Connector Location¹

RENR9540-01 Electrical Schematic Symbols And Definitions

Schematic Machine
Connector Number March 2006
Location Location
CONN 1 C-15 26 Symbols
CONN 2 E-15 26
CONN 3 F-14 31
CONN 4 F-14 22
T
CONN 5 A-14 22
CONN 6 A-14 5
Pressure Temperature Level Flow Circuit Breaker
CONN 7 B-13 30
Symbol Symbol Symbol Symbol Symbol
CONN 8 B-13 29
3
CONN 9 D-13 29
CONN 10 E-12 29 8 32 23 Symbols And Definitions
6 26
CONN 11 E-12 29 11 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
31 22 21
CONN 12 E-12 25 18 14 17 7 through it.
13 D
CONN 13 E-12 C
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CONN 14 D-12 B E B 9 A 19 circle indicates that the component has screw terminals and a wire can be disconnected from it.
1 12
CONN 15 D-12 23
29 20 24
CONN 16 B-12 23 2 5 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CONN 17 A-11 10 30 C No circle indicates that the wire cannot be disconnected from the component.
28 16
CONN 18 D-10 10 25
10 15
CONN 19 Service Tool B-9 C 4 Ground (Wired): This indicates that the component is connected to a grounded wire. The
27 grounded wire is fastened to the machine.
CONN 20 E-9 25
CONN 21 E-9 25
CONN 22 A-8 23 Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 23 B-7 10 It is grounded by being fastened to the machine.
CONN 24 B-7 10
CONN 25 E-6 24
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
CONN 26 E-6 24 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 27
CONN 28
C-6
C-6
24
24 12H, 140H, and 160H Sender: A component that is used with a temperature or pressure gauge. The sender
CONN 29 C-6 27 measures the temperature or pressure. Its resistance changes to give an indication to
CONN 30
CONN 31
A-6
C-5
27
27
Motor Grader T
the gauge of the temperature or pressure.

CONN 32
CONN 33
CONN 34
C-5
B-3
E-3
27
15
23
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
CONN 35 F-3 23 D
CONN 36 F-3 23 27
12H: 140H: 160H: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
CONN 37 E-9 B XZJ1-UP XZH1-UP XZK1-UP can open or close a valve or move a piece of metal that can do work.
CONN 38 D-13 5 32
CONN 39 C-13 5 4ER1136-UP 5HM3000-UP 2FM909-UP MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
¹ The connectors shown in this chart are for harness to harness connectors. activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Connectors that join a harness to a component are generally located at or near the A that make electromagnet when current flows through them. It also has an internal switch that places
component. See the Component Location Chart. 22 B
11 the latch coil circuit open at the time the coil latches.
30 9
18 C
12
24
E
Harness And Wire Symbols
13 23 15
Wire, Cable, or Harness Component
8 19 Assembly Identification Part Number
5 16 Pin Socket Wire Color Fuse
1 4 3 29 25 10 A AA 105-9344
2 28 20
14 21 325-PK-14 1
6 31
26 Receptacle

7 Single Wire Circuit Number Wire Gauge

Connector Identification
17 Plug
2 200-BK-14

Ground Connection Pin or Socket Number

1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal

connector. The plug contains all connector. The plug and receptacle
2 sockets and the receptacle contains 2 contain both pins and sockets.
all pins.

Machine Harness Connector And Component Locations © 2006 Caterpillar

All Rights Reserved
Printed in U.S.A.

Transmission Diagnostic Code Conversion Resistor, Sender and Solenoid Specifications Component Location Wire Description
Flash Part No. Component Description Resistance (Ohms)¹ Schematic Machine Schematic Machine Wire Wire
CID - FMI Description Component Component Wire Color Description Wire Color Description
Code 3E-5383 Sender : Articulation Position 3 to 97 Location Location Location Location Number Number
PULL 16.1 ± 1.6 Alarm - Action B-9 C Resistor - Blower Speed (Heater Group) A-10 E Power Circuits Accessory Circuits (Continued)
11 N/A No diagnostics active 3E-6424 Solenoid : Dual Horse Power / Shutdown
PUSH 4.2 ± 0.4 101 RD Bat(+) 505 BU Wiper - Rear (HI)
Alarm - Backup F-15 1 Sender - Articulation C-12 7
12 N/A No logged diagnostic codes 560 to716 @ 54°C (130°F)
7N-8532 Sender : Engine Coolant Alternator D-14 2 Sender - Engine Coolant Temperature B-14 11 102 BU Head Lamps 506 PU Washer - Front
72 to 82 @ 110°C (230°F)
21 641 F05 Transmission Solenoid A open circuit 7T-4003 Resistor : Defroster 10.0 ± 0.5 Arc Suppressor E-14 17 Sender - Engine Oil Pressure B-13 13 103 RD Tail Lamps 507 WH Washer - Rear
22 642 F05 Transmission Solenoid B open circuit 7T-9073 Solenoid : Differential Lock 33.6 ± 1.0 Battery C-14 3 Sender - Transmission Speed D-15 14 105 RD Key Start Switch 515 GY Blower Motor (HI)
Forward Horn Battery C-14 4 Sensor - Transmission Oil Temp E-15 26 107 RD Shutdown Breaker 516 GN Blower Motor (Medium)
23 643 F05 Transmission Solenoid C open circuit 7T-9074 Solenoid : 55.17 ± 5.77
Parking Brake Breaker - Alternator D-13 5 Solenoid - Centershift B-3 16 108 BU Dome Lamp 517 BU Blower Motor (Low)
24 644 F05 Transmission Solenoid D open circuit 8T-8808 Solenoid : Centershift 34.3 ± 1.7 109 OR Alt Output (+) Term. 521 YL A/C SW To Refrigerant SW
Breaker - Headlamp D-10 B Solenoid - Differential Unlock E-14 17
25 645 F05 Transmission Solenoid E open circuit 9G-1950 Resistor : Blower Speed Overall 2.0 ± .10 Tap 1.0 ± .05 Breaker - Shutdown D14 5 Solenoid - Dual Horsepower A-13 5 113 RD Gages 522 WH A/C Clutch To Thermostat SW
9G-4365 Solenoid : Start Aid 6 Control - Engine Shutdown C-14 5 Solenoid - Engine Shutdown D-13 5 114 RD Warning Horn (Forward) 556 WH Differential Lock
26 646 F05 Transmission Solenoid F open circuit
104-6387 Sender : Transmission Speed 1000 to 1200 Control - Neutral Start B-9 10 Solenoid - Forward Horn A-3 16 116 RD Rear Floods 575 YL Wiper - Aux (Park)
27 647 F05 Transmission Solenoid G open circuit 21.5 to 49.5 @ 552 kPa (80.1 psi)
116-9937 Sender : Engine Oil Pressure Control - Transmission A-7 E Solenoid - Park Brake B-12 16 118 GY Upper Wiper / Washer 576 PK Wiper - Aux (Low)
28 648 F05 Transmission Solenoid H open circuit 227 to 257 @ 21kPa (3.0 psi)
Control - XMSN Direction and Speed SW A-9 C Solenoid - Start Aid A-13 18 119 PK Rear Wiper / Washer 577 PU Wiper - Aux (HI)
127-0574 Solenoid : Transmission 31 ± 3
31 641 F06 Transmission Solenoid A short to ground Converter - 24 To 12 Volt F-13 8 Solenoids - Transmission Valves E-15 14 124 RD Heaters 578 BU Washer - Aux
¹ At room temperature unless otherwise noted.
32 642 F06 Transmission Solenoid B short to ground Fuses (10A) B-6 C Switch - Beacon B-6 C 126 PK Xmsn CtrI 584 YL Wiper SW Jumper
Fuses Block D-9 B Switch - Blower (Heater Group) A-10 C 129 BU Cigar Lighter A503 PK Front Defroster Fan (Low)
33 643 F06 Transmission Solenoid C short to ground
Gauge - Cluster F-5 A Switch - Brake Air Pressure A-2 16 130 RD Stop Lamps A504 GN Rear Defroster Fan (Low)
34 644 F06 Transmission Solenoid D short to ground

