIC,2.5X100mm

PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
QPS
CUTTER
2

1
2

WRAP THE SPEAKER CONNECTOR TO TIE CABLE METAL SLEEVE AT SPEAKER FITTING SCREW.
TIE THE SPEAKER CONNECTOR TO RIGHT SIDE PORTION OF DEGAUSSING COIL SUCH THAT IT WOULD NOT
HANG OVER THE CHASSIS.
3 TIE THE DEGUASSING COIL CONNECTOR TO DEGAUSSING COIL.
4 CUT THE EXCESS LENGTH OF ALL THE TIES.
DO NOT LEAVE ANY CUT PORTION OF TIE ON THE CHASSIS.
PRODUCT : CTV
STAGE: SWITCH ON
PCB/ASSY :
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
1 BEFORE SWITCHING ON THE TV SET , CHECK THAT CHASSIS DOCKING AND HARNESING HAVE DONE PROPERLY OR NOT.
2 CHECK THAT DEGAUSSING CONNECTOR HAS CONNECTED.
3 CONNECT RF SIGNAL TO TUNER.
4 SWITCH ON THE TV SET AND ADJUST THE 'SCREEN' AND 'FOCUS' POT OF FBT FOR CLEAR PICTURE.
5 CHECK THAT POWER ON LED IS GLOWING WITH NORMAL INTENSITY.
6 CHECK POWER ON/OFF SWITCH OPERATION BY SWITCHING THE SWITCH ON/OFF TWO TO THREE TIMES.
7 CHECK FOR THE PROBLEMS LIKE CPT GAP, SWITCH OFF SPOT, STRAY EMISSION ,ETC.
8 SELECT CHANNEL "EU 2CH" AND CHECK THAT 'SUB BRIGHTNESS' PATTERN HAS APPEARED .
9 CHECK FOR CHANNEL TUNNING, ELSE TUNE THE PROGRAMS USING "AUTO SEARCH" IN SEARCH MENU.
10 CHECK THE VOLUME VARIATION FROM ZERO TO MAXIMUM. OBSERVE THAT VARIATION IS NOT INTERMITANT. IT SHOULD BE
11 CHECK THE OPERATION OF CH UP/ CH DN/ VOL UP/ VOL DN/ MENU KEYS .
12 CHECK THAT THESE KEYS ARE NOT HARD TO OPERATE.
13 CHECK THE TV SET ASTHETICALLY
PRODUCT : CTV
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
STAGE: +B VOLTAGE ALIGNMENT
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
DIGITAL PANEL METER
1
TV SET
1
ALIGNER
2
REMOTE
CHECKED BY
1 SWITCH ON THE SET.
2 CONNECT THE RF CORD TO TUNER.
3 SELECT THE 'STANDARD' MODE OF PICTURE CONTROL.
4 CONNECT THE DPM POSITIVE PROBE TO CATHODE OF DIODE "VD631" .
( DPM NEGATIVE PROBE IS INTERNALLY CONNECTED TO CHASSIS GROUND)
5 ROTATE THE PRESET "VR 631" USING ALIGNER TO SET +B VOLTAGE + 115V +/- 0.5V DC

STAGE: SCREEN ADJUSTMENT


PRODUCT : CTV
PCB/ASSY :FA
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
FEVIBONAD
2
INSULATED SCREW
CHECKED BY
3
DRIVER
NOTE : WARM UP THE TV SET FOR AT LEAST 20 MINUTES ( DURING SOAKING AREA)
1 SELECT DIGITAL / RETMA / LION HEAD PATTERN ,
2 PRESS "MENU+6483" KEYS SEQUENCE TO ACCESS THE MANUFACTURING MODE.
3 PRESS KEY '3' TO APPEAR 'SERVICE MENU 3' ON SCREEN.
4 SELECT PARAMETER "SC " BY PRESSING CHANNEL UP/DN KEY .
5 PRESS 'VOL UP' KEY THEN A THIN HORIZONTAL LINE WILL BE DISPLAYED ON SCREEN.
6 ADJUST THE SCREEN INTENSITY BY VARYING SCREEN POT OF FBT USING INSULATED SCREW DRIVER UNTIL A THIN HORIZON
LINE IS JUST VISIBLE.
7 PRESS "VOL DN" KEY TO APPEAR ORIGINAL PATTERN.
8 APPLY THE FEVIBOND ON "SCREEN" POT. OF FBT.
PRODUCT : CTV
STAGE: FOCUS AND CONVERGENCE
PCB/ASSY : F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
GLUE
2
PNUE. SCREW DRIVER CHECKED BY
3
FEVIBONAD
INSULATED SCREW
APPROVED BY
DRIVER
TIGHTENING TORQUE OF SCREW DRIVER- 10 TO 15 kg.cm and TV SET IS FACING TOWARDS EAST.
FOCUS ADJUSTMENT :1 SELECT LION HEAD PATTERN.( EU 5CH) . CHOOSE SELECTABLE PICTURE MODE "STANDARD".
2 ADJUST THE FOCUS KNOB ON FBT USING INSULATED SCREW DRIVER , SO THAT '30' AT THE DIAGONAL CENTRE ON LION HEA
WILL GET AS SHARP AS POSSIBLE.
THIS SYMBOL INDICATES THE LOCATION OF FOCUS ADJUSTMENT CHECK ON SCREEN.
CONVERGENCE ADJUSTMENT :1 SWITCH OVER TO CROSS HATCH PATTERN.
2 BY TURNING THE 4 POLE MAGNET, MATCH THE RED AND BLUE LINES AT THE CENTRE. SHIFT THE RED AND BLUE LINE
OVER THE GREEN LINE BY USING 6 POLE MAGNET.
3 TIGHTEN THE CPM LOCK. BE CAREFUL NOT TO MOVE THE OTHER RINGS/MAGNETS AT THIS TIME.
4 CHECK AND ADJUST THE PICTURE FOR TILT.ADJUST THE TILT BY ADJUSTING THE YOKE.
5 APPLY GLUE ON BOTH SCREEN AND FOCUS KNOB OF FBT AFTER ADJUSTMENT OF FOCUS.
THIS HORIZONTAL
LINE MATCHING WITH
EXPOSURE POINTS

THIS HORIZONTAL
LINE MATCHING
WITH EXPOSURE
POINTS

EXPOSURE POINTS
ON THE SCREEN

EXPOSURE POINTS
ON THE SCREEN

FOR TFT CPT MODELS: TILT=0 mm


TILT CHECK
FOR CONVENTIONAL CPT MODELS: TILT=2 mm
NOTE: DO NOT TOUCH TO ANY PART OF FBT.
PRODUCT : CTV
STAGE: CONVERGENCE
RAW MATERIAL / CONSUMABLES :
SR N STOCK NO
LOC DESCRIPTION
1
TV SET
CONVERGENCE ADJUSTMENTS
NOTE : Before attempting any convergence adjustments, the
receiver should be operated for at leat fifteen minutes.
CENTER CONVERGENCE ADJUSTMENT :

1.Select the Cross-hatch pattern (EU 4CH) .


