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SERVICE INSTRUCTIONS
TABLE 1
Rotor
Model Lining Bearing O-ring Spring Red Blue Total Rotor
Stacking
Number Kit Kit Kit Kit Springs Springs Quantity
Arrangement
13-547-002 12-501-004 12-501-006 12-501-002 12-501-008 0 6 5 Figure 1
13-547-006 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 1
13-547-014 12-501-004 12-501-238 12-501-239 12-501-008 4 4 5 Figure 1
13-547-016 12-501-222 12-501-220 12-501-219 12-501-221 8 4 5 Figure 1
13-547-022 12-501-014 12-501-006 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-024 12-501-004 12-501-006 12-501-002 12-501-008 8 2 *6 Figure 4
13-547-026 12-501-014 12-501-006 12-501-002 12-501-008 8 2 *6 Figure 4
13-547-028 12-501-222 12-501-360 12-501-219 12-501-221 4 2 5 Figure 1
13-547-030 12-501-014 12-501-006 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-034 12-501-014 12-501-006 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-036 12-501-014 12-501-006 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-038 12-501-014 12-501-006 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-044 12-501-014 12-501-006 12-501-002 12-501-092 14 0 *6 Figure 4
13-547-046 12-501-014 12-501-006 12-501-002 12-501-008 0 4 *6 Figure 4
13-547-048 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-052 12-501-004 12-501-006 12-501-002 12-501-008 0 8 3 Figure 7
13-547-054 12-501-004 12-501-006 12-501-002 12-501-008 4 0 5 Figure 5
13-547-058 12-501-004 12-501-006 12-501-002 12-501-008 0 6 5 Figure 1
13-547-064 12-501-014 12-501-006 12-501-002 12-501-008 0 6 *6 Figure 4
13-547-066 12-501-004 12-501-006 12-501-002 12-501-008 8 2 2 Figure 8
13-547-068 12-501-004 12-501-357 12-501-356 12-501-008 4 2 5 Figure 1
13-547-072 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-074 12-501-014 12-501-006 12-501-002 12-501-008 4 2 *6 Figure 4
13-547-076 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 1
13-547-078 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 1
13-547-082 12-501-014 12-501-006 12-501-002 12-501-008 6 0 *6 Figure 4
13-547-084 12-501-004 12-501-006 12-501-002 12-501-008 6 2 5 Figure 1
13-547-086 12-501-004 12-501-006 12-501-002 12-501-008 6 2 5 Figure 1
13-547-090 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-092 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-094 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-096 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-098 12-501-014 12-501-006 12-501-002 12-501-008 6 4 *6 Figure 4
13-547-102 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-104 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
** 13-547-106 12-501-146 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-108 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-110 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-116 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-118 12-501-014 12-501-006 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-120 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 1
13-547-124 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-130 12-501-014 12-501-006 12-501-002 12-501-008 6 0 *6 Figure 4
13-547-132 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-134 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-164 12-501-014 12-501-006 12-501-002 12-501-008 8 2 *6 Figure 4
13-547-166 12-501-014 12-501-006 12-501-002 12-501-008 0 6 *6 Figure 4
13-547-182 12-501-014 12-501-006 12-501-002 12-501-008 6 4 *6 Figure 4
13-547-190 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-204 12-501-014 12-501-006 12-501-002 12-501-008 6 0 *6 Figure 4
13-547-208 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-210 12-501-004 12-501-182 12-501-002 12-501-008 8 0 5 Figure 1
13-547-212 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
* Uses two different thicknesses of rotors
Continued . . .