RENR9540-01
Ground - Engine C-13 12 Switch - Centershift Indicator B-3 19 135 BU Converter Switched +12 Volt Ouptut A506 OR Front Defroster Fan (HI)
35 645 F06 Transmission Solenoid E short to ground Ground - Frame Cab D5,6 24 Switch - Centershift Pin B-9 C 141 PK Front Defroster A507 YL Rear Defroster Fan (HI)
36 646 F06 Transmission Solenoid F short to ground Ground - Front Frame D-6 21 Switch - Coolant Temp (Start Aid) A-14 11 144 GN Beacon Lighting Circuits
Ground - Front,Rear Frame B-12 20 Switch - Defrost, Front A-6 C 149 RD Blade Floods 603 PK Rotary Beacon
37 647 F06 Transmission Solenoid G short to ground
Ground - Rear Frame C-13 28 Switch - Defrost, Rear B-6 C 151 GN Rear Defroster 604 OR Stop Lamp
38 648 F06 Transmission Solenoid H short to ground Related Electrical Service Manuals
Horn - Forward F-3 16 Switch - Differential Unlock D-9 B 152 BU Lower Wiper / Washer 608 GN Flood Lamp - Rear
41 641 F03 Transmission Solenoid A short to battery Meter - Service E-10 B Switch - Disconnect C-14 13 165 RD Differential Lock 609 YL Flood Lamp - Side Title Form Number
42 642 F03 Transmission Solenoid B short to battery Motor - Blower (Heater Group) A-10 E Switch - Flood Lamp D-8 B Ground Circuits 611 PU Head Lamp Hi Alternator (6N-9294):
Motor - Blower, Front Defroster E-4 A Switch - Forward Horn E-9 B 200 BK Main Chassis 614 PU Park/Tail/Dash/Lamp Consist No. 3T-6352 SENR4978
43 643 F03 Transmission Solenoid C short to battery
Motor - Blower, Rear Defroster A-11 E Switch - Fuel Pressure B-13 13 202 BK XMSN CtrI 619 GN Head Lamp Lo Consist No. 7N-9720 SENR2082
44 644 F03 Transmission Solenoid D short to battery
Motor - Starter C-13 5 Switch - Head/Tail Lamp E-8 B 276 BK XMSN CtrI dent Code 0 Control Circuits Consist No. 9G-4574 SENR4130

