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INDUACERO

PANAMERICANA SUR KM. 4


LATACUNGA - ECUADOR

Item:
Vessel No:
Customer:
O.J.:
Designer:
Date:

PREPARED BY:
FERNANDO REAL

SEPARADOR MULTIFASICO CAPACIDAD5m3


V-3001A
REPSOL - YPF
I-1226
FERNANDO REAL
jueves, diciembre 08, 2011

REVIEWED BY:
FERNANDO REAL

ACCEPTED BY:
MARIA MORA

Table Of Contents
1. General Arrangement Drawing
2. Nozzle Schedule
3. Nozzle Summary
4. Pressure Summary
5. Revision History
6. Settings Summary
7. Thickness Summary
8. Weight Summary
9. Long Seam Summary
10. Hydrostatic Test
11. Seismic Code
12. Wind Code
13. Top Head
14. Straight Flange on Top Head
15. Cylinder #1
16. Cylinder #2
17. Straight Flange on Bottom Head
18. Bottom Head
19. LEVEL TRANSMITER (N1A)
20. LEVEL TRANSMITER (N1B)
21. OUTLET (N2)
22. RELIEF GAS (N3)
23. CONDENSATE OUTLET (N4)
24. HIGH LEVEL SWITCH (N5B)
25. LOW LEVEL SWITCH (N6A)
26. LEVEL GAUGE (N7A)
27. LEVEL GAUGE (N7B)
28. SPARE (N8A)
29. SPARE (N8B)
30. PRESSURE INDICATOR (N9)
31. PRESSURE TRANSMITER (N10)
32. TEMPERATURE INDICATOR (N11)
33. TEMPERATURE TRANSMITER (N12)
34. MANHOLE (N14)
35. OUT DRAIN (N16)
36. Lifting Lug #1
37. Lifting Lug #2
38. Support Skirt
39. Base Ring
40. Skirt Opening #1
41. Skirt Opening #2

1/192

2/192

Nozzle Schedule
Materials

Nozzle
mark

Service

Size
Nozzle

Impact

Norm

Fine
Grain

Pad

Impact

Norm

Fine
Grain

Flange

N10

PRESSURE TRANSMITER

NPS 1 Class 3000 threaded

SA-105

No

No

No

N/A

N/A

N/A

N/A

N/A

N11

TEMPERATURE
INDICATOR

NPS 1 Class 3000 threaded

SA-105

No

No

No

N/A

N/A

N/A

N/A

N/A

N12

TEMPERATURE
TRANSMITER

NPS 1 Class 3000 threaded

SA-105

No

No

No

N/A

N/A

N/A

N/A

N/A

N14

MANHOLE

23,06 IDx0,47

SA-516 70

No

No

No

SA-516
70

No

No

No

SO A105 Class
150

N16

OUT DRAIN

NPS 4 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

SA-516
70

No

No

No

N/A

N1A

LEVEL TRANSMITER

NPS 2 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

N/A

N/A

N/A

N/A

WN A105 Class
150

N1B

LEVEL TRANSMITER

NPS 2 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

N/A

N/A

N/A

N/A

WN A105 Class
150

N2

OUTLET

NPS 6 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

SA-516
70

No

No

No

WN A105 Class
150

N3

RELIEF GAS

NPS 6 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

SA-516
70

No

No

No

WN A105 Class
150

N4

CONDENSATE OUTLET

NPS 4 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

SA-516
70

No

No

No

N/A

N5B

HIGH LEVEL SWITCH

NPS 2 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

N/A

N/A

N/A

N/A

WN A105 Class
150

N6A

LOW LEVEL SWITCH

NPS 2 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

N/A

N/A

N/A

N/A

WN A105 Class
150

N7A

LEVEL GAUGE

NPS 2 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

N/A

N/A

N/A

N/A

WN A105 Class
150

N7B

LEVEL GAUGE

NPS 2 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

N/A

N/A

N/A

N/A

WN A105 Class
150

N8A

SPARE

NPS 2 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

N/A

N/A

N/A

N/A

WN A105 Class
150

N8B

SPARE

NPS 2 Sch 40 (Std)

SA-106 B Smls
pipe

No

No

No

N/A

N/A

N/A

N/A

WN A105 Class
150

N9

PRESSURE INDICATOR

NPS 1 Class 3000 threaded

SA-105

No

No

No

N/A

N/A

N/A

N/A

N/A

3/192

Nozzle Summary
Nozzle
mark

OD
(in)

t
n
(in)

Req t
(in) n

A2?
Nom t
(in)

tn:
Req tn:
Nom t:
Design t:
User t:
Aa:
Ar:
Corr:
*

Reinforcement
Pad

Shell
A1?

Design t
(in)

User t
(in)

Width
(in)

Corr
(in)

A /A
a r
(%)

t
pad
(in)

N10

1,75

0,2175

0,0625

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N11

1,75

0,2175

0,0625

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N12

1,75

0,2175

0,0625

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N14

24

0,4724

0,2531

Yes

Yes

0,5

0,4561

0,5

0,125

100,0

N16

4,5

0,237

0,237

Yes

Yes

0,528*

0,528

0,5

101,1

N1A

2,375

0,154

0,154

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N1B

2,375

0,154

0,154

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N2

6,625

0,28

0,28

Yes

Yes

0,5

0,5

0,5

112,9

N3

6,625

0,28

0,28

Yes

Yes

0,5

0,5

0,5

112,9

N4

4,5

0,237

0,237

Yes

Yes

0,528*

0,528

0,5

114,2

N5B

2,375

0,154

0,154

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N6A

2,375

0,154

0,154

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N7A

2,375

0,154

0,154

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N7B

2,375

0,154

0,154

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N8A

2,375

0,154

0,154

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N8B

2,375

0,154

0,154

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

N9

1,75

0,2175

0,0625

Yes

Yes

0,5

N/A

N/A

N/A

Exempt

Nozzle thickness
Nozzle thickness required per UG-45/UG-16
Vessel wall thickness
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Area available per UG-37, governing condition
Area required per UG-37, governing condition
Corrosion allowance on nozzle wall
Head minimum thickness after forming

4/192

Pressure Summary
Pressure Summary for Chamber bounded by Bottom Head and Top Head
P
Design
( psi)

T
Design
( F)

MAWP
( psi)

MAP
( psi)

Top Head

200

150

268,67

351,38

-24,8

Note 1

No

Straight Flange on Top Head

200

150

265,42

348,32

-24,8

Note 2

No

Cylinder #1

200

150

247,12

330,03

-55

Note 3

No

Cylinder #2

200

150

247,12

330,03

-55

Note 3

No

Straight Flange on Bottom Head

200

150

265,42

348,32

-24,8

Note 2

No

Bottom Head

200

150

268,67

351,38

-24,8

Note 4

No

PRESSURE TRANSMITER (N10)

200

150

247,11

330,03

-155

Note 5

No

TEMPERATURE INDICATOR (N11)

200

150

247,11

330,03

-155

Note 5

No

TEMPERATURE TRANSMITER (N12)

200

150

247,11

330,03

-155

Note 5
Note 6

No

Identifier

MDMT
( F)

MDMT
Exemption

Impact
Tested

No

MANHOLE (N14)

200

150

218,36

266,8

-20

Nozzle
Pad

Note 7

No

OUT DRAIN (N16)

200

150

298,06

390,35

-33,8

Nozzle

Note 8

No

Pad

Note 9

No

LEVEL TRANSMITER (N1A)

200

150

247,11

285

-43,4

Note 10

LEVEL TRANSMITER (N1B)

200

150

247,11

285

-43,4

Note 10

-20

Nozzle

-20

Nozzle

OUTLET (N2)

200

150

247,11

285

CONDENSATE OUTLET (N4)

200

200

150

150

247,11

298,06

285

390,35

-33,8

No
Note 11

No

Note 7

No

Note 11

No

Pad

Note 7

No

Nozzle

Note 8

No

Pad

Note 9

No

Pad
RELIEF GAS (N3)

No

HIGH LEVEL SWITCH (N5B)

200

150

247,11

285

-43,4

Note 10

No

LOW LEVEL SWITCH (N6A)

200

150

247,11

285

-43,4

Note 10

No

LEVEL GAUGE (N7A)

200

150

247,11

285

-43,4

Note 10

No

LEVEL GAUGE (N7B)

200

150

247,11

285

-43,4

Note 10

No

SPARE (N8A)

200

150

247,11

285

-43,4

Note 10

No

SPARE (N8B)

200

150

247,11

285

-43,4

Note 10

No

PRESSURE INDICATOR (N9)

200

150

247,11

330,03

-155

Note 5

No

Chamber design MDMT is -20 F


Chamber rated MDMT is -20 F @ 218,36 psi
Chamber MAWP hot & corroded is 218,36 psi @ 150 F
Chamber MAP cold & new is 266,8 psi @ 70 F
This pressure chamber is not designed for external pressure.

5/192

Notes for MDMT Rating:


Note #

Exemption

Details

1.

Straight Flange governs MDMT

2.

Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F


Fig UCS-66.1 MDMT reduction = 17,8 F, (coincident ratio = 0,8215)

UCS-66 governing thickness = 0,5 in

3.

Material impact test exemption temperature from Fig UCS-66 Curve D = -55 F
Fig UCS-66.1 MDMT reduction = 11,7 F, (coincident ratio = 0,8829)
Rated MDMT of -66,7F is limited to -55F by UCS-66(b)(2)

UCS-66 governing thickness = 0,5 in

4.

Straight Flange governs MDMT

5.

Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,0332).

6.

Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -9,65 F
Fig UCS-66.1 MDMT reduction = 119,2 F, (coincident ratio = 0,3686)
Rated MDMT of -128,85F is limited to -55F by UCS-66(b)(2)

UCS-66 governing thickness = 0,4724 in.

7.

Pad is impact test exempt per UG-20(f)

UCS-66 governing thickness = 0,5 in.

8.

Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

9.

Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F


Fig UCS-66.1 MDMT reduction = 26,8 F, (coincident ratio = 0,7323)

UCS-66 governing thickness = 0,5 in.

10.

Flange rating governs:

UCS-66(b)(1)(b)

11.

Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,1593).

Design notes are available on the Settings Summary page.

6/192

Revision History
No.

Date

Operator

Notes

12/ 8/2011 Administrador New vessel created with Vessel Wizard, ASME Section VIII Division 1 [COMPRESS Build 7140]

7/192

Settings Summary
COMPRESS 2012 Build 7200
Units: U.S. Customary
Datum Line Location: 0,00" from bottom seam
Design
ASME Section VIII Division 1, 2010 Edition
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1,25&#34 and <= 1,50" thick:
UG-37(a) shell tr calculation considers longitudinal stress:
Butt welds are tapered per Figure UCS-66.3(a).

Get Thickness from Pressure


0,0625" per UG-16(b)
No
No
Design P, find nozzle MAWP and
MAP
100% of theoretical loss
1,20
1,0
1"
Yes
No
No

Hydro/Pneumatic Test
Shop Hydrotest Pressure:
1,3 times vessel MAP
Test liquid specific gravity:
1,00
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116(e) Radiography:
RT1
UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547:
Apply interpretation VIII-1-83-66:
Apply interpretation VIII-1-86-175:
Apply interpretation VIII-1-83-115:
Apply interpretation VIII-1-01-37:
No UCS-66.1 MDMT reduction:
No UCS-68(c) MDMT reduction:
Disallow UG-20(f) exemptions:

No
Yes
Yes
Yes
Yes
No
No
No

UG-22 Loadings
UG-22(a) Internal or External Design Pressure :
UG-22(b) Weight of the vessel and normal contents under operating or test conditions:
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads):
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22(f) Wind reactions:
UG-22(f) Seismic reactions:
UG-22(j) Test pressure and coincident static head acting during the test:
Note: UG-22(b),(c) and (f) loads only considered when supports are present.

8/192

Yes
Yes
No
Yes
Yes
Yes
No

Thickness Summary
Component
Identifier

Material

Diameter
(in)

Length
(in)

Nominal t
(in)

Design t
(in)

Total Corrosion
(in)

Joint
E

Load

Top Head

SA-516 70

60 ID

15,528

0,528*

0,4249

0,125

1,00

Internal

Straight Flange on Top Head

SA-516 70

60 ID

0,528

0,4281

0,125

1,00

Internal

Cylinder #1

SA-516 70

60 ID

24

0,5

0,4281

0,125

1,00

Internal

Cylinder #2

SA-516 70

60 ID

96

0,5

0,4281

0,125

1,00

Internal

Straight Flange on Bottom Head

SA-516 70

60 ID

0,528

0,4281

0,125

1,00

Internal

Bottom Head

SA-516 70

60 ID

15,528

0,528*

0,4249

0,125

1,00

Internal

Support Skirt

SA-36

60,875 ID

41,75

0,5906

0,0054

0,55

Seismic

Nominal t: Vessel wall nominal thickness


Design t:

Required vessel thickness due to governing loading + corrosion

Joint E:

Longitudinal seam joint efficiency

Head minimum thickness after forming

Load
internal:

Circumferential stress due to internal pressure governs

external:

External pressure governs

Wind:

Combined longitudinal stress of pressure + weight + wind governs

Seismic:

Combined longitudinal stress of pressure + weight + seismic governs

9/192

Weight Summary
Weight ( lb) Contributed by Vessel Elements
Component
Metal
New*

Metal
Corroded*

Insulation Insulation
Supports Lining

Piping
+ Liquid

Operating
Liquid

Surface Area
ft2

Test Liquid

New Corroded

New

Corroded

Top Head

690,2

529,4

1.224,7

1.243,5

34

Cylinder #1

634,3

476,8

2.463,2

2.483,7

31

Cylinder #2

2.512,8 1.888,6

9.948,8

10.033,8

124

Bottom Head

685,4

1.230,6

1.249,4

34

Support Skirt

1.347,5 1.347,5

113

Base Ring

351

34

TOTAL:

6.221,3 5.119

14.867,4 15.010,4

525,7

351

370

* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component

Nozzles &
Flanges

Body Flanges
New Corroded

New

Packed
Beds

Ladders &
Platforms

Tray
Trays Supports

Rings &
Clips

Vertical
Loads

Surface Area
ft2

Corroded

Top Head

6,9

Cylinder #1

87,8

87,3

Cylinder #2

970,9

937,5

21

Bottom Head

30,2

26,8

Support Skirt

22,6

22,6

TOTAL:

1.111,4 1.074,2

6,9

28

Vessel operating weight, Corroded:


Vessel operating weight, New:
Vessel empty weight, Corroded:
Vessel empty weight, New:
Vessel test weight, New:
Vessel test weight, Corroded:
Vessel surface area:

6.200 lb
7.340 lb
6.200 lb
7.340 lb
22.207 lb
21.210 lb
398 ft2

Vessel center of gravity location - from datum - lift condition


Vessel Lift Weight, New: 7.340 lb
Center of Gravity:
34,9714"
Vessel Capacity
Vessel Capacity** (New):
1.763 US gal
Vessel Capacity** (Corroded): 1.779 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.

10/192

Long Seam Summary


Shell Long Seam
Angles
Component

Seam 1

Cylinder #1

180

Cylinder #2

90

Support Skirt

Shell Plate Lengths


Component

Starting Plate 1
Angle

Cylinder #1

180

190,0664"

Cylinder #2

90

190,0664"

Support Skirt

193,0999"

*North is located at 0
*Plate Lengths use the circumfrence of the vessel based on the mid diameter of the components

Shell Rollout

11/192

Hydrostatic Test
Shop test pressure determination for Chamber bounded by Bottom Head and Top Head based on MAP per UG-99(c)
Shop hydrostatic test gauge pressure is 344,957 psi at 70 F
The shop test is performed with the vessel in the horizontal position.

Identifier

Test
Test liquid UG-99(c)
MAP pressure
static head pressure
psi
psi
psi
factor

Top Head

348,322

347,502

2,545

1,30

Straight Flange on Top Head

348,322

347,502

2,545

1,30

Cylinder #1

330,033

347,502

2,545

1,30

Cylinder #2

330,033

347,502

2,545

1,30

Straight Flange on Bottom Head

348,322

347,502

2,545

1,30

Bottom Head

348,322

347,502

2,545

1,30

CONDENSATE OUTLET (N4)

390,35

346,852

1,896

1,30

HIGH LEVEL SWITCH (N5B)

285

347,182

2,225

1,30

LEVEL GAUGE (N7A)

285

345,901

0,944

1,30

LEVEL GAUGE (N7B)

285

345,901

0,944

1,30

LEVEL TRANSMITER (N1A)

285

347,881

2,924

1,30

LEVEL TRANSMITER (N1B)

285

347,881

2,924

1,30

LOW LEVEL SWITCH (N6A)

285

347,703

2,747

1,30

MANHOLE (N14) (1)

266,796

346,835

1,878

1,30

OUT DRAIN (N16)

390,35

346,491

1,535

1,30

OUTLET (N2)

285

345,318

0,361

1,30

PRESSURE INDICATOR (N9)

330,031

347,007

2,051

1,30

PRESSURE TRANSMITER (N10)

330,031

346,639

1,683

1,30

RELIEF GAS (N3)

285

345,718

0,761

1,30

SPARE (N8A)

285

345,484

0,527

1,30

SPARE (N8B)

285

345,484

0,527

1,30

TEMPERATURE INDICATOR (N11)

330,031

346,251

1,294

1,30

TEMPERATURE TRANSMITER (N12)

330,031

345,889

0,932

1,30

Notes:
(1) MANHOLE (N14) is the component that determines the test pressure.
(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The field test condition has not been investigated for the Chamber bounded by Bottom Head and Top Head.
The test temperature of 70 F is warmer than the minimum recommended temperature of 30 F so the brittle fracture provision of
UG-99(h) has been met.
NOTE: Figure UCS 66.2 general note (6) has been applied.

12/192

Seismic Code

Method of seismic analysis:


Site Class
Importance Factor:
Spectral Response Acceleration at short period (% g)
Spectral Response Acceleration at period of 1 sec (% g)
Response Modification Coeficient from Table 15.4-2
Acceleration based site co-efficient:
Velocity based site co-efficient:
Long-period transition period:
Redundancy factor:
User Defined Vertical Accelerations Considered:

ASCE 7-05 ground


supported
C
I = 1,0000
Ss = 75,00%
S1 = 75,00%
R = 3,0000
Fa = 1,1000
Fv = 1,3000
TL = 12,0000
= 1,0000
No

12.4.2.3 Basic Load Combinations for Allowable Stress Design


The following load combinations are considered in accordance with ASCE section 2.4.1:
5.
8.
Where
D
P
Ps
E

D + P + Ps + 0.7E
0.6D + P + Ps + 0.7E

= (1.0 + 0.14SDS)D + P + Ps + 0.7QE


= (0.6 - 0.14SDS)D + P + Ps + 0.7QE

= Dead load
= Internal or external pressure load
= Static head load
= Seismic load
= Eh +/- Ev

= QE +/- 0.2SDSD

Vessel Characteristics
Vessel height: 15,2069 ft
Vessel Weight:
Operating, Corroded: 6.200 lb
Empty, Corroded: 6.200 lb
Period of Vibration Calculation
Fundamental Period, T:
Operating, Corroded: 0,013 sec (f = 74,9 Hz)
Empty, Corroded: 0,013 sec (f = 75,2 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and
yi is its deflection when the system is treated as a cantilever beam.
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Base Shear Calculations

13/192

Seismic Shear Report: Operating, Corroded


Elevation of bottom
above base (in)

Elastic modulus E
(106 psi)

Inertia I
(ft4)

Seismic shear at
Bottom (lbf)

Bending Moment at
Bottom (lbf-ft)

Top Head

164,9548

29,0

140

104

Cylinder #1

140,9548

29,0

1,5825

270

789

Cylinder #2

44,9548

29,0

1,5825

632

7.067

Bottom Head (top)

41,75

29,0

639

7.237

Support Skirt

29,3

2,598

716

9.630

Component

*Moment of Inertia I varies over the length of the component


Seismic Shear Report: Empty, Corroded
Elevation of bottom
above base (in)

Elastic modulus E
(106 psi)

Inertia I
(ft4)

Seismic shear at
Bottom (lbf)

Bending Moment at
Bottom (lbf-ft)

Top Head

164,9548

29,4

140

104

Cylinder #1

140,9548

29,4

1,5825

270

789

Cylinder #2

44,9548

29,4

1,5825

632

7.067

Bottom Head (top)

41,75

29,4

639

7.237

Support Skirt

29,4

2,598

716

9.630

Component

*Moment of Inertia I varies over the length of the component


11.4.3: Maximum considered earthquake spectral response acceleration
The maximum considered earthquake spectral response acceleration at short period, SMS
SMS = Fa * Ss = 1,1000 * 75,00 / 100 = 0,8250
11.4.4: Design spectral response acceleration parameters
Design earthquake spectral response acceleration at short period, SDS
SDS = 2 / 3 * SMS = 2 / 3 * 0,8250 = 0,5500
12.4.2.3: Seismic Load Combinations: Vertical Term
Factor is applied to dead load.
Compressive Side: = 1.0 + 0.14 * SDS
= 1.0 + 0.14 * 0,5500
= 1,0770
Tensile Side:
= 0.6 - 0.14 * SDS
= 0.6 - 0.14 * 0,5500
= 0,5230
Base Shear Calculations
Operating, Corroded
Empty, Corroded
Base Shear Calculations: Operating, Corroded
Paragraph 15.4.2: T

< 0,06,
so:

V = 0,30 * SDS * W * I
= 0,30 * 0,5500 * 6.200,0884 * 1,0000
= 1.023,01 lb
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh
QE = V
Eh = 0.7 * * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0,70 * 1,0000 * 1.023,01
= 716,11 lb
Base Shear Calculations: Empty, Corroded
Paragraph 15.4.2: T

14/192

< 0,06,
so:
V = 0,30 * SDS * W * I
= 0,30 * 0,5500 * 6.200,0884 * 1,0000
= 1.023,01 lb
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh
QE = V
Eh = 0.7 * * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0,70 * 1,0000 * 1.023,01
= 716,11 lb

15/192

Wind Code
Building Code:
Elevation of base above grade:
Increase effective outer diameter by:
Wind Force Coefficient Cf:
Basic Wind Speed:, V:
Importance Factor:, I:
Exposure category:
Wind Directionality Factor, Kd:
Top Deflection Limit:
Topographic Factor, Kzt:
Enforce min. loading of 10 psf:

ASCE 7-05
0,0000 ft
0,0000 ft
0,7000
85,0000 mph
1,0000
B
0,9500
6 in. per 100 ft.
1,0000
No

Vessel Characteristics
Vessel height, h:
15,2069 ft
Vessel Minimum Diameter, b
Operating, Corroded: 5,0833 ft
Empty, Corroded: 5,0833 ft
Fundamental Frequency, n1
Operating, Corroded: 74,9122 Hz
Empty, Corroded: 75,2256 Hz
Damping coefficient,
Operating, Corroded: 0,0200
Empty, Corroded: 0,0200
Vortex Shedding Calculations
Table Lookup Values
2.4.1 Basic Load Combinations for Allowable Stress Design
The following load combinations are considered in accordance with ASCE section 2.4.1:
5.
7.
Where
D
P
Ps
W

D + P + Ps + W
0.6D + P + Ps + W
= Dead load
= Internal or external pressure load
= Static head load
= Wind load

Wind Deflection Reports:


Operating, Corroded
Empty, Corroded
Wind Pressure Calculations

16/192

Wind Deflection Report: Operating, Corroded


Elevation of
bottom above
base (in)

Effective OD
(ft)

Elastic modulus
E (106 psi)

Inertia
I (ft4)

Platform
wind shear at
Bottom (lbf)

Total wind
shear at
Bottom (lbf)

bending
moment at
Bottom (lbf-ft)

Deflection
at top (in)

Top Head

164,9548

5,09

29,0

38

24

0,0006

Cylinder #1

140,9548

5,08

29,0

1,582

102

430

0,0005

Cylinder #2

44,9548

5,08

29,0

1,582

360

4.941

0,0004

Bottom Head (top)

41,75

5,09

29,0

368

5.038

Support Skirt

5,17

29,3

2,598

482

6.516

Component

*Moment of Inertia I varies over the length of the component


Wind Deflection Report: Empty, Corroded
Elevation of
bottom above
base (in)

Effective OD
(ft)

Elastic modulus
E (106 psi)

Inertia
I (ft4)

Platform
wind shear at
Bottom (lbf)

Total wind
shear at
Bottom (lbf)

bending
moment at
Bottom (lbf-ft)

Deflection
at top (in)

Top Head

164,9548

5,09

29,4

38

24

0,0006

Cylinder #1

140,9548

5,08

29,4

1,582

102

430

0,0005

Cylinder #2

44,9548

5,08

29,4

1,582

360

4.941

0,0004

Bottom Head (top)

41,75

5,09

29,4

368

5.038

Support Skirt

5,17

29,4

2,598

482

6.516

Component

*Moment of Inertia I varies over the length of the component


Wind Pressure (WP) Calculations
Gust Factor (G) Calculations
Kz = 2,01 * (Z/Zg)2/
= 2,01 * (Z/1.200,0000)0,2857
qz = 0,00256 * Kz * Kzt * Kd * V2 * I
= 0,00256 * Kz * 1,0000 * 0,9500 * 85,00002 * 1,0000
= 17,5712 * Kz
WP = qz * G * Cf
= qz * G * 0,7000
Design Wind Pressures
Height Z
(')

qz
(psf)

0,5747

10,10

WP:
Vacuum
(psf)

WP: Operating
(psf)

WP: Empty
(psf)

WP: Hydrotest New


(psf)

WP: Hydrotest Corroded


(psf)

6,32

6,32

N.A.

