Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
ABSTRACT
In this work, a procedure for evaluating the ultimate moment of aluminium alloy RHS beams un-
der non-uniform bending is developed within the framework of the effective thickness approach
to account for the influence of local buckling phenomena. The theoretical approach is presented
and its accuracy is investigated by comparing the results obtained with those of numerical simula-
tions based on an advanced finite element model. To this scope, a sample of 1008 beams whose
ultimate non-dimensional moment has been computed through FEM simulations has been consi-
dered. This sample covers 4 different aluminium alloys, i.e. 6082 T4 and T6, 6061 T6 and 6063
T5. In addition, many approaches for the evaluation of the so-called ξ factor, accounting for the
occurrence of local buckling in the plastic range, have been investigated.
SOMMARIO
In questo lavoro, viene sviluppata una procedura per valutare il momento ultimo di travi RHS in
lega di alluminio soggette a flessione non uniforme, nell'ambito del metodo dello spessore effica-
ce per tenere conto dell'influenza dei fenomeni di instabilità locale. Viene presentato l'approccio
teorico e la sua accuratezza viene esaminata confrontando i risultati ottenuti con quelli di simula-
zioni numeriche basate su un modello FEM avanzato. A tale scopo, è stato preso in considerazio-
ne un campione di 1008 travi il cui momento ultimo è stato calcolato mediante simulazioni FEM.
Questo campione copre 4 diverse leghe di alluminio, ovvero 6082 T4 e T6, 6061 T6 e 6063 T5.
Inoltre, sono stati studiati molti approcci per la valutazione della instabilità locale in campo pla-
stico.
1 INTRODUCTION
One of the main advantages of aluminium profiles is the chance of forming any shape due to the
hot-extrusion moulding process. Due to the higher material expenses, aluminium profiles are of-
BOLOGNA 3-5 OTTOBRE 2019
ten designed to be economic by adopting thinner and weaker plate elements. Moreover, alumi-
nium has a small elastic modulus which is about one-third of that of steel. These aspects make
local buckling the dominant failure mode of aluminium profiles. In this paper, the effective thick-
ness method is adopted to compute the non-dimensional ultimate moment of aluminium alloy
RHS beams under non-uniform bending. Through the effective thickness method, the local buck-
ling of the plate elements is accounted for by using an effective section instead of the true section.
The effective section progressively reduces as far as the strain level increases. A sample of 1008
beams whose ultimate non-dimensional moment has been computed through FEM simulations
has been considered to investigate the accuracy of the theoretical approach. This sample covers 4
different aluminium alloys, i.e. 6082 T4 and T6, 6061 T6, 6063 T5 [1].
𝛽𝛽 𝑏𝑏 𝜀𝜀
= 17.54 𝜂𝜂 � (16)
𝜖𝜖0 𝑡𝑡 𝜇𝜇 𝜁𝜁 𝛼𝛼𝐿𝐿𝐿𝐿
which is the final expression to compute the slenderness parameter of the plate element to be
used, in combination with the buckling curves of EN1999-1-1 [1], to compute the effective thick-
ness in the non-linear range as a function of the strain level 𝜀𝜀. In fact, according to EN1999-1-1
[1], the reduction factor accounting for local buckling is computed as:
𝛽𝛽 1
𝜌𝜌𝑐𝑐 = 1 𝑖𝑖𝑖𝑖 ≤ �𝐶𝐶 + �𝐶𝐶12 − 𝐶𝐶2 (3 + 𝜓𝜓)� (17)
𝜖𝜖0 2 1
𝐶𝐶1 𝐶𝐶2 (3 + 𝜓𝜓) 𝛽𝛽 1
𝜌𝜌𝑐𝑐 = − 𝑖𝑖𝑖𝑖 > �𝐶𝐶 + �𝐶𝐶12 − 𝐶𝐶2 (3 + 𝜓𝜓)� (18)
𝛽𝛽 ⁄𝜖𝜖0 4 (𝛽𝛽 ⁄𝜖𝜖0 )2 𝜖𝜖0 2 1
The parameter 𝜓𝜓 accounts for the strain distribution along the loaded edge of the plate. It is given
by the ratio between the maximum compression strain at one end of the plate and the strain at the
second end of the plate element. In the case of uniform compression, it results 𝜓𝜓 = 1 while 𝜓𝜓 < 0
when the second end of the plate element is subject to tension.