20 Page
45 645 F03 Transmission Solenoid E short to battery Motor - Washer, Front Lower F-6 8 Switch - Headlamp Dimmer E-9 B 277 BK XMSN Ctrl dent Code 1 710 GN XMSN Speed Pickup Signal
Alternator (100-5047):
46 646 F03 Transmission Solenoid F short to battery Motor - Washer, Front Upper F-6 8 Switch - Inching Pedal Pressure C-15 14 278 BK XMSN Ctrl dent Code 2 751 GN XMSN Shift Sol No. 1 Or 3 Consist No. 100-5045 SENR4130
Motor - Washer, Rear F-5 8 Switch - Key Start B-9 C Basic Machine Circuits 752 YL XMSN Shift Sol No. 2 Consist No. 100-5046 SENR2082
47 647 F03 Transmission Solenoid G short to battery
Motor - Wiper, Aear B-11 D Switch - Park Brake Pressure B-11 16 301 BU Starter No. 1 Sol 754 BU XMSN Shift Sol No. 3 Or 1
48 648 F03 Transmission Solenoid H short to battery Electronic Transmission Shift Control SENR9167
Motor - Wiper, Front Lower C-4 9 Switch - Start Aid E-8 B 304 WH Starter Relay No. 1 Output 755 OR XMSN Shift Sol No. 4 Or 5
52 637 F06 Backup alarm short to ground Off Machine Switch Specification
Motor - Wiper, Front Upper D-4 D Switch - Stop Lamp Pressure A-2 16 306 GN Start Switches To Start Relay Coil F775 BU Centershift Solenoid Starting Motor: (106-8558)
Part No. Function Actuate Deactuate Contact Position
58 688 F06 VHP solenoid short to ground Port - Power +12 Volt F-9 32 Switch - Tail Lamp D-8 B 307 OR Key Start SW To Neutral Start SW 795 YL Dual Hp Sol Consist No. 106-8557 SENR3559
45.0 kPa Max 5.0 kPa MIN Consist No. 106-8559 SENR3581
59 688 F03 VHP solenoid short to battery 2M-9346 Stop Lamp Pressure Normally Open Relay - Start D-13 5 Switch - Wiper, Front Lower A-5 C 308 YL Main Power Relay Coil F843 YL Inching Pedal
(6.5 psi Max) (0.5 psi MIN)
Relay - Transmission Action Lamp C-10 8 Switch - Wiper, Front Upper B-5 C 310 PU Start Aid SW To Start Aid Sol 892 BR Start Mod Right (-) Port/CAT Data Link (-)
61 668 F02 Shift lever input invalid 37.8 ± 2.8°C 26.7°C MIN
8C-3569 Engine Coolant Temp (Start Aid) Normally Closed Resistor - Blower Speed A-12 E Switch - Wiper, Rear A-5 C 311 WH Start Aid Sot To Temp SW 893 GN Start Mod Right (+) Port/CAT Data Link (+)
62 668 F03 Shift lever open/short to +battery (100 ± 5°F) (80°F MIN)
Resistor - Blower Speed E-4 E 321 BR Backup Alarm Lamp Travel Alarm 900 PU XMSN Shift Sol No. 5 or 4
93.00 ± 21.00 kPa 70.00 ± 21.00 kPa
63 269 F00 Sensor supply voltage above normal 107-0611 Engine Oil Pressure Normally Open Machine locations are repeated for components located close together. 322 GY Warning Horn (Forward) 901 WH XMSN Shift Sol No. 6
(13.49 ± 3.05 psi) (10.15 ± 3.05 psi)
64 269 F01 Sensor supply voltage below normal A = Operator’s compartment (Dash). 326 PU Key Start SW "C" Term. 902 BR XMSN Shift Sol No. 7
75.0 kPa MAX 50.0 kPa MIN Monitoring Circuits
111-7088 Inching Pedal Pressure Normally Open B = Operator’s compartment (Steering console). 903 GY XMSN Shift Sol No. 8
65 701 F02 Transmission output speed signal incorrect (10.9 psi MAX) (7.3 psi MIN)
C = Operator’s compartment (Right side console). 403 GN Alternator (R) Term. M917 PK TOS Sensor
68 168 F01 System voltage below normal 640 kPa MAX 530 ± 40 kPa 439 YL Lamp Indicator M918 ON TOS Sensor
112-2404 Brake/Park Brake Air Pressure Normally Closed D = Operator’s compartment (Headliner).
(92.0 psi MAX) (77.0 ± 6.0 psi)
71 520 F02 Invalid transmission configuration code E = Operator’s compartment (Under seat). 441 OR Eng Coolant Temp Gauge 921 WH XMSN Sol No 1 Or 3 Return
72 268 F02 Check programmable parameters 498 WH Diff Lock Indicator E937 PU MG MESH CNTL - Redundant Neutral
A429 YL Articulation Indicator E938 OR MG MESH CNTL - First Gear
73 764 F05 Transmission indicator lamp open circuit
A476 PU Eng Oil Press Gauge To Sender - Eng #1 E939 WH MG MESH CNTL - Second Gear
74 764 F06 Transmission indicator lamp shortto ground B476 BU (NFND) Transmission Indicator Lamp E940 BU MG MESH CNTL - Third Gear
75 764 F03 Transmission indicator lamp shortto battery C491 PU Park Brake Pressure E941 YL MG MESH CNTL - Fourth Gear
Transmission oil temperture sendershort to E458 YL Low Air Pressure Lamp E942 GN MG MESH CNTL - Fifth Gear
76 177 F03
+ battery or open circuit E459 WH Low AIr Pressure Alarm E943 BR MG MESH CNTL - Sixth Gear
77 177 F04 Transmission oil temperture switchshort to ground E460 BR Trans CntI To Relay Coil E944 GY MG MESH CNTL - Seventh Gear
81 868 F05 Auto/Manual lamp open circuit F473 YL Transmission Warning E945 PU MG MESH CNTL - Eighth Gear
G460 GN Transmission Temperature E946 OR MG MESH CNTL - Forward Direct
82 868 F06 Auto/Manual lamp short tc ground
Accessory Circuits E947 WH MG MESH CNTL - Reverse Direct
83 868 F03 Auto/Manual lamp short to +battery 500 BR Wiper - Front (Park) E948 BU MG MESH CNTL - Park
501 GN Wiper - Front (Low) E949 YL MG MESH CNTL - Neutral
502 OR Wiper - Front (HI) E975 PU MESH Lamp
503 BR Wiper - Rear (Park) M998 OR Transmission Autoshift Mode
504 YL Wiper - Rear (Low)
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A 200-BK
BACKUP REAR MOTOR 507-WH
- + L76 L76
ALARM A A WASHER 200-BK 200-BK 200-BK
123-6449 FRONT LOWER MOTOR FRONT UPPER MOTOR 7T-8891 200-BK 200-BK
- + + -
WASHER A A WASHER 200-BK 200-BK
CCC 7T-8891 7T-8891 507-WH 200-BK
BK 1 321-BR 506-PU L21 200-BK L21
BK 2 921-WH CONN 4 578-BU
CCC E 24 TO 12 VOLT A P
604-OR 2 REAR FLOOD CONVERTER 1
614-PU 3 L51 LAMP 119-1733 L16 2
L16 L16 L16 L12