N.A.

N.A.

20,0
0,6240 10,96 6,86
6,86
N.A.
N.A.
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.

N.A.

15,0

Kz

Vortex Shedding Calculations


Vortex shedding calculations are based on NBC 1995 building code, Structural Commentaries (Part 4).
Average diameter of vessel (upper third):
Aspect ratio:
Weight per foot of vessel, Operating, Corroded, (upper third):
Strouhal number, Operating, Corroded:
Weight per foot of vessel, Empty, Corroded, (upper third):
Strouhal number, Empty, Corroded:
Weight per foot of vessel, Vacuum, Corroded, (upper third):
Strouhal number, Vacuum, Corroded:

D = 4,7191 ft
Ar = 3,2224
M = 294,1100
lb/ft
S = 0,2000
M = 294,1100
lb/ft
S = 0,2000
M = 294,1100
lb/ft
S = 0,2000

Critical wind speed at top of vessel, Vh = (n*D/S)*(3600/5280) mph

Operating, Corroded: Vh = (74,9122*4,7191/0,2000)*(3600/5280) = 1.205,1713 mph (1939,5351 km/h)


Empty, Corroded:
Vh = (75,2256*4,7191/0,2000)*(3600/5280) = 1.210,2139 mph (1947,6504 km/h)

17/192

Vacuum, Corroded:

Vh = (74,4714*4,7191/0,2000)*(3600/5280) = 1.198,0801 mph (1928,1229 km/h)

Reference wind speed corresponding to critical wind speed, VRef

Operating, Corroded: VRef = 1.346,2211 mph (2166,5327 km/h)


Empty, Corroded:
VRef = 1.351,8538 mph (2175,5978 km/h)
Vacuum, Corroded: VRef = 1.338,2999 mph (2153,7849 km/h)

Corresponding reference wind speed, VRef

Operating, Corroded: VRef = 85,0000 mph (136,7942 km/h)


Empty, Corroded:
VRef = 85,0000 mph (136,7942 km/h)
Vacuum, Corroded: VRef = 85,0000 mph (136,7942 km/h)
Speed for operating, corroded condition which produces vortex shedding is greater than reference speed. No further vortex
shedding computations were done for this condition.
Speed for empty, corroded condition which produces vortex shedding is greater than reference speed. No further vortex shedding
computations were done for this condition.
Speed for vacuum, corroded condition which produces vortex shedding is greater than reference speed. No further vortex shedding
computations were done for this condition.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
Gust Factor Calculations: Operating, Corroded
Vessel is considered a rigid structure as n1 = 74,9122 Hz 1 Hz.
z = max ( 0,60 * h , zmin )
= max ( 0,60 * 15,2069 , 30,0000 )
= 30,0000
Iz = c * (33 / z)1/6
= 0,3000 * (33 / 30,0000)1/6
= 0,3048
Lz = l * (z / 33)ep
= 320,0000 * (30,0000 / 33)0,3333
= 309,9934
Q = Sqr(1 / (1 + 0,63 * ((b + h) / Lz)0,63))
= Sqr(1 / (1 + 0,63 * ((5,0833 + 15,2069) / 309,9934)0,63))
= 0,9478
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3,40* 0,3048 * 0,9478) / (1 + 1.7 * 3,40 * 0,3048)
= 0,8942
Gust Factor Calculations: Empty, Corroded
Vessel is considered a rigid structure as n1 = 75,2256 Hz 1 Hz.
z = max ( 0,60 * h , zmin )
= max ( 0,60 * 15,2069 , 30,0000 )
= 30,0000
Iz = c * (33 / z)1/6
= 0,3000 * (33 / 30,0000)1/6
= 0,3048
Lz = l * (z / 33)ep
= 320,0000 * (30,0000 / 33)0,3333
= 309,9934
Q = Sqr(1 / (1 + 0,63 * ((b + h) / Lz)0,63))
= Sqr(1 / (1 + 0,63 * ((5,0833 + 15,2069) / 309,9934)0,63))
= 0,9478
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3,40* 0,3048 * 0,9478) / (1 + 1.7 * 3,40 * 0,3048)
= 0,8942

18/192

Table Lookup Values


= 7,0000, zg = 1.200,0000 ft
c = 0,3000, l = 320,0000, ep = 0,3333
a = 0,2500, b = 0,4500
zmin = 30,0000 ft
gQ = 3,40
gv = 3,40

[Table 6-2, page 78]


[Table 6-2, page 78]
[Table 6-2, page 78]
[Table 6-2, page 78]
[6.5.8.1 page 26]
[6.5.8.1 page 26]

19/192

Top Head
ASME Section VIII, Division 1, 2010 Edition
Component:
Material Specification:
Straight Flange governs MDMT

Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 19)

Internal design pressure: P = 200 psi @ 150 F


Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)
Pth= 2,54 psi (SG=1, Hs=70,5" Horizontal test head)
Corrosion allowance:

Inner C = 0,125"

Design MDMT = -20F


Rated MDMT = -24,8F

Radiography:

No impact test performed


Material is not normalized
Material is not produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP

Category A joints Head to shell seam -

Seamless No RT
Full UW-11(a) Type 1

Estimated weight*: new = 690,2 lb


Capacity*:
new = 146,9 US gal
* includes straight flange
Inner diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary

Outer C = 0"

=
=
=
=
=
=

corr = 529,4 lb
corr = 149,1 US gal
60"
0,528"
2 (new)
1,9917 (corroded)
2"
0,528"

The governing condition is internal pressure.


Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)

=
=
=
=

0,0625" + 0,125" = 0,1875"


0,4249"
268,67 psi
351,38 psi

K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (60,25 / (2*15,125))2]=0,994502
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (60 / (2*15))2]=1
Design thickness for internal pressure, (Corroded at 150 F) Appendix 1-4(c)
t

=
=
=

P*D*K / (2*S*E - 0,2*P) + Corrosion


200*60,25*0,994502 / (2*20.000*1 - 0,2*200) + 0,125
0,4249"

The head internal pressure design thickness is 0,4249".


Maximum allowable working pressure, (Corroded at 150 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*D + 0,2*t) - Ps


2*20.000*1*0,403 / (0,994502*60,25 +0,2*0,403) - 0
268,67 psi

The maximum allowable working pressure (MAWP) is 268,67 psi.


Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*D + 0,2*t) - Ps


2*20.000*1*0,528 / (1*60 +0,2*0,528) - 0
351,38 psi

20/192

The maximum allowable pressure (MAP) is 351,38 psi.


% Extreme fiber elongation - UCS-79(d)
EFE =
=
=

(75*t / Rf)*(1 - Rf / Ro)


(75*0,528 / 10,464)*(1 - 10,464 / )
3,7844%

The extreme fiber elongation does not exceed 5%.

21/192

Straight Flange on Top Head


ASME Section VIII Division 1, 2010 Edition
Component:
Straight Flange
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 17,8 F, (coincident ratio = 0,8215)
UCS-66 governing thickness = 0,5 in
Internal design pressure: P = 200 psi @ 150 F
Static liquid head:
Pth

= 2,54 psi

(SG = 1, Hs = 70,5", Horizontal


test head)

Corrosion allowance

Inner C = 0,125"

Design MDMT = -20 F


Rated MDMT = -24,8 F

Radiography:

Outer C = 0"

No impact test performed


Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Longitudinal joint Circumferential joint -

Seamless No RT
Full UW-11(a) Type 1

Estimated weight New = 56,8 lb


corr = 43,5 lb
Capacity
New = 24,48 US gal corr = 24,68 US gal
ID
= 60"
Length = 2"
Lc
t
= 0,528"
Design thickness, (at 150 F) UG-27(c)(1)
t

= P*R / (S*E - 0,60*P) + Corrosion


= 200*30,125 / (20.000*1,00 - 0,60*200) + 0,125
= 0,4281"

Maximum allowable working pressure, (at 150 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,403 / (30,125 + 0,60*0,403) - 0
= 265,42 psi

Maximum allowable pressure, (at 70 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,528 / (30 + 0,60*0,528)
= 348,32 psi

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*0,528 / 30,264)*(1 - 30,264 / )
0,8723%

The extreme fiber elongation does not exceed 5%.


Design thickness = 0,4281"
The governing condition is due to internal pressure.
The cylinder thickness of 0,528" is adequate.

22/192

Thickness Required Due to Pressure + External Loads


Pressure P (
psi)

Condition

Allowable Stress
Before UG-23
Stress Increase (
psi)
St

Operating, Hot & Corroded

Operating, Hot & New

200

200

Hot Shut Down, Corroded

Hot Shut Down, New

Empty, Corroded

Empty, New

Hot Shut Down, Corroded, Weight &


Eccentric Moments Only

20.000

20.000

20.000

20.000

20.000

20.000

20.000

Corrosion C
(in)

Temperature ( F)

20.000 / 1,00 = 20.000 psi

ScHC

min(B, S) = 14.196 psi

14.196

15.223

14.196

15.223

14.196

15.223

14.196

150

150

150

150

70

70

150

0,125

0,125

0,125

0,125

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,528 / 0,528)
= 0,002162
B
= 15.223 psi
S

20.000 / 1,00 = 20.000 psi

ScHN

min(B, S) = 15.223 psi

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,528 / 0,528)
= 0,002162
B
= 15.223 psi
S

20.000 / 1,00 = 20.000 psi

ScCN

min(B, S) = 15.223 psi

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,528 / 0,403)
= 0,001650
B
= 14.196 psi
S

20.000 / 1,00 = 20.000 psi

ScCC

min(B, S) = 14.196 psi

Req'd Thk Due to


Tension (in)

Req'd Thk Due


to
Compression
(in)

Sc

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,528 / 0,403)
= 0,001650
B
= 14.196 psi
S

Load

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,528 / 0,403)
= 0,001650
B
= 14.196 psi

23/192

Wind

0,1252

0,1252

Seismic

0,1253

0,1252

Wind

0,1247

0,1246

Seismic

0,1247

0,1246

Wind

0,0001

0,0002

Seismic

0,0001

0,0002

Wind

0,0001

0,0002

Seismic

0,0001

0,0002

Wind

0,0001

0,0002

Seismic

0,0001

0,0002

Wind

0,0001

0,0002

Seismic

0,0001

0,0002

Weight

0,0002

0,0002

20.000 / 1,00 = 20.000 psi

ScVC

min(B, S) = 14.196 psi

Operating, Hot & Corroded, Wind, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


200*30,125 / (2*20.000*1,20*1,00 + 0,40*|200|)
0,1253"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
289 / (*30,32652*20.000*1,20*1,00)
0"

(bending)

tw

=
=
=

0,6*W / (2**Rm*St*Ks*Ec)
0,60*536,3 / (2**30,3265*20.000*1,20*1,00)
0,0001"

(Weight)

tt

tp + tm - tw

(total required,
tensile)

=
=

0,1253 + 0 - (0,0001)
0,1252"

twc

=
=
=

W / (2**Rm*St*Ks*Ec)
536,3 / (2**30,3265*20.000*1,20*1,00)
0,0001"

(Weight)

tc

|tmc + twc - tpc|

(total, net
tensile)

=
=

|0 + (0,0001) - (0,1253)|
0,1252"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,403 - 0 + (0,0001)) / (30,125 - 0,40*(0,403 - 0 + (0,0001)))
= 645,69 psi
Operating, Hot & New, Wind, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
= 200*30 / (2*20.000*1,20*1,00 + 0,40*|200|)
= 0,1248"

(Pressure)

tm = M / (*Rm2*St*Ks*Ec)
= 289 / (*30,2642*20.000*1,20*1,00)
= 0"

(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*697,1 / (2**30,264*20.000*1,20*1,00)
= 0,0001"
tt

= tp + tm - tw
= 0,1248 + 0 - (0,0001)
= 0,1247"

(total required, tensile)

twc = W / (2**Rm*St*Ks*Ec)
= 697,1 / (2**30,264*20.000*1,20*1,00)
= 0,0002"

(Weight)

tc

(total, net tensile)

= |tmc + twc - tpc|


= |0 + (0,0002) - (0,1248)|
= 0,1246"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,528 - 0 + (0,0001)) / (30 - 0,40*(0,528 - 0 + (0,0001)))
= 850,93 psi

24/192

Hot Shut Down, Corroded, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 289 / (*30,32652*14.196,49*1,20)
= 0"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*536,3 / (2**30,3265*14.196,49*1,20)
= 0,0001"
tt

= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

(total, net compressive)

twc = W / (2**Rm*Sc*Ks)
= 536,3 / (2**30,3265*14.196,49*1,20)
= 0,0002"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

Hot Shut Down, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 289 / (*30,2642*15.223,33*1,20)
= 0"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*697,1 / (2**30,264*15.223,33*1,20)
= 0,0001"
tt

= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

(total, net compressive)

twc = W / (2**Rm*Sc*Ks)
= 697,1 / (2**30,264*15.223,33*1,20)
= 0,0002"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

Empty, Corroded, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 289 / (*30,32652*14.196,49*1,20)
= 0"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*536,3 / (2**30,3265*14.196,49*1,20)
= 0,0001"
tt

= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

(total, net compressive)

twc = W / (2**Rm*Sc*Ks)
= 536,3 / (2**30,3265*14.196,49*1,20)
= 0,0002"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

25/192

Empty, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 289 / (*30,2642*15.223,33*1,20)
= 0"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*697,1 / (2**30,264*15.223,33*1,20)
= 0,0001"
tt

= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

(total, net compressive)

twc = W / (2**Rm*Sc*Ks)
= 697,1 / (2**30,264*15.223,33*1,20)
= 0,0002"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 0 / (*30,32652*14.196,49*1,00)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 536,3 / (2**30,3265*14.196,49*1,00)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"

(total, net compressive)

tc = tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

Operating, Hot & Corroded, Seismic, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


200*30,125 / (2*20.000*1,20*1,00 + 0,40*|200|)
0,1253"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
1.246 / (*30,32652*20.000*1,20*1,00)
0"

(bending)

tw

=
=
=

(0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


0,52*536,3 / (2**30,3265*20.000*1,20*1,00)
0,0001"

(Weight)

tt

tp + tm - tw

(total required,
tensile)

=
=

0,1253 + 0 - (0,0001)
0,1253"

twc

=
=
=

(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,08*536,3 / (2**30,3265*20.000*1,20*1,00)
0,0001"

(Weight)

tc

|tmc + twc - tpc|

(total, net
tensile)

=
=

|0 + (0,0001) - (0,1253)|
0,1252"

26/192

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,403 - 0 + (0,0001)) / (30,125 - 0,40*(0,403 - 0 + (0,0001)))
= 645,65 psi
Operating, Hot & New, Seismic, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
= 200*30 / (2*20.000*1,20*1,00 + 0,40*|200|)
= 0,1248"

(Pressure)

tm = M / (*Rm2*St*Ks*Ec)
= 1.530 / (*30,2642*20.000*1,20*1,00)
= 0"

(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*697,1 / (2**30,264*20.000*1,20*1,00)
= 0,0001"
tt

= tp + tm - tw
= 0,1248 + 0 - (0,0001)
= 0,1247"

(total required, tensile)

twc = (1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 1,08*697,1 / (2**30,264*20.000*1,20*1,00)
= 0,0002"
tc

= |tmc + twc - tpc|


= |0 + (0,0002) - (0,1248)|
= 0,1246"

(total, net tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,528 - 0 + (0,0001)) / (30 - 0,40*(0,528 - 0 + (0,0001)))
= 850,88 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 1.246 / (*30,32652*14.196,49*1,20)
= 0"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 0,52*536,3 / (2**30,3265*14.196,49*1,20)
= 0,0001"
tt

= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

(total, net compressive)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,08*536,3 / (2**30,3265*14.196,49*1,20)
= 0,0002"
tc

= tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

Hot Shut Down, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 1.530 / (*30,2642*15.223,33*1,20)
= 0"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 0,52*697,1 / (2**30,264*15.223,33*1,20)
= 0,0001"

27/192

tt

= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

(total, net compressive)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,08*697,1 / (2**30,264*15.223,33*1,20)
= 0,0002"
tc

= tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

Empty, Corroded, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 1.246 / (*30,32652*14.196,49*1,20)
= 0"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 0,52*536,3 / (2**30,3265*14.196,49*1,20)
= 0,0001"
tt

= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

(total, net compressive)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,08*536,3 / (2**30,3265*14.196,49*1,20)
= 0,0002"
tc

= tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

Empty, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 1.530 / (*30,2642*15.223,33*1,20)
= 0"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 0,52*697,1 / (2**30,264*15.223,33*1,20)
= 0,0001"
tt

= |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

(total, net compressive)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,08*697,1 / (2**30,264*15.223,33*1,20)
= 0,0002"
tc

= tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

28/192

Cylinder #1
ASME Section VIII Division 1, 2010 Edition
Component:
Cylinder
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Material impact test exemption temperature from Fig UCS-66 Curve D = -55 F
Fig UCS-66.1 MDMT reduction = 11,7 F, (coincident ratio = 0,8829)
Rated MDMT of -66,7F is limited to -55F by UCS-66(b)(2)
UCS-66 governing thickness = 0,5 in
Internal design pressure: P = 200 psi @ 150 F
Static liquid head:
Pth

= 2,54 psi

(SG = 1, Hs = 70,5", Horizontal


test head)

Corrosion allowance

Inner C = 0,125"

Design MDMT = -20 F


Rated MDMT = -55 F

Radiography:

Outer C = 0"

No impact test performed


Material is normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Longitudinal joint Full UW-11(a) Type 1


Top circumferential joint Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1

Estimated weight New = 634,3 lb


corr = 476,8 lb
Capacity
New = 293,76 US gal corr = 296,21 US gal
ID
= 60"
Length = 24"
Lc
t
= 0,5"
Design thickness, (at 150 F) UG-27(c)(1)
t

= P*R / (S*E - 0,60*P) + Corrosion


= 200*30,125 / (20.000*1,00 - 0,60*200) + 0,125
= 0,4281"

Maximum allowable working pressure, (at 150 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,375 / (30,125 + 0,60*0,375) - 0
= 247,12 psi

Maximum allowable pressure, (at 70 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,5 / (30 + 0,60*0,5)
= 330,03 psi

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*0,5 / 30,25)*(1 - 30,25 / )
0,8264%

The extreme fiber elongation does not exceed 5%.


Design thickness = 0,4281"
The governing condition is due to internal pressure.
The cylinder thickness of 0,5" is adequate.

