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ESSETEX
Lavaggio forzato su tamburi alettati Alta efficienza di lavaggio grazie al bagno in controcorrente Vasca a singolo o doppio scomparto Completamente senza tensione
ESSETEX una unit di trattamento composta da 2 tamburi di grande diametro con superficie alettata, comandati indipendentemente con motoriduttore A.C controllato da inverter. Perfetto controllo della tensione La tensione del tessuto misurata costantemente durante le fasi di lavoro tramite cella di carico o ballerino, il valore misurato inviato al PLC e confrontato con il valore impostato dalloperatore. In tempo reale ogni differenza riportata a zero sincronizzando tutti i motori di traino evitando cos tensioni e formazione di pieghe. Questo sistema molto accurato, veloce ed avanzato tecnologicamente e unito alle brevi tratte libere esistenti tra i tamburi e i cilindri rende Essetex una vasca di lavaggio estremamente adatta a processare tessuti a maglia, a navetta con problemi di stabilit, arrotolamento delle cimosse, molto sensibili alla tensione, etc.
ESSETEX treatment unit is equipped with two fluted drums with large diameter, individually driven by A.C. motors with frequency control through inverter. Perfect tension control Throughout load cells and/or dancing rollers the fabric tension can be measured in real time during running; the measured value is sent back to the PLC and compared to the nominal value, present by the operator. Any difference is automatically set to zero by synchronizing motors through the inverter. This system, called closed loop control, is very accurate, fast and the most advanced technology currently available; in combination with short center-to center distances among drums and rollers, that makes ESSETEX washing unit extremely suitable to process knitted fabric as well as woven fabrics with critical problems of stability, selvedges curling, high tension sensitivity and so on. Adjustable water jet A circulation pump feeds six sets of sprayers per each drum to improve the washing effect by hydro-mechanical energy; stainless steel deflectors are provided on each sprayer to avoid direct spraying on the fabric, whenever strong mechanical action is not recommended. Fluted drums improve the washing effect by allowing the sprayed water to go through the fabric, washing not only the surface bust also deeply into the fabric itself. HWT version (High Water Temperature) The HWT concept introduced by Mezzera more than years ago on roller-type compartments, has been implemented also in ESSETEX units. Before being pumped to the sprayers, the water is overheated by a heat exchanger up to 105C: that way the fabric is treated with a mix of steam and water, which provides a very effective combination of thermal and mechanical energy.
This solution increases the washing effect dramatically, especially facilitating the removal of glues like PVA, ACRYLIC, CMC, and in combination with enzyme HT amino acid glues as well. Processes Several processes can be carried out combining ESSETEX with other washing units. Washing range for knitted fabrics, with and without elastomer, can treat woven fabrics and especially curtains. The same range can be utilized to scour and wash all woven fabrics which present crease marks. In fact the combination of an accurate fabric guide and a perfect tension control assures the total absence of creases. The range ESSETEX permits to scour, bleach and mercerize all the knitted and woven fabric ensuring the best final quality. PC/PLC manages all the process parameters (temperature, speed, tension, working water, products, etc.). ESSETEX combined with rope washing range CONCORD allows to obtain the best after printing treatment, where the dwelling unit STT plus ESSETEX swell and wash off the printing thickeners before completing the cycle into the rope machine CONCORD. The same process can perform also in open width, using the soaping compartment ONDALAX with ESSETEX, when the fabric quality does not permit to work in rope.
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All the above data are givenon an indicative basis are not technically binding for the product. Mezzera reserves the right to modify at any time and without prior notice, tha data and technicalspecifications publishedherein.