619-GN
321-BR 4 9X-6775 A L12 L12 611-PU 3 611-PU
L65 L12
921-WH 5 GROUND 6 200-BK L65 L65 619-GN 4 619-GN
DD HH L65
F STOP/TAIL
LAMP
S
T
RD
WH
1
3
CCC
604-OR
614-PU
200-BK 1
6
7
608-GN
200-BK
1 608-GN
2 200-BK
L69
+ BATTERY
GROUND (RADIO)
+12V RADIO
3
5
4
200-BK
135-BU PP
135-BU 609-YL
114-RD
322-GY
5 200-BK
CONN 36 619-GN
F
8C-6207 G BK 2 200-BK +24V IN 1 165-RD 200-BK INSTRUMENT PANEL P LO BEAM
L51 L51 CONN 5 +12V MEMORY 2 165-RD 619-GN HEADLAMP

200-BK
12V POWER 1 135-BU 200-BK 9X-7169
2 200-BK A FFFF P
200-BK

L69 PORT FFFF

L69 WH 3 117-2311 COOLANT ARTICULATION 1 114-RD FORWARD
L16 L12 TEMP HORN
L50 604-OR RD 1 108-BU 2 322-GY
614-PU DOME LAMP BK 2 200-BK DIFF FFFF 7T0969
L50 200-BK 8C-9678 UNLOCK CONN 35 NOTE E
200-BK
200-BK
556-WH

K GAGE
LAMP

611-PU
614-PU CLUSTER IGN IGN 200-BK 200-BK L1

200-BK
614-PU 614-PU 127-8314 7N-5876 200-BK
M SEND SEND NOTE B P HI BEAM
614-PU 200-BK HEADLAMP
609-YL 609-YL 308-YL 1 WH (24 V) GRD GRD 611-PU 9X-7170
308-YL 8 RD (12 V) P
556-WH 441-OR 6 OR M FRONT DEFROSTER 611-PU
614-PU 4 PU (24 V) 9X-9657
A

498-WH
200-BK
3 GN (12 V)

OPERATOR STATION
8
7
1
2
3
5
6
4
BLOWER

619-GN
611-PU
A429-YL A429-YL 9 GY
200-BK 200-BK 200-BK J 7 PK K 9X-0343
DIFFERENTIAL CONN 22

498-WH
556-WH
308-YL
322-GY
114-RD
611-PU
619-GN
614-PU
L55 403-GN 403-GN CONN 37 A476-PU 5 YL A506-OR 1 RD MOTOR
UNLOCK SOLENOID L55 608-GN 608-GN 200-BK 2 BK IGN IGN 200-BK 2 BK
7T-9073 441-OR A429-YL NN J 614-PU J START AID SW LAMP SEND SEND
L54 L54
200-BK J

A429-YL
A476-PU A476-PU 2 123-6375 8M-6176

200-BK
E 1 GN E458-YL E458-YL 1 322-GY

L2
J J J 2 GRD GRD
TRANSMISSION L65
OIL TEMP SENS CONN 3 556-WH 1 2 GN 441-OR 101-RD + - 200-BK 308-YL
3 J A506-OR
200-BK 2 C491-PU SIG HORN SW 310-PU K
3E-8700 NNN NNN F SERVICE ENGINE OIL

614-PU
614-PU
105-8827 DIODE AS. J 116-2145 VOLTMETER RESISTOR
V+ OR-18 A 126-PK A 308-YL METER PRESSURE
E 7T-4003

403-GN
GROUND BK-18 B 202-BK B 202-BK 3E-9359 SYMBOL DESCRIPTION

L67
MUR440 ABBREV COLOR

609-YL
SIGNAL YL-18 C G460-GN C G460-GN 556-WH 1 BLADE, SPADE, RING,
200-BK 2 200-BK K RD RED
CONN 34 OR SCREW TERMINAL
200-BK 200-BK WH WHITE

L25
ARC SUPPRESSOR 200-BK 200-BK A CC BLADE
E
CIRCUIT CONNECTED
E
OR ORANGE

A506-OR
A503-PK
N L46 L46 106-8704 CONN 25 200-BK 200-BK 609-YL 1 609-YL FLOOD YL YELLOW
1 751-GN 200-BK A M 200-BK 2 200-BK LAMP PK PINK
L24 CIRCUIT NOT CONNECTED

609-YL
SOL 1 2 921-WH 200-BK 200-BK 202-BK 9 9X-6775 BK BLACK
127-0574 200-BK 3 GY GRAY
N TRANS COLD AIR PARKING L/S SYSTEM R/S SYSTEM ELECTRICAL CONNECTION
103-RD A429-YL 441-OR 2 TO MACHINE STRUCTURE PU PURPLE

L65
1 752-YL C491-PU A429-YL 7 ACTION TEMP PRESSURE BRAKE AIR PRESS AIR PRESS

619-GN

L62
M BR BROWN
SOL 2 2 921-WH A476-PU F473-YL 1 LAMP LAMP LAMP LAMP GAUGE M M M GAUGE INTERNAL ELECTRICAL GN GREEN
7N-5876 7N-5876