29/192

Thickness Required Due to Pressure + External Loads


Pressure P (
psi)

Condition

Allowable Stress
Before UG-23
Stress Increase (
psi)
St

Operating, Hot & Corroded

Operating, Hot & New

200

200

Hot Shut Down, Corroded

Hot Shut Down, New

Empty, Corroded

Empty, New

Hot Shut Down, Corroded, Weight &


Eccentric Moments Only

20.000

20.000

20.000

20.000

20.000

20.000

20.000

Corrosion C
(in)

Temperature ( F)

20.000 / 1,00 = 20.000 psi

ScHC

min(B, S) = 13.910 psi

13.910

15.069

13.910

15.069

13.910

15.069

13.910

150

150

150

150

70

70

150

0,125

0,125

0,125

0,125

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,5 / 0,5)
= 0,002049
B
= 15.069 psi
S

20.000 / 1,00 = 20.000 psi

ScHN

min(B, S) = 15.069 psi

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,5 / 0,5)
= 0,002049
B
= 15.069 psi
S

20.000 / 1,00 = 20.000 psi

ScCN

min(B, S) = 15.069 psi

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,5 / 0,375)
= 0,001537
B
= 13.910 psi
S

20.000 / 1,00 = 20.000 psi

ScCC

min(B, S) = 13.910 psi

Req'd Thk Due


to
Compression
(in)

Sc

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,5 / 0,375)
= 0,001537
B
= 13.910 psi
S

Req'd Thk Due to


Tension (in)

Load

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,5 / 0,375)
= 0,001537
B
= 13.910 psi

30/192

Wind

0,1252

0,125

Seismic

0,1253

0,1249

Wind

0,1247

0,1244

Seismic

0,1248

0,1243

Wind

0,0001

0,0005

Seismic

0,0006

Wind

0,0001

0,0005

Seismic

0,0007

Wind

0,0001

0,0005

Seismic

0,0006

Wind

0,0001

0,0005

Seismic

0,0007

Weight

0,0003

0,0005

20.000 / 1,00 = 20.000 psi

ScVC

min(B, S) = 13.910 psi

Operating, Hot & Corroded, Wind, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


200*30,125 / (2*20.000*1,20*1,00 + 0,40*|200|)
0,1253"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
5.164 / (*30,31252*20.000*1,20*1,00)
0,0001"

(bending)

tw

=
=
=

0,6*W / (2**Rm*St*Ks*Ec)
0,60*1.100,3 / (2**30,3125*20.000*1,20*1,00)
0,0001"

(Weight)

tt

tp + tm - tw

(total required,
tensile)

=
=

0,1253 + 0,0001 - (0,0001)


0,1252"

twc

=
=
=

W / (2**Rm*St*Ks*Ec)
1.100,3 / (2**30,3125*20.000*1,20*1,00)
0,0002"

(Weight)

tc

|tmc + twc - tpc|

(total, net
tensile)

=
=

|0,0001 + (0,0002) - (0,1253)|


0,125"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,375 - 0,0001 + (0,0001)) / (30,125 - 0,40*(0,375 - 0,0001 + (0,0001)))
= 600,61 psi
Operating, Hot & New, Wind, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
= 200*30 / (2*20.000*1,20*1,00 + 0,40*|200|)
= 0,1248"

(Pressure)

tm = M / (*Rm2*St*Ks*Ec)
= 5.177 / (*30,252*20.000*1,20*1,00)
= 0,0001"

(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1.419,3 / (2**30,25*20.000*1,20*1,00)
= 0,0002"
tt

= tp + tm - tw
= 0,1248 + 0,0001 - (0,0002)
= 0,1247"

(total required, tensile)

twc = W / (2**Rm*St*Ks*Ec)
= 1.419,3 / (2**30,25*20.000*1,20*1,00)
= 0,0003"

(Weight)

tc

(total, net tensile)

= |tmc + twc - tpc|


= |0,0001 + (0,0003) - (0,1248)|
= 0,1244"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,5 - 0,0001 + (0,0002)) / (30 - 0,40*(0,5 - 0,0001 + (0,0002)))
= 805,55 psi

31/192

Hot Shut Down, Corroded, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 5.164 / (*30,31252*13.910,45*1,20)
= 0,0001"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*1.100,3 / (2**30,3125*13.910,45*1,20)
= 0,0002"
tt

= |tp + tm - tw|
= |0 + 0,0001 - (0,0002)|
= 0,0001"

(total, net compressive)

twc = W / (2**Rm*Sc*Ks)
= 1.100,3 / (2**30,3125*13.910,45*1,20)
= 0,0003"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0001 + (0,0003) - (0)
= 0,0005"

Hot Shut Down, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 5.177 / (*30,252*15.069,32*1,20)
= 0,0001"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*1.419,3 / (2**30,25*15.069,32*1,20)
= 0,0002"
tt

= |tp + tm - tw|
= |0 + 0,0001 - (0,0002)|
= 0,0001"

(total, net compressive)

twc = W / (2**Rm*Sc*Ks)
= 1.419,3 / (2**30,25*15.069,32*1,20)
= 0,0004"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0001 + (0,0004) - (0)
= 0,0005"

Empty, Corroded, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 5.164 / (*30,31252*13.910,45*1,20)
= 0,0001"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*1.100,3 / (2**30,3125*13.910,45*1,20)
= 0,0002"
tt

= |tp + tm - tw|
= |0 + 0,0001 - (0,0002)|
= 0,0001"

(total, net compressive)

twc = W / (2**Rm*Sc*Ks)
= 1.100,3 / (2**30,3125*13.910,45*1,20)
= 0,0003"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0001 + (0,0003) - (0)
= 0,0005"

32/192

Empty, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 5.177 / (*30,252*15.069,32*1,20)
= 0,0001"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*1.419,3 / (2**30,25*15.069,32*1,20)
= 0,0002"
tt

= |tp + tm - tw|
= |0 + 0,0001 - (0,0002)|
= 0,0001"

(total, net compressive)

twc = W / (2**Rm*Sc*Ks)
= 1.419,3 / (2**30,25*15.069,32*1,20)
= 0,0004"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0001 + (0,0004) - (0)
= 0,0005"

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 3.186 / (*30,31252*13.910,45*1,00)
= 0,0001"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.100,3 / (2**30,3125*13.910,45*1,00)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0,0001 - (0,0004)|
= 0,0003"

(total, net compressive)

tc = tmc + twc - tpc


= 0,0001 + (0,0004) - (0)
= 0,0005"

(total required, compressive)

Operating, Hot & Corroded, Seismic, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


200*30,125 / (2*20.000*1,20*1,00 + 0,40*|200|)
0,1253"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
9.473 / (*30,31252*20.000*1,20*1,00)
0,0001"

(bending)

tw

=
=
=

(0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


0,52*1.100,3 / (2**30,3125*20.000*1,20*1,00)
0,0001"

(Weight)

tt

tp + tm - tw

(total required,
tensile)

=
=

0,1253 + 0,0001 - (0,0001)


0,1253"

twc

=
=
=

(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,08*1.100,3 / (2**30,3125*20.000*1,20*1,00)
0,0003"

(Weight)

tc

|tmc + twc - tpc|

(total, net
tensile)

=
=

|0,0001 + (0,0003) - (0,1253)|


0,1249"

33/192

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,375 - 0,0001 + (0,0001)) / (30,125 - 0,40*(0,375 - 0,0001 + (0,0001)))
= 600,48 psi
Operating, Hot & New, Seismic, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
= 200*30 / (2*20.000*1,20*1,00 + 0,40*|200|)
= 0,1248"

(Pressure)

tm = M / (*Rm2*St*Ks*Ec)
= 10.858 / (*30,252*20.000*1,20*1,00)
= 0,0002"

(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*1.419,3 / (2**30,25*20.000*1,20*1,00)
= 0,0002"
tt

= tp + tm - tw
= 0,1248 + 0,0002 - (0,0002)
= 0,1248"

(total required, tensile)

twc = (1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 1,08*1.419,3 / (2**30,25*20.000*1,20*1,00)
= 0,0003"
tc

= |tmc + twc - tpc|


= |0,0002 + (0,0003) - (0,1248)|
= 0,1243"

(total, net tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,5 - 0,0002 + (0,0002)) / (30 - 0,40*(0,5 - 0,0002 + (0,0002)))
= 805,38 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 9.473 / (*30,31252*20.000*1,20*1,00)
= 0,0001"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*1.100,3 / (2**30,3125*20.000*1,20*1,00)
= 0,0001"
tt

= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 9.473 / (*30,31252*13.910,45*1,20)
= 0,0002"

(bending)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


= 1,08*1.100,3 / (2**30,3125*13.910,45*1,20)
= 0,0004"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0002 + (0,0004) - (0)
= 0,0006"

Hot Shut Down, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 10.858 / (*30,252*15.069,32*1,20)
= 0,0002"

(Pressure)
(bending)

34/192

tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 0,52*1.419,3 / (2**30,25*15.069,32*1,20)
= 0,0002"
tt

= |tp + tm - tw|
= |0 + 0,0002 - (0,0002)|
= 0"

(total, net compressive)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,08*1.419,3 / (2**30,25*15.069,32*1,20)
= 0,0004"
tc

= tmc + twc - tpc


= 0,0002 + (0,0004) - (0)
= 0,0007"

(total required, compressive)

Empty, Corroded, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 9.473 / (*30,31252*20.000*1,20*1,00)
= 0,0001"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*1.100,3 / (2**30,3125*20.000*1,20*1,00)
= 0,0001"
tt

= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 9.473 / (*30,31252*13.910,45*1,20)
= 0,0002"

(bending)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


= 1,08*1.100,3 / (2**30,3125*13.910,45*1,20)
= 0,0004"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0002 + (0,0004) - (0)
= 0,0006"

Empty, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 10.858 / (*30,252*15.069,32*1,20)
= 0,0002"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 0,52*1.419,3 / (2**30,25*15.069,32*1,20)
= 0,0002"
tt

= |tp + tm - tw|
= |0 + 0,0002 - (0,0002)|
= 0"

(total, net compressive)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,08*1.419,3 / (2**30,25*15.069,32*1,20)
= 0,0004"
tc

= tmc + twc - tpc


= 0,0002 + (0,0004) - (0)
= 0,0007"

(total required, compressive)

35/192

Cylinder #2
ASME Section VIII Division 1, 2010 Edition
Component:
Cylinder
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Material impact test exemption temperature from Fig UCS-66 Curve D = -55 F
Fig UCS-66.1 MDMT reduction = 11,7 F, (coincident ratio = 0,8829)
Rated MDMT of -66,7F is limited to -55F by UCS-66(b)(2)
UCS-66 governing thickness = 0,5 in
Internal design pressure: P = 200 psi @ 150 F
Static liquid head:
Pth

= 2,54 psi

(SG = 1, Hs = 70,5", Horizontal


test head)

Corrosion allowance

Inner C = 0,125"

Design MDMT = -20 F


Rated MDMT = -55 F

Radiography:

Outer C = 0"

No impact test performed


Material is normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Longitudinal joint Full UW-11(a) Type 1


Top circumferential joint Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1

Estimated weight New = 2.512,8 lb


corr = 1.888,6 lb
Capacity
New = 1.175,04 US gal corr = 1.184,85 US gal
ID
= 60"
Length = 96"
Lc
t
= 0,5"
Design thickness, (at 150 F) UG-27(c)(1)
t

= P*R / (S*E - 0,60*P) + Corrosion


= 200*30,125 / (20.000*1,00 - 0,60*200) + 0,125
= 0,4281"

Maximum allowable working pressure, (at 150 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,375 / (30,125 + 0,60*0,375) - 0
= 247,12 psi

Maximum allowable pressure, (at 70 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,5 / (30 + 0,60*0,5)
= 330,03 psi

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*0,5 / 30,25)*(1 - 30,25 / )
0,8264%

The extreme fiber elongation does not exceed 5%.


Design thickness = 0,4281"
The governing condition is due to internal pressure.
The cylinder thickness of 0,5" is adequate.

36/192

Thickness Required Due to Pressure + External Loads


Pressure P (
psi)

Condition

Allowable Stress
Before UG-23
Stress Increase (
psi)
St

Operating, Hot & Corroded

Operating, Hot & New

200

200

Hot Shut Down, Corroded

Hot Shut Down, New

Empty, Corroded

Empty, New

Hot Shut Down, Corroded, Weight &


Eccentric Moments Only

20.000

20.000

20.000

20.000

20.000

20.000

20.000

Corrosion C
(in)

Temperature ( F)

20.000 / 1,00 = 20.000 psi

ScHC

min(B, S) = 13.910 psi

13.910

15.069

13.910

15.069

13.910

15.069

13.910

150

150

150

150

70

70

150

0,125

0,125

0,125

0,125

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,5 / 0,5)
= 0,002049
B
= 15.069 psi
S

20.000 / 1,00 = 20.000 psi

ScHN

min(B, S) = 15.069 psi

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,5 / 0,5)
= 0,002049
B
= 15.069 psi
S

20.000 / 1,00 = 20.000 psi

ScCN

min(B, S) = 15.069 psi

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,5 / 0,375)
= 0,001537
B
= 13.910 psi
S

20.000 / 1,00 = 20.000 psi

ScCC

min(B, S) = 13.910 psi

Req'd Thk Due to


Tension (in)

Req'd Thk Due


to
Compression
(in)

Sc

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,5 / 0,375)
= 0,001537
B
= 13.910 psi
S

Load

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,5 / 0,375)
= 0,001537
B
= 13.910 psi

37/192

Wind

0,1257

0,1236

Seismic

0,1261

0,1232

Wind

0,125

0,1228

Seismic

0,1256

0,1222

Wind

0,0003

0,0025

Seismic

0,0008

0,0031

Wind

0,0002

0,0026

Seismic

0,0008

0,0034

Wind

0,0003

0,0025

Seismic

0,0008

0,0031

Wind

0,0002

0,0026

Seismic

0,0008

0,0034

Weight

0,0006

0,0024

20.000 / 1,00 = 20.000 psi

ScVC

min(B, S) = 13.910 psi

Operating, Hot & Corroded, Wind, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


200*30,125 / (2*20.000*1,20*1,00 + 0,40*|200|)
0,1253"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
59.296 / (*30,31252*20.000*1,20*1,00)
0,0009"

(bending)

tw

=
=
=

0,6*W / (2**Rm*St*Ks*Ec)
0,60*3.926,5 / (2**30,3125*20.000*1,20*1,00)
0,0005"

(Weight)

tt

tp + tm - tw

(total required,
tensile)

=
=

0,1253 + 0,0009 - (0,0005)


0,1257"

twc

=
=
=

W / (2**Rm*St*Ks*Ec)
3.926,5 / (2**30,3125*20.000*1,20*1,00)
0,0009"

(Weight)

tc

|tmc + twc - tpc|

(total, net
tensile)

=
=

|0,0009 + (0,0009) - (0,1253)|


0,1236"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,375 - 0,0009 + (0,0005)) / (30,125 - 0,40*(0,375 - 0,0009 + (0,0005)))
= 599,95 psi
Operating, Hot & New, Wind, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
(Pressure)
= 200*30 / (2*20.000*1,20*1,00 + 0,40*|200|)
= 0,1248"
tm = M / (*Rm2*St*Ks*Ec)
= 60.628 / (*30,252*20.000*1,20*1,00)
= 0,0009"

(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
= 0,60*4.903 / (2**30,25*20.000*1,20*1,00)
= 0,0006"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0,1248 + 0,0009 - (0,0006)
= 0,125"

twc = W / (2**Rm*St*Ks*Ec)
= 4.903 / (2**30,25*20.000*1,20*1,00)
= 0,0011"

(Weight)

tc

(total, net tensile)

= |tmc + twc - tpc|


= |0,0009 + (0,0011) - (0,1248)|
= 0,1228"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,5 - 0,0009 + (0,0006)) / (30 - 0,40*(0,5 - 0,0009 + (0,0006)))
= 804,99 psi

38/192

Hot Shut Down, Corroded, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 59.296 / (*30,31252*20.000*1,20*1,00)
= 0,0009"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3.926,5 / (2**30,3125*20.000*1,20*1,00)
= 0,0005"
tt

= tp + tm - tw
= 0 + 0,0009 - (0,0005)
= 0,0003"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 59.296 / (*30,31252*13.910,45*1,20)
= 0,0012"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 3.926,5 / (2**30,3125*13.910,45*1,20)
= 0,0012"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0012 + (0,0012) - (0)
= 0,0025"

Hot Shut Down, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 60.628 / (*30,252*20.000*1,20*1,00)
= 0,0009"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*4.903 / (2**30,25*20.000*1,20*1,00)
= 0,0006"
tt

= tp + tm - tw
= 0 + 0,0009 - (0,0006)
= 0,0002"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 60.628 / (*30,252*15.069,32*1,20)
= 0,0012"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 4.903 / (2**30,25*15.069,32*1,20)
= 0,0014"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0012 + (0,0014) - (0)
= 0,0026"

Empty, Corroded, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 59.296 / (*30,31252*20.000*1,20*1,00)
= 0,0009"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3.926,5 / (2**30,3125*20.000*1,20*1,00)
= 0,0005"
tt

= tp + tm - tw
= 0 + 0,0009 - (0,0005)
= 0,0003"

tmc = M / (*Rm2*Sc*Ks)
= 59.296 / (*30,31252*13.910,45*1,20)
= 0,0012"

(total required, tensile)

(bending)

39/192

twc = W / (2**Rm*Sc*Ks)
= 3.926,5 / (2**30,3125*13.910,45*1,20)
= 0,0012"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0012 + (0,0012) - (0)
= 0,0025"

Empty, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 60.628 / (*30,252*20.000*1,20*1,00)
= 0,0009"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*4.903 / (2**30,25*20.000*1,20*1,00)
= 0,0006"
tt

= tp + tm - tw
= 0 + 0,0009 - (0,0006)
= 0,0002"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 60.628 / (*30,252*15.069,32*1,20)
= 0,0012"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 4.903 / (2**30,25*15.069,32*1,20)
= 0,0014"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0012 + (0,0014) - (0)
= 0,0026"

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 35.140 / (*30,31252*13.910,45*1,00)
= 0,0009"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 3.926,5 / (2**30,3125*13.910,45*1,00)
= 0,0015"
tt = |tp + tm - tw|
= |0 + 0,0009 - (0,0015)|
= 0,0006"

(total, net compressive)

tc = tmc + twc - tpc


= 0,0009 + (0,0015) - (0)
= 0,0024"

(total required, compressive)

Operating, Hot & Corroded, Seismic, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


200*30,125 / (2*20.000*1,20*1,00 + 0,40*|200|)
0,1253"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
84.802 / (*30,31252*20.000*1,20*1,00)
0,0012"

(bending)

tw

=
=
=

(0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


0,52*3.926,5 / (2**30,3125*20.000*1,20*1,00)
0,0004"

(Weight)

tt

tp + tm - tw

(total required,
tensile)

0,1253 + 0,0012 - (0,0004)

40/192

0,1261"

twc

=
=
=

(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,08*3.926,5 / (2**30,3125*20.000*1,20*1,00)
0,0009"

(Weight)

tc

|tmc + twc - tpc|

(total, net
tensile)

=
=

|0,0012 + (0,0009) - (0,1253)|


0,1232"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,375 - 0,0012 + (0,0004)) / (30,125 - 0,40*(0,375 - 0,0012 + (0,0004)))
= 599,25 psi
Operating, Hot & New, Seismic, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
(Pressure)
= 200*30 / (2*20.000*1,20*1,00 + 0,40*|200|)
= 0,1248"
tm = M / (*Rm2*St*Ks*Ec)
= 96.965 / (*30,252*20.000*1,20*1,00)
= 0,0014"

(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


= 0,52*4.903 / (2**30,25*20.000*1,20*1,00)
= 0,0006"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0,1248 + 0,0014 - (0,0006)
= 0,1256"

twc = (1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


= 1,08*4.903 / (2**30,25*20.000*1,20*1,00)
= 0,0012"

(Weight)

tc

(total, net tensile)

= |tmc + twc - tpc|


= |0,0014 + (0,0012) - (0,1248)|
= 0,1222"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,5 - 0,0014 + (0,0006)) / (30 - 0,40*(0,5 - 0,0014 + (0,0006)))
= 804 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 84.802 / (*30,31252*20.000*1,20*1,00)
= 0,0012"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*3.926,5 / (2**30,3125*20.000*1,20*1,00)
= 0,0004"
tt

= tp + tm - tw
= 0 + 0,0012 - (0,0004)
= 0,0008"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 84.802 / (*30,31252*13.910,45*1,20)
= 0,0018"

(bending)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


= 1,08*3.926,5 / (2**30,3125*13.910,45*1,20)
= 0,0013"

(Weight)

41/192

tc

= tmc + twc - tpc


= 0,0018 + (0,0013) - (0)
= 0,0031"

(total required, compressive)

Hot Shut Down, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 96.965 / (*30,252*20.000*1,20*1,00)
= 0,0014"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*4.903 / (2**30,25*20.000*1,20*1,00)
= 0,0006"
tt

= tp + tm - tw
= 0 + 0,0014 - (0,0006)
= 0,0008"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 96.965 / (*30,252*15.069,32*1,20)
= 0,0019"

(bending)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


= 1,08*4.903 / (2**30,25*15.069,32*1,20)
= 0,0015"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0019 + (0,0015) - (0)
= 0,0034"

Empty, Corroded, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 84.802 / (*30,31252*20.000*1,20*1,00)
= 0,0012"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*3.926,5 / (2**30,3125*20.000*1,20*1,00)
= 0,0004"
tt

= tp + tm - tw
= 0 + 0,0012 - (0,0004)
= 0,0008"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 84.802 / (*30,31252*13.910,45*1,20)
= 0,0018"

(bending)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


= 1,08*3.926,5 / (2**30,3125*13.910,45*1,20)
= 0,0013"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0018 + (0,0013) - (0)
= 0,0031"

Empty, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 96.965 / (*30,252*20.000*1,20*1,00)
= 0,0014"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*4.903 / (2**30,25*20.000*1,20*1,00)
= 0,0006"
tt

= tp + tm - tw
= 0 + 0,0014 - (0,0006)

(total required, tensile)

42/192

= 0,0008"
tmc = M / (*Rm2*Sc*Ks)
= 96.965 / (*30,252*15.069,32*1,20)
= 0,0019"

(bending)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


= 1,08*4.903 / (2**30,25*15.069,32*1,20)
= 0,0015"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0019 + (0,0015) - (0)
= 0,0034"

43/192

Straight Flange on Bottom Head


ASME Section VIII Division 1, 2010 Edition
Component:
Straight Flange
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Material impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 17,8 F, (coincident ratio = 0,8215)
UCS-66 governing thickness = 0,5 in
Internal design pressure: P = 200 psi @ 150 F
Static liquid head:
Pth

= 2,54 psi

(SG = 1, Hs = 70,5", Horizontal


test head)

Corrosion allowance

Inner C = 0,125"

Design MDMT = -20 F


Rated MDMT = -24,8 F

Radiography:

Outer C = 0"

No impact test performed


Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed

Longitudinal joint Circumferential joint -

Seamless No RT
Full UW-11(a) Type 1

Estimated weight New = 56,8 lb


corr = 43,5 lb
Capacity
New = 24,48 US gal corr = 24,68 US gal
ID
= 60"
Length = 2"
Lc
t
= 0,528"
Design thickness, (at 150 F) UG-27(c)(1)
t

= P*R / (S*E - 0,60*P) + Corrosion


= 200*30,125 / (20.000*1,00 - 0,60*200) + 0,125
= 0,4281"

Maximum allowable working pressure, (at 150 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,403 / (30,125 + 0,60*0,403) - 0
= 265,42 psi

Maximum allowable pressure, (at 70 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,528 / (30 + 0,60*0,528)
= 348,32 psi

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*0,528 / 30,264)*(1 - 30,264 / )
0,8723%

The extreme fiber elongation does not exceed 5%.


Design thickness = 0,4281"
The governing condition is due to internal pressure.
The cylinder thickness of 0,528" is adequate.