2.Set the brightness and contrast for well defined
pattern.
3. Adjust two tabs of the 4-Pole magnets to change the
angle between them . ( See fig.-01 & 02) and
superimpose red and blue vertical lines in the center
area of picture screen.
4.Turn the both tabs at the same time keeping the angle
constant to
superimpose red and blue horizontal
lines at the center of the screen. (See fig-04 & 02)
5.Adjust two tabs of 6-Pole magnets to superimpose
red/blue line and green one .Adjusting the angle
affects the vertical lines and rotating both magnets
affects the horizontal lines.
6.Repeat adjustments 3,4,5 keeping in mind red, green
and blue movement , because 4-Pole Magnets and 6Pole Magnets have mutual interaction and make line
movement complex

FOCUS CHECK

PCB/ASSY : F.A.
Roadstar
SHEET : 1 OF 2
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
QPS
SERVICE REMOTE

CIRCUMFERENCE CONVERGENCE ADJUSTMENT:


1. Loosen the clamping screw of deflection yoke slightly to allow the
yoke to tilt.
2.Temporarily put a wedge as shown in fig1. ( Do not remove cover
paper on adhesive part of the wedge.)
3.Tilt front of the deflection yoke up or down to obtain better
convergence in circumference (see fig.3). Push the mounted
wedge in to the space between picture tube and the yoke, to fix
the yoke temporarily.
4.Put other wedge in to bottom space and remove the cover paper to
stick.
5.Tilt front of the yoke right or left to obtain better convergence in
circumference. (see fig.3)
6.Keep the yoke position and put another wedge in either upper
space. Remove cover paper and stick the wedge on picture tube to
fix the yoke.
7.Detach the temporarily mounted wedge and put it in another upper
space.Stick it on picture tube to fix the yoke.
8.After fixing three wedges , recheck overall convergence. Tighten
the screw firmly to fix the yoke and check the yoke is firm.
9.stick three adhesive tapes on wedges as shown in fig.o.

Convergence Adjustment:

2 OF 2

Screw to
Tighten CPM
Assy

PREPARED BY

CHECKED BY

APPROVED BY

Convergence
magnets of
CPM Assy
FIG-04
FIG-01

FIG-02

FIG-03

PRODUCT : CTV
STAGE: GEOMETRIC ALIGNMENT
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
SELECT RETMA PATTERN (EU 5CH).
PRESS "MENU+6483" KEYS SEQUENCE TO ACCESS THE MANUFACTURING MODE. THEN PRESS HOTKEY "1".
TO ACCESS 'SERVICE MENU-1'.
1 .HORIZONTAL CENTERING: H-SHIFT
SELECT PARAMETER "H-SHIFT" BY USING CHANNEL DOWN KEY.
ADJUST "H-SHIFT" VALUE BY USING VOLUME UP/DN KEYS SUCH THAT THE PATTERN
IS LOCATED HORIZONTALLY AT CENTRE.
2 VERTICAL LINERITY ADJUSTMENT: V-SLOPE
SELECT "V-SLOPE" & ADJUST IT BY VOLUME UP/DN KEY TO ADJUST CENTRE DOTTED LINE OF RETMA
PATTERN TO THE TOP EDGE OF BLACK HALF PATTERN ( i.e. EXACTLY THE TOP HALF PORTION OF
RETMA PATTERN IS VISIBLE).
3 VERTICAL RASTER SHIFT: V-SHIFT
SELECT "V-SHIFT" AND ADJUST IT SUCH THAT PATTERN WILL APPEAR AT MECHANICAL
CENTRE OF THE PICTURE TUBE.
4 VERTICAL HEIGHT** V-SIZE
SELECT "V-SIZE" AND ADJUST IT SUCH THAT HEIGHT OF THE LION HEAD PATTERN BECOMES ' 9 - 9'.
ACCEPTABLE RANGE IS 8.9 TO 9.1. ( REFER FIG- )
5 VERTICAL SCROLL V-SC
SELECT "V-SC" AND ADJUST IT SUCH THAT BIG CIRCLE WILL LOOK PERFECT CIRCLE.

USE "STAND BY" KEY TO QUIT THE MANUFACTURING/SERVICE MODE.

PRODUCT : CTV
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
STAGE: OSD ALIGNMENT
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
PRESS "MENU+6483" KEYS SEQUENCE TO ACCESS THE MANUFACTURING MODE. THEN PRESS HOTKEY "1".
SELECT RETMA PATTERN (EU 5CH).
OSD DISPLAY ADJUSTMENT ** VERTICAL AND HORIZONTAL *** OSDH AND OSDV
SELECT SERVICE MENU -4 BY PRESSING HOTKEY "4"..
A BIG RECTANGLE WILL APPEAR ON SCREEN.
1 SELECT "OSD V-POS" BY CH.DN KEY. AND ADJUST DOTTED RECTANGLE AT THE VERTICAL CENTRE OF SCREEN.
2 SELECT "OSD H-POS" BY CH.DN KEY. AND ADJUST DOTTED RECTANGLE AT THE HORIZONTAL CENTRE OF SCREEN.

USE "STAND BY" KEY TO QUIT THE MANUFACTURING/SERVICE MODE.

OSD ALIGNMENT ON NTSC PATTERN:


SELECT COLOUR BAR+CIRCLE PATTERN ( NTSC SYSTEM )
SELECT PARAMETER "OSD V-POS " & "OSD H-POS" BY CHANNEL UP/ DN KEYS . ADJUST THE PARAMETER VALUES SUCH
THAT A BIG DOTTED RECTANGLE SHOULD BE SYMMETRICALLY LOCATED ON RETMA PATTERN.

PRODUCT : CTV
STAGE: WHITE BALANCE ADJUSTMENT PCB/ASSY : F.A.
CHASSIS : ALL SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
WHITE BALANCE
INTRODUCTION TO WHITE BALANCE ADJUSTMENT WINDOW
GREEN AND BLUE CUT OFF
STATUS BARS

MODEL
SELECTION
WINDOW

THIS INDICATES WHIT


BALANCE CONDITION
"NG" OR "GOOD"