Regarding the 𝜉𝜉 factor needed in Eq. (9), as already stated, a variety of different formulations
have been proposed in the technical literature:
• tangent modulus theory: 𝜉𝜉 = 𝐸𝐸𝑡𝑡 ⁄𝐸𝐸 (19)
• secant modulus theory: 𝜉𝜉 = 𝐸𝐸𝑠𝑠 ⁄𝐸𝐸 (20)
• Pearson (1950) [3], Bleich (1952) [4] and Vol’Mir
𝜉𝜉 = �𝐸𝐸𝑡𝑡 ⁄𝐸𝐸 (21)
(1965) [5]:
• Radhakrishnan (1956) [6]: 𝜉𝜉 = �𝐸𝐸𝑡𝑡 ⁄𝐸𝐸𝑠𝑠 (22)
• Gerard (1957) [7]: 𝜉𝜉 = �𝐸𝐸𝑡𝑡 𝐸𝐸𝑠𝑠 ⁄𝐸𝐸 2 (23)
• Weingarten et al. (1960) [8]: 𝜉𝜉 = 𝐸𝐸𝑠𝑠 ⁄𝐸𝐸 �𝐸𝐸𝑡𝑡 ⁄𝐸𝐸 (24)
𝐸𝐸𝑠𝑠 1 2 1 3 𝐸𝐸𝑡𝑡
• Stowell (1948) [9], Bijlaard (1949)[10]: 𝜉𝜉 = � + � + � (25)
𝐸𝐸 3 3 4 4 𝐸𝐸𝑠𝑠
𝐸𝐸𝑠𝑠 1 1 1 3 𝐸𝐸𝑡𝑡
• Li and Reid (1992) [11]: 𝜉𝜉 = � + � + � (26)
𝐸𝐸 2 2 4 4 𝐸𝐸𝑠𝑠
Regarding the factor accounting for the influence of the longitudinal stress gradient, the following
relations can be adopted:
• for a flat internal compression cross-section part
1 1.70
𝛼𝛼𝐿𝐿𝐿𝐿 = 1 +
4 𝐿𝐿𝑠𝑠 0.75 (27)
� � − 0.20
𝑏𝑏
• in case of flat outstand compression elements:
1 1.70
𝛼𝛼𝐿𝐿𝐿𝐿 = 1 +
0.425 𝐿𝐿𝑠𝑠 0.95 (28)
� � − 0.60
𝑏𝑏
where 𝐿𝐿𝑠𝑠 is the shear length and b is the plate width in compression. The shear length is defined
as the distance between the point of zero moment and the section where the maximum bending
moment occurs.
The correction factor 𝜁𝜁 for interactive buckling can be evaluated taking into account that it repre-
sents the ratio between the buckling factor 𝑘𝑘 accounting for interactive buckling and the buckling
factor 𝑘𝑘0 evaluated for the isolated plate element, i.e. 𝜁𝜁 = 𝑘𝑘 ⁄𝑘𝑘0 .
XXVII CONGRESSO C.T.A.
• in case of plate elements, acting as flange, connected to webs on both edges (curve 1 of Fig.
1)
0.45 𝑏𝑏2 ⁄𝑏𝑏1
𝜁𝜁 = 1.75 − − 0.02275(𝑏𝑏2 ⁄𝑏𝑏1 )3 ≥ 1 (29)
0.15 + 𝑏𝑏2 ⁄𝑏𝑏1
which is derived from the expression of 𝑘𝑘 given by BS5950-5 considering that, in this case,
𝑘𝑘0 = 4.
• in case of plate elements, acting as flange, connected to the web on one edge and lip on an-
other edge (curve 2 of Fig. 1)
0.35 𝑏𝑏2 ⁄𝑏𝑏1
𝜁𝜁 = 1.35 − − 0.005(𝑏𝑏2 ⁄𝑏𝑏1 )3 ≥ 1 (30)
0.60 + 𝑏𝑏2 ⁄𝑏𝑏1
which is derived from the expression of 𝑘𝑘 given by BS5950-5 considering that, in this case,
𝑘𝑘0 = 4.