44/192

Thickness Required Due to Pressure + External Loads


Pressure P (
psi)

Condition

Allowable Stress
Before UG-23
Stress Increase (
psi)
St

Operating, Hot & Corroded

Operating, Hot & New

200

200

Hot Shut Down, Corroded

Hot Shut Down, New

Empty, Corroded

Empty, New

Hot Shut Down, Corroded, Weight &


Eccentric Moments Only

20.000

20.000

20.000

20.000

20.000

20.000

20.000

Corrosion C
(in)

Temperature ( F)

20.000 / 1,00 = 20.000 psi

ScHC

min(B, S) = 14.196 psi

14.196

15.223

14.196

15.223

14.196

15.223

14.196

150

150

150

150

70

70

150

0,125

0,125

0,125

0,125

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,528 / 0,528)
= 0,002162
B
= 15.223 psi
S

20.000 / 1,00 = 20.000 psi

ScHN

min(B, S) = 15.223 psi

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,528 / 0,528)
= 0,002162
B
= 15.223 psi
S

20.000 / 1,00 = 20.000 psi

ScCN

min(B, S) = 15.223 psi

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,528 / 0,403)
= 0,001650
B
= 14.196 psi
S

20.000 / 1,00 = 20.000 psi

ScCC

min(B, S) = 14.196 psi

Req'd Thk Due to


Tension (in)

Req'd Thk Due


to
Compression
(in)

Sc

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,528 / 0,403)
= 0,001650
B
= 14.196 psi
S

Load

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (30,528 / 0,403)
= 0,001650
B
= 14.196 psi

45/192

Wind

0,1257

0,1236

Seismic

0,1261

0,1231

Wind

0,125

0,1228

Seismic

0,1257

0,1222

Wind

0,0003

0,0024

Seismic

0,0008

0,0031

Wind

0,0002

0,0026

Seismic

0,0009

0,0034

Wind

0,0003

0,0024

Seismic

0,0008

0,0031

Wind

0,0002

0,0026

Seismic

0,0009

0,0034

Weight

0,0006

0,0023

20.000 / 1,00 = 20.000 psi

ScVC

min(B, S) = 14.196 psi

Operating, Hot & Corroded, Wind, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


200*30,125 / (2*20.000*1,20*1,00 + 0,40*|200|)
0,1253"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
60.037 / (*30,32652*20.000*1,20*1,00)
0,0009"

(bending)

tw

=
=
=

0,6*W / (2**Rm*St*Ks*Ec)
0,60*3.969,9 / (2**30,3265*20.000*1,20*1,00)
0,0005"

(Weight)

tt

tp + tm - tw

(total required,
tensile)

=
=

0,1253 + 0,0009 - (0,0005)


0,1257"

twc

=
=
=

W / (2**Rm*St*Ks*Ec)
3.969,9 / (2**30,3265*20.000*1,20*1,00)
0,0009"

(Weight)

tc

|tmc + twc - tpc|

(total, net
tensile)

=
=

|0,0009 + (0,0009) - (0,1253)|


0,1236"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,403 - 0,0009 + (0,0005)) / (30,125 - 0,40*(0,403 - 0,0009 + (0,0005)))
= 645,02 psi
Operating, Hot & New, Wind, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
= 200*30 / (2*20.000*1,20*1,00 + 0,40*|200|)
= 0,1248"

(Pressure)

tm = M / (*Rm2*St*Ks*Ec)
= 61.369 / (*30,2642*20.000*1,20*1,00)
= 0,0009"

(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*4.959,9 / (2**30,264*20.000*1,20*1,00)
= 0,0007"
tt

= tp + tm - tw
= 0,1248 + 0,0009 - (0,0007)
= 0,125"

(total required, tensile)

twc = W / (2**Rm*St*Ks*Ec)
= 4.959,9 / (2**30,264*20.000*1,20*1,00)
= 0,0011"

(Weight)

tc

(total, net tensile)

= |tmc + twc - tpc|


= |0,0009 + (0,0011) - (0,1248)|
= 0,1228"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,528 - 0,0009 + (0,0007)) / (30 - 0,40*(0,528 - 0,0009 + (0,0007)))
= 850,41 psi

46/192

Hot Shut Down, Corroded, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 60.037 / (*30,32652*20.000*1,20*1,00)
= 0,0009"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3.969,9 / (2**30,3265*20.000*1,20*1,00)
= 0,0005"
tt

= tp + tm - tw
= 0 + 0,0009 - (0,0005)
= 0,0003"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 60.037 / (*30,32652*14.196,49*1,20)
= 0,0012"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 3.969,9 / (2**30,3265*14.196,49*1,20)
= 0,0012"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0012 + (0,0012) - (0)
= 0,0024"

Hot Shut Down, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 61.369 / (*30,2642*20.000*1,20*1,00)
= 0,0009"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*4.959,9 / (2**30,264*20.000*1,20*1,00)
= 0,0007"
tt

= tp + tm - tw
= 0 + 0,0009 - (0,0007)
= 0,0002"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 61.369 / (*30,2642*15.223,33*1,20)
= 0,0012"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 4.959,9 / (2**30,264*15.223,33*1,20)
= 0,0014"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0012 + (0,0014) - (0)
= 0,0026"

Empty, Corroded, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 60.037 / (*30,32652*20.000*1,20*1,00)
= 0,0009"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3.969,9 / (2**30,3265*20.000*1,20*1,00)
= 0,0005"
tt

= tp + tm - tw
= 0 + 0,0009 - (0,0005)
= 0,0003"

tmc = M / (*Rm2*Sc*Ks)
= 60.037 / (*30,32652*14.196,49*1,20)
= 0,0012"

(total required, tensile)

(bending)

47/192

twc = W / (2**Rm*Sc*Ks)
= 3.969,9 / (2**30,3265*14.196,49*1,20)
= 0,0012"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0012 + (0,0012) - (0)
= 0,0024"

Empty, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 61.369 / (*30,2642*20.000*1,20*1,00)
= 0,0009"

(Pressure)
(bending)

tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*4.959,9 / (2**30,264*20.000*1,20*1,00)
= 0,0007"
tt

= tp + tm - tw
= 0 + 0,0009 - (0,0007)
= 0,0002"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 61.369 / (*30,2642*15.223,33*1,20)
= 0,0012"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 4.959,9 / (2**30,264*15.223,33*1,20)
= 0,0014"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0012 + (0,0014) - (0)
= 0,0026"

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 35.140 / (*30,32652*14.196,49*1,00)
= 0,0009"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 3.969,9 / (2**30,3265*14.196,49*1,00)
= 0,0015"
tt = |tp + tm - tw|
= |0 + 0,0009 - (0,0015)|
= 0,0006"

(total, net compressive)

tc = tmc + twc - tpc


= 0,0009 + (0,0015) - (0)
= 0,0023"

(total required, compressive)

Operating, Hot & Corroded, Seismic, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


200*30,125 / (2*20.000*1,20*1,00 + 0,40*|200|)
0,1253"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
86.099 / (*30,32652*20.000*1,20*1,00)
0,0012"

(bending)

tw

=
=
=

(0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


0,52*3.969,9 / (2**30,3265*20.000*1,20*1,00)
0,0005"

(Weight)

tt

tp + tm - tw

(total required,
tensile)

0,1253 + 0,0012 - (0,0005)

48/192

0,1261"

twc

=
=
=

(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,08*3.969,9 / (2**30,3265*20.000*1,20*1,00)
0,0009"

(Weight)

tc

|tmc + twc - tpc|

(total, net
tensile)

=
=

|0,0012 + (0,0009) - (0,1253)|


0,1231"

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,403 - 0,0012 + (0,0005)) / (30,125 - 0,40*(0,403 - 0,0012 + (0,0005)))
= 644,31 psi
Operating, Hot & New, Seismic, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
= 200*30 / (2*20.000*1,20*1,00 + 0,40*|200|)
= 0,1248"

(Pressure)

tm = M / (*Rm2*St*Ks*Ec)
= 98.518 / (*30,2642*20.000*1,20*1,00)
= 0,0014"

(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*4.959,9 / (2**30,264*20.000*1,20*1,00)
= 0,0006"
tt

= tp + tm - tw
= 0,1248 + 0,0014 - (0,0006)
= 0,1257"

(total required, tensile)

twc = (1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 1,08*4.959,9 / (2**30,264*20.000*1,20*1,00)
= 0,0012"
tc

= |tmc + twc - tpc|


= |0,0014 + (0,0012) - (0,1248)|
= 0,1222"

(total, net tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,528 - 0,0014 + (0,0006)) / (30 - 0,40*(0,528 - 0,0014 + (0,0006)))
= 849,4 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 86.099 / (*30,32652*20.000*1,20*1,00)
= 0,0012"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*3.969,9 / (2**30,3265*20.000*1,20*1,00)
= 0,0005"
tt

= tp + tm - tw
= 0 + 0,0012 - (0,0005)
= 0,0008"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 86.099 / (*30,32652*14.196,49*1,20)
= 0,0017"

(bending)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


= 1,08*3.969,9 / (2**30,3265*14.196,49*1,20)
= 0,0013"

(Weight)

49/192

tc

= tmc + twc - tpc


= 0,0017 + (0,0013) - (0)
= 0,0031"

(total required, compressive)

Hot Shut Down, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 98.518 / (*30,2642*20.000*1,20*1,00)
= 0,0014"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*4.959,9 / (2**30,264*20.000*1,20*1,00)
= 0,0006"
tt

= tp + tm - tw
= 0 + 0,0014 - (0,0006)
= 0,0009"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 98.518 / (*30,2642*15.223,33*1,20)
= 0,0019"

(bending)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


= 1,08*4.959,9 / (2**30,264*15.223,33*1,20)
= 0,0015"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0019 + (0,0015) - (0)
= 0,0034"

Empty, Corroded, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 86.099 / (*30,32652*20.000*1,20*1,00)
= 0,0012"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*3.969,9 / (2**30,3265*20.000*1,20*1,00)
= 0,0005"
tt

= tp + tm - tw
= 0 + 0,0012 - (0,0005)
= 0,0008"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 86.099 / (*30,32652*14.196,49*1,20)
= 0,0017"

(bending)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


= 1,08*3.969,9 / (2**30,3265*14.196,49*1,20)
= 0,0013"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0017 + (0,0013) - (0)
= 0,0031"

Empty, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 98.518 / (*30,2642*20.000*1,20*1,00)
= 0,0014"

(Pressure)
(bending)

tw = (0,6 - 0,14*SDS)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 0,52*4.959,9 / (2**30,264*20.000*1,20*1,00)
= 0,0006"
tt

= tp + tm - tw
= 0 + 0,0014 - (0,0006)

(total required, tensile)

50/192

= 0,0009"
tmc = M / (*Rm2*Sc*Ks)
= 98.518 / (*30,2642*15.223,33*1,20)
= 0,0019"

(bending)

twc = (1 + 0,14*SDS)*W / (2**Rm*Sc*Ks)


= 1,08*4.959,9 / (2**30,264*15.223,33*1,20)
= 0,0015"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0019 + (0,0015) - (0)
= 0,0034"

51/192

Bottom Head
ASME Section VIII, Division 1, 2010 Edition
Component:
Material Specification:
Straight Flange governs MDMT

Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 19)

Internal design pressure: P = 200 psi @ 150 F


Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)
Pth= 2,54 psi (SG=1, Hs=70,5" Horizontal test head)
Corrosion allowance:

Inner C = 0,125"

Design MDMT = -20F


Rated MDMT = -24,8F

Radiography:

No impact test performed


Material is not normalized
Material is not produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP

Category A joints Head to shell seam -

Seamless No RT
Full UW-11(a) Type 1

Estimated weight*: new = 685,4 lb


Capacity*:
new = 146,9 US gal
* includes straight flange
Inner diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary

Outer C = 0"

=
=
=
=
=
=

corr = 525,7 lb
corr = 149,1 US gal
60"
0,528"
2 (new)
1,9917 (corroded)
2"
0,528"

The governing condition is internal pressure.


Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)

=
=
=
=

0,0625" + 0,125" = 0,1875"


0,4249"
268,67 psi
351,38 psi

K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (60,25 / (2*15,125))2]=0,994502
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (60 / (2*15))2]=1
Design thickness for internal pressure, (Corroded at 150 F) Appendix 1-4(c)
t

=
=
=

P*D*K / (2*S*E - 0,2*P) + Corrosion


200*60,25*0,994502 / (2*20.000*1 - 0,2*200) + 0,125
0,4249"

The head internal pressure design thickness is 0,4249".


Maximum allowable working pressure, (Corroded at 150 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*D + 0,2*t) - Ps


2*20.000*1*0,403 / (0,994502*60,25 +0,2*0,403) - 0
268,67 psi

The maximum allowable working pressure (MAWP) is 268,67 psi.


Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*D + 0,2*t) - Ps


2*20.000*1*0,528 / (1*60 +0,2*0,528) - 0
351,38 psi

52/192

The maximum allowable pressure (MAP) is 351,38 psi.


% Extreme fiber elongation - UCS-79(d)
EFE =
=
=

(75*t / Rf)*(1 - Rf / Ro)


(75*0,528 / 10,464)*(1 - 10,464 / )
3,7844%

The extreme fiber elongation does not exceed 5%.

53/192

LEVEL TRANSMITER (N1A)


ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,1875 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

Cylinder #2
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 2 Sch 40 (Std)
NPS 2 Class 150 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
No
Full UW-11(a) Type 1
180
0,5 in
48 in
40,5 in
2,067 in
0,154 in
0 in
7,5 in
10 in

54/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1078
0,1312
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Fig UCS-66.2 general note (1) applies.


Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Nozzle UCS-66 governing thk: 0,1348 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0,125))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*1,0335 / (17.100*1 - 0,6*247,1132)
0,0151 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

55/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*1,0335 / (17.100*1 - 0,6*247,1132) + 0
0,0151 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0151 , 0 ]
0,0151 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*30,125 / (20.000*1 - 0,6*247,1132) + 0,125
0,5 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5 , 0,0625 ]
0,5 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,5 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0151 , 0,1348 ]
0,1348 in

56/192

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary


(in2)
For P = 285 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1078
0,1312
Calculations for internal pressure 285 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


285*1,0335 / (17.100*1 - 0,6*285)
0,0174 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


285*30 / (20.000*1 - 0,6*285)
0,4312 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

57/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*1,0335 / (17.100*1 - 0,6*285) + 0
0,0174 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0174 , 0 ]
0,0174 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*30 / (20.000*1 - 0,6*285) + 0
0,4312 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,4312 , 0,0625 ]
0,4312 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,4312 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0174 , 0,1348 ]
0,1348 in

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.

58/192

LEVEL TRANSMITER (N1B)


ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,1875 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

Cylinder #2
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 2 Sch 40 (Std)
NPS 2 Class 150 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
No
Full UW-11(a) Type 1
180
0,5 in
12 in
40,5 in
2,067 in
0,154 in
0 in
7,5 in
10 in

59/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1078
0,1312
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Fig UCS-66.2 general note (1) applies.


Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Nozzle UCS-66 governing thk: 0,1348 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0,125))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*1,0335 / (17.100*1 - 0,6*247,1132)
0,0151 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

60/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*1,0335 / (17.100*1 - 0,6*247,1132) + 0
0,0151 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0151 , 0 ]
0,0151 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*30,125 / (20.000*1 - 0,6*247,1132) + 0,125
0,5 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5 , 0,0625 ]
0,5 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,5 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0151 , 0,1348 ]
0,1348 in

61/192

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary


(in2)
For P = 285 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1078
0,1312
Calculations for internal pressure 285 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


285*1,0335 / (17.100*1 - 0,6*285)
0,0174 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


285*30 / (20.000*1 - 0,6*285)
0,4312 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

62/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*1,0335 / (17.100*1 - 0,6*285) + 0
0,0174 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0174 , 0 ]
0,0174 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*30 / (20.000*1 - 0,6*285) + 0
0,4312 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,4312 , 0,0625 ]
0,4312 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,4312 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0174 , 0,1348 ]
0,1348 in

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.

63/192

OUTLET (N2)
ASME Section VIII Division 1, 2010 Edition
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

0,5 in
0,3125 in
0,5 in
0,375 in
10,625 in
0,5 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Pad material specification:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Pad is split:

Cylinder #1
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 6 Sch 40 (Std)
SA-516 70 (II-D p. 18, ln. 19)
10,625 in
NPS 6 Class 150 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
No
Full UW-11(a) Type 1
0
0,5 in
110 in
40,5 in
6,065 in
0,28 in
0 in
6,5 in
10 in
No

64/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary

UG-45
Nozzle Wall
Thickness
Summary
(in)

(in2)

For P = 247,11 psi @ 150 F


The opening is adequately reinforced

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

2,3048 2,6022 0,0001 0,378 --

A
welds

A5

treq

tmin

0,2241 0,245 0,245

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

46.093,37 52.042

Path 1-1
strength

Weld load
W2-2

94.739,09 12.821

Path 2-2
strength

Weld load
W3-3

162.013,35 55.633

Path 3-3
strength

119.090,91

UW-16 Weld Sizing Summary


Weld description

Required weld
size (in)

Actual weld
size (in)

Status

Nozzle to pad fillet (Leg41)

0,196

0,2188

weld size is
adequate

Pad to shell fillet (Leg42)

0,1875

0,2625

weld size is
adequate

Nozzle to pad groove (Upper)

0,196

0,5

weld size is
adequate

Calculations for internal pressure 247,11 psi @ 150 F


Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,1593).
Pad is impact test exempt per UG-20(f).
Nozzle UCS-66 governing thk:
0,245 in
Nozzle rated MDMT:
-155 F
Pad UCS-66 governing thickness: 0,5 in
Pad rated MDMT:
-20 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(6,065, 3,0325 + (0,28 - 0) + (0,5 - 0,125))
=
6,065 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,28 - 0) + 0,5)
=
0,9375 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*3,0325 / (17.100*1 - 0,6*247,1132)
0,0442 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

65/192

Area required per UG-37(c)


Allowable stresses: Sn = 17.100, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
fr2 = lesser of 1 or Sn / Sv = 0,855
fr3 = lesser of fr2 or Sp / Sv = 0,855
fr4 = lesser of 1 or Sp / Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


6,065*0,375*1 + 2*0,28*0,375*1*(1 - 0,855)
2,3048 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0,0001 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


6,065*(1*0,375 - 1*0,375) - 2*0,28*(1*0,375 - 1*0,375)*(1 - 0,855)
0,0001 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,375 + 0,28)*(1*0,375 - 1*0,375) - 2*0,28*(1*0,375 - 1*0,375)*(1 - 0,855)
0 in2

A2 = smaller of the following= 0,378 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,28 - 0,0442)*0,855*0,375
0,378 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,28 - 0,0442)*(2,5*0,28 + 0,5)*0,855
0,4839 in2

A41

=
=
=

Leg2*fr3
0,31252*0,855
0,0835 in2

A42

=
=
=

Leg2*fr4
0,3752*1
0,1406 in2

A5

=
=
=

(Dp - d - 2*tn)*te*fr4
(10,625 - 6,065 - 2*0,28)*0,5*1
2 in2

Area =
=
=

A1 + A2 + A41 + A42 + A5
0,0001 + 0,378 + 0,0835 + 0,1406 + 2
2,6022 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,28 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,196 in
tc(actual) = 0,7*Leg = 0.7*0,3125 = 0,2188 in

66/192

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,375 in
tw(min) = 0,5*tmin = 0,1875 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
UG-45 Nozzle Neck Thickness Check
ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*3,0325 / (17.100*1 - 0,6*247,1132) + 0
0,0442 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0442 , 0 ]
0,0442 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*30,125 / (20.000*1 - 0,6*247,1132) + 0,125
0,5 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5 , 0,0625 ]
0,5 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,245 , 0,5 ]
0,245 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0442 , 0,245 ]
0,245 in

Available nozzle wall thickness new, tn = 0,875*0,28 = 0,245 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:

0,74*20.000 =
0,7*17.100 =
0,49*17.100 =
0,49*20.000 =
0,74*20.000 =

14.800 psi
11.970 psi
8.379 psi
9.800 psi
14.800 psi

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*6,625*0,3125*8.379 = 27.248,84 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*10,625*0,375*9.800 = 61.334,69 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*6,345*0,28*11.970 = 33.404,4 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*6,625*0,375*14.800 = 57.756,22 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*6,625*0,5*14.800 = 77.008,29 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

W1-1 =

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,3048 - 0,0001 + 2*0,28*0,855*(1*0,375 - 1*0,375))*20.000
46.093,37 lbf
(A2 + A5 + A41 + A42)*Sv

67/192

=
=

(0,378 + 2 + 0,0835 + 0,1406)*20.000


52.042 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,378 + 0 + 0,0835 + 0 + 2*0,28*0,375*0,855)*20.000
12.821 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,378 + 0 + 2 + 0,0835 + 0,1406 + 0 + 2*0,28*0,375*0,855)*20.000
55.633 lbf

68/192

Load for path 1-1 lesser of W or W1-1 = 46.093,37 lbf


Path 1-1 through (2) & (3) = 61.334,69 + 33.404,4 = 94.739,09 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 12.821 lbf
Path 2-2 through (1), (4), (6) = 27.248,84 + 57.756,22 + 77.008,29 = 162.013,35 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 46.093,37 lbf
Path 3-3 through (2), (4) = 61.334,69 + 57.756,22 = 119.090,91 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (in2)


For P = 285 psi @ 70 F
The opening is adequately reinforced

UG-45
Nozzle Wall
Thickness
Summary
(in)
The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

2,6502 3,1055 0,4117 0,4697 --

A
welds

A5

treq

tmin

0,2241 0,245 0,245

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

45.428,52 53.876

Path 1-1
strength

Weld load
W2-2

94.739,09 15.852

Path 2-2
strength

Weld load
W3-3

181.265,42 58.664

Path 3-3
strength

138.342,98

UW-16 Weld Sizing Summary


Weld description

Required weld
size (in)

Actual weld
size (in)

Status

Nozzle to pad fillet (Leg41)

0,196

0,2188

weld size is
adequate

Pad to shell fillet (Leg42)

0,25

0,2625

weld size is
adequate

Nozzle to pad groove (Upper)

0,196

0,5

weld size is
adequate

Calculations for internal pressure 285 psi @ 70 F


Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(6,065, 3,0325 + (0,28 - 0) + (0,5 - 0))
=
6,065 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,28 - 0) + 0,5)
=
1,2 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


285*3,0325 / (17.100*1 - 0,6*285)
0,0511 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


285*30 / (20.000*1 - 0,6*285)
0,4312 in

69/192

Area required per UG-37(c)


Allowable stresses: Sn = 17.100, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
fr2 = lesser of 1 or Sn / Sv = 0,855
fr3 = lesser of fr2 or Sp / Sv = 0,855
fr4 = lesser of 1 or Sp / Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


6,065*0,4312*1 + 2*0,28*0,4312*1*(1 - 0,855)
2,6502 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0,4117 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


6,065*(1*0,5 - 1*0,4312) - 2*0,28*(1*0,5 - 1*0,4312)*(1 - 0,855)
0,4117 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,5 + 0,28)*(1*0,5 - 1*0,4312) - 2*0,28*(1*0,5 - 1*0,4312)*(1 - 0,855)
0,1018 in2