TARGET VALUES OF
WHITE BALANCE

TOLERANCE OF
TARGET VALUES
GREEN AND
BLUE DRIVE
STATUS BARS

SUB
CONTRAST
STATUS BAR

SUB
BRIGHTNESS
STATUS BAR

CURRENT
STATUS

PRODUCT : CTV
STAGE: WHITE BALANCE ADJUSTMENT PCB/ASSY : F.A.
Roadstar
SHEET : 2 OF 2
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
WHITE BALANCE METER
NOTE : WARM UP THE TV SET FOR AT LEAST 20 MINUTES ( DURING SOAKING AREA)
ENSURE "TONE" IN SETTINGS MENU IS "NORMAL" AND SELECTABLE PICTURE MODE IS "STANDARD"..
1 ENSURE THAT THE MODEL NAME DISPLAYED IN 'MODEL INFORMATION WINDOW' IS CORRECT.
2 TV SET WILL STOP IN FRONT OF CAMERA SENSOR ,CONNECT WHITE BALANCE SIGNAL FROM WHITE BALANCE TESTER.
TO TUNER INPUT OF SET.
3 AUTO DEGAUSSING WILL START.OBSERVE THAT , WHILE DEGAUSSING ,MONITOR DISPLAY WILL
APPEAR VIBRATING.AFTER DEGAUSSING , SENSOR WILL COME FORWARD TILL IT JUST TOUCHES TO SCREEN.
4 ENSURE THAT THE SET POSITION IS SUCH THAT SCREEN WILL BE IN FRONT OF SENSOR.AS WELL AS NEAR TO IT.
TAKE CARE THAT NO OSD WILL BE IN FRONT OF SENSOR SO THAT IT WILL NOT GET SENSED BY SENSOR WHILE TESTING
AND ADJUSTMENT OF WHITE BALANCE.
5 PRESS "MENU+6483" KEY AND HOTKEY "3" , SELECT SERVICE PARAMETERS FOR RGB CUTOFF
7 ADJUSTMENT & ADJUST IT BY VOL. UP/ VOL. DN KEYS. IF NEEDED ADJUST THE VALUES FOR PARAMETERS OF RGB DRIVES
6 IF NECESSARY, ADJUST THE 'SUB BRIGHTNESS' VALUE BY SELECTING APPROPREATE SERVICE PARAMETER.
7 THE ADJUSTMENTS ARE MUTUALLY INTERDEPENDENT SO ADJUST ALL ABOVE MENTIONED PARAMETERS TILL THE RED BLO
BAR COMES AT CENTRE AND "NG" DISPLAY TURNS IN TO "GOOD" .
SERVICE PARAMETERS:SPECIFICATIONS:
RGB CUTOFF'S
FOR ALL OTHER BRANDS
UOC/VX05T/ PIP
MOC POC/ROADSTAR TSB2
VX04T
X= 275+/- 5
DSPM2129
RDC
RD
RD
R CUT
RDC
y= 292+/- 5
CR
GDC
GD
GD
G CUT
GDC
FOR LOW BEAM Y=15
CG
BDC
BD
BD
B CUT
BDC
FOR HIGH BEAM Y=113
CB
RGB DRIVES
GDRV
GB
GB
GDRV
GDRV
FOR TOSHIBA BRAND
WG
BDRV
RB
RB
BDRV
BDRV
X= 260
WB
SUB BRIGHTNESS
y= 271
SBRT
SBRT
SUB-BRI
BRTS
BRTC
SB
FOR LOW BEAM Y= 5
FOR HIGH BEAM Y= 99
USE "STAND BY" KEY TO QUIT THE MANUFACTURING/SERVICE MODE
PRODUCT : CTV
STAGE: SOUND Q.C.-1
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
REMOTE
1
TV SET
1
1 CONNECT THE RF SIGNAL CORD TO TUNER.
2 CHECK FOR VOLUME VARIATION FROM ZERO TO MAX. (FOR CH-02 & CH-05) SOUND SHOULD BE DISTORTION
FREE AT MAX. VOLUME LEVEL.
3 CHECK FOR HISSING SOUND , DISTORTED SOUND PROBLEMS..
4 CHECK SOUND MUTE, AVL.
5 BANG THE CHASSIS FOR LOOSE CONTACT .
6 REMOVE THE RF SIGNAL CORD FROM TUNER.
7 FOR DETAILS, PLEASE REFER USERS GUIDE BOOK
PRODUCT : CTV
STAGE: PICTURE Q.C.-1
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
SERVICE REMOTE
2
EXT. DEGAUSSING COIL CHECKED BY
1 CONNECT RF SIGNAL CORD TO TUNER .
2 SELECT CHANNEL "EU 5CH" .CHECK FOR GEOMETRICAL ALIGNMENTS, DISPLAY ALIGNMENTS,(HEIGHT & WIDTH SHOULD BE
HEAD PATTERN.)
LION HEAD PATTERN SHOULD LOOK LINEAR AND SYMMETRICAL .
3 CHECK FOR FOCUS ADJUSTMENT AT DIAGONAL CENTRE OF PICTURE TUBE. '30' DIGITS ON LION HEAD
PATTERN SHOULD BE SHARP VISIBLE.
4 PRESS "ZOOM'
KEY ON REMOTE TO SELECT "ZOOM' MODE AND CHECK THAT HEIGHT OF THE RETMA PATTERN IS
SELECT "WIDE" MODE AND CHECK THAT PATTERN HEIGHT IS 75% OF THE SCREEN.
5 SELECT CROSS HATCH PATTERN (EU 4CH) AND CHECK FOR CONVERGENCE QUALITY. HORIZONTAL AND VERTICAL LINES
SHOULD BE WHITE.
6 CHECK FOR SUB BRIGHTNESS ON CHANNEL ( EU 2CH).. SUB BRIGHTNESS SHOULD BE SUCH THAT 5 & 1/2 BARS ON
SUB BRIGHTNESS PATTERN WITH PICTURE MODE "STANDARD" ARE VISIBLE .
IF REQUIRED ADJUST PARAMETER "SB" IN SERVICE MENU-HOTKEY-3 FOR SPECIFIED SUB BRIGHTNESS ALIGNMENT.
7 CHECK THAT OSD DISPLAY IS NOT CUTTING ON COLOUR BAR+CIRCLE PATTERN WHEN 'ZOOM' MODE IS SELECTED.
8 CHECK FOR P-CONTROL- CONTRAST,BRIGHTNESS,COLOUR ,SHARPNESS.
9 CHECK FOR ALL BANDS TUNING WITH THEIR RESPECTIVE SOUND.
10 CHECK FOR WHITE BALANCE, TILT ALIGNMENT.& COLOUR PATCH.
11 CHECK FOR SELECTABLE PICTURE MODES AS STANDARD,DYNAMIC, MILD , USER.
12 CHECK CPT RELATED PROBLEMS (SCRATCH/CONVERGENCE-DYNAMIC&STATIC / YOKE TILT,CPT GAP OR TILT).
13 CHECK FOR RASTER COLLAPSE DURING SWITCH OFF, CHECK FOR THE PROBLEMS SUCH AS DAMPING
BAR, BLOOMING, RETRACE LINES, STRAY EMISSION ETC.
14 FOR DETAILS, PLEASE REFER USERS GUIDE BOOK
USE "STAND BY" KEY TO QUIT THE MANUFACTURING/SERVICE MODE