** One of the rotors is a speed sensor rotor
Continued from page 1
Rotor
Model Lining Bearing O-ring Spring Red Blue Total Rotor
Stacking
Number Kit Kit Kit Kit Springs Springs Quantity
Arrangement
13-547-214 12-501-014 12-501-006 12-501-002 12-501-008 4 2 *6 Figure 4
13-547-220 12-501-014 12-501-006 12-501-002 12-501-008 6 4 *6 Figure 4
13-547-226 12-501-014 12-501-006 12-501-002 12-501-008 6 0 *6 Figure 4
13-547-228 12-501-014 12-501-006 12-501-002 12-501-008 0 4 *6 Figure 4
13-547-232 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 1
13-547-244 12-501-154 12-501-006 12-501-002 12-501-008 6 2 *6 Figure 4
13-547-246 12-501-014 12-501-006 12-501-002 12-501-008 6 4 *6 Figure 4
13-547-252 12-501-004 12-501-006 12-501-002 12-501-008 0 8 3 Figure 7
13-547-254 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-262 12-501-004 12-501-006 12-501-002 12-501-092 16 0 5 Figure 1
13-547-264 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-266 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-268 12-501-004 12-501-182 12-501-002 12-501-008 8 4 5 Figure 1
13-547-272 12-501-014 12-501-182 12-501-002 12-501-008 8 6 *6 Figure 4
** 13-547-276 12-501-227 12-501-006 12-501-002 12-501-008 6 2 5 Figure 1
13-547-278 12-501-014 12-501-006 12-501-002 12-501-008 6 4 *6 Figure 4
13-547-282 12-501-014 12-501-006 12-501-002 12-501-008 8 6 *6 Figure 4
** 13-547-286 12-501-146 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-288 12-501-004 12-501-182 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-290 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 1
13-547-294 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-296 12-501-014 12-501-006 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-298 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 1
** 13-547-304 12-501-237 12-501-006 12-501-002 12-501-008 6 2 *6 Figure 4
13-547-306 12-501-004 12-501-006 12-501-002 12-501-008 0 6 5 Figure 1
13-547-316 12-501-014 12-501-182 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-324 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-332 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-334 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-336 12-501-014 12-501-182 12-501-002 12-501-008 6 4 *6 Figure 4
13-547-342 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-344 12-501-004 12-501-182 12-501-002 12-501-008 4 4 5 Figure 1
13-547-352 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-354 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 1
13-547-358 12-501-014 12-501-006 12-501-002 12-501-008 6 0 *6 Figure 4
13-547-362 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-364 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 1
13-547-370 12-501-014 12-501-006 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-376 12-501-014 12-501-006 12-501-002 12-501-008 8 2 *6 Figure 4
13-547-378 12-501-004 12-501-182 12-501-002 12-501-008 8 4 5 Figure 1
13-547-384 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-390 12-501-213 12-501-284 12-501-285 12-501-008 6 0 7 Figure 3
** 13-547-392 12-501-286 12-501-006 12-501-002 12-501-008 6 2 5 Figure 1
13-547-396 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-398 12-501-004 12-501-006 12-501-002 12-501-008 0 8 3 Figure 7
13-547-402 12-501-004 12-501-182 12-501-002 12-501-008 4 2 5 Figure 1
13-547-404 12-501-004 12-501-182 12-501-002 12-501-008 4 2 5 Figure 1
13-547-410 12-501-222 12-501-220 12-501-219 12-501-221 8 0 5 Figure 1
13-547-414 12-501-349 12-501-350 12-501-347 12-501-348 8 2 7 Figure 3
13-547-416 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-418 12-501-004 12-501-182 12-501-002 12-501-008 4 4 5 Figure 1
13-547-420 12-501-014 12-501-182 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-422 12-501-222 12-501-220 12-501-219 12-501-221 4 2 5 Figure 1
13-547-424 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-426 12-501-004 12-501-238 12-501-239 12-501-008 8 4 5 Figure 1
13-547-428 12-501-004 12-501-351 12-501-002 12-501-008 4 2 5 Figure 1
13-547-430 12-501-349 12-501-350 12-501-347 12-501-348 8 2 7 Figure 3
13-547-432 12-501-014 12-501-006 12-501-002 12-501-008 8 2 *6 Figure 4
13-547-434 12-501-222 12-501-357 12-501-356 12-501-221 8 4 5 Figure 1
13-547-438 12-501-222 12-501-357 12-501-356 12-501-221 8 4 5 Figure 1
13-547-440 12-501-222 12-501-357 12-501-356 12-501-221 8 6 *6 Figure 4
13-547-442 12-501-222 12-501-220 12-501-219 12-501-221 6 2 5 Figure 1
13-547-444 12-501-004 12-501-367 12-501-002 12-501-008 4 4 5 Figure 1
13-547-446 12-501-004 12-501-006 12-501-002 12-501-008 6 0 5 Figure 1
13-547-448 12-501-222 12-501-220 12-501-219 12-501-221 8 0 5 Figure 1
13-547-450 12-501-004 12-501-006 12-501-300 12-501-008 8 4 5 Figure 1
** 13-547-452 12-501-286 12-501-006 12-501-002 12-501-008 6 2 5 Figure 1
13-547-454 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-456 12-501-004 12-501-182 12-501-002 12-501-008 4 2 5 Figure 1