A2 = smaller of the following= 0,4697 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,28 - 0,0511)*0,855*0,5
0,4893 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,28 - 0,0511)*(2,5*0,28 + 0,5)*0,855
0,4697 in2

A41

=
=
=

Leg2*fr3
0,31252*0,855
0,0835 in2

A42

=
=
=

Leg2*fr4
0,3752*1
0,1406 in2

A5

=
=
=

(Dp - d - 2*tn)*te*fr4
(10,625 - 6,065 - 2*0,28)*0,5*1
2 in2

Area =
=
=

A1 + A2 + A41 + A42 + A5
0,4117 + 0,4697 + 0,0835 + 0,1406 + 2
3,1055 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,28 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,196 in
tc(actual) = 0,7*Leg = 0.7*0,3125 = 0,2188 in

70/192

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,5 in
tw(min) = 0,5*tmin = 0,25 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
UG-45 Nozzle Neck Thickness Check
ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*3,0325 / (17.100*1 - 0,6*285) + 0
0,0511 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0511 , 0 ]
0,0511 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*30 / (20.000*1 - 0,6*285) + 0
0,4312 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,4312 , 0,0625 ]
0,4312 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,245 , 0,4312 ]
0,245 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0511 , 0,245 ]
0,245 in

Available nozzle wall thickness new, tn = 0,875*0,28 = 0,245 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:

0,74*20.000 =
0,7*17.100 =
0,49*17.100 =
0,49*20.000 =
0,74*20.000 =

14.800 psi
11.970 psi
8.379 psi
9.800 psi
14.800 psi

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*6,625*0,3125*8.379 = 27.248,84 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*10,625*0,375*9.800 = 61.334,69 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*6,345*0,28*11.970 = 33.404,4 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*6,625*0,5*14.800 = 77.008,29 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*6,625*0,5*14.800 = 77.008,29 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

W1-1 =

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,6502 - 0,4117 + 2*0,28*0,855*(1*0,5 - 1*0,4312))*20.000
45.428,52 lbf
(A2 + A5 + A41 + A42)*Sv

71/192

=
=

(0,4697 + 2 + 0,0835 + 0,1406)*20.000


53.876 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,4697 + 0 + 0,0835 + 0 + 2*0,28*0,5*0,855)*20.000
15.852 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,4697 + 0 + 2 + 0,0835 + 0,1406 + 0 + 2*0,28*0,5*0,855)*20.000
58.664 lbf

Load for path 1-1 lesser of W or W1-1 = 45.428,52 lbf


Path 1-1 through (2) & (3) = 61.334,69 + 33.404,4 = 94.739,09 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 15.852 lbf
Path 2-2 through (1), (4), (6) = 27.248,84 + 77.008,29 + 77.008,29 = 181.265,42 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 45.428,52 lbf
Path 3-3 through (2), (4) = 61.334,69 + 77.008,29 = 138.342,98 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

72/192

RELIEF GAS (N3)


ASME Section VIII Division 1, 2010 Edition
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

0,5 in
0,3125 in
0,5 in
0,375 in
10,625 in
0,5 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Pad material specification:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Pad is split:

Cylinder #1
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 6 Sch 40 (Std)
SA-516 70 (II-D p. 18, ln. 19)
10,625 in
NPS 6 Class 150 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
No
Full UW-11(a) Type 1
315
0,5 in
115 in
40,5 in
6,065 in
0,28 in
0 in
6,5 in
10 in
No

73/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary

UG-45
Nozzle Wall
Thickness
Summary
(in)

(in2)

For P = 247,11 psi @ 150 F


The opening is adequately reinforced

The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

2,3048 2,6022 0,0001 0,378 --

A
welds

A5

treq

tmin

0,2241 0,245 0,245

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

46.093,37 52.042

Path 1-1
strength

Weld load
W2-2

94.739,09 12.821

Path 2-2
strength

Weld load
W3-3

162.013,34 55.633

Path 3-3
strength

119.090,9

UW-16 Weld Sizing Summary


Weld description

Required weld
size (in)

Actual weld
size (in)

Status

Nozzle to pad fillet (Leg41)

0,196

0,2188

weld size is
adequate

Pad to shell fillet (Leg42)

0,1875

0,2625

weld size is
adequate

Nozzle to pad groove (Upper)

0,196

0,5

weld size is
adequate

Calculations for internal pressure 247,11 psi @ 150 F


Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,1593).
Pad is impact test exempt per UG-20(f).
Nozzle UCS-66 governing thk:
0,245 in
Nozzle rated MDMT:
-155 F
Pad UCS-66 governing thickness: 0,5 in
Pad rated MDMT:
-20 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(6,065, 3,0325 + (0,28 - 0) + (0,5 - 0,125))
=
6,065 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,28 - 0) + 0,5)
=
0,9375 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*3,0325 / (17.100*1 - 0,6*247,1132)
0,0442 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

74/192

Area required per UG-37(c)


Allowable stresses: Sn = 17.100, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
fr2 = lesser of 1 or Sn / Sv = 0,855
fr3 = lesser of fr2 or Sp / Sv = 0,855
fr4 = lesser of 1 or Sp / Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


6,065*0,375*1 + 2*0,28*0,375*1*(1 - 0,855)
2,3048 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0,0001 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


6,065*(1*0,375 - 1*0,375) - 2*0,28*(1*0,375 - 1*0,375)*(1 - 0,855)
0,0001 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,375 + 0,28)*(1*0,375 - 1*0,375) - 2*0,28*(1*0,375 - 1*0,375)*(1 - 0,855)
0 in2

A2 = smaller of the following= 0,378 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,28 - 0,0442)*0,855*0,375
0,378 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,28 - 0,0442)*(2,5*0,28 + 0,5)*0,855
0,4839 in2

A41

=
=
=

Leg2*fr3
0,31252*0,855
0,0835 in2

A42

=
=
=

Leg2*fr4
0,3752*1
0,1406 in2

A5

=
=
=

(Dp - d - 2*tn)*te*fr4
(10,625 - 6,065 - 2*0,28)*0,5*1
2 in2

Area =
=
=

A1 + A2 + A41 + A42 + A5
0,0001 + 0,378 + 0,0835 + 0,1406 + 2
2,6022 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,28 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,196 in
tc(actual) = 0,7*Leg = 0.7*0,3125 = 0,2188 in

75/192

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,375 in
tw(min) = 0,5*tmin = 0,1875 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
UG-45 Nozzle Neck Thickness Check
ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*3,0325 / (17.100*1 - 0,6*247,1132) + 0
0,0442 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0442 , 0 ]
0,0442 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*30,125 / (20.000*1 - 0,6*247,1132) + 0,125
0,5 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5 , 0,0625 ]
0,5 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,245 , 0,5 ]
0,245 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0442 , 0,245 ]
0,245 in

Available nozzle wall thickness new, tn = 0,875*0,28 = 0,245 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:

0,74*20.000 =
0,7*17.100 =
0,49*17.100 =
0,49*20.000 =
0,74*20.000 =

14.800 psi
11.970 psi
8.379 psi
9.800 psi
14.800 psi

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*6,625*0,3125*8.379 = 27.248,84 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*10,625*0,375*9.800 = 61.334,69 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*6,345*0,28*11.970 = 33.404,4 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*6,625*0,375*14.800 = 57.756,22 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*6,625*0,5*14.800 = 77.008,29 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

W1-1 =

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,3048 - 0,0001 + 2*0,28*0,855*(1*0,375 - 1*0,375))*20.000
46.093,37 lbf
(A2 + A5 + A41 + A42)*Sv

76/192

=
=

(0,378 + 2 + 0,0835 + 0,1406)*20.000


52.042 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,378 + 0 + 0,0835 + 0 + 2*0,28*0,375*0,855)*20.000
12.821 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,378 + 0 + 2 + 0,0835 + 0,1406 + 0 + 2*0,28*0,375*0,855)*20.000
55.633 lbf

77/192

Load for path 1-1 lesser of W or W1-1 = 46.093,37 lbf


Path 1-1 through (2) & (3) = 61.334,69 + 33.404,4 = 94.739,09 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 12.821 lbf
Path 2-2 through (1), (4), (6) = 27.248,84 + 57.756,22 + 77.008,29 = 162.013,34 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 46.093,37 lbf
Path 3-3 through (2), (4) = 61.334,69 + 57.756,22 = 119.090,9 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (in2)


For P = 285 psi @ 70 F
The opening is adequately reinforced

UG-45
Nozzle Wall
Thickness
Summary
(in)
The nozzle
passes UG-45

A
required

A
available

A1

A2

A3

2,6502 3,1055 0,4117 0,4697 --

A
welds

A5

treq

tmin

0,2241 0,245 0,245

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

45.428,52 53.876

Path 1-1
strength

Weld load
W2-2

94.739,09 15.852

Path 2-2
strength

Weld load
W3-3

181.265,42 58.664

Path 3-3
strength

138.342,98

UW-16 Weld Sizing Summary


Weld description

Required weld
size (in)

Actual weld
size (in)

Status

Nozzle to pad fillet (Leg41)

0,196

0,2188

weld size is
adequate

Pad to shell fillet (Leg42)

0,25

0,2625

weld size is
adequate

Nozzle to pad groove (Upper)

0,196

0,5

weld size is
adequate

Calculations for internal pressure 285 psi @ 70 F


Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(6,065, 3,0325 + (0,28 - 0) + (0,5 - 0))
=
6,065 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,28 - 0) + 0,5)
=
1,2 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


285*3,0325 / (17.100*1 - 0,6*285)
0,0511 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


285*30 / (20.000*1 - 0,6*285)
0,4312 in

78/192

Area required per UG-37(c)


Allowable stresses: Sn = 17.100, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
fr2 = lesser of 1 or Sn / Sv = 0,855
fr3 = lesser of fr2 or Sp / Sv = 0,855
fr4 = lesser of 1 or Sp / Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


6,065*0,4312*1 + 2*0,28*0,4312*1*(1 - 0,855)
2,6502 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0,4117 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


6,065*(1*0,5 - 1*0,4312) - 2*0,28*(1*0,5 - 1*0,4312)*(1 - 0,855)
0,4117 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,5 + 0,28)*(1*0,5 - 1*0,4312) - 2*0,28*(1*0,5 - 1*0,4312)*(1 - 0,855)
0,1018 in2

A2 = smaller of the following= 0,4697 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,28 - 0,0511)*0,855*0,5
0,4893 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,28 - 0,0511)*(2,5*0,28 + 0,5)*0,855
0,4697 in2

A41

=
=
=

Leg2*fr3
0,31252*0,855
0,0835 in2

A42

=
=
=

Leg2*fr4
0,3752*1
0,1406 in2

A5

=
=
=

(Dp - d - 2*tn)*te*fr4
(10,625 - 6,065 - 2*0,28)*0,5*1
2 in2

Area =
=
=

A1 + A2 + A41 + A42 + A5
0,4117 + 0,4697 + 0,0835 + 0,1406 + 2
3,1055 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,28 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,196 in
tc(actual) = 0,7*Leg = 0.7*0,3125 = 0,2188 in

79/192

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,5 in
tw(min) = 0,5*tmin = 0,25 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
UG-45 Nozzle Neck Thickness Check
ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*3,0325 / (17.100*1 - 0,6*285) + 0
0,0511 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0511 , 0 ]
0,0511 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*30 / (20.000*1 - 0,6*285) + 0
0,4312 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,4312 , 0,0625 ]
0,4312 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,245 , 0,4312 ]
0,245 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0511 , 0,245 ]
0,245 in

Available nozzle wall thickness new, tn = 0,875*0,28 = 0,245 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:

0,74*20.000 =
0,7*17.100 =
0,49*17.100 =
0,49*20.000 =
0,74*20.000 =

14.800 psi
11.970 psi
8.379 psi
9.800 psi
14.800 psi

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*6,625*0,3125*8.379 = 27.248,84 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*10,625*0,375*9.800 = 61.334,69 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*6,345*0,28*11.970 = 33.404,4 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*6,625*0,5*14.800 = 77.008,29 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*6,625*0,5*14.800 = 77.008,29 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

W1-1 =

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,6502 - 0,4117 + 2*0,28*0,855*(1*0,5 - 1*0,4312))*20.000
45.428,52 lbf
(A2 + A5 + A41 + A42)*Sv

80/192

=
=

(0,4697 + 2 + 0,0835 + 0,1406)*20.000


53.876 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,4697 + 0 + 0,0835 + 0 + 2*0,28*0,5*0,855)*20.000
15.852 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,4697 + 0 + 2 + 0,0835 + 0,1406 + 0 + 2*0,28*0,5*0,855)*20.000
58.664 lbf

Load for path 1-1 lesser of W or W1-1 = 45.428,52 lbf


Path 1-1 through (2) & (3) = 61.334,69 + 33.404,4 = 94.739,09 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 15.852 lbf
Path 2-2 through (1), (4), (6) = 27.248,84 + 77.008,29 + 77.008,29 = 181.265,42 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 45.428,52 lbf
Path 3-3 through (2), (4) = 61.334,69 + 77.008,29 = 138.342,98 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

81/192

CONDENSATE OUTLET (N4)


ASME Section VIII Division 1, 2010 Edition
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Leg43 =
hnew =
Dp =
te =

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Pad material specification:
Pad diameter:
Nozzle orientation:
Calculated as hillside:
Local vessel minimum thickness:
End of nozzle to datum line:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Opening chord length:
Projection available outside vessel, Lpr:
Internal projection, hnew:
Distance to head center, R:
Pad is split:

Bottom Head
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 4 Sch 40 (Std)
SA-516 70 (II-D p. 18, ln. 19)
8,5676 in
180
Yes
0,528 in
-23,4302 in
4,026 in
0,237 in
0 in
4,0885 in
6,4109 in
6,5 in
10 in
No

82/192

0,528 in
0,25 in
0,5 in
0,375 in
0,25 in
6,5 in
8,5676 in
0,5 in

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

UG-37 Area Calculation Summary (in2)


For P = 298,06 psi @ 150 F
The opening is adequately reinforced

A
required

A
available

A1

1,6753 2,2632 --

A2

A3

The nozzle passes


UG-45

A5

A
welds

treq

tmin

0,3471 0,0536 1,8047 0,0578 0,2074 0,2074

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

33.506,52 44.104

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

68.454,66 12.436,99 113.504,84 48.530,99 95.848,39

UW-16 Weld Sizing Summary


Weld description

Required weld
size (in)

Actual weld
size (in)

Status

Nozzle to pad fillet (Leg41)

0,1659

0,175

weld size is
adequate

Pad to shell fillet (Leg42)

0,2015

0,2625

weld size is
adequate

Nozzle to pad groove (Upper)

0,1659

0,5

weld size is
adequate

Calculations for internal pressure 298,06 psi @ 150 F


Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 26,8 F, (coincident ratio = 0,7323).
Nozzle UCS-66 governing thk:
0,2074 in
Nozzle rated MDMT:
-155 F
Pad UCS-66 governing thickness: 0,5 in
Pad rated MDMT:
-33,8 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(4,0885, 2,0443 + (0,237 - 0) + (0,528 - 0,125))
=
4,0885 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,528 - 0,125), 2,5*(0,237 - 0) + 0,5)
=
1,0075 in
Inner Normal Limit of reinforcement per UG-40
LI

=
MIN(2,5*(t - C), 2,5*(ti - Cn - C))
=
MIN(2,5*(0,528 - 0,125), 2,5*(0,237 - 0 - 0,125))
=
0,28 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


298,0583*2,013 / (17.100*1 - 0,6*298,0583)
0,0355 in

83/192

Required thickness tr from UG-37(a)(c)


tr

=
=
=

P*K1*D / (2*S*E - 0,2*P)


298,0583*0,8963*60,25 / (2*20.000*1 - 0,2*298,0583)
0,403 in

Area required per UG-37(c)


Allowable stresses: Sn = 17.100, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
fr2 = lesser of 1 or Sn / Sv = 0,855
fr3 = lesser of fr2 or Sp / Sv = 0,855
fr4 = lesser of 1 or Sp / Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


4,0885*0,403*1 + 2*0,237*0,403*1*(1 - 0,855)
1,6753 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


4,0885*(1*0,403 - 1*0,403) - 2*0,237*(1*0,403 - 1*0,403)*(1 - 0,855)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,403 + 0,237)*(1*0,403 - 1*0,403) - 2*0,237*(1*0,403 - 1*0,403)*(1 - 0,855)
0 in2

A2 = smaller of the following= 0,3471 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,237 - 0,0355)*0,855*0,403
0,3471 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,237 - 0,0355)*(2,5*0,237 + 0,5)*0,855
0,3764 in2

A3 = smaller of the following= 0,0536 in2


=
=
=

5*t*ti*fr2
5*0,403*0,112*0,855
0,193 in2

=
=
=

5*ti*ti*fr2
5*0,112*0,112*0,855
0,0536 in2

=
=
=

2*h*ti*fr2
2*6,375*0,112*0,855
1,2209 in2

A41

=
=
=

Leg2*fr3
0,252*0,855
0,0534 in2

A42

Leg2*fr4

84/192

=
=

02*1
0 in2

(Part of the weld is outside of the limits)


A43

=
=
=

Leg2*fr2
0,07142*0,855
0,0044 in2

A5

=
=
=

(Dp - d - 2*tn)*te*fr4
(8,177 - 4,5676)*0,5*1
1,8047 in2

Area =
=
=

A1 + A2 + A3 + A41 + A42 + A43 + A5


0 + 0,3471 + 0,0536 + 0,0534 + 0 + 0,0044 + 1,8047
2,2632 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,237 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1659 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
Outer fillet: tmin
= lesser of 0,75 or te or t = 0,403 in
tw(min) = 0,5*tmin = 0,2015 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


298,0583*2,013 / (17.100*1 - 0,6*298,0583) + 0
0,0355 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0355 , 0 ]
0,0355 in

tb1

0,5721 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5721 , 0,0625 ]
0,5721 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,2074 , 0,5721 ]
0,2074 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0355 , 0,2074 ]
0,2074 in

Available nozzle wall thickness new, tn = 0,875*0,237 = 0,2074 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:

0,74*20.000 = 14.800 psi


0,7*17.100 = 11.970 psi

85/192

Inner fillet weld in shear:


Outer fillet weld in shear:
Upper groove weld in tension:
Lower fillet weld in shear:
Strength of welded joints:

0,49*17.100 =
0,49*20.000 =
0,74*20.000 =
0,49*17.100 =

8.379 psi
9.800 psi
14.800 psi
8.379 psi

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*4,5*0,25*8.379 = 14.806,92 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*8,5676*0,375*9.800 = 49.457,98 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*4,263*0,237*11.970 = 18.996,68 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*4,5*0,403*14.800 = 42.159,86 lbf
(5) Lower fillet weld in shear
( / 2)*Nozzle OD*Leg*Sl = ( / 2)*4,5*0,0714*8.379 = 4.230,55 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*4,5*0,5*14.800 = 52.307,52 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,6753 - 0 + 2*0,237*0,855*(1*0,403 - 1*0,403))*20.000
33.506,52 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,3471 + 1,8047 + 0,0534 + 0)*20.000
44.104 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3471 + 0,0536 + 0,0534 + 0,0044 + 2*0,237*0,403*0,855)*20.000
12.436,99 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3471 + 0,0536 + 1,8047 + 0,0534 + 0 + 0,0044 + 2*0,237*0,403*0,855)*20.000
48.530,99 lbf

86/192

Load for path 1-1 lesser of W or W1-1 = 33.506,52 lbf


Path 1-1 through (2) & (3) = 49.457,98 + 18.996,68 = 68.454,66 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 12.436,99 lbf
Path 2-2 through (1), (4), (5), (6) = 14.806,92 + 42.159,86 + 4.230,55 + 52.307,52 = 113.504,84 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 33.506,52 lbf
Path 3-3 through (2), (4), (5) = 49.457,98 + 42.159,86 + 4.230,55 = 95.848,39 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

UG-37 Area Calculation Summary (in2)


For P = 390,35 psi @ 70 F
The opening is adequately reinforced

A
required

A
available

A1

A2

2,1951 2,5074 --

A3

The nozzle passes


UG-45

A
welds

A5

treq

tmin

0,3557 0,2401 1,8048 0,1068 0,2074 0,2074

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

43.901,4 44.278

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

68.454,66 18.332,1 137.158,09 54.428,1 119.501,64

UW-16 Weld Sizing Summary


Weld description

Required weld
size (in)

Actual weld
size (in)

Status

Nozzle to pad fillet (Leg41)

0,1659

0,175

weld size is
adequate

Pad to shell fillet (Leg42)

0,25

0,2625

weld size is
adequate

Nozzle to pad groove (Upper)

0,1659

0,5

weld size is
adequate

Calculations for internal pressure 390,35 psi @ 70 F


Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(4,0886, 2,0443 + (0,237 - 0) + (0,528 - 0))
=
4,0886 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,528 - 0), 2,5*(0,237 - 0) + 0,5)
=
1,0925 in
Inner Normal Limit of reinforcement per UG-40
LI

=
MIN(2,5*(t - C), 2,5*(ti - Cn - C))
=
MIN(2,5*(0,528 - 0), 2,5*(0,237 - 0 - 0))
=
0,5925 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

Path 3-3
strength

P*Rn / (Sn*E - 0,6*P)


390,3502*2,013 / (17.100*1 - 0,6*390,3502)
0,0466 in

87/192

Required thickness tr from UG-37(a)(c)


tr

=
=
=

P*K1*D / (2*S*E - 0,2*P)


390,3502*0,9*60 / (2*20.000*1 - 0,2*390,3502)
0,528 in

Area required per UG-37(c)


Allowable stresses: Sn = 17.100, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
fr2 = lesser of 1 or Sn / Sv = 0,855
fr3 = lesser of fr2 or Sp / Sv = 0,855
fr4 = lesser of 1 or Sp / Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


4,0886*0,528*1 + 2*0,237*0,528*1*(1 - 0,855)
2,1951 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


4,0886*(1*0,528 - 1*0,528) - 2*0,237*(1*0,528 - 1*0,528)*(1 - 0,855)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,528 + 0,237)*(1*0,528 - 1*0,528) - 2*0,237*(1*0,528 - 1*0,528)*(1 - 0,855)
0 in2

A2 = smaller of the following= 0,3557 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,237 - 0,0466)*0,855*0,528
0,4298 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,237 - 0,0466)*(2,5*0,237 + 0,5)*0,855
0,3557 in2

A3 = smaller of the following= 0,2401 in2


=
=
=

5*t*ti*fr2
5*0,528*0,237*0,855
0,535 in2

=
=
=

5*ti*ti*fr2
5*0,237*0,237*0,855
0,2401 in2

=
=
=

2*h*ti*fr2
2*6,5*0,237*0,855
2,6343 in2

A41

=
=
=

Leg2*fr3
0,252*0,855
0,0534 in2

A42

Leg2*fr4

88/192

=
=

02*1
0 in2

(Part of the weld is outside of the limits)


A43

=
=
=

Leg2*fr2
0,252*0,855
0,0534 in2

A5

=
=
=

(Dp - d - 2*tn)*te*fr4
(8,1772 - 4,5676)*0,5*1
1,8048 in2

Area =
=
=

A1 + A2 + A3 + A41 + A42 + A43 + A5


0 + 0,3557 + 0,2401 + 0,0534 + 0 + 0,0534 + 1,8048
2,5074 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,237 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1659 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
Outer fillet: tmin
= lesser of 0,75 or te or t = 0,5 in
tw(min) = 0,5*tmin = 0,25 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


390,3502*2,013 / (17.100*1 - 0,6*390,3502) + 0
0,0466 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0466 , 0 ]
0,0466 in

tb1

0,5867 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5867 , 0,0625 ]
0,5867 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,2074 , 0,5867 ]
0,2074 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0466 , 0,2074 ]
0,2074 in

Available nozzle wall thickness new, tn = 0,875*0,237 = 0,2074 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:

0,74*20.000 = 14.800 psi


0,7*17.100 = 11.970 psi

89/192

Inner fillet weld in shear:


Outer fillet weld in shear:
Upper groove weld in tension:
Lower fillet weld in shear:
Strength of welded joints:

0,49*17.100 =
0,49*20.000 =
0,74*20.000 =
0,49*17.100 =

8.379 psi
9.800 psi
14.800 psi
8.379 psi

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*4,5*0,25*8.379 = 14.806,92 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*8,5676*0,375*9.800 = 49.457,98 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*4,263*0,237*11.970 = 18.996,68 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*4,5*0,528*14.800 = 55.236,74 lbf
(5) Lower fillet weld in shear
( / 2)*Nozzle OD*Leg*Sl = ( / 2)*4,5*0,25*8.379 = 14.806,92 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*4,5*0,5*14.800 = 52.307,52 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,1951 - 0 + 2*0,237*0,855*(1*0,528 - 1*0,528))*20.000
43.901,4 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,3557 + 1,8048 + 0,0534 + 0)*20.000
44.278 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3557 + 0,2401 + 0,0534 + 0,0534 + 2*0,237*0,528*0,855)*20.000
18.332,1 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3557 + 0,2401 + 1,8048 + 0,0534 + 0 + 0,0534 + 2*0,237*0,528*0,855)*20.000
54.428,1 lbf

Load for path 1-1 lesser of W or W1-1 = 43.901,4 lbf


Path 1-1 through (2) & (3) = 49.457,98 + 18.996,68 = 68.454,66 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 18.332,1 lbf
Path 2-2 through (1), (4), (5), (6) = 14.806,92 + 55.236,74 + 14.806,92 + 52.307,52 = 137.158,09 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 43.901,4 lbf
Path 3-3 through (2), (4), (5) = 49.457,98 + 55.236,74 + 14.806,92 = 119.501,64 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

90/192

HIGH LEVEL SWITCH (N5B)


ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,1875 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

Cylinder #2
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 2 Sch 40 (Std)
NPS 2 Class 150 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
No
Full UW-11(a) Type 1
120
0,5 in
48 in
40,5 in
2,067 in
0,154 in
0 in
7,5 in
10 in

91/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1078
0,1312
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Fig UCS-66.2 general note (1) applies.


Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Nozzle UCS-66 governing thk: 0,1348 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0,125))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*1,0335 / (17.100*1 - 0,6*247,1132)
0,0151 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

92/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*1,0335 / (17.100*1 - 0,6*247,1132) + 0
0,0151 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0151 , 0 ]
0,0151 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*30,125 / (20.000*1 - 0,6*247,1132) + 0,125
0,5 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5 , 0,0625 ]
0,5 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,5 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0151 , 0,1348 ]
0,1348 in

93/192

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary


(in2)
For P = 285 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1078
0,1312
Calculations for internal pressure 285 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


285*1,0335 / (17.100*1 - 0,6*285)
0,0174 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


285*30 / (20.000*1 - 0,6*285)
0,4312 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

94/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*1,0335 / (17.100*1 - 0,6*285) + 0
0,0174 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0174 , 0 ]
0,0174 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*30 / (20.000*1 - 0,6*285) + 0
0,4312 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,4312 , 0,0625 ]
0,4312 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,4312 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0174 , 0,1348 ]
0,1348 in

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.

95/192

LOW LEVEL SWITCH (N6A)


ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,1875 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

Cylinder #2
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 2 Sch 40 (Std)
NPS 2 Class 150 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
No
Full UW-11(a) Type 1
150
0,5 in
12 in
40,5 in
2,067 in
0,154 in
0 in
7,5 in
10 in

96/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1078
0,1312
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Fig UCS-66.2 general note (1) applies.


Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Nozzle UCS-66 governing thk: 0,1348 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0,125))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*1,0335 / (17.100*1 - 0,6*247,1132)
0,0151 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

97/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*1,0335 / (17.100*1 - 0,6*247,1132) + 0
0,0151 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0151 , 0 ]
0,0151 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*30,125 / (20.000*1 - 0,6*247,1132) + 0,125
0,5 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5 , 0,0625 ]
0,5 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,5 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0151 , 0,1348 ]
0,1348 in

98/192

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary


(in2)
For P = 285 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1078
0,1312
Calculations for internal pressure 285 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


285*1,0335 / (17.100*1 - 0,6*285)
0,0174 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


285*30 / (20.000*1 - 0,6*285)
0,4312 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

99/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*1,0335 / (17.100*1 - 0,6*285) + 0
0,0174 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0174 , 0 ]
0,0174 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*30 / (20.000*1 - 0,6*285) + 0
0,4312 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,4312 , 0,0625 ]
0,4312 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,4312 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0174 , 0,1348 ]
0,1348 in

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.

100/192

LEVEL GAUGE (N7A)


ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,1875 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

Cylinder #2
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 2 Sch 40 (Std)
NPS 2 Class 150 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
No
Full UW-11(a) Type 1
60
0,5 in
54 in
40,5 in
2,067 in
0,154 in
0 in
7,5 in
10 in

101/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1078
0,1312
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Fig UCS-66.2 general note (1) applies.


Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Nozzle UCS-66 governing thk: 0,1348 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0,125))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*1,0335 / (17.100*1 - 0,6*247,1132)
0,0151 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

102/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*1,0335 / (17.100*1 - 0,6*247,1132) + 0
0,0151 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0151 , 0 ]
0,0151 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*30,125 / (20.000*1 - 0,6*247,1132) + 0,125
0,5 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5 , 0,0625 ]
0,5 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,5 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0151 , 0,1348 ]
0,1348 in

103/192

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary


(in2)
For P = 285 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1078
0,1312
Calculations for internal pressure 285 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


285*1,0335 / (17.100*1 - 0,6*285)
0,0174 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


285*30 / (20.000*1 - 0,6*285)
0,4312 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

104/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*1,0335 / (17.100*1 - 0,6*285) + 0
0,0174 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0174 , 0 ]
0,0174 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*30 / (20.000*1 - 0,6*285) + 0
0,4312 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,4312 , 0,0625 ]
0,4312 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,4312 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0174 , 0,1348 ]
0,1348 in

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.

105/192

LEVEL GAUGE (N7B)


ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,1875 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

Cylinder #2
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 2 Sch 40 (Std)
NPS 2 Class 150 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
No
Full UW-11(a) Type 1
60
0,5 in
6 in
40,5 in
2,067 in
0,154 in
0 in
7,5 in
10 in

106/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1078
0,1312
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Fig UCS-66.2 general note (1) applies.


Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Nozzle UCS-66 governing thk: 0,1348 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0,125))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*1,0335 / (17.100*1 - 0,6*247,1132)
0,0151 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

107/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*1,0335 / (17.100*1 - 0,6*247,1132) + 0
0,0151 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0151 , 0 ]
0,0151 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*30,125 / (20.000*1 - 0,6*247,1132) + 0,125
0,5 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5 , 0,0625 ]
0,5 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,5 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0151 , 0,1348 ]
0,1348 in

108/192

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary


(in2)
For P = 285 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1078
0,1312
Calculations for internal pressure 285 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


285*1,0335 / (17.100*1 - 0,6*285)
0,0174 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


285*30 / (20.000*1 - 0,6*285)
0,4312 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

109/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*1,0335 / (17.100*1 - 0,6*285) + 0
0,0174 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0174 , 0 ]
0,0174 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*30 / (20.000*1 - 0,6*285) + 0
0,4312 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,4312 , 0,0625 ]
0,4312 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,4312 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0174 , 0,1348 ]
0,1348 in

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.

110/192

SPARE (N8A)
ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,1875 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

Cylinder #2
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 2 Sch 40 (Std)
NPS 2 Class 150 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
No
Full UW-11(a) Type 1
30
0,5 in
24 in
40,5 in
2,067 in
0,154 in
0 in
7,5 in
10 in

111/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1078
0,1312
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Fig UCS-66.2 general note (1) applies.


Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Nozzle UCS-66 governing thk: 0,1348 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0,125))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*1,0335 / (17.100*1 - 0,6*247,1132)
0,0151 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

112/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*1,0335 / (17.100*1 - 0,6*247,1132) + 0
0,0151 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0151 , 0 ]
0,0151 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*30,125 / (20.000*1 - 0,6*247,1132) + 0,125
0,5 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5 , 0,0625 ]
0,5 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,5 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0151 , 0,1348 ]
0,1348 in

113/192

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary


(in2)
For P = 285 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1078
0,1312
Calculations for internal pressure 285 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


285*1,0335 / (17.100*1 - 0,6*285)
0,0174 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


285*30 / (20.000*1 - 0,6*285)
0,4312 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

114/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*1,0335 / (17.100*1 - 0,6*285) + 0
0,0174 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0174 , 0 ]
0,0174 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*30 / (20.000*1 - 0,6*285) + 0
0,4312 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,4312 , 0,0625 ]
0,4312 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,4312 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0174 , 0,1348 ]
0,1348 in

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.

115/192

SPARE (N8B)
ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,1875 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

Cylinder #2
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 2 Sch 40 (Std)
NPS 2 Class 150 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
No
Full UW-11(a) Type 1
30
0,5 in
6 in
40,5 in
2,067 in
0,154 in
0 in
7,5 in
10 in

116/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1078
0,1312
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Fig UCS-66.2 general note (1) applies.


Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Nozzle UCS-66 governing thk: 0,1348 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0,125))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*1,0335 / (17.100*1 - 0,6*247,1132)
0,0151 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

117/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*1,0335 / (17.100*1 - 0,6*247,1132) + 0
0,0151 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0151 , 0 ]
0,0151 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


247,1132*30,125 / (20.000*1 - 0,6*247,1132) + 0,125
0,5 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5 , 0,0625 ]
0,5 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,5 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0151 , 0,1348 ]
0,1348 in

118/192

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary


(in2)
For P = 285 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1348 0,1348

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1078
0,1312
Calculations for internal pressure 285 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,067, 1,0335 + (0,154 - 0) + (0,5 - 0))
=
2,067 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,154 - 0) + 0)
=
0,385 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


285*1,0335 / (17.100*1 - 0,6*285)
0,0174 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


285*30 / (20.000*1 - 0,6*285)
0,4312 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,154 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1078 in
tc(actual) = 0,7*Leg = 0.7*0,1875 = 0,1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

119/192

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*1,0335 / (17.100*1 - 0,6*285) + 0
0,0174 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0174 , 0 ]
0,0174 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


285*30 / (20.000*1 - 0,6*285) + 0
0,4312 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,4312 , 0,0625 ]
0,4312 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1348 , 0,4312 ]
0,1348 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0174 , 0,1348 ]
0,1348 in

Available nozzle wall thickness new, tn = 0,875*0,154 = 0,1348 in


The nozzle neck thickness is adequate.

120/192

PRESSURE INDICATOR (N9)


ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,25 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:

Cylinder #1
0 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 1 Class 3000 - threaded
120
0,5 in
110 in
31,4724 in
1,315 in
0,2175 in
0 in
0,9724 in

121/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,0625 0,2175

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1522
0,175
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,0332).

Nozzle UCS-66 governing thk: 0,2175 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,315, 0,6575 + (0,2175 - 0) + (0,5 - 0,125))
=
1,315 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,2175 - 0) + 0)
=
0,5438 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*0,6575 / (20.000*1 - 0,6*247,1132)
0,0082 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,2175 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1522 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

122/192

ASME B16.11 Coupling Wall Thickness Check


Wall thickness req'd per ASME B16.11 2.1.1:
Wall thickness per UG-16(b):

tr1 = 0,0108 in (E =1)


tr3 = 0,0625 in

123/192

Available nozzle wall thickness new, tn = 0,2175 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 330,03 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,0625 0,2175

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1522
0,175
Calculations for internal pressure 330,03 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,315, 0,6575 + (0,2175 - 0) + (0,5 - 0))
=
1,375 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,2175 - 0) + 0)
=
0,5438 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


330,031*0,6575 / (20.000*1 - 0,6*330,031)
0,011 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


330,031*30 / (20.000*1 - 0,6*330,031)
0,5 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,2175 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1522 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

124/192

ASME B16.11 Coupling Wall Thickness Check


Wall thickness req'd per ASME B16.11 2.1.1:
Wall thickness per UG-16(b):

tr1 = 0,0143 in (E =1)


tr3 = 0,0625 in

Available nozzle wall thickness new, tn = 0,2175 in


The nozzle neck thickness is adequate.

125/192

PRESSURE TRANSMITER (N10)


ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,25 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:

Cylinder #1
0 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 1 Class 3000 - threaded
100
0,5 in
110 in
31,4724 in
1,315 in
0,2175 in
0 in
0,9724 in

126/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,0625 0,2175

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1522
0,175
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,0332).

Nozzle UCS-66 governing thk: 0,2175 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,315, 0,6575 + (0,2175 - 0) + (0,5 - 0,125))
=
1,315 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,2175 - 0) + 0)
=
0,5438 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*0,6575 / (20.000*1 - 0,6*247,1132)
0,0082 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,2175 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1522 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

127/192

ASME B16.11 Coupling Wall Thickness Check


Wall thickness req'd per ASME B16.11 2.1.1:
Wall thickness per UG-16(b):

tr1 = 0,0108 in (E =1)


tr3 = 0,0625 in

128/192

Available nozzle wall thickness new, tn = 0,2175 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 330,03 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,0625 0,2175

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1522
0,175
Calculations for internal pressure 330,03 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,315, 0,6575 + (0,2175 - 0) + (0,5 - 0))
=
1,375 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,2175 - 0) + 0)
=
0,5438 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


330,031*0,6575 / (20.000*1 - 0,6*330,031)
0,011 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


330,031*30 / (20.000*1 - 0,6*330,031)
0,5 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,2175 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1522 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

129/192

ASME B16.11 Coupling Wall Thickness Check


Wall thickness req'd per ASME B16.11 2.1.1:
Wall thickness per UG-16(b):

tr1 = 0,0143 in (E =1)


tr3 = 0,0625 in

Available nozzle wall thickness new, tn = 0,2175 in


The nozzle neck thickness is adequate.

130/192

TEMPERATURE INDICATOR (N11)


ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,25 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:

Cylinder #1
0 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 1 Class 3000 - threaded
80
0,5 in
110 in
31,5 in
1,315 in
0,2175 in
0 in
1 in

131/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,0625 0,2175

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1522
0,175
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,0332).

Nozzle UCS-66 governing thk: 0,2175 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,315, 0,6575 + (0,2175 - 0) + (0,5 - 0,125))
=
1,315 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,2175 - 0) + 0)
=
0,5438 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*0,6575 / (20.000*1 - 0,6*247,1132)
0,0082 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,2175 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1522 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

132/192

ASME B16.11 Coupling Wall Thickness Check


Wall thickness req'd per ASME B16.11 2.1.1:
Wall thickness per UG-16(b):

tr1 = 0,0108 in (E =1)


tr3 = 0,0625 in

133/192

Available nozzle wall thickness new, tn = 0,2175 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 330,03 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,0625 0,2175

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1522
0,175
Calculations for internal pressure 330,03 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,315, 0,6575 + (0,2175 - 0) + (0,5 - 0))
=
1,375 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,2175 - 0) + 0)
=
0,5438 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


330,031*0,6575 / (20.000*1 - 0,6*330,031)
0,011 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


330,031*30 / (20.000*1 - 0,6*330,031)
0,5 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,2175 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1522 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

134/192

ASME B16.11 Coupling Wall Thickness Check


Wall thickness req'd per ASME B16.11 2.1.1:
Wall thickness per UG-16(b):

tr1 = 0,0143 in (E =1)


tr3 = 0,0625 in

Available nozzle wall thickness new, tn = 0,2175 in


The nozzle neck thickness is adequate.

135/192

TEMPERATURE TRANSMITER (N12)


ASME Section VIII Division 1, 2010 Edition
tw(lower) = 0,5 in
Leg41 = 0,25 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:

Cylinder #1
0 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 1 Class 3000 - threaded
60
0,5 in
110 in
31,5 in
1,315 in
0,2175 in
0 in
1 in

136/192

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 247,11 psi @ 150 F

A
required

A
available

A1

A2

A3

A5

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,0625 0,2175

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

weld size is adequate


0,1522
0,175
Calculations for internal pressure 247,11 psi @ 150 F
Nozzle to shell fillet (Leg41)

Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,0332).

Nozzle UCS-66 governing thk: 0,2175 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,315, 0,6575 + (0,2175 - 0) + (0,5 - 0,125))
=
1,315 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,2175 - 0) + 0)
=
0,5438 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


247,1132*0,6575 / (20.000*1 - 0,6*247,1132)
0,0082 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


247,1132*30,125 / (20.000*1 - 0,6*247,1132)
0,375 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,2175 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1522 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

137/192

ASME B16.11 Coupling Wall Thickness Check


Wall thickness req'd per ASME B16.11 2.1.1:
Wall thickness per UG-16(b):

tr1 = 0,0108 in (E =1)


tr3 = 0,0625 in

138/192

Available nozzle wall thickness new, tn = 0,2175 in


The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary


(in2)
For P = 330,03 psi @ 70 F

A
required

A
available

A1

A2

A3

UG-45 Nozzle
Wall
Thickness
Summary (in)
The nozzle passes
UG-45

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,0625 0,2175

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description

Required weld
throat size (in)

Actual weld
throat size (in)

Status

Nozzle to shell fillet (Leg41)


weld size is adequate
0,1522
0,175
Calculations for internal pressure 330,03 psi @ 70 F

Parallel Limit of reinforcement per UG-40


LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,315, 0,6575 + (0,2175 - 0) + (0,5 - 0))
=
1,375 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,2175 - 0) + 0)
=
0,5438 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


330,031*0,6575 / (20.000*1 - 0,6*330,031)
0,011 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


330,031*30 / (20.000*1 - 0,6*330,031)
0,5 in

This opening does not require reinforcement per UG-36(c)(3)(a)


UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0,75 or tn or t = 0,2175 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1522 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

139/192

ASME B16.11 Coupling Wall Thickness Check


Wall thickness req'd per ASME B16.11 2.1.1:
Wall thickness per UG-16(b):

tr1 = 0,0143 in (E =1)


tr3 = 0,0625 in

Available nozzle wall thickness new, tn = 0,2175 in


The nozzle neck thickness is adequate.

140/192

MANHOLE (N14)
ASME Section VIII Division 1, 2010 Edition
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

0,5 in
0,375 in
0,5 in
0,375 in
36 in
0,5 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Pad material specification:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
Liquid static head on flange:
ASME B16.5-2003 flange rating MAWP:
ASME B16.5-2003 flange rating MAP:
ASME B16.5-2003 flange hydro test:
Gasket Description:
Flange external fillet weld leg (UW-21):
Flange internal fillet weld leg (UW-21):
PWHT performed:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Pad is split:

Cylinder #2
0 psi
SA-516 70 (II-D p. 18, ln. 19)
1
SA-516 70 (II-D p. 18, ln. 19)
36 in
NPS 24 Class 150 SO A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-43,4F
0 psi
272,5 psi @ 150F
285 psi @ 70F
450 psi @ 70F
Flexitallic Solid Metal Core Flexpro Facing; Asbestos : Metal; Nickel
0,6614 in (0,6614 in min)
0,4286 in (0,4286 in min)
No
270
0,5 in
24 in
40,5 in
23,0552 in
0,4724 in
0,125 in
9,5276 in
10 in
No

141/192

Reinforcement Calculations for Internal Pressure


Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

UG-37 Area Calculation Summary (in2)


For P = 218,36 psi @ 150 F
The opening is adequately reinforced

A
required

A
available

A1

7,7159 7,716

A2

A3

1,0236 0,4112 --

The nozzle passes


UG-45

A
welds

A5

treq

tmin

0,2812 0,2531 0,4724

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

Path 1-1
strength

Weld load
W2-2

134.456,02 133.848 388.515,71 16.247

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

626.747,73 139.059 417.046,42

UW-16 Weld Sizing Summary


Weld description

Required weld
size (in)

Actual weld
size (in)

Status

Nozzle to pad fillet (Leg41)

0,2432

0,2625

weld size is
adequate

Pad to shell fillet (Leg42)

0,1875

0,2625

weld size is
adequate

Nozzle to pad groove (Upper)

0,2432

0,5

weld size is
adequate

Calculations for internal pressure 218,36 psi @ 150 F


Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -9,65 F
Fig UCS-66.1 MDMT reduction = 119,2 F, (coincident ratio = 0,3686)
Rated MDMT of -128,85F is limited to -55F by UCS-66(b)(2).
Pad is impact test exempt per UG-20(f).
Nozzle UCS-66 governing thk:
0,4724 in
Nozzle rated MDMT:
-55 F
Pad UCS-66 governing thickness: 0,5 in
Pad rated MDMT:
-20 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(23,3052, 11,6526 + (0,4724 - 0,125) + (0,5 - 0,125))
=
23,3052 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0,125), 2,5*(0,4724 - 0,125) + 0,5)
=
0,9375 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


218,3649*11,6526 / (20.000*1 - 0,6*218,3649)
0,1281 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


218,3649*30,125 / (20.000*1 - 0,6*218,3649)
0,3311 in

142/192

Area required per UG-37(c)


Allowable stresses: Sn = 20.000, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 1
fr2 = lesser of 1 or Sn / Sv = 1
fr3 = lesser of fr2 or Sp / Sv = 1
fr4 = lesser of 1 or Sp / Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


23,3052*0,3311*1 + 2*0,3474*0,3311*1*(1 - 1)
7,7159 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 1,0236 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


23,3052*(1*0,375 - 1*0,3311) - 2*0,3474*(1*0,375 - 1*0,3311)*(1 - 1)
1,0236 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,375 + 0,3474)*(1*0,375 - 1*0,3311) - 2*0,3474*(1*0,375 - 1*0,3311)*(1 - 1)
0,0635 in2