PRODUCT : CTV
STAGE: TELETEXT CHECKING
PCB/ASSY :F.A.
CHASSIS :ROA SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
REMOTE
TELETEXT CHECKING:SELECT COLOUR BAR PATTERN. PRESS "TXT/MIX" KEY ON REMOTE
1 OBSERVE THAT "P100 (INDEX PAGE OF TELETEXT) HAS APPEARED. PRESS "TXT/MIX" KEY AGAIN AND OBSERVE THAT THE TE
2 PAGE HAS SUPERIMPOSED ON THE COLOUR BAR PATTERN. SELECT PAGE "P102" BY USING PROGRAM UP KEY AND OBSERV
3 THAT " *** LARGE CHARACTERS *** " PAGE HAS APPEARED. . PRESS "TV/AV" KEY TO QUIT FROM TELETEXT MODE.
4 SELECT SETTINGS MENU AND CHECK THAT TXT=EAST/WEST " FUNCTION.
5 PRESS "SUB CODE " KEY ON REMOTE & CHECK "DK/I/BG" OPTIONS
PRODUCT : CTV
STAGE: NTSC / H.V. CHECKING
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
REMOTE
2
HV METER
CHECKED BY
3
HAND GLOVES
4
BALUN
NTSC CHECK:
1 SELECT COLOUR BAR+CIRCLE PATTERN.
2 SELECT COLOUR SYSTEM=NTSC IN 'SETTINGS ' MENU.
3 SELECT TINT OPTION IN PICTURE MENU. AND VARY ITS VALUE .
4 WHILE TINT VARIATION ,CHECK THAT RED COLOUR IS CHANGING.
5 IF FOUND ANY ABNORMALITY IN CHECKING , PLEASE REJECT THE SET.
H.V. TEST
1 REMOVE THE MAINS CORD FROM PALLET AND INSERT IT IN HV SOCKET.(SPECIALLY PROVIDED)
2 SNAP SPECIAL BALUN INTO TUNER POINT.
3 TOUCH THE HV TERMINAL TO BALUN POINT.
4 PRESS THE TEST /ENABLE BUTTON ON HV TESTER,IF BUZZER OPERATES FOR UNSPECIFIED TIME THEN REJECT THE SET.
5 REMOVE MAINS CORD FROM SOCKET AND INSERT IN PALLET SOCKET.
6 RELEASE THE SET FOR NEXT STAGE.
AFTER CHECKING, MAKE "M-MODE" ON BY PRESSING "SERVICE KEY+DEMO KEY".
SETTING PARAMETER: 1.1KV, 3mA, FOR 3 SEC.
PRODUCT : CTV
STAGE: NTSC ALIGNMENTS
PCB/ASSY :F.A.
Roadstar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
NTSC PATTERN
1
TV SET
1
GENERATOR
3
SERVICE REMOTE
4
FOR NTSC ALIGNMENTS
1 SELECT NTSC PATTERN .( COLOR BAR+CIRCLE PATTERN )
2 PRESS "MENU+6483" KEYS SEQUENCE TO ACCESS THE MANUFACTURING MODE. THEN PRESS HOTKEY "1" TO ENABLE MENU-1.
1 .HORIZONTAL CENTERING: H-SHIFT
SELECT PARAMETER "H-SHIFT" BY USING CHANNEL DOWN KEY.
ADJUST "H-SHIFT" VALUE BY USING VOLUME UP/DN KEYS SUCH THAT THE PATTERN
IS LOCATED HORIZONTALLY AT CENTRE.
2 VERTICAL LINERITY ADJUSTMENT: V-SLOPE
SELECT "V-SLOPE" & ADJUST IT BY VOLUME UP/DN KEY SUCH THAT EXACTLY THE TOP HALF PORTION OF
RETMA PATTERN IS VISIBLE.
3

VERTICAL RASTER SHIFT: V-SHIFT


SELECT "V-SHIFT" AND ADJUST IT SUCH THAT PATTERN WILL APPEAR AT MECHANICAL
CENTRE OF THE PICTURE TUBE.
4 VERTICAL HEIGHT** V-SIZE
SELECT "V-SIZE" AND ADJUST IT SUCH THAT HEIGHT OF THE LION HEAD PATTERN BECOMES ' 9 - 9'.
ACCEPTABLE RANGE IS 8.9 TO 9.1. ( REFER FIG- )
5 VERTICAL SCROLL V-SC
SELECT "V-SC" AND ADJUST IT SUCH THAT BIG CIRCLE WILL LOOK PERFECT CIRCLE
PRODUCT : CTV
STAGE: AV CHECKING
PCB/ASSY :F.A.
Road Star
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
REMOTE H-SET
1
TV SET
1
MONITOR av out SET
2
AV CORDS
CHECKED BY
3
monitor av in tv set
CONNECT THE RF SIGNAL CORD TO TUNNER. SELECT CHANNEL "EU 2CH".
AV IN CHECKING 1 KEEP MONITOR SET IN TV MODE AND 'TESTING TV SET' IN 'EURO AV' MODE BY USING "TV/AV" KEY ON REMOTE.
2 CHANNEL "EU 2CH" IS SELECTED IN MONITOR TV SET.
3 CONNECT "VIDEO OUT" AND "AUDIO OUT" CORD OF MONITOR SET TO "VIDEO IN " AND "AUDIO IN" JACKS OF TESTING TV SET
4 LISTEN FOR NORMAL SOUND AND PICTURE OF CHANNEL "EU 2CH" PRESENT IN THE "TESTING TV SET" .
5 CHECK THE AUDIO FOR BOTH THE AUDIO IN JACKS.
AV OUT CHECKING:1 KEEP MONITOR SET IN 'AV' MODE AND 'TESTING TV SET' IN 'TV' MODE BY USING "TV/AV" KEY ON REMOTE.
2 SELECT SUB BRIGHTNESS PATTERN (EU 2CH) ON TESTING TV SET.
3 CONNECT "VIDEO IN" AND "AUDIO IN" CORD OF MONITOR SET TO "VIDEO OUT " AND "AUDIO OUT" JACKS OF TESTING TV SET
4 LISTEN FOR NORMAL SOUND AND PICTURE OF CHANNEL "EU 2CH" PRESENT IN THE "MONITOR TV SET" .
5 REMOVE THE AV CORDS AFTER TESTING.
CHECK "CD PLAY=ON/OFF" FUNCTION IN SOUND MENU