614-PU
200-BK

614-PU
200-BK
127-0574 202-BK L65 441-OR E458-YL 5 7N-5876 7N-5876 1W-3306 1W-3306 CONNECTION TO SURFACE BU BLUE
N G460-GN E458-YL 308-YL 8 NOTE B NOTE B NOTE B NOTE B OF COMPONENT
1 754-BU 308-YL C491-PU 6 LAMP LAMP CONNECTOR
SOL 3 2 921-WH 614-PU J 439-YL 4 7N-5876 7N-5876
N F HEADLAMP/ M M M M M M M M NOTE B NOTE B ATCH WIRE, CABLE &
127-0574 614-PU 614-PU COMPONENT
N 1 751-GN 200-BK TAIL SW 308-YL

L16
1 3E-9317 L6

C491-PU
C'SHIFT PIN CIRCUIT GROUPING

F473-YL

E975-PU

E458-YL
200-BK

200-BK

308-YL
1 755-OR 9 921-WH 200-BK F743-YL A M L#

308-YL
HEADLAMP DIMMER SW J 2 HI BEAM INDICATOR DESIGNATION
SOL 4 2 921-WH 2 752-YL 102-BU A476-PU 4

M
M917-PK AND M918-GN ARE TWISTED PAIR 1 103-5678 3 J INDICATOR M M LAMP

L25
127-0574 3 754-BU L46 L46 619-GN 200-BK 1
B 4

200-BK
200-BK
N 7N-5876 7N-5876

200-BK
611-PU
4 755-OR HEADLAMP J 2 619-GN J 5 614-PU 439-YL 614-PU 2
J

200-BK
NOTE B NOTE B

439-YL
200-BK

108-BU
200-BK
1 900-PU 5 900-PU BREAKER 611-PU 103-RD 611-PU 611-PU 5
SOL 5 6 614-PU
2 921-WH 10 921-WH 202-BK 3T-2662 J E975-PU E975-PU 3

614-PU
IDENT PART NO. CHG

614-PU
614-PU
127-0574 6 901-WH 614-PU J 498-WH 6 LOC LEVEL NOTE
N 306-GN
7 902-BR 200-BK M998-OR 7
J
1 901-WH 8 903-GY

E458-YL
E458-YL
Y
CONN 26

15A
HARNESS AS.
2
1

SOL 6 2 921-WH
127-0574 CONN 2 AC-4
J A 141-5445 01 (PLATFORM) 120
N CONN 14 614-PU TAIL A 257-7447 00 (ENGINE SHUTDOWN CTRL)
L56 LAMP SW AAA 143-2440 00 (ENGINE) 220
1 902-BR 306-GN 310-PU 200-BK 614-PU 614-PU
SOL 7 2 921-WH 306-GN 3E9319 614-PU 614-PU CCC 144-0373 00 (RADIATOR GRILL) 203
AA J 2 E 144-0383 00 (R FRAME) 201
127-0574 326-PU L38 103-RD 3 J

1
2
N 3K8782 FUSE (10A) F 145-5999 00 (R FRAME-TRANS) 202
2
1

795-YL 614-PU

200-BK
AC-2 L62 L62

L3
1 903-GY L53 E459-WH J 8M8948 FUSE (15A) 200-BK G 142-5835 00 (XSMN CONSOLE) 170
L54 H 101-8161 02 (CAB-REAR) 182 ATCH

102-BU
101-RD

101-RD
SOL 8 2 921-WH M917-PK AND START L54 J 614-PU
FUSE BLOCK BLADE J 142-0776 01 (STEERING CONSOLE) 140
M918-GN ARE 10A HORN 114-RD 200-BK
127-0574 RELAY 9G-0747 J 1 J 609-YL FLOOD L21 L21 K 142-0731 00 (CAB-FRONT) 181 ATCH
TWISTED PAIR 3E-7279 10A TAIL LAMPS 103-RD J 2 200-BK
10A J BLADE FLOODS 149-RD 149-RD LAMP SW 200-BK L4 200-BK L 142-0732 00 (SW PANEL) 180 ATCH
V J 3 2 123-5849 M 142-7533 01 (GAUGE CONSOLE) 160
D V F 109-OR-10 304-WH-10 10A REAR FLOODS 116-RD 609-YL 200-BK 200-BK L4 200-BK
D

556-WH
BK-18 Y Y J 4 L22 3 NOTE F N 137-1120 02 (TRANSMISSION) 270
1 M918-GN 1 M918-GN 10A DIFF LOCK 165-RD J 5 608-GN 200-BK 200-BK-6
J J L76 L76 P 127-1036 00 (HEADLIGHTS-BAR) 100 ATCH
WH-18 2 M917-PK 4 M917-PK 10A J GAGES 113-RD 200-BK 116-RD
ALTERNATOR A J L23 200-BK L24 6 FFF 127-1030 01 (CAB FUSE PANEL) 183 ATCH
3 15A J HEATER 124-RD J
TRANS SPD SENDER M917-PK AND 2 BREAKER 1 101-RD-10 10A STOP LAMPS 130-RD 614-PU FLOOD U 143-3580 01 (XSMN CONSOLE-SWITCHES) 171
CONN 11 J

L62
104-6387 M918-GN ARE 9S-4693 STD 101-RD-10 10A KEY START SW 105-RD 200-BK LAMP SW V 104-8588 02 (TRANS SPEED SENDER) 271
TWISTED PAIR
CONN 1 ALTERNATOR Y Y A CONN 15 200-BK 9X-9632 X 124-1429 00 (HEATER GP) 154 ATCH
6N-9294 35A STD 109-OR-4 101-RD-4 101-RD-4 A J 614-PU J NOTE G L62 Y 144-0382 00 (FUEL TANK) 230
100-5047 50A ATCH Y 40A DIFFERENTIAL 4 FFFF 142-8470 02 (FORWARD HORN) 121

135-BU
200-BK
10 403-GN 614-PU 200-BK-6
9 310-PU 200-BK UNLOCK SW 202-BK AA 115-9446 00 (HEADLAMP BREAKER) 141 ATCH
101-RD-4