A2 = smaller of the following= 0,4112 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,3474 - 0,1281)*1*0,375
0,4112 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,3474 - 0,1281)*(2,5*0,3474 + 0,5)*1
0,6002 in2

A41

=
=
=

Leg2*fr3
0,3752*1
0,1406 in2

A42

=
=
=

Leg2*fr4
0,3752*1
0,1406 in2

A5

=
=
=

(Dp - d - 2*tn)*te*fr4
(36 - 23,3052 - 2*0,3474)*0,5*1
6 in2

Area =
=
=

A1 + A2 + A41 + A42 + A5
1,0236 + 0,4112 + 0,1406 + 0,1406 + 6
7,716 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,3474 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,2432 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in

143/192

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,375 in
tw(min) = 0,5*tmin = 0,1875 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
UG-45 Nozzle Neck Thickness Check (Access Opening)
ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


218,3649*11,6526 / (20.000*1 - 0,6*218,3649) + 0,125
0,2531 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,2531 , 0 ]
0,2531 in

Available nozzle wall thickness new, tn = 0,4724 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:

0,74*20.000 =
0,7*20.000 =
0,49*20.000 =
0,49*20.000 =
0,74*20.000 =

14.800 psi
14.000 psi
9.800 psi
9.800 psi
14.800 psi

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*24*0,375*9.800 = 138.544,24 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*36*0,375*9.800 = 207.816,35 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*23,6526*0,3474*14.000 = 180.699,36 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*24*0,375*14.800 = 209.230,07 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*24*0,5*14.800 = 278.973,43 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(7,7159 - 1,0236 + 2*0,3474*1*(1*0,375 - 1*0,3311))*20.000
134.456,02 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,4112 + 6 + 0,1406 + 0,1406)*20.000
133.848 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,4112 + 0 + 0,1406 + 0 + 2*0,3474*0,375*1)*20.000
16.247 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,4112 + 0 + 6 + 0,1406 + 0,1406 + 0 + 2*0,3474*0,375*1)*20.000
139.059 lbf

Load for path 1-1 lesser of W or W1-1 = 133.848 lbf


Path 1-1 through (2) & (3) = 207.816,35 + 180.699,36 = 388.515,71 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

144/192

Load for path 2-2 lesser of W or W2-2 = 16.247 lbf


Path 2-2 through (1), (4), (6) = 138.544,24 + 209.230,07 + 278.973,43 = 626.747,73 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 134.456,02 lbf
Path 3-3 through (2), (4) = 207.816,35 + 209.230,07 = 417.046,42 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Check the opening per Appendix 1-7
Area required within 75 percent of the limits of reinforcement
= 2 / 3*A = (2 / 3)*7,7159 = 5,1439 in2
Area that is within 75 percent of the limits of reinforcement is:
A1 = larger of 0,0635 or

A5

=
=
=

(2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


(2*17,4789 - 23,3052)*(1*0,375 - 1*0,3311) - 2*0,3474*(1*0,375 - 1*0,3311)*(1 - 1)
0,5118 in2

=
=
=

(Dp - d - 2*tn)*te*fr4
(34,9578 - 23,3052 - 2*0,3474)*0,5*1
5,4789 in2

Area =
=
=

A1 + A2 + A3 + A41 + A42 + A43 + A5


0,5118 + 0,4112 + 0 + 0,1406 + 0 + 0 + 5,4789
6,5425 in2

The area placement requirements of Appendix 1-7 are satisfied.


The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of 1-7(b)(2),(3) and
(4).
Rn / R ratio does not exceed 0,7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
% Extreme fiber elongation - UCS-79(d)
EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*0,4724 / 11,7638)*(1 - 11,7638 / )
2,0079%

145/192

The extreme fiber elongation does not exceed 5%.


Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

UG-37 Area Calculation Summary (in2)


For P = 266,8 psi @ 70 F
The opening is adequately reinforced

A
required

A
available

A1

A2

A3

9,3009 9,3014 2,2267 0,7935 --

The nozzle passes


UG-45

A
welds

A5

treq

tmin

0,2812 0,155 0,4724

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

Path 1-1
strength

Weld load
W2-2

143.309,55 141.494 452.235,61 28.130

Path 2-2
strength

Weld load
W3-3

696.491,09 150.942 486.789,78

UW-16 Weld Sizing Summary


Weld description

Required weld
size (in)

Actual weld
size (in)

Status

Nozzle to pad fillet (Leg41)

0,25

0,2625

weld size is
adequate

Pad to shell fillet (Leg42)

0,25

0,2625

weld size is
adequate

Nozzle to pad groove (Upper)

0,3307

0,5

weld size is
adequate

Calculations for internal pressure 266,8 psi @ 70 F


Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(23,0552, 11,5276 + (0,4724 - 0) + (0,5 - 0))
=
23,0552 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5 - 0), 2,5*(0,4724 - 0) + 0,5)
=
1,25 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


266,7959*11,5276 / (20.000*1 - 0,6*266,7959)
0,155 in

Required thickness tr from UG-37(a)


tr

=
=
=

Path 3-3
strength

P*R / (S*E - 0,6*P)


266,7959*30 / (20.000*1 - 0,6*266,7959)
0,4034 in

Area required per UG-37(c)


Allowable stresses: Sn = 20.000, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 1
fr2 = lesser of 1 or Sn / Sv = 1
fr3 = lesser of fr2 or Sp / Sv = 1
fr4 = lesser of 1 or Sp / Sv = 1

146/192

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


23,0552*0,4034*1 + 2*0,4724*0,4034*1*(1 - 1)
9,3009 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 2,2267 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


23,0552*(1*0,5 - 1*0,4034) - 2*0,4724*(1*0,5 - 1*0,4034)*(1 - 1)
2,2267 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,5 + 0,4724)*(1*0,5 - 1*0,4034) - 2*0,4724*(1*0,5 - 1*0,4034)*(1 - 1)
0,1878 in2

A2 = smaller of the following= 0,7935 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,4724 - 0,155)*1*0,5
0,7935 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,4724 - 0,155)*(2,5*0,4724 + 0,5)*1
1,0671 in2

A41

=
=
=

Leg2*fr3
0,3752*1
0,1406 in2

A42

=
=
=

Leg2*fr4
0,3752*1
0,1406 in2

A5

=
=
=

(Dp - d - 2*tn)*te*fr4
(36 - 23,0552 - 2*0,4724)*0,5*1
6 in2

Area =
=
=

A1 + A2 + A41 + A42 + A5
2,2267 + 0,7935 + 0,1406 + 0,1406 + 6
9,3014 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,4724 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
Outer fillet: tmin
= lesser of 0,75 or te or t = 0,5 in
tw(min) = 0,5*tmin = 0,25 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
UG-45 Nozzle Neck Thickness Check (Access Opening)
ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


266,7959*11,5276 / (20.000*1 - 0,6*266,7959) + 0
0,155 in

147/192

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,155 , 0 ]
0,155 in

Available nozzle wall thickness new, tn = 0,4724 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:

0,74*20.000 =
0,7*20.000 =
0,49*20.000 =
0,49*20.000 =
0,74*20.000 =

14.800 psi
14.000 psi
9.800 psi
9.800 psi
14.800 psi

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*24*0,375*9.800 = 138.544,24 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*36*0,375*9.800 = 207.816,35 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*23,5276*0,4724*14.000 = 244.419,26 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*24*0,5*14.800 = 278.973,43 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*24*0,5*14.800 = 278.973,43 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(9,3009 - 2,2267 + 2*0,4724*1*(1*0,5 - 1*0,4034))*20.000
143.309,55 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,7935 + 6 + 0,1406 + 0,1406)*20.000
141.494 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,7935 + 0 + 0,1406 + 0 + 2*0,4724*0,5*1)*20.000
28.130 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,7935 + 0 + 6 + 0,1406 + 0,1406 + 0 + 2*0,4724*0,5*1)*20.000
150.942 lbf

Load for path 1-1 lesser of W or W1-1 = 141.494 lbf


Path 1-1 through (2) & (3) = 207.816,35 + 244.419,26 = 452.235,61 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 28.130 lbf
Path 2-2 through (1), (4), (6) = 138.544,24 + 278.973,43 + 278.973,43 = 696.491,09 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 143.309,55 lbf
Path 3-3 through (2), (4) = 207.816,35 + 278.973,43 = 486.789,78 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

148/192

Check the opening per Appendix 1-7


Area required within 75 percent of the limits of reinforcement
= 2 / 3*A = (2 / 3)*9,3009 = 6,2006 in2
Area that is within 75 percent of the limits of reinforcement is:
A1 = larger of 0,1878 or

A5

=
=
=

(2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


(2*17,2914 - 23,0552)*(1*0,5 - 1*0,4034) - 2*0,4724*(1*0,5 - 1*0,4034)*(1 - 1)
1,1133 in2

=
=
=

(Dp - d - 2*tn)*te*fr4
(34,5828 - 23,0552 - 2*0,4724)*0,5*1
5,2914 in2

Area =
=
=

A1 + A2 + A3 + A41 + A42 + A43 + A5


1,1133 + 0,7935 + 0 + 0,1406 + 0 + 0 + 5,2914
7,3388 in2

The area placement requirements of Appendix 1-7 are satisfied.


The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of 1-7(b)(2),(3) and
(4).
Rn / R ratio does not exceed 0,7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).

149/192

OUT DRAIN (N16)


ASME Section VIII Division 1, 2010 Edition
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Pad material specification:
Pad diameter:
Nozzle orientation:
Calculated as hillside:
Local vessel minimum thickness:
End of nozzle to datum line:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Distance to head center, R:
Pad is split:

Bottom Head
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 4 Sch 40 (Std)
SA-516 70 (II-D p. 18, ln. 19)
8,5 in
0
No
0,528 in
-23,4302 in
4,026 in
0,237 in
0 in
5,9444 in
0 in
No

150/192

0,528 in
0,25 in
0,5 in
0,375 in
8,5 in
0,5 in

Reinforcement Calculations for Internal Pressure


The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

UG-37 Area Calculation Summary (in2)


For P = 298,06 psi @ 150 F
The opening is adequately reinforced

A
required

A
available

A1

1,6501 2,1765 --

A2

A3

0,3471 --

The nozzle passes


UG-45

A
welds

A5

treq

tmin

1,776 0,0534 0,2074 0,2074

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

33.002,79 43.530

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

68.064,43 11.276,48 109.274,29 46.796,48 91.227,61

UW-16 Weld Sizing Summary


Weld description

Required weld
size (in)

Actual weld
size (in)

Status

Nozzle to pad fillet (Leg41)

0,1659

0,175

weld size is
adequate

Pad to shell fillet (Leg42)

0,2015

0,2625

weld size is
adequate

Nozzle to pad groove (Upper)

0,1659

0,5

weld size is
adequate

Calculations for internal pressure 298,06 psi @ 150 F


Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).
Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F
Fig UCS-66.1 MDMT reduction = 26,8 F, (coincident ratio = 0,7323).
Nozzle UCS-66 governing thk:
0,2074 in
Nozzle rated MDMT:
-155 F
Pad UCS-66 governing thickness: 0,5 in
Pad rated MDMT:
-33,8 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(4,026, 2,013 + (0,237 - 0) + (0,528 - 0,125))
=
4,026 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,528 - 0,125), 2,5*(0,237 - 0) + 0,5)
=
1,0075 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


298,0583*2,013 / (17.100*1 - 0,6*298,0583)
0,0355 in

Required thickness tr from UG-37(a)(c)


tr

=
=
=

P*K1*D / (2*S*E - 0,2*P)


298,0583*0,8963*60,25 / (2*20.000*1 - 0,2*298,0583)
0,403 in

151/192

Area required per UG-37(c)


Allowable stresses: Sn = 17.100, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
fr2 = lesser of 1 or Sn / Sv = 0,855
fr3 = lesser of fr2 or Sp / Sv = 0,855
fr4 = lesser of 1 or Sp / Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


4,026*0,403*1 + 2*0,237*0,403*1*(1 - 0,855)
1,6501 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


4,026*(1*0,403 - 1*0,403) - 2*0,237*(1*0,403 - 1*0,403)*(1 - 0,855)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,403 + 0,237)*(1*0,403 - 1*0,403) - 2*0,237*(1*0,403 - 1*0,403)*(1 - 0,855)
0 in2

A2 = smaller of the following= 0,3471 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,237 - 0,0355)*0,855*0,403
0,3471 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,237 - 0,0355)*(2,5*0,237 + 0,5)*0,855
0,3764 in2

A41

=
=
=

Leg2*fr3
0,252*0,855
0,0534 in2

A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(8,052 - 4,026 - 2*0,237)*0,5*1
1,776 in2
A1 + A2 + A41 + A42 + A5
0 + 0,3471 + 0,0534 + 0 + 1,776
2,1765 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,237 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1659 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in

152/192

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,403 in
tw(min) = 0,5*tmin = 0,2015 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


298,0583*2,013 / (17.100*1 - 0,6*298,0583) + 0
0,0355 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0355 , 0 ]
0,0355 in

tb1

0,5721 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5721 , 0,0625 ]
0,5721 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,2074 , 0,5721 ]
0,2074 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0355 , 0,2074 ]
0,2074 in

Available nozzle wall thickness new, tn = 0,875*0,237 = 0,2074 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:

0,74*20.000 =
0,7*17.100 =
0,49*17.100 =
0,49*20.000 =
0,74*20.000 =

14.800 psi
11.970 psi
8.379 psi
9.800 psi
14.800 psi

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*4,5*0,25*8.379 = 14.806,92 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*8,5*0,375*9.800 = 49.067,75 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*4,263*0,237*11.970 = 18.996,68 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*4,5*0,403*14.800 = 42.159,86 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*4,5*0,5*14.800 = 52.307,52 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

W1-1 =

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,6501 - 0 + 2*0,237*0,855*(1*0,403 - 1*0,403))*20.000
33.002,79 lbf
(A2 + A5 + A41 + A42)*Sv

153/192

=
=

(0,3471 + 1,776 + 0,0534 + 0)*20.000


43.530 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3471 + 0 + 0,0534 + 0 + 2*0,237*0,403*0,855)*20.000
11.276,48 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3471 + 0 + 1,776 + 0,0534 + 0 + 0 + 2*0,237*0,403*0,855)*20.000
46.796,48 lbf

154/192

Load for path 1-1 lesser of W or W1-1 = 33.002,79 lbf


Path 1-1 through (2) & (3) = 49.067,75 + 18.996,68 = 68.064,43 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 11.276,48 lbf
Path 2-2 through (1), (4), (6) = 14.806,92 + 42.159,86 + 52.307,52 = 109.274,29 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 33.002,79 lbf
Path 3-3 through (2), (4) = 49.067,75 + 42.159,86 = 91.227,61 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle
Wall
Thickness
Summary (in)

UG-37 Area Calculation Summary (in2)


For P = 390,35 psi @ 70 F
The opening is adequately reinforced

A
required

A
available

2,162

2,1851 --

A1

A2

A3

0,3557 --

The nozzle passes


UG-45

A
welds

A5

treq

tmin

1,776 0,0534 0,2074 0,2074

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

43.240,35 43.702

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

68.064,43 12.461,65 122.351,17 47.981,65 104.304,49

UW-16 Weld Sizing Summary


Weld description

Required weld
size (in)

Actual weld
size (in)

Status

Nozzle to pad fillet (Leg41)

0,1659

0,175

weld size is
adequate

Pad to shell fillet (Leg42)

0,25

0,2625

weld size is
adequate

Nozzle to pad groove (Upper)

0,1659

0,5

weld size is
adequate

Calculations for internal pressure 390,35 psi @ 70 F


Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(4,026, 2,013 + (0,237 - 0) + (0,528 - 0))
=
4,026 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,528 - 0), 2,5*(0,237 - 0) + 0,5)
=
1,0925 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


390,3502*2,013 / (17.100*1 - 0,6*390,3502)
0,0466 in

Required thickness tr from UG-37(a)(c)


tr

=
=
=

Path 3-3
strength

P*K1*D / (2*S*E - 0,2*P)


390,3502*0,9*60 / (2*20.000*1 - 0,2*390,3502)
0,528 in

155/192

Area required per UG-37(c)


Allowable stresses: Sn = 17.100, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
fr2 = lesser of 1 or Sn / Sv = 0,855
fr3 = lesser of fr2 or Sp / Sv = 0,855
fr4 = lesser of 1 or Sp / Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


4,026*0,528*1 + 2*0,237*0,528*1*(1 - 0,855)
2,162 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


4,026*(1*0,528 - 1*0,528) - 2*0,237*(1*0,528 - 1*0,528)*(1 - 0,855)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,528 + 0,237)*(1*0,528 - 1*0,528) - 2*0,237*(1*0,528 - 1*0,528)*(1 - 0,855)
0 in2

A2 = smaller of the following= 0,3557 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,237 - 0,0466)*0,855*0,528
0,4298 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,237 - 0,0466)*(2,5*0,237 + 0,5)*0,855
0,3557 in2

A41

=
=
=

Leg2*fr3
0,252*0,855
0,0534 in2

A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(8,052 - 4,026 - 2*0,237)*0,5*1
1,776 in2
A1 + A2 + A41 + A42 + A5
0 + 0,3557 + 0,0534 + 0 + 1,776
2,1851 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,237 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,1659 in
tc(actual) = 0,7*Leg = 0.7*0,25 = 0,175 in

156/192

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,5 in
tw(min) = 0,5*tmin = 0,25 in
tw(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


390,3502*2,013 / (17.100*1 - 0,6*390,3502) + 0
0,0466 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0466 , 0 ]
0,0466 in

tb1

0,5867 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5867 , 0,0625 ]
0,5867 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,2074 , 0,5867 ]
0,2074 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0466 , 0,2074 ]
0,2074 in

Available nozzle wall thickness new, tn = 0,875*0,237 = 0,2074 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:

0,74*20.000 =
0,7*17.100 =
0,49*17.100 =
0,49*20.000 =
0,74*20.000 =

14.800 psi
11.970 psi
8.379 psi
9.800 psi
14.800 psi

(1) Inner fillet weld in shear


( / 2)*Nozzle OD*Leg*Si = ( / 2)*4,5*0,25*8.379 = 14.806,92 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*8,5*0,375*9.800 = 49.067,75 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*4,263*0,237*11.970 = 18.996,68 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*4,5*0,528*14.800 = 55.236,74 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*4,5*0,5*14.800 = 52.307,52 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

W1-1 =

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,162 - 0 + 2*0,237*0,855*(1*0,528 - 1*0,528))*20.000
43.240,35 lbf
(A2 + A5 + A41 + A42)*Sv

157/192

=
=

(0,3557 + 1,776 + 0,0534 + 0)*20.000


43.702 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3557 + 0 + 0,0534 + 0 + 2*0,237*0,528*0,855)*20.000
12.461,65 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3557 + 0 + 1,776 + 0,0534 + 0 + 0 + 2*0,237*0,528*0,855)*20.000
47.981,65 lbf

Load for path 1-1 lesser of W or W1-1 = 43.240,35 lbf


Path 1-1 through (2) & (3) = 49.067,75 + 18.996,68 = 68.064,43 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 12.461,65 lbf
Path 2-2 through (1), (4), (6) = 14.806,92 + 55.236,74 + 52.307,52 = 122.351,17 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 43.240,35 lbf
Path 3-3 through (2), (4) = 49.067,75 + 55.236,74 = 104.304,49 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

158/192

Lifting Lug #1

Geometry Inputs
Attached To

Top Head

Material

A36

Orientation

Longitudinal

Distance of Lift Point From Datum

130"

Angular Position

0,00

Length of Lug, L

5"

Height of Lug, H

5"

Thickness of Lug, t

0,5"

Hole Diameter, d

1,25"

Pin Diameter, Dp

1"

Load Eccentricity, a1

0"

Distance from Load to Shell or Pad, a2

2,7138"

Weld Size, tw

0,25"

Load Angle Normal to Vessel,

45,0000

Load Angle from Vertical,

-4,2707

Intermediate Values
Load Factor

1,5000

Vessel Weight (new, incl. Load Factor), W

11009 lb

Lug Weight (new), Wlug

3 lb

Allowable Stress, Tensile, t

19980 psi

Allowable Stress, Shear, s

13320 psi

Allowable Stress, Bearing, p

29970 psi

Allowable Stress, Bending, b

22201 psi

Allowable Stress, Weld Shear, allowable

13320 psi

Allowable Stress set to 1/3 Sy per ASME B30.20

No

Summary Values
Required Lift Pin Diameter, dreqd

0,5122"

Required Lug Thickness, treqd

0,1832"

Lug Stress Ratio, ratio

0,31

Weld Shear Stress Ratio, ratio

0,58

Lug Design

Acceptable

159/192

Lift Forces
Fr
Fr

=
=

force on vessel at lug


[W / cos(1)]*(1 - x1 / (x1 + x2))
(11.009,5)
/ cos(-4,2707)*(1 - 30,3706/ (30,3706 +
=
30,0318))
=
5.489 lbf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
Lug Pin Diameter - Shear stress
dreqd

(2*Fr / (*s))0,5
(2*5.489 / (*13.320))0,5 =

0,5122"

0,5122 / 1

0,51

=
=
=

Fr / A
Fr / (2*(0,25**Dp2))
5.489 / (2*(0,25**12))

3.494 psi

3.494 / 13.320

0,26

=
=

dreqd / Dp =

/ s

Acceptable

Acceptable

Lug Thickness - Tensile stress


treqd

=
=

Fr / ((L - d)*t)
5.489 / ((5 - 1,25)*19.980) =

0,0733"

0,0733 / 0,5

0,15

=
=
=

Fr / A
Fr / ((L - d)*t)
5.489 / ((5 - 1,25)*0,5)

2.928 psi

2.928 / 19.980

0,15

treqd / t =

/ t

Acceptable

Acceptable

Lug Thickness - Bearing stress


treqd

=
=

treqd / t =

/ p

Fv / (Dp*p)
5.489 / (1*29.970) =

0,1832"

0,1832 / 0,5

0,37

Acceptable

=
=
=

Fv / Abearing
Fv / (Dp*(t))
5.489 / (1*(0,5)) =

10.978 psi

10.978 / 29.970 =

0,37

Acceptable

Lug Thickness - Shear stress


treqd

=
=

treqd / t =

/ s

[Fv / s] / (2*Lshear)
(5.489 / 13.320) / (2*1,8016) =

0,1144"

0,1144 / 0,5

0,23

=
=
=

Fv / Ashear
Fv / (2*t*Lshear )
5.489 / (2*0,5*1,8016) =

3.047 psi

3.047 / 13.320

0,23

Acceptable

Acceptable

160/192

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

=
=
=
=
=
=

Lshear

55*Dp / d
55*1 / 1,25
44
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(5 - 2,7138 - 0.5*1,25) + 0.5*1*(1 - cos(44))
1,8016"