PRODUCT : CTV
STAGE: SOUND Q.C.-2
PCB/ASSY :F.A.
RoadStar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
REMOTE
2
HAMMER
CHECKED BY
1 CONNECT THE RF SIGNAL CORD TO TUNER.
2 CHECK FOR VOLUME VARIATION FROM ZERO TO MAX. (FOR CH-02 & CH-05) SOUND SHOULD BE DISTORTION
FREE AT MAX. VOLUME LEVEL.
3 CHECK FOR HISSING SOUND , DISTORTED SOUND PROBLEMS..
4 CHECK SOUND MUTE, AVL.
5 BANG THE CHASSIS FOR LOOSE CONTACT .
6 REMOVE THE RF SIGNAL CORD FROM TUNER.
7 FOR DETAILS, PLEASE REFER USERS GUIDE BOOK.
SHOCK TEST:
1 GENTLY HIT THE HAMMER ON TOP SIDE OF FRONT COVER. CHECK FOR ANY ABNORMALITY
PRODUCT : CTV
STAGE: PICTURE Q.C.-2
PCB/ASSY :F.A.
RoadStar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
SERVICE REMOTE
1 CONNECT RF SIGNAL CORD TO TUNER .
2 SELECT CHANNEL "EU 5CH" .CHECK FOR GEOMETRICAL ALIGNMENTS, DISPLAY ALIGNMENTS,(HEIGHT & WIDTH SHOULD BE
HEAD PATTERN.)
LION HEAD PATTERN SHOULD LOOK LINEAR AND SYMMETRICAL .
3 CHECK FOR FOCUS ADJUSTMENT AT DIAGONAL CENTRE OF PICTURE TUBE. '30' DIGITS ON LION HEAD
PATTERN SHOULD BE SHARP VISIBLE.
4 PRESS "ZOOM'
KEY ON REMOTE TO SELECT "ZOOM' MODE AND CHECK THAT HEIGHT OF THE RETMA PATTERN IS
SELECT "WIDE" MODE AND CHECK THAT PATTERN HEIGHT IS 75% OF THE SCREEN.
5 SELECT CROSS HATCH PATTERN (EU 4CH) AND CHECK FOR CONVERGENCE QUALITY. HORIZONTAL AND VERTICAL LINES
SHOULD BE WHITE.
6 CHECK FOR SUB BRIGHTNESS ON CHANNEL ( EU 2CH).. SUB BRIGHTNESS SHOULD BE SUCH THAT 5 & 1/2 BARS ON
SUB BRIGHTNESS PATTERN WITH PICTURE MODE "STANDARD" ARE VISIBLE .
IF REQUIRED ADJUST PARAMETER "SBI" IN SERVICE MENU-HOTKEY-3 FOR SPECIFIED SUB BRIGHTNESS ALIGNMENT.
7 CHECK THAT OSD DISPLAY IS NOT CUTTING ON COLOUR BAR+CIRCLE PATTERN WHEN 'ZOOM' MODE IS SELECTED.
8 CHECK FOR P-CONTROL- CONTRAST,BRIGHTNESS,COLOUR ,SHARPNESS.
9 CHECK FOR ALL BANDS TUNING WITH THEIR RESPECTIVE SOUND.
10 CHECK FOR WHITE BALANCE, TILT ALIGNMENT.& COLOUR PATCH.
11 CHECK FOR SELECTABLE PICTURE MODES AS STANDARD,DYNAMIC, MILD , USER.
13 CHECK CPT RELATED PROBLEMS (SCRATCH/CONVERGENCE-DYNAMIC&STATIC / YOKE TILT,CPT GAP OR TILT).
14 CHECK FOR RASTER COLLAPSE DURING SWITCH OFF, CHECK FOR THE PROBLEMS SUCH AS DAMPING
BAR, BLOOMING, RETRACE LINES, STRAY EMISSION ETC.
15 FOR DETAILS, PLEASE REFER USERS GUIDE BOOK
PRODUCT : CTV
STAGE: FEATURE CHECKING
PCB/ASSY :F.A.
RoadStar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
1
TV SET
1
REMOTE
SWITCH ON THE SET.
SELECT FOLLOWING FUNCTIONS 1 SELECT "SETTINGS" MENU AND CHECK 'EURO AV' FOR 'Y/C, RGB, VIDEO' OPTIONS.
2 IN SETTINGS MENU - CHECK TONE=NORMAL, WARM, COOL.
3 CHECK 'BLACK STRETCH' IN SETTINGS MENU-BRIGHTNESS INCREASES WHEN BLACK STRETCH IS 'OFF'.
4 SELECT "TIMER" MENU AND CHECK THAT ON TIMER, OFF TIMER, REPEAT SETTINGS ARE AVAILABLE.
5 SELECT "SETTINGS--->LANGUAGE" MENU AND CHECK THAT 18 DIFFERENT LANGUAGES ARE AVAILABLE INCLUDING 'ENGLISH'.
6 IN SETTINGS MENU - CHECK BLUE SCREEN ON/OFF ( CHECK THIS FEATURE WITHOUT RF SIGNAL )
7 LOCK FUNCTION: PRESS "LOCK" KEY FOR 4 SECOND TO ACTIVATE LOCK FUNCTION . CHECK THAT LOCK MENU WITH DIFF. LO
ARE AVAILABLE.
8 REVEAL & HOLD : PRESS "REVEAL" KEY , CHECK THAT TV SWITCHES TO ALL THE TUNNED PROGRAMS AND EURO AV MODE S
AND STOPS AT THE PROGRAM TO WHICH "HOLD" KEY IS PRESSED.
9 FOR DETAILS , PLEASE REFER USER'S GUIDE BOOK
PRODUCT : CTV
STAGE: SHIPPING
PCB/ASSY : F.A.
RoadStar
SHEET : 1 OF 1
RAW MATERIAL / CONSUMABLES :
JIGS / FIXTURE INSTRUMENTS :
PREPARED BY
SR N STOCK NO
LOC DESCRIPTION
QPS
SERVICE REMOTE
1
TV SET
1
1 CHECK THE SET IN ALL ASPECTS.
2 PRESS "MENU+6483" KEYS SEQUENCE TO ACCESS THE MANUFACTURING MODE. THEN PRESS HOTKEY "2" TO ENABLE MENU-2.
3 SELECT "SHIPPING" OPTION AND PRESS VOL UP KEY.
4 AFTER SIPPING ,TV SET WILL SWITCH AGAIN.
5 MAKE THE MAINS 'POWER' SWITCH OFF.
USE "STAND BY" KEY TO QUIT THE MANUFACTURING/SERVICE MODE

Elenco dei Materiali (B.o.M.)


TV 14" - Roadstar

Ricerca & Innovazione


descrizione componenti

quant.

un. di

x TV
1
1
1
1
825,00
62,70
0,03
1
1
0,020
0,002
0,018
1
1
x
x
1
1
1
x
x
2
1
1
1
4

misura
n.
n.
n.
n.
g
g
g
n.
n.
g
g
g
n.
n.
g
g
n.
n.
n.
g
g
n.
n.
n.
n.
n.

0,5
1

g
n.

n.

n.

livello

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

1
2
3
4
5
4
4
4
4
4
5
5
3
4
5
4
3
3
4
5
4
3
3
3
3
3

27

3) colla per rondelle

28

3) cinescopio 14", generico, yammato

29

3) vite per fissaggio cinescopio, 5x20 tipo B

30

3) cavo di massa per cinescopio

n.

31

3) molla con gancio per tensione cavo di massa

n.

SKD
LOCAL
SKD

1) Assieme televisore finito


2) Assieme cabinet frontale
3) cabinet frontale verniciato con scritte
4) cabinet frontale non verniciato
5) plastica grezza
4) vernice
4) inchiostro per scritte
4) staffa fissaggio cabinet destra
4) staffa fissaggio cabinet sinistra
4) collante per staffe
5) graniglia per collante
5) solvente
3) pulsante accensione verniciato
4) pulsante accensione non verniciato
5) plastica grezza
4) vernice
3) molla pulsante accensione
3) pulsantiera verniciata (5 p.)
4) pulsantiera non verniciata
5) plastica grezza
4) vernice
3) vite per fissaggio pulsantiera, 4x12BT
3) logo ROADSTAR CTV 1450-KT
3) coperchio ricevitore IR
3) lente per led e ricevitore IR
3) rondella cinescopio in gomma, 6x22x3mm

32

3) bobina di smagnetizzazione

n.

33

3) fascetta in plastica, 2.5x100 mm, bianca

34

3) sostegni per bobina smagnet.- filo gommato

n.
n.

35
36
37
38
39
40
41

3
3
3
3
3
3
3

3) cablaggio giogo, 400 mm


3) staffa altoparlante sinistro
3) altoparlante, 16, 3W, 90mm
3) guarnizione altoparlante
3) connettore altoparlante
3) vite per fissaggio altoparlante, 4x12BT
3) nastro in feltro 25mm per bordo altoparlante

1
1
1
1
1
2
0,04

n.

prov.

modello:

1450KT

pagina:
data:
revisione:

1/2
09-nov-2005
08

n.

codice

disegno

componente

FA/LOC

1200004770
1600005000
1200004919
1500001000
1500002000
1500003000
1200001752
1200001751
1600008000
1600008001
1600008002
1600006000
1200002010
1500001000
1500002000
1100001810
1600007000
1200004935
1500001000
1500002000
1100001767
1100009120
1200001478
1200001725
1100001920

FA/LOC

1400000138

vedi tab. vedi tabella p. 2


FA/LOC

1100001753

LOCAL
LOCAL
LOCAL
LOCAL
LOCAL
FA
FA
FA/LOC
FA/LOC
FA/LOC
LOCAL
FA
LOCAL
LOCAL
FA
LOCAL
FA
LOCAL
LOCAL
FA/LOC
FA
FA
FA

JE1----B012-A

1100001506

ES14AMP01

1500005001
1100009192

FA/LOC MG3X0020---G7
SKD
MB5X0005---E3
SKD
FA
SKD

42

3) cravatta ferma cavo in metallo, 57 mm

n.
n.
n.
n.
n.
m
n.