13-547-458 12-501-222 12-501-220 12-501-219 12-501-221 4 4 5 Figure 1
13-547-460 12-501-004 12-501-006 12-501-002 12-501-008 5 5 2 Figure 8
13-547-462 12-501-334 12-501-006 12-501-002 12-501-008 8 6 *6 Figure 4
13-547-464 12-501-004 12-501-006 12-501-002 12-501-008 0 6 3 Figure 7
13-547-466 12-501-349 12-501-006 12-501-002 12-501-008 8 2 7 Figure 3
* Uses two different thicknesses of rotors
** One of the rotors is a speed sensor rotor Continued . . .
Continued from page 2
Rotor
Model Lining Bearing O-ring Spring Red Blue Total Rotor
Stacking
Number Kit Kit Kit Kit Springs Springs Quantity
Arrangement
13-547-468 12-501-004 12-501-367 12-501-002 12-501-008 6 2 5 Figure 1
13-547-470 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-472 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-474 12-501-014 12-501-006 12-501-002 12-501-008 6 0 *6 Figure 4
13-547-476 12-501-004 12-501-182 12-501-002 12-501-008 4 2 3 Figure 7
13-547-478 12-501-004 12-501-006 12-501-002 12-501-008 4 4 1 None
13-547-480 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-482 12-501-014 12-501-006 12-501-002 12-501-008 8 2 *6 Figure 4
13-547-484 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 2
13-547-486 12-501-004 12-501-006 12-501-002 12-501-008 0 8 3 Figure 7
13-547-490 12-501-004 12-501-351 12-501-002 12-501-008 4 2 5 Figure 2
13-547-492 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 2
* Uses two different thicknesses of rotors
** One of the rotors is a speed sensor rotor
FIGURE 2
(item 14)
FIGURE 3 FIGURE 4
DOWEL PIN
SHOULDER STATOR
BOLT (9) DISC (12)
PRIMARY ASSEMBLY
DISC (10) BOLTS (13)
VIEW A-A
Stack Assembly Detail for Revised Design
Brakes with Dry Torque Rating at 1107 N-m
(9800 lb-in) or higher only.
Slots in stator discs (12) engage with dowel pins FIGURE 9
in spring plate (15). See Figure 2. (typical model, may not be representative of your brake)
BLEEDING
1. Install brake in system and con- inlet port and allowing air to 3. Apply sufficient pressure to re-
nect pressure lines. escape from top port. Pressure lease brake and check for
2. Bleed pressure release section should not exceed 6.9 bar proper operation in system.
of brake by pressurizing side (100 psi) during bleeding.
SERVICE DIAGNOSIS
PROBLEM CAUSE EXPLANATION ACTION
Brake slips A. Excessive pressure in If there is back pressure in the actuation line Check filters, hose size,
hydraulic system of the brake, holding torque will be reduced restrictions in other hydraulic
will be reduced. components.
B. Oil in brake if designed for Wet linings generate 67% of the dry torque Replace oil seal in brake.
dry use rating. If the brake has oil in it, check the type Check motor seal.
of oil hydraulic or gearbox. Check piston seals.
1. Gearbox oil Note: Internal components
2. Hydraulic oil will need to be inspected,
cleaned and replaced as
required.
C. Disc plates worn The thickness of the disc stack sets the Check disc thickness.
torque level. A thin stack reduces torque.
D. Springs broken or have Broken or set springs can cause reduced Check release pressure.
taken a permanent set torque - a rare occurrence.
Brake drags or A. Low actuation pressure The brake should be pressurized to minimum Place pressure gauge in
runs hot of 1.38 bar (20 psi) over the full release pres- bleed port & check pressure
sure under normal operating conditions. with system on.
Lower pressures will cause the brake to drag
thus generating heat.
B. Bearing failure If the bearing should fail, a large amount of Replace bearing.
drag can be generated.
C. Oil in brake Excess fill of oil in sump condition thru wet Drain oil and refill as specified
brakes can cause the unit to run hot. Also for brakes. Switch to flow thru
excessive rpm in sump condition. cooling.
Brake will not release A. Stuck valve or clogged Brakes are designed to come on when system Place pressure gauge in bleed
pressure drops below stated release pressure. port - check for adequate
If pressure cannot get to brake, the brake will pressure. Replace defective
not release. line or component.
B. Bad o-rings If release piston will not hold pressure, brake Replace o-rings.
will not release.
C. Discs frozen These brakes are designed for only limited Replace disc stack.
dynamic braking. A severe emergency stop or
prolonged reduced release pressure operation
may result in this type of damage.
MICO could not possibly know of and give advice with respect to all conceivable applications in which this product may be used and the possible hazards and/or
results of each application. MICO has not undertaken any such wide evaluation. Therefore, anyone who uses an application which is not recommended by the
manufacturer, first must completely satisfy himself that a danger will not be created by the application selected, or by the particular model of our product that is
selected for the application.
MICO has made every attempt to present accurate information in catalogs, brochures and other printed material. MICO can accept no responsibility for errors from
unintentional oversights that may exist. Due to a continuous program of product improvement, materials, specifications, and product documentation are subject to
change without notice or obligation.
MICO is a registered trademark of MICO, Incorporated. MICO is registered in the U.S. Patent and Trademark Office as well as in Australia, Canada, Great Britain, Indonesia, Japan, Peoples Republic of China, and South Korea.