• in case of unstiffened elements, acting as a flange (Fig. 2)
1.882 𝑏𝑏2 ⁄𝑏𝑏1
𝜁𝜁 = 3.00 − − 0.0059(𝑏𝑏2 ⁄𝑏𝑏1 )2 ≥ 1 (31)
2.0 + 𝑏𝑏2 ⁄𝑏𝑏1
which is derived from the expression of 𝑘𝑘 given by BS5950-5 considering that, in this case,
𝑘𝑘0 = 0.425.
Fig. 1. Correction factor for interactive buckling for stiffened compression elements of
beams
Fig. 2. Correction factor for interactive buckling for unstiffened compression elements
of beams
• in case of channel flanges acting as bending elements (Fig. 3)
BOLOGNA 3-5 OTTOBRE 2019
2(3 + 𝜓𝜓)
𝜁𝜁 = ≥1
𝑏𝑏2 ⁄𝑏𝑏1 (32)
2.0 +
1 + 𝑏𝑏2 ⁄𝑏𝑏1
Fig. 3. Correction factor for interactive buckling for channel flanges as bending elements
tion is made for 6061 T4 and 6082 T4 alloys, i.e. low yielding high hardening alloys. In fact, for
such alloys, the obtained results are on the unsafe providing an average overestimation of the ul-
timate flexural resistance equal to about 6% (Fig. 4).
The results obtained have pointed out that the 𝜉𝜉 factor, to account for the occurrence of buckling
in the plastic range, plays a role of paramount importance on the accuracy of the predicted values
of the ultimate flexural resistance. In addition, the best formulation to be adopted for the 𝜉𝜉 factor
is dependent on the hardening behaviour of the alloy, i.e. on the exponent n of the Ramberg-
BOLOGNA 3-5 OTTOBRE 2019
Osgood stress-strain law. Therefore, the accuracy of the effective thickness approach for predict-
ing the ultimate flexural resistance of aluminium beams subjected to local buckling under bending
actions can be improved looking for new formulations of the 𝜉𝜉 factor where the influence of n is
explicitly considered.
Fig. 8. Stowell and Bijlaard formulation Fig. 9. Stowell and Bijlaard formulation
Two new possibilities have been investigated aiming to the codification of the effective thickness
approach, in Annex L of forthcoming revision of EN1999-1-1, for the prediction of the ultimate
resistance of members explicitly considering the influence of local buckling either in the elastic or
in the plastic range.
These alternative formulations have been conceived with the aim of obtaining a formula provid-
ing results close to those of the Gerard formulation for small values of the Ramberg-Osgood ex-
ponent n of the stress-strain law and close to the secant modulus theory of high values of n.
The first proposal is:
n − 8 𝐸𝐸𝑠𝑠 8 𝐸𝐸𝑡𝑡 𝐸𝐸𝑠𝑠
𝜉𝜉 = + � (33)
n 𝐸𝐸 n 𝐸𝐸 2
Such proposal assures that in the elastic range, being 𝐸𝐸𝑡𝑡 = 𝐸𝐸𝑠𝑠 = E, 𝜉𝜉 = 1. The results obtained
with such proposal are depicted in Fig. 10 with reference to Eq. (5) for the Poisson’s ratio in the
plastic range and in Fig. 11 with reference to Eq. (4).
Fig. 10. The first proposal for EN1999-1-1 Fig. 11. The first proposal for EN1999-1-1
Annex L Annex L
XXVII CONGRESSO C.T.A.
In particular, the use of Eq. (33) and of Eq.(5) provides the minimum value of the standard devia-
tion of the ratio between the values of 𝑀𝑀𝑚𝑚𝑚𝑚𝑚𝑚 obtained by the effective thickness approach and
those obtained by the ABAQUS finite element model.
The second proposal is:
n − 5 𝐸𝐸𝑠𝑠 5 𝐸𝐸𝑡𝑡 𝐸𝐸𝑠𝑠
𝜉𝜉 = + � (34)
n 𝐸𝐸 n 𝐸𝐸 2
Obviously, also such proposal assures that in the elastic range, being 𝐸𝐸𝑡𝑡 = 𝐸𝐸𝑠𝑠 = E, 𝜉𝜉 = 1.
The results obtained with such proposal are depicted in Fig. 12 with reference to Eq. (5) for the
Poisson’s ratio in the plastic range and in Fig. 13 with reference to Eq. (4).