43

3) assieme chassis 14"

n.

44

3) cappuccio per pulsante accensione

FA
SKD

FA
SKD

vedi tabella

JS4401-A001-P

JW2321-C001-A

FA/LOC
FA/LOC
FA/LOC
SKD
vedi tabella p. 2

1100001860
1600002000
1100001480
1200001403
1100008482
1100003355
1600004000
1100001767
1100001853
1100001858
vedi tabella

45

3) cavo di alimentazione 220 V

n.
n.

46

3) filo gommato nero per cavo alim., 100 mm

n.

FA

1100001861

47

3) ferma cavo per cavo alimentazione

n.

FA

1200000758

48

3) distanziatore cavo ventosa HV

n.

49

3) fascetta in plastica, 2.5x100 mm, bianca

n.

1200000687
JP2202-V004-X

MG3X0040---G2
FA
FA/LOC

1100009704

1100003293
1100001860

Elenco dei Materiali (B.o.M.)


TV 14" - Roadstar

Ricerca & Innovazione


n.

livello

50

51

descrizione componenti
2) Assieme cabinet posteriore

1450KT

pagina:
data:
revisione:

2/2
09-nov-2005
08

quant.

un. di

n.

codice

x TV
1

misura
n.

disegno

componente
1200004764

n.

LOCAL

1200004800

1.181,0

LOCAL

1600001001

0,6

3) cabinet posteriore non verniciato

52

53

3) nastro in feltro 25mm

FA/LOC

1100001853

54

3) etichetta articolo e codice a barre 80x65mm

n.

LOCAL

1500008001

55

3) vite per assiemaggio cabinet, 4x16BT

n.

FA/LOC

1100004229

n.

n.

LOCAL

1100009248

n.
n.

LOCAL

1100010179

LOCAL

1100010167

56
57

4) plastica grezza

modello:

Busta accessori
3

3) libretto istruzioni

58

3) scheda di garanzia Roadstar

59

3) schema circuito elettrico CTV 1450KT, VE02

60

3) lista Centri Assistenza Tecnica

n.

LOCAL

1100010185

61

3) etichetta PVC per schermo (POP)

n.

LOCAL

1100009659

62

3) telecomando

n.

SKD

BT-0369A---CB

1100009207

MT0X0008---T3

1100002593

63

3) batterie per telecomando 1,5 V, UM3, AA

n.

SKD

64

3) busta polietilene 235x330 mm

n.

LOCAL

65

n.

66

3) scatola imballo piana

n.

LOCAL

1300001358

67

3) busta TV polietilene, 850x800 mm

n.

LOCAL

1300000388

1) Scatola imballo TV

1300000385

68

3) polistirolo per imballo inferiore (dx e sx)

n.

LOCAL

1300000720 B

69

3) polistirolo per imballo superiore (dx e sx)

n.

LOCAL

1300000720 T

n.

FA

1100001815

4,5

FA/LOC

1300000769

70

71

72

3) etichetta articolo e codice a barre, 57x18 mm


3) nastro adesivo trasparente 72 mm
Materiali di supporto alla lavorazione

73

3) nastro in carta 12 mm

0,1

FA/LOC

1400000151

74

3) cartellino di lavorazione "history card"

n.

FA/LOC

1100001770

75

3) stagno per saldature

FA/LOC

1400000301

n.

livello

quant.
x imb.

un. di
misura

prov.

1
2
3

1
2
2

20
30

n.

descrizione componenti imballo


1) Assieme imballo
2) televisore imballato
2) film polietilene estensibile

n. disegno /
specifica

LOCAL

codice
componente

1600009001

Legenda provenienza: FA = India; SKD = Cina; LOCAL = locale; FA/LOC = India o locale
Tabella di correlazione CINESCOPIO / CHASSIS
n.

Tipo Cinescopio

Provenienza

Codice componente

Tipo Chassis

Provenienza

Codice compon.

1
2
3
4
5

A34LEX10X
A34KQW42X01
A33EKC..X..

SAMTEL - India
SAMSUNG SDI - Malaysia
EKRANAS - Lithuania

1100001679
1700001001
1700001002

VE02 14SMT
VE02 14SMG
VE02 14EKR

SKD
SKD
SKD

1200004804
1700002003
1700002004

Elenco dei Materiali (B.o.M.)


TV 20" - Roadstar

Ricerca & Innovazione

descrizione componenti

modello:

2050KT

pagina:
data:
revisione:

1/2
09-nov-2005
06

n. disegno /

codice

specifica

componente

quant.

un. di

x TV
1
1
1
1
1.650,0
116,00
1
1
1
1
0,040
0,004
0,036
1
1
x
x
1
1
1
x
x
3
1
1
1
1
1
x
x
0,03
2
4

misura
n.
n.
n.
n.
g
g
n.
n.
n.
n.
g
g
g
n.
n.
g
g
n.
n.
n.
g
g
n.
n.
n.
n.
n.
n.
g
g
g
n.
n.

FA/LOC

1200004771
1600005001
1200004917
1500001000
1500002000
1200001752
1200001751
1200004854
1200004853
1600008000
1600008001
1600008002
1600006001
1200006100
1500001000
1500002000
1100001808
1600007001
1200004934
1500001000
1500002000
1100001767
1100009120
1200004809
1200004850
1500009000
1200004822
1500004001
1500002000
1500003000
1100004230
1100001920

0,5

FA/LOC

1400000138

n.

vedi tab.

n.

FA/LOC

n.

SKD

prov.

n.

livello

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

1
2
3
4
5
4
4
4
4
4
4
5
5
3
4
5
4
3
3
4
5
4
3
3
3
3
3
4
5
4
4
3
3

34

3) colla per rondelle

35

3) cinesc. 20", generico, yammato

36

3) vite per fissaggio cinescopio, 5x30 tipo B

37

3) cavo di massa per cinesc. + molla e connett.

38

3) bobina di smagnetizzazione

n.

SKD

39

3) sostegni per bobina smagnet.- filo gommato

n.

SKD

MB5X0005---E3

1600002000

40

3) cablaggio giogo

n.

1100003138

3
3
3
3
3
3
3
3
3
3

3) staffa altoparlante sinistro


3) staffa altoparlante destro
3) altoparlante 8, 3W, 102 mm
3) guarnizione altoparlante
3) connett. altop. dx, 400 mm
3) connett. altop. sx, 400 mm
3) vite per fissaggio altop. su staffa, 4x12BT
3) vite fissaggio staffa altop. su cabinet, 4x16BT
3) rondella piana x altoparlante 4,3x9,5x0,8
3) cravatta ferma cavo in metallo

1
1
2
2
1
1
8
4
2
2

n.
n.
n.
n.
n.
n.
n.
n.
n.
n.

SKD
FA

JS4501-A002-P

41
42
43
44
45
46
47
48
49
50

JW2401-C002-P
JW2401-C003-P

1200003594
1200003595
1100009231
1100007706
1500006000
1600004001
1100001767
1100004229
1100001917
1100001858

51

3) assieme chassis 20/21"

n.