101-RD-4
ALT Y 8 200-BK 200-BK 123-5862 CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH
Y 3J LO

101-RD-10
J
165-RD 2 K JJJ 101-8192 01 (REAR FLOOD LAMP) 205 ATCH

101-RD-4
403-GN R + 109-OR-4 10A 1 105-RD 556-WH FRONT 200-BK-8 200-BK-8
A GND HI HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK)206 ATCH
CONN 10 3 130-RD J 498-WH FRAME 200-BK 200-BK BK
L23 1 ZZ ZZ K MOTOR
F843-YL SHUTDOWN Y 2 124-RD 614-PU
Y L67 L67 T
202-BK
200-BK-4
BREAKER L55 L55 4 113-RD 200-BK
FRONT CAB
501-GN 1 GN
B+ PARK
WIRE GROUP COLOR DESCRIPTIONS WIRE AS.
6T-3642 CONN 39 6 165-RD L19 L19 118-GY 3 GY

L21
AAA 5 608-GN FRAME GROUND 500-BR 4 BR WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. NN 116-2145 00 (HORN SWITCH) 143
AC-5 AAA L56 L56 L22 L21 GGGG 139-0071 00 (FUSE TO CIGAR LIGHTER)
L63 7 609-YL 502-OR 2 OR
A-C1 326-PU WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. LL 9F-4337 07 07 (START MTR TO ENGINE)
F 1 614-PU
CONN 16 STEERING CONSOLE
L71 K
+BATTERY RD-18 107-RD 301-BU-10 VOLTAGE CONVERTER OUTPUT CIRCUIT.
BK 1 F843-YL GROUND BK-18 2 200-BK ART FRONT UPPER CABLE AS.
BK 2 202-BK ENG SOL BU-18 3 327-PK 304-WH-10 SENDER WIPER STARTING CIRCUIT. KKK 116-9981 00 (POS BAT TO START MTR) 210
G S AAA 3E-5383 A L63 9X-3392 RR 145-8713 00 (NEG BAT/DISCONNECT SW) 211
4 L63
RESET YL-18 5 306-GN 101-RD-4 1 A429-YL GROUND CIRCUIT. LLL 5C-6793 00 (DISCONNECT SW TO GND) 212
INCHING PEDAL OFF (KEY) WH-18 6 326-RD MTR BAT A 2 200-BK L67 439-YL 200-BK TT 139-0250 00 (NEG BAT TO POS BAT) 213
PRESSURE SW AAA L76 L76 STARTING AID CIRCUIT. UU 061-7661 03 (START MTR TO FRAME GND) 214
OFF OR-18 7 L63 200-BK
(TRANSMISSION) RD-00 MONITOR CIRCUIT. VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204
111-7088 ENGINE SHUTDOWN MOTOR L44 CONN 27 MMM 1S-2342 02 (GND-F FRAME TO CAB) 105
KKK 165-RD
CONTROL 165-RD 308-YL A K TRANSMISSION CONTROL CIRCUIT.

101-RD-10
STARTER LO

101-RD-4
9G-9287 152-BU 3 152-BU A HEATER AND AIR CONDITIONER CIRCUIT.
AAA 106-8558 L38 306-GN GND HI
200-BK L38 L26 L26 576-PK 1 576-PK 200-BK BK
L18 MOTOR
L29 200-BK L7 L7 L38
795-YL 577-PU 2 577-PU WIPER/WASHER CIRCUIT.
DISCONNECT SW UU 200-BK L7 326-PU 575-YL 4 575-YL 576-PK 1 GN T
7N-0718 L36 L43 L71 L14 L18 B+ PARK
L36 E459-WH 507-WH 6 507-WH 152-BU 3 GY
L21
C L36 578-BU 7 578-BU 575-YL 4 BR
C

OPERATOR STATION
BK-6

BK-00 L46 L71 L71

RD-00 506-PU 5 506-PU 577-PU 2 OR
RR LLL 113-RD 614-PU 8
L71 A
BK-00

TT RR LL 439-YL 135-BU 9 135-BU

BK-00

L43 L43 L7 L19

POS NEG 200-BK CONN 28 L62 L14 L7 FRONT LOWER
12V BATTERY A K WIPER
3T-5760 ENGINE TRANSMISSION ACTION 101-RD-10 101-RD 9X-3392
Y LLL LAMP RELAY
RD-00 L7
106-9188 L7 L7 K K
UU

308-YL
308-YL
308-YL
REAR

1
5
4
6
3
2
7

10
7
8
6
4
3
5
9
1
2
TT KKK 101-RD-10
12V BATTERY NEG POS FRAME L36 L36
604-OR FFF K
CONN 31 L L CONN 32
3T-5760 A 321-BR

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
614-PU
200-BK
CONN 29
L52

PK 2 E460-BR

101-RD
101-RD
101-RD
101-RD
101-RD
200-BK-4 200-BK GY 1 308-YL F743-YL

L26
BU 3 F743-YL 308-YL L6 L43 4K-5122 HOLDER AS.
327-PK 3K-8782 FUSE

200-BK
200-BK WH 8 308-YL
RD 5 308-YL

L8
FFF

E975-PU

E460-BR
L

202-BK

321-BR
795-YL
306-GN
307-OR
308-YL
4 BK 6 308-YL 10A UPPER WIPER/WASHER 118-GY 118-GY

E459-WH
F775-BU
VV VV L13

L9
105-RD
307-OR
326-PU
308-YL

165-RD
REAR BR 4 308-YL FFF L 118-GY
REAR WIPER PU 7 U U 10A LOWER WIPER/WASHER 152-BU
FRAME REAR FRAME FRONT FRAME 9X-3392 200-BK
A
FFF L L7 THIS IS THE SCHEMATIC FOR THE 12H,140H,