Fig. 12. The second proposal for EN1999-1-1 Fig. 13. The second proposal for EN1999-1-1
Annex L Annex L
In particular, the use of Eq. (34) and of Eq.(4) provides a mean value of the ratio between the val-
ues of 𝑀𝑀𝑚𝑚𝑚𝑚𝑚𝑚 obtained by the effective thickness approach and those obtained by the ABAQUS
finite element model equal to 1.014, which is the closest to 1.0 among all the adopted formula-
tions.
4. CONCLUSIONS
The issues concerning the codification of the effective thickness approach to explicitly account
for the influence of local buckling phenomena either in the elastic or in the plastic range have
been presented. The resulting method for predicting the ultimate flexural resistance of aluminium
alloy members has been outlined within the framework of EN1999-1-1 whose buckling curves for
flat internal elements and for flat outstand elements are exploited.
Software for evaluating the moment-curvature relation accounting explicitly the influence of local
buckling has been developed. As a result the ultimate flexural resistance of aluminium RHS
beams subjected to local buckling under non-uniform compression has been evaluated and the
results obtained have been compared with those resulting from an advanced finite element model
in ABAQUS environment. Such comparison was aimed at the investigation of the accuracy of the
effective thickness approach for predicting the ultimate flexural resistance.
The results have pointed out the paramount importance of the formulation adopted to account for
local buckling in the plastic range. The formulations already available in the technical literature
are not always sufficiently accurate because of the influence of the hardening behaviour of the
material expressed by the exponent n of the Ramberg-Osgood stress-strain law. Therefore, the
accuracy of alternative formulations, explicitly accounting for the exponent of the Ramberg-
Osgood law, has been investigated.
BOLOGNA 3-5 OTTOBRE 2019
The results obtained have shown that the use of such formulations allows the improvement of the
accuracy of the effective thickness approach, providing satisfactory results for all the considered
alloys, both low yielding high hardening alloys and high yielding low hardening alloys.
REFERENCES
[1] Eurocode 9: Design of aluminium structures, Part 1-1, 2007.
[2] Gerard G., Wildhorn S. (1952): “A Study of Poisson’s Ratio in the Yield Region”, National
Advisory Committee for Aeronautics, NACA Technical Note 2561, Washington, January,
1952.
[3] Pearson C. E. (1950). Bifurcation criterion and plastic buckling of plates and columns. J.
Aerospace Sci. 7,417-424.
[4] Bleich F. (1952) “Buckling Strength of Metal Structures”, McGraw-Hill.
[5] Vol’mir A. S., Kil’dibekov I. G., Investigation of the buckling of bars under impact, Dokl.
Akad. Nauk SSSR, 1966, Volume 167, Number 4, 775–77.
[6] Radhakrishnan S., (1956) “Plastic Buckling of Circular Cylinders”, Journal of the Areonau-
tical Sciences.
[7] Gerard G., Becker H. (1957): “Handbook of Structural Stability: Part I – Buckling of Flat
Plates”, National Advisory Committee for Aeronautics, NACA Technical Note 3781,
Washington, July, 1957.
[8] Weingarten V.I. , E.J. Morgan, Siede P. “Elastic stability of thin-walled cylindrical and con-
ical shells under combined internal pressure and axial compression”, May 1965 AIAA
Journal
[9] Stowell E.Z. (1951): “Compressive Strength of Flanges”, National Advisory Committee for
Aeronautics, NACA Report 1029, Washington, 1951.
[10] Bijlaard P.P. (1949): “Theory and Tests on the Plastic Stability of Plates and Shells”. Jour-
nal of the Aeronautical Science, Vol. 16, n. 9, pp. 529-541.
[11] Li S., Reid S.R., (1992) “The Plastic Buckling of Axially Compressed Square Tubes”, J.
Appl. Mech. Jun 1992, 59(2): 276-282 (7 pages)
[12] Castaldo, P., Nastri, E., Piluso, V. "Ultimate behaviour of RHS temper T6 aluminium alloy
beams subjected to non-uniform bending: Parametric analysis", (2017) Thin-Walled Struc-
tures, 115, pp. 129-141.
[13] Castaldo, P., Nastri, E., Piluso, V. "FEM simulations and rotation capacity evaluation for
RHS temper T4 aluminium alloy beams" (2017) Composites Part B: Engineering, 115, pp.
124-137.
KEYWORDS
Effective thickness approach, RHS, aluminium alloys, non-dimensional ultimate moment.