SKD

52

3) cappuccio per pulsante accensione

n.

53

3) cavo di alimentazione 220 V

n.

FA
SKD

1) Assieme televisore finito


2) Assieme cabinet frontale
3) cabinet frontale verniciato
4) cabinet frontale non verniciato
5) plastica grezza
4) vernice
4) staffa fissaggio cabinet inf. dx
4) staffa fissaggio cabinet inf. sx
4) staffa fissaggio cabinet sup. dx
4) staffa fissaggio cabinet sup. sx
4) collante per staffe
5) graniglia per collante
5) solvente
3) pulsante accensione verniciato
4) pulsante accensione non verniciato
5) plastica grezza
4) vernice
3) molla pulsante accensione
3) pulsantiera verniciata (5 p.)
4) pulsantiera non verniciata
5) plastica grezza
4) vernice
3) vite per fissaggio pulsantiera, 4x12BT
3) logo ROADSTAR CTV 1450-KT
3) coperchio ricevitore IR
3) lente per led e ricevitore IR
3) pannello decor. frontale verniciato con scritte
4) pannello decor. non verniciato
5) plastica grezza
4) vernice
4) inchiostro per scritte
3) vite per fissaggio pannello, 3x12BT
3) rondella cinescopio, 6x22x3, arancio

LOCAL
LOCAL
LOCAL
LOCAL
FA
FA
FA
FA
FA/LOC
FA/LOC
FA/LOC
LOCAL
FA
LOCAL
LOCAL
FA
LOCAL
FA
LOCAL
LOCAL
FA/LOC
FA
FA
FA
LOCAL
FA
LOCAL
LOCAL
LOCAL
FA/LOC

vedi tabella p. 2
JE1----B038-C

1100009128
1100009193

FA
SKD
FA
SKD
SKD

vedi tabella
1100001754

FA/LOC
FA/LOC
FA/LOC
FA/LOC
vedi tabella p. 2

vedi tabella
1200000687

JP2202-V004-X

1100009704

modello:

Elenco dei Materiali (B.o.M.)

pagina:
data:
revisione:

TV 20" - Roadstar

Ricerca & Innovazione

descrizione componenti

quant.

un. di

x TV
1

misura
n.

n.

n. disegno /

codice

specifica

FA

componente
1100001861

FA

1200000758

prov.

n.

livello

54

3) filo gommato nero, 100 mm, per cavo aliment.

55

3) ferma cavo per cavo alimentazione

56

3) distanziatore cavo ventosa HV

n.

FA

57

3) fascetta in plastica, 2.5x100 mm, bianca

n.

FA/LOC

58

59

60

61

3) nastro in feltro 25mm

62

3) etichetta articolo e codice a barre 80x65mm

63

3) vite per assiemaggio cabinet, 4x16BT

64

2) Assieme cabinet posteriore

MG3X0040---G2

1100003293
1100001860

n.

n.

LOCAL

1600003000

2.079,0

LOCAL

1600001001

0,8

FA/LOC

1100001853

n.

LOCAL

1500008001

n.

FA/LOC

1100004229

n.

n.

LOCAL

1100009248

3) cabinet posteriore non verniciato


4) plastica grezza

2050KT
2/2
09-nov-05
06

Busta accessori

1200004765

65

3) libretto istruzioni CTV-14/20/2150KT

66

3) scheda di garanzia Roadstar

n.

FA/LOC

1100010179

67

3) schema circuito elettrico, 2050/2150KT, VE01

n.

LOCAL

1100010168

68

3) lista Centri Assistenza Tecnica

n.

LOCAL

1100010185

69

3) etichetta PVC per schermo (POP)

n.

LOCAL

1100009660

70

3) telecomando

n.

SKD

BT-0369A---CB

1100009207

71

3) batterie per telecomando 1,5 V, UM3, AA

n.

SKD

MT0X0008---T3

1100002593

72

3) busta polietilene 235x330 mm

n.

LOCAL

1300000385

73

n.

74

3) scatola imballo piana - 2050KT

n.

LOCAL

1300001356

75

3) busta TV polietilene, 1100x1050 mm

n.

LOCAL

76

3) polistirolo per imballo inferiore (dx e sx)

n.

LOCAL

1P-5140

1300001359 B

77

3) polistirolo per imballo superiore (dx e sx)

n.

LOCAL

1P-5139

1300001359 T

78

3) etichetta articolo e codice a barre, 57x18 mm

n.

FA

1100001815

79

3) nastro adesivo trasparente 72 mm

6,0

FA/LOC

1300000769

0,1

FA/LOC

1400000151

80

1) Scatola imballo TV

1300000386

Materiali di supporto alla lavorazione

81

3) nastro in carta 12 mm

82

3) cartellino di lavorazione "history card"

n.

FA/LOC

1100001770

83

3) stagno per saldature

FA/LOC

1400000301

n.

livello

quant.

un. di

x imb.

misura

1
2
3

1
2
2

8
30

n.

descrizione componenti imballo


1) Assieme imballo
2) televisore imballato
2) film polietilene estensibile

prov.

n. disegno /

codice

specifica

componente

LOCAL

1600009001

Legenda provenienza: FA = India; SKD = Cina; LOCAL = locale; FA/LOC = India o locale
Tabella di correlazione CINESCOPIO / CHASSIS
n.

Tipo cinescopio

Provenienza

Codice cinescopio

Tipo chassis

Provenienza

Codice chassis

1
2
3
4
5
6

A48EAX13X01
A48KRD89X01
A48EKB..X..
A48JSK61X

THOMSON - Poland
SAMSUNG SDI - Malaysia
EKRANAS - Lithuania
JCT - TCL - India

1700003001
1700003002
1700003003
1700003004

VE01 20THM
VE01 20SMG
VE01 20EKR
VE01 20JCT

SKD
SKD
SKD
SKD

1700007001
1700007002
1700007003
1700007004

Elenco dei Materiali (B.o.M.)


TV 21" - Roadstar

Ricerca & Innovazione

modello:

2150KT

pagina:
data:
revisione:

1/2
09-nov-2005
05

quant.

un. di

x TV
1
1
1
1
x
116,0
1
1
1
1
0,040
0,004
0,036
1
1
x
x
1
1
1
x
x
3
1
1
1
1
1
x
x
0,03
2
4

misura
n.
n.
n.
n.
g
g
n.
n.
n.
n.
g
g
g
n.
n.
g
g
n.
n.
n.
g
g
n.
n.
n.
n.
n.
n.
g
g
g
n.
n.

0,5

n.

n.

FA/LOC

n.

SKD

n.

SKD

3) sostegni per bobina smagnet.- filo gommato

n.

SKD

MB5X0005---E3

1600002000

3) cablaggio giogo

n.

JS4501-A002-P

1100003138

41
42
43
44
45
46
47
48
49

3
3
3
3
3
3
3
3
3

3) staffa altoparlante sinistro


3) staffa altoparlante destro
3) altoparlante 8, 3W, 102 mm
3) guarnizione altoparlante
3) connett. altop. dx, 400 mm
3) connett. altop. sx, 400 mm
3) vite per fissaggio altop. su staffa, 4x12BT
3) vite fissaggio staffa altop. su cabinet, 4x16BT
3) rondella piana x altoparlante 4,3x9,5x0,8

1
1
2
2
1
1
8
4
2

n.
n.
n.
n.
n.
n.
n.
n.
n.