M998-OR
E975-PU
614-PU
200-BK
Y A 10A REAR WIPER/WASHER 119-PK 200-BK

152-BU
E460-BR
A

152-BU
321-BR
795-YL
202-BK
306-GN
307-OR
AND 160H STANDARD SERIES MOTOR GRADER

308-YL
921-WH
2 306-GN L46 L7 200-BK
LO FFF L

4
1
2
3

1
2
3
4
5
6
7
3 310-PU L56 L56 H PANEL LAMP 10A FRONT DEFROSTER 141-PK
L54 HI GND U U (SHIFT LEVER)
6 311-WH BK 200-BK

200-BK
200-BK
200-BK
FFF

200-BK
CONN 20

L13
L
L55

CONN 21

101-RD
124-RD
200-BK
614-PU
1 403-GN E A MOTOR H 7N-5876 10A REAR DEFROSTER 151-GN
L55 T NOTE B A
4 608-GN GN 1 504-YL

F843-YL

M917-PK

M918-GN
7

G460-GN
B+ L41 L L CENTERSHIFT
CONN 23

921-WH
921-WH
921-WH

900-PU
902-BR
901-WH
903-GY

751-GN
752-YL
754-BU
755-OR
921-WH
10

202-BK
202-BK
202-BK

308-YL
202-BK

L11
2
6
4
1
9
3
7
8

5
5 202-BK 921-WH 6 921-WH PARK GY 3 119-PK 101-RD 10A DOME LAMP 108-BU
614-PU 614-PU BR 4 503-BR 200-BK F INDICATOR SW COMPONENTS ARE SHOWN INSTALLED ON A FULLY
L51 CONN 9 L51 4 L 3E-9367 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

118-GY
118-GY
604-OR 604-OR OR 2 505-BU 200-BK 101-RD 10A BEACON 144-GN

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU
2 L36
321-BR 1 321-BR 200-BK AND XMSN SHIFTER IN NEUTRAL
556-WH 5 556-WH 614-PU A
AAA A 200-BK 3 200-BK RD 1 308-YL 614-PU 439-YL 2 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
L29 L71 L71 1 2
1 326-PU 200-BK L29 BK 2 E459-WH 200-BK 113-RD 1 WH-18 WH-18 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
CONN 12 J2 J1 4 3
B 2 311-WH BEACON SW L L
4 WH-18 WH-18
B
L54

3 E458-YL ACTION ALARM U F843-YL 11 INCH PEDAL SOL RTN 7 921-WH 3 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
L54 U L 2 9X-9639 L H
4 441-OR 9G-9813 614-PU 900-PU 7 SOLENOID 5 SOLENOID 1 10 751-GN 144-GN 502-OR B B NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
FUEL SW
L42 3 L NOTE B: TERMINAL 3T-3157
5 A476-PU L53 200-BK 902-BR 8 SOLENOID 7 SOLENOID 2 4 752-YL L 603-PK
107-0611 7 E459-WH A 901-WH 1 SOLENOID 6 SOLENOID 3 17 754-BU 614-PU SPRING 3T-3159
U 2
KEY START SW CONN 33 SOCKET 3T-3158
RENR9540-01

308-YL
326-PU
307-OR
105-RD
BK 6 795-YL L53 C491-PU 1 BK-18 165-RD 903-GY 2 SOLENOID 8 SOLENOID 4 11 755-OR 200-BK

L2
9G-7641 3 U L A CC BLADE CONTACT 6D4161

604-OR
130-RD
E458-YL 2 8 921-WH 200-BK 2 BK-18 F775-BU 921-WH 921-WH 3 SOL RTN 28 L L
L8

200-BK
200-BK
FLOOD BOOT 3T-3278
310-PU
311-WH

E459-WH 1 BU 9 202-BK M917-PK 29 TOS + INP 33 501-GN P W 1 609-YL

10 PARK BRAKE CENTERSHIFT 202-BK E975-PU G460-GN 18 TRANS TEMP 36 2 200-BK LAMP NOTE C:TRANSMISSION SHIFT LEVER LOGIC TABLE:
AAA PRESS SW R U PIN SW REAR L FRONT UPPER 9X-6775

611-PU
619-GN
202-BK M998-OR M918-GN 23 TOS - INP 15 DEFROST SW
CONN 8 112-2404 9X-9634 795-YL E460-BR 28 EMS OUT 16 202-BK L 9X-9638 500-BR WIPER SW 24V OUTPUTS TO
OFF C U 200-BK 40 UNUSED 27 506-PU 3T-6655 A CENTERSHIFT GND
ON S U 614-PU
A SOLENOID SOLENOIDS S B D W/ SOL NEU

101-RD
200-BK

L5
AAA ST B U 202-BK 321-BR 37 BU ALARM 14 308-YL F775-BU 1 GN
ENGINE OIL F 1 8T-8808 GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET
A476-PU 308-YL 1 GN CONN 24 F F 12 +BATTERY 40 308-YL L 2 152-BU 200-BK 2 GN
PRESSURE 200-BK 2 GN BAT + 1 307-OR 1 202-BK 10 +BATTERY 1 308-YL L11 152-BU PARK
SENDER CIGAR LIGHTER 3 L N
GROUND 2 202-BK 202-BK 2 276-BK 19 +BATTERY 6 308-YL 584-YL L L

200-BK
200-BK
116-9937 PARK BRAKE NEUTRAL 4 1F
AAA U GGGG SOL 1 OUTPUT 3 306-GN 202-BK 3 277-BK 20 GROUND 2 202-BK L 5 A504-GN L H L1 L1
441-OR SOLENOID 10A START SW 2 INPUT 4 E949-YL 202-BK 4 278-BK 25 GROUND 5 202-BK L 577-PU B B 200-BK 2F
6 3F
L41