SKD
FA

50

3) cravatta ferma cavo in metallo

n.

FA/LOC

51

3) assieme chassis 20/21"

n.

SKD

52

3) cappuccio per pulsante accensione

n.

53

3) cavo di alimentazione 220 V

n.

FA
SKD

descrizione componenti

n.

livello

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

1
2
3
4
5
4
4
4
4
4
4
5
5
3
4
5
4
3
3
4
5
4
3
3
3
3
3
4
5
4
4
3
3

34

3) colla per rondelle

35

3) cinesc. 21", generico, yammato

36

3) vite per fissaggio cinescopio, 5x30 tipo B

37

3) cavo di massa per cinesc. + molla e connett.

38

3) bobina di smagnetizzazione

39

40

1) Assieme televisore finito


2) Assieme cabinet frontale
3) cabinet frontale verniciato
4) cabinet frontale non verniciato
5) plastica grezza
4) vernice
4) staffa fissaggio cabinet inf. dx
4) staffa fissaggio cabinet inf. sx
4) staffa fissaggio cabinet sup. dx
4) staffa fissaggio cabinet sup. sx
4) collante per staffe
5) graniglia per collante
5) solvente
3) pulsante accensione verniciato
4) pulsante accensione non verniciato
5) plastica grezza
4) vernice
3) molla pulsante accensione
3) pulsantiera verniciata (5 p.)
4) pulsantiera non verniciata
5) plastica grezza
4) vernice
3) vite per fissaggio pulsantiera, 4x12BT
3) logo ROADSTAR CTV 1450-KT
3) coperchio ricevitore IR
3) lente per led e ricevitore IR
3) pannello decor. frontale verniciato con scritte
4) pannello decor. non verniciato
5) plastica grezza
4) vernice
4) inchiostro per scritte
3) vite per fissaggio pannello, 3x12BT
3) rondella cinescopio, 10,3x20x4 mm

prov.

n. disegno /

codice

specifica

componente

FA/LOC

1200004772
1600005101
1200004918
1500001000
1500002000
1200001752
1200001751
1200004854
1200004853
1600008000
1600008001
1600008002
1600006001
1200006100
1500001000
1500002000
1100001808
1600007001
1200004934
1500001000
1500002000
1100001767
1100009120
1200004809
1200004850
1500009000
1200004822
1500004001
1500002000
1500003000
1100004230
1100004624

FA/LOC

1400000138

vedi tab. vedi tabella p. 2

vedi tabella

LOCAL
LOCAL
LOCAL
LOCAL
FA
FA
FA
FA
FA/LOC
FA/LOC
FA/LOC
LOCAL
FA
LOCAL
LOCAL
FA
LOCAL
FA
LOCAL
LOCAL
FA/LOC
FA
FA
FA
LOCAL
FA
LOCAL
LOCAL
LOCAL
FA/LOC

1100001754
JE1----B038-C

1100009193

FA
SKD
FA
SKD
SKD

1100009128

JW2401-C002-P
JW2401-C003-P

FA/LOC
FA/LOC
FA/LOC

1200003594
1200003595
1100009231
1100007706
1500006000
1600004001
1100001767
1100004229
1100001917
1100001858

vedi tabella p. 2

vedi tabella
1200000687

JP2202-V004-X

1100009704

modello:

Elenco dei Materiali (B.o.M.)

pagina:
data:
revisione:

TV 21" - Roadstar

Ricerca & Innovazione

quant.

un. di

x TV
1

misura
n.

3) ferma cavo per cavo alimentazione

n.

FA

3) distanziatore cavo ventosa HV

n.

FA

3) fascetta in plastica, 2.5x100 mm, bianca

n.

FA/LOC

n.

descrizione componenti

n.

livello

54

3) filo gommato nero, 100 mm, per cavo aliment.

55

56

57

58

59

60

61

3) nastro in feltro 25mm

62

63

2) Assieme cabinet posteriore


3) cabinet posteriore non verniciato

prov.

2150KT
2/2
09-nov-05
05

n. disegno /

codice

specifica

componente
1100001861

MG3X0040---G2

1100003293

FA

1200000758
1100001860
1200004766

n.

LOCAL

1600003000

2.079,0

LOCAL

1600001001

0,8

FA/LOC

1100001853

3) etichetta articolo e codice a barre 80x65mm

n.

LOCAL

1500008001

3) vite per assiemaggio cabinet, 4x16BT

n.

FA/LOC

1100004229

4) plastica grezza

n.

65

3) libretto istruzioni CTV-14/20/2150KT

n.

LOCAL

1100009248

66

3) scheda di garanzia Roadstar

n.

FA/LOC

1100010179

67

3) schema circuito elettrico, 2050/2150KT, VE01

n.

LOCAL

1100010168

68

3) lista Centri Assistenza Tecnica

n.

LOCAL

1100010185

LOCAL

64

Busta accessori

69

3) etichetta PVC per schermo (POP)

n.

70

3) telecomando

n.

SKD

BT-0369A---CB

1100009207

71

3) batterie per telecomando 1,5 V, UM3, AA

n.

SKD

MT0X0008---T3

1100002593

3) busta polietilene 235x330 mm

n.

LOCAL

1300000385

n.
1300001357

1100009661

72

73

74

3) scatola imballo piana - 2150KT

n.

LOCAL

75

3) busta TV polietilene e schiuma 1100x1050 mm

n.

LOCAL

76

3) polistirolo per imballo inferiore (dx e sx)

n.

LOCAL

1P-5140

1300001359 B

77

3) polistirolo per imballo superiore (dx e sx)

n.

LOCAL

1P-5139

1300001359 T

78

3) etichetta articolo e codice a barre, 57x18 mm

n.

FA

1100001815

79

3) nastro adesivo trasparente 72 mm

6,0

FA/LOC

1300000769

0,1

FA/LOC

1400000151

80

1) Scatola imballo TV

1300000386

Materiali di supporto alla lavorazione

81

3) nastro in carta 12 mm

82

3) cartellino di lavorazione "history card"

n.

FA/LOC

1100001770

83

3) stagno per saldature

FA/LOC

1400000301

n.

livello

1
2
3

1
2
2

descrizione componenti imballo


1) Assieme imballo
2) televisore imballato
2) film polietilene estensibile

quant.

un. di

x imb.

misura

8
30

n.
m

prov.

n. disegno /

codice

specifica

componente

LOCAL

1600009001

Legenda provenienza: FA = India; SKD = Cina; LOCAL = locale; FA/LOC = India o locale
Tabella di correlazione CINESCOPIO / CHASSIS
n.

Tipo cinescopio

Provenienza

Codice cinescopio

Tipo chassis

Provenienza

Codice chassis

1
2
3
4
5

A51JSY61X
A51E....X..
A51KQK99X01
A51EFS13X701

JCT-TCL - India
EKRANAS - Lithuania
SAMSUNG SDI - Malaysia
THOMSON - Poland

1700005001
1700005002
1700005003
1700005004

VE01 21JCT
VE01 21EKR
VE01 21SMG
VE01 21THM

SKD
SKD
SKD
SKD

1700008001
1700008002
1700008003
1700008004

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