7T-9074 CONTROL SW 1 INPUT 5 E948-BU 202-BK 202-BK 4 KEY START SW. 34 307-OR A507-YL 200-BK
20 Page, Color 2

T H L41 117-9364 SOL 2 OUTPUT 6 306-GN 202-BK 202-BK 5 A/M LAMP 12 M998-OR A FORWARD 4F
24V CIGAR HORN 5F
L42

2 200-BK 200-BK 202-BK 202-BK 6 VHP SOL 8 795-YL 584-YL 114-RD 1 GN P HI BEAM
COOLANT TEMP 1 603-PK LIGHTER 307-OR 17 TRANS LAMP 18 E975-PU 151-GN 322-GY 2 GN SOLENOID 611-PU 6F
L9 L L HEADLAMP 7F

119-PK
SENDER 9W-0335 307-OR 9 32 576-PK 7T-9074 200-BK
200-BK

BEACON P W 9X-7170 8F
7N-8532 9X-9556 306-GN 22 DIA CODE 1 21 277-BK FRONT NOTE E P
SERVICE L L 1R
REAR DEFROSTER HEATER GP 8C-9787 129-BU 15 DIA CODE 0 22 276-BK 614-PU DEFROST SW FRONT LOWER

D
E
A
B
C
F
G
H
J
9X-9657 TOOL G 200-BK 9X-9638 575-YL WIPER SW 2R
BULB 200-BK 308-YL 24 DIA CODE 2 38 278-BK
CONN 6 Y START AID CONNECTOR 1 3T-6655 3R

893-GN
892-BR
308-YL
202-BK
9X-7849 U 308-YL 26 CAT LINK - 3 892-BR L 2 578-BU
HH Y SOLENOID BLOWER 9W-1951 4R
311-WH 1 BK-18 308-YL 27 CAT LINK + 9 893-GN
9G-4365 9X-0343 CONN 19 3 L 5R
608-GN 1 608-GN 310-PU 2 BK-18 308-YL 14 RED NEUTR 26 E937-PU 584-YL
L69 H RESISTOR 4 6R
200-BK 2 200-BK 308-YL 21 FIRST 30 E938-OR L 5 A503-PK
9G-1950 1 G F L 119-PK
A507-YL 1 RD MOTOR 124-RD 30 SECOND 24 E939-WH
2 TRANSMISSION DIRECTION 6 119-PK 119-PK NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
A-C3 200-BK 2 BK 521-YL 4 202-BK 31 THIRD 20 E940-BU A506-OR P LO BEAM
515-GY 5 AND SPEED SW. 5 308-YL 32 FOURTH 29 E941-YL 119-PK 619-GN AT LEAST 1 TURN / 25 MILLIMETERS
BK 2 200-BK 4 BLOWER SW 8C-5337 HEADLAMP 710-GN & 202-BK: 892-BR & 893-GN
AAA BK 1 327-PK 516-GN 6 892-BR 33 FIFTH 35 E942-GN L L 200-BK 9X-7169
BK 1 311-WH AAA 517-BU 3 6P-3236 7 893-GN 34 SIXTH 23 E943-BR H L 584-YL P NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
A A
H L H B B NOTE F: WITH FRONT FLOOD LAMPS ONLY USE

119-PK
L50 L50 200-BK REAR FLOOD BK 2 200-BK 921-WH 2 BK 1 E947-WH 35 SEVENTH 19 E944-GY 2 200-BK 141-PK 505-BU
614-PU 795-YL 1 BK RESISTOR BLOWER 2 E948-BU 36 EIGHTH 13 E945-PU 7 A507-YL SWITCH 123-5849
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
LAMP T 7T-4003 9X-9363 A NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD

202-BK
604-OR 9X-6775 3 E949-YL 13 FORWARD 39 E946-OR L20 5 A504-GN L3 E458-YL
JJJ HH COOLANT SW U X BRAKE AIR SW LAMPS USE SWITCH 9X-9632
H G F CONN 18 38 REVERSE 31 E947-WH 3 603-PK E458-YL E458-YL 1 BK-18
CCC 608-GN 1 8C-3569 DUAL HORSEPOWER / SHUTDOWN A504-GN 124-RD 3 X 1 E937-PU 39 PARK 25 E948-BU 6 119-PK 200-BK 2 BK-18 112-2404
L10 L L
STOP/TAIL S RD 1 604-OR 200-BK 2 SOLENOID A507-YL 5 515-GY 1 WH/RD-14 2 E938-OR 16 NEUTRAL 37 E949-YL 1 505-BU 504-YL P W
111-0570 G L10
LAMP T WH 3 614-PU 200-BK 200-BK 1 200-BK 2 BK-14 MOTOR 3 E939-WH F F 8 503-BR
24
23
22
21
20
19
18
17
16
15

10
11
12
13
8C-6207 G BK 2 200-BK CONN 7 504-YL L42 4 522-WH 14 4 E940-BU E948-BU 4 504-YL L REAR A BRAKE AIR SW
1
3
4
5
6
7
8
9

2
L41 L20 TRANSMISSION CONTROL
119-PK 614-PU 2 5 E941-YL 132-2148 (MANUAL ONLY) E949-YL 503-BR WIPER SW E458-YL 1 BK-18 112-2404
PANEL LAMP CONN 30 507-WH 3T-6655
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
GROUND
503-BR 6 E942-GN 307-OR 200-BK 2 BK-18
505-BU CONN 13 8D-1429 7 E943-BR 306-GN
603-PK 200-BK BASE 8 E944-GY 306-GN

L18
614-PU 7G-9730 9 E945-PU CAB SWITCH AND FUSE PANEL
10 E946-OR L18 A
A A STOP LAMP
CONN17 L5 L5 130-RD 1 BK-18
SHIFT CONSOLE 604-OR 2 BK-18 SW
L20 L20 2M-9346
L20

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1