Lug Plate Stress


Lug stress tensile + bending during lift:
ratio =
[Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
=
[(Fr*cos() ) / (t*L*t)] + [(6*abs(Fr*sin()*Hght - Fr*cos()*a1) ) / (t*L2*b)] 1
5.489*cos(45,0) / (0,5*5*19.980) + 6*abs(5.489*sin(45,0)*2,7138 - 5.489*cos(45,0)*0) /
=
(0,5*52*22.201)
=
0,31
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:
Direct shear:

Shear stress at lift angle 45,00; lift force = 5.489 lbf


Aweld

= 2*(0,707)*tw*(L + t)
= 2*(0,707)*0,25*(5 + 0,5) = 1,9442 in2

= Fr*cos() / Aweld
= 5.489*cos(45,0) / 1,9442 = 1.996 psi

= Fr*sin() / Aweld
= 5.489*sin(45,0) / 1,9442 = 1.996 psi

=
=
=
=

ratio

M*c/I
3*(Fr*sin()*Hght - Fr*cos()*a1) / (0,707*h*L*(3*t + L))
3*abs(5.489*sin(45,0)*2,7138 - 5.489*cos(45,0)*(0)) / (5,7444)
5.501 psi
=
=
=

sqr( (t + b)2 +
s2 ) / allowable 1
sqr ( (1.996 +
5.501)2 +
(1.996)2 ) /
13.320
0,58
Acceptable

161/192

Lifting Lug #2

Geometry Inputs
Attached To

Top Head

Material

A36

Orientation

Longitudinal

Distance of Lift Point From Datum

130"

Angular Position

180,00

Length of Lug, L

5"

Height of Lug, H

5"

Thickness of Lug, t

0,5"

Hole Diameter, d

1,25"

Pin Diameter, Dp

0,875"

Load Eccentricity, a1

0"

Distance from Load to Shell or Pad, a2

3"

Weld Size, tw

0,25"

Load Angle Normal to Vessel,

45,0000

Load Angle from Vertical,

-5,0345

Intermediate Values
Load Factor

1,5000

Vessel Weight (new, incl. Load Factor), W

11009 lb

Lug Weight (new), Wlug

3 lb

Allowable Stress, Tensile, t

19980 psi

Allowable Stress, Shear, s

13320 psi

Allowable Stress, Bearing, p

29970 psi

Allowable Stress, Bending, b

22201 psi

Allowable Stress, Weld Shear, allowable

13320 psi

Allowable Stress set to 1/3 Sy per ASME B30.20

No

Summary Values
Required Lift Pin Diameter, dreqd

0,5094"

Required Lug Thickness, treqd

0,207"

Lug Stress Ratio, ratio

0,33

Weld Shear Stress Ratio, ratio

0,62

Lug Design

Acceptable

162/192

Lift Forces
Fr
Fr

=
=

force on vessel at lug


[W / cos(1)]*(1 - x1 / (x1 + x2))
(11.009,5)
/ cos(-5,0345)*(1 - 30,7325/ (30,7325 +
=
29,6699))
=
5.429 lbf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
Lug Pin Diameter - Shear stress
dreqd

(2*Fr / (*s))0,5
(2*5.429 / (*13.320))0,5

0,5094"

0,5094 / 0,875

0,58

=
=
=

Fr / A
Fr / (2*(0,25**Dp2))
5.429 / (2*(0,25**0,8752))

4.514 psi

4.514 / 13.320

0,34

=
=

dreqd / Dp =

/ s

Acceptable

Acceptable

Lug Thickness - Tensile stress


treqd

=
=

Fr / ((L - d)*t)
5.429 / ((5 - 1,25)*19.980) =

0,0725"

0,0725 / 0,5

0,14

=
=
=

Fr / A
Fr / ((L - d)*t)
5.429 / ((5 - 1,25)*0,5)

2.895 psi

2.895 / 19.980

0,14

treqd / t =

/ t

Acceptable

Acceptable

Lug Thickness - Bearing stress


treqd

=
=

treqd / t =

/ p

Fv / (Dp*p)
5.429 / (0,875*29.970) =

0,207"

0,207 / 0,5

0,41

Acceptable

=
=
=

Fv / Abearing
Fv / (Dp*(t))
5.429 / (0,875*(0,5)) =

12.409 psi

12.409 / 29.970

0,41

Acceptable

Lug Thickness - Shear stress


treqd

=
=

treqd / t =

/ s

[Fv / s] / (2*Lshear)
(5.429 / 13.320) / (2*1,4701) =

0,1386"

0,1386 / 0,5

0,28

=
=
=

Fv / Ashear
Fv / (2*t*Lshear )
5.429 / (2*0,5*1,4701) =

3.693 psi

3.693 / 13.320

0,28

Acceptable

Acceptable

163/192

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

=
=
=
=
=
=

Lshear

55*Dp / d
55*0,875 / 1,25
38,5
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(5 - 3 - 0.5*1,25) + 0.5*0,875*(1 - cos(38,5))
1,4701"

Lug Plate Stress


Lug stress tensile + bending during lift:
ratio =
[Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
=
[(Fr*cos() ) / (t*L*t)] + [(6*abs(Fr*sin()*Hght - Fr*cos()*a1) ) / (t*L2*b)] 1
5.429*cos(45,0) / (0,5*5*19.980) + 6*abs(5.429*sin(45,0)*3 =
5.429*cos(45,0)*0) / (0,5*52*22.201)
=
0,33
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:
Direct shear:

Shear stress at lift angle 45,00; lift force = 5.429 lbf


Aweld

= 2*(0,707)*tw*(L + t)
= 2*(0,707)*0,25*(5 + 0,5) = 1,9442 in2

= Fr*cos() / Aweld
= 5.429*cos(45,0) / 1,9442 = 1.974 psi

= Fr*sin() / Aweld
= 5.429*sin(45,0) / 1,9442 = 1.974 psi

=
=
=
=

ratio

M*c/I
3*(Fr*sin()*Hght - Fr*cos()*a1) / (0,707*h*L*(3*t + L))
3*abs(5.429*sin(45,0)*3 - 5.429*cos(45,0)*(0)) / (5,7444)
6.014 psi
=
=
=

sqr( (t + b)2 +
s2 ) / allowable 1
sqr ( (1.974 +
6.014)2 +
(1.974)2 ) /
13.320
0,62
Acceptable

164/192

Support Skirt
Material:
Design temperature, operating:
Inner diameter at top, new:
Inner diameter at bottom, new:
Overall length (includes base ring thickness):
Corrosion allowance inside:
Corrosion allowance outside:
Weld joint efficiency top:
Weld joint efficiency bottom:
Nominal thickness, new:
Skirt is attached to:
Skirt attachment offset:

100
60,875
60,875
41,75
0
0
0,55
0,8
0,5906
3,2048

SA-36 (II-D p. 10, ln.


15)
F
in
in
in
in
in
in
Bottom Head
in down from the top
seam

Skirt design thickness, largest of the following + corrosion = 0,0054 in


The governing condition is due to earthquake, compressive stress at the base, operating & new.
The skirt thickness of 0,5906 in is adequate.
Loading

Vessel
Condition
(Stress)

Governing
Skirt
Location

Temperature
(F)

Allowable
Stress
(psi)

Calculated
Stress/E
(psi)

Required
thickness
(in)

Wind

operating, corroded (+)

top

100

16.600

19,87

0,0007

Wind

operating, corroded (-)

bottom

100

15.502,67

95,91

0,0037

Wind

operating, new (+)

bottom

100

16.600

10,76

0,0004

Wind

operating, new (-)

bottom

100

15.502,67

106,66

0,0041

Wind

empty, corroded (+)

top

70

16.600

19,87

0,0007

Wind

empty, corroded (-)

bottom

70

15.502,67

95,91

0,0037

Wind

empty, new (+)

bottom

70

16.600

10,76

0,0004

Wind

empty, new (-)

bottom

70

15.502,67

106,66

0,0041

Seismic

operating, corroded (+)

top

100

16.600

52,46

0,0019

Seismic

operating, corroded (-)

bottom

100

15.502,67

121,18

0,0046

Seismic

operating, new (+)

top

100

16.600

55,94

0,002

Seismic

operating, new (-)

bottom

100

15.502,67

142,24

0,0054

Seismic

empty, corroded (+)

top

70

16.600

52,46

0,0019

Seismic

empty, corroded (-)

bottom

70

15.502,67

121,18

0,0046

Seismic

empty, new (+)

top

70

16.600

55,94

0,002

Seismic

empty, new (-)

bottom

70

15.502,67

142,24

0,0054

Loading due to wind, operating & corroded


Windward side (tensile)
Required thickness, tensile stress at base:
t

= -0,6*W / (*D*St*E) + 48*M / (*D2*St*E)


= -0,6*5.849,09 / (*61,4656*16.600*0,8) + 48*6.516,2 / (*61,46562*16.600*0,8)
= 0,0006 in

Required thickness, tensile stress at the top:


t

= -0,6*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -0,6*4.479,07 / (*61,4656*16.600*0,55) + 48*5.037,5 / (*61,46562*16.600*0,55)
= 0,0007 in

Leeward side (compressive)


Required thickness, compressive stress at base:
t

= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= 5.849,09 / (*61,4656*15.503*1) + 48*6.516,2 / (*61,46562*15.503*1)

165/192

= 0,0037 in
Required thickness, compressive stress at the top:
t

= Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= 4.479,07 / (*61,4656*15.503*1) + 48*5.037,5 / (*61,46562*15.503*1)
= 0,0028 in

Loading due to wind, operating & new


Windward side (tensile)
Required thickness, tensile stress at base:
t

= -0,6*W / (*D*St*E) + 48*M / (*D2*St*E)


= -0,6*6.988,66 / (*61,4656*16.600*0,8) + 48*6.627 / (*61,46562*16.600*0,8)
= 0,0004 in

Required thickness, tensile stress at the top:


t

= -0,6*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -0,6*5.618,64 / (*61,4656*16.600*0,55) + 48*5.148,4 / (*61,46562*16.600*0,55)
= 0,0004 in

Leeward side (compressive)


Required thickness, compressive stress at base:
t

= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= 6.988,66 / (*61,4656*15.503*1) + 48*6.627 / (*61,46562*15.503*1)
= 0,0041 in

Required thickness, compressive stress at the top:


t

= Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= 5.618,64 / (*61,4656*15.503*1) + 48*5.148,4 / (*61,46562*15.503*1)
= 0,0032 in

Loading due to wind, empty & corroded


Windward side (tensile)
Required thickness, tensile stress at base:
t

= -0,6*W / (*D*St*E) + 48*M / (*D2*St*E)


= -0,6*5.849,09 / (*61,4656*16.600*0,8) + 48*6.516,2 / (*61,46562*16.600*0,8)
= 0,0006 in

Required thickness, tensile stress at the top:


t

= -0,6*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -0,6*4.479,07 / (*61,4656*16.600*0,55) + 48*5.037,5 / (*61,46562*16.600*0,55)
= 0,0007 in

Leeward side (compressive)


Required thickness, compressive stress at base:
t

= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= 5.849,09 / (*61,4656*15.503*1) + 48*6.516,2 / (*61,46562*15.503*1)
= 0,0037 in

166/192

Required thickness, compressive stress at the top:


t

= Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= 4.479,07 / (*61,4656*15.503*1) + 48*5.037,5 / (*61,46562*15.503*1)
= 0,0028 in

Loading due to wind, empty & new


Windward side (tensile)
Required thickness, tensile stress at base:
t

= -0,6*W / (*D*St*E) + 48*M / (*D2*St*E)


= -0,6*6.988,66 / (*61,4656*16.600*0,8) + 48*6.627 / (*61,46562*16.600*0,8)
= 0,0004 in

Required thickness, tensile stress at the top:


t

= -0,6*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -0,6*5.618,64 / (*61,4656*16.600*0,55) + 48*5.148,4 / (*61,46562*16.600*0,55)
= 0,0004 in

Leeward side (compressive)


Required thickness, compressive stress at base:
t

= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= 6.988,66 / (*61,4656*15.503*1) + 48*6.627 / (*61,46562*15.503*1)
= 0,0041 in

Required thickness, compressive stress at the top:


t

= Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= 5.618,64 / (*61,4656*15.503*1) + 48*5.148,4 / (*61,46562*15.503*1)
= 0,0032 in

Loading due to earthquake, operating & corroded


Tensile side
Required thickness, tensile stress at base:
t

= -(0,6 - 0,14*SDS)*W / (*D*St*E) + 48*M / (*D2*St*E)


= -(0,6 - 0,14*0,55)*5.849,09 / (*61,4656*16.600*0,8) + 48*9.630,4 / (*61,46562*16.600*0,8)
= 0,0017 in

Required thickness, tensile stress at the top:


t

= -(0,6 - 0,14*SDS)*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -(0,6 - 0,14*0,55)*4.479,07 / (*61,4656*16.600*0,55) + 48*7.213,7 / (*61,46562*16.600*0,55)
= 0,0019 in

Compressive side
Required thickness, compressive stress at base:
t

= (1 + 0,14*SDS)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= (1 + 0,14*0,55)*5.849,09 / (*61,4656*15.503*1) + 48*9.630,4 / (*61,46562*15.503*1)
= 0,0046 in

Required thickness, compressive stress at the top:


t

= (1 + 0,14*SDS)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= (1 + 0,14*0,55)*4.479,07 / (*61,4656*15.503*1) + 48*7.213,7 / (*61,46562*15.503*1)

167/192

= 0,0035 in

Loading due to earthquake, operating & new


Tensile side
Required thickness, tensile stress at base:
t

= -(0,6 - 0,14*SDS)*W / (*D*St*E) + 48*M / (*D2*St*E)


= -(0,6 - 0,14*0,55)*6.988,66 / (*61,4656*16.600*0,8) + 48*11.134,8 / (*61,46562*16.600*0,8)
= 0,002 in

Required thickness, tensile stress at the top:


t

= -(0,6 - 0,14*SDS)*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -(0,6 - 0,14*0,55)*5.618,64 / (*61,4656*16.600*0,55) + 48*8.256 / (*61,46562*16.600*0,55)
= 0,002 in

Compressive side
Required thickness, compressive stress at base:
t

= (1 + 0,14*SDS)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= (1 + 0,14*0,55)*6.988,66 / (*61,4656*15.503*1) + 48*11.134,8 / (*61,46562*15.503*1)
= 0,0054 in

Required thickness, compressive stress at the top:


t

= (1 + 0,14*SDS)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= (1 + 0,14*0,55)*5.618,64 / (*61,4656*15.503*1) + 48*8.256 / (*61,46562*15.503*1)
= 0,0042 in

Loading due to earthquake, empty & corroded


Tensile side
Required thickness, tensile stress at base:
t

= -(0,6 - 0,14*SDS)*W / (*D*St*E) + 48*M / (*D2*St*E)


= -(0,6 - 0,14*0,55)*5.849,09 / (*61,4656*16.600*0,8) + 48*9.630,4 / (*61,46562*16.600*0,8)
= 0,0017 in

Required thickness, tensile stress at the top:


t

= -(0,6 - 0,14*SDS)*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -(0,6 - 0,14*0,55)*4.479,07 / (*61,4656*16.600*0,55) + 48*7.213,7 / (*61,46562*16.600*0,55)
= 0,0019 in

Compressive side
Required thickness, compressive stress at base:
t

= (1 + 0,14*SDS)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= (1 + 0,14*0,55)*5.849,09 / (*61,4656*15.503*1) + 48*9.630,4 / (*61,46562*15.503*1)
= 0,0046 in

Required thickness, compressive stress at the top:


t

= (1 + 0,14*SDS)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= (1 + 0,14*0,55)*4.479,07 / (*61,4656*15.503*1) + 48*7.213,7 / (*61,46562*15.503*1)
= 0,0035 in

168/192

Loading due to earthquake, empty & new


Tensile side
Required thickness, tensile stress at base:
t

= -(0,6 - 0,14*SDS)*W / (*D*St*E) + 48*M / (*D2*St*E)


= -(0,6 - 0,14*0,55)*6.988,66 / (*61,4656*16.600*0,8) + 48*11.134,8 / (*61,46562*16.600*0,8)
= 0,002 in

Required thickness, tensile stress at the top:


t

= -(0,6 - 0,14*SDS)*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -(0,6 - 0,14*0,55)*5.618,64 / (*61,4656*16.600*0,55) + 48*8.256 / (*61,46562*16.600*0,55)
= 0,002 in

Compressive side
Required thickness, compressive stress at base:
t

= (1 + 0,14*SDS)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= (1 + 0,14*0,55)*6.988,66 / (*61,4656*15.503*1) + 48*11.134,8 / (*61,46562*15.503*1)
= 0,0054 in

Required thickness, compressive stress at the top:


t

= (1 + 0,14*SDS)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= (1 + 0,14*0,55)*5.618,64 / (*61,4656*15.503*1) + 48*8.256 / (*61,46562*15.503*1)
= 0,0042 in

169/192

Base Ring
Base configuration:
Foundation compressive strength:
Concrete ultimate 28-day strength:
Anchor bolt material:
Anchor bolt allowable stress, Sb:
Bolt circle, BC:
Anchor bolt corrosion allowance (applied to root radius):
Anchor bolt clearance:
Base plate material:
Base plate allowable stress, Sp:
Base plate inner diameter, Di:
Base plate outer diameter, Do:
Base plate thickness, tb:
Gusset separation, w:
Gusset height, h:
Gusset thickness, tg:
Initial bolt preload:
Number of bolts, N:
Bolt size and type:
Bolt root area (corroded), Ab:
Diameter of anchor bolt holes, db:

Load

Vessel
condition

Wind

operating, corroded

Wind

operating, new

Wind

empty, corroded

Wind

empty, new

Seismic

operating, corroded

Seismic

operating, new

Seismic

empty, corroded

Seismic

empty, new

Base M
(lbf-ft)

W
(lb)

Required
bolt area
(in2)

single base plate


1.658 psi
3.000 psi
Bolt Material
20.000 psi
64,875 in
0 in
0,375 in
Base Ring Material
20.000 psi
50,9375 in
70,9375 in
0,5906 in
4 in
5,5 in
0,5906 in
0 % (0 psi)
8
0,75 inch series 8 threaded
0,302 in2
1,125 in

tr
Base
(in)

Foundation
bearing
stress
(psi)

6.516,2 6.200,1 0,0069 0,1443

6,29

6.627 7.339,7 0,0031 0,1516

6,94

6.516,2 6.200,1 0,0069 0,1443

6,29

6.627 7.339,7 0,0031 0,1516

6,94

9.630,4 6.200,1 0,0243 0,2433

17,88

11.134,8 7.339,7 0,0275

0,261

20,57

9.630,4 6.200,1 0,0243 0,2433

17,88

11.134,8 7.339,7 0,0275

0,261

20,57

Anchor bolt load (operating, corroded + Wind)


P = -0,6*W / N + 48 * M / (N*BC)
= -0,6*6.200,09 / 8 + 48 * 6.516,2 / (8*64,875)
= 137,65 lbf
Required area per bolt = P / Sb = 0,0069 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Foundation bearing stress (operating, corroded + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(70,93752 - 50,93752) / 4 - 8**1,1252 / 4
= 1.906,4559 in2
Ic = *(Do4 - Di4) / 64
= *(70,93754 - 50,93754) / 64
= 912.545,4 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.906,4559 + 6.200,09 / 1.906,4559 + 6*6.516,2*70,9375 / 912.545,4
= 6 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (operating, corroded + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,2448
Mx = 0,0057*6*20,29522 = 14,8 lbf
My = -0,4471*6*4,96882 = -69,4 lbf

170/192

tr = (6*Mmax / Sp)0,5
= (6*69,45 / 20.000)0,5
= 0,1443 in
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, operating, corroded + Wind)
Bolt load = Ab*fs =0,302*456 = 137,65 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*137,65 / (36.000*(2*4,4407 / 4+4 / (2*1,4094)-1,125*(2 / 4+1 / (2*1,4094)))))0,5
= 0,0747 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*137,65*4,4407 / (2**0,59062*5,5)
= 76,06 psi
As Sr <= 24.900 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (operating, new + Wind)
P = -0,6*W / N + 48 * M / (N*BC)
= -0,6*7.339,66 / 8 + 48 * 6.627 / (8*64,875)
= 62,43 lbf
Required area per bolt = P / Sb = 0,0031 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Foundation bearing stress (operating, new + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(70,93752 - 50,93752) / 4 - 8**1,1252 / 4
= 1.906,4559 in2
Ic = *(Do4 - Di4) / 64
= *(70,93754 - 50,93754) / 64
= 912.545,4 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.906,4559 + 7.339,66 / 1.906,4559 + 6*6.627*70,9375 / 912.545,4
= 7 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (operating, new + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,2448
Mx = 0,0057*7*20,29522 = 16,4 lbf
My = -0,4471*7*4,96882 = -76,6 lbf
tr = (6*Mmax / Sp)0,5
= (6*76,62 / 20.000)0,5
= 0,1516 in
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, operating, new + Wind)
Bolt load = Ab*fs =0,302*207 = 62,43 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*62,43 / (36.000*(2*4,4407 / 4+4 / (2*1,4094)-1,125*(2 / 4+1 / (2*1,4094)))))0,5
= 0,0503 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)

171/192

= 1,5*62,43*4,4407 / (2**0,59062*5,5)
= 34,5 psi
As Sr <= 24.900 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (empty, corroded + Wind)
P = -0,6*W / N + 48 * M / (N*BC)
= -0,6*6.200,09 / 8 + 48 * 6.516,2 / (8*64,875)
= 137,65 lbf
Required area per bolt = P / Sb = 0,0069 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Foundation bearing stress (empty, corroded + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(70,93752 - 50,93752) / 4 - 8**1,1252 / 4
= 1.906,4559 in2
Ic = *(Do4 - Di4) / 64
= *(70,93754 - 50,93754) / 64
= 912.545,4 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.906,4559 + 6.200,09 / 1.906,4559 + 6*6.516,2*70,9375 / 912.545,4
= 6 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (empty, corroded + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,2448
Mx = 0,0057*6*20,29522 = 14,8 lbf
My = -0,4471*6*4,96882 = -69,4 lbf
tr = (6*Mmax / Sp)0,5
= (6*69,45 / 20.000)0,5
= 0,1443 in
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, empty, corroded + Wind)
Bolt load = Ab*fs =0,302*456 = 137,65 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*137,65 / (36.000*(2*4,4407 / 4+4 / (2*1,4094)-1,125*(2 / 4+1 / (2*1,4094)))))0,5
= 0,0747 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*137,65*4,4407 / (2**0,59062*5,5)
= 76,06 psi
As Sr <= 24.900 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (empty, new + Wind)
P = -0,6*W / N + 48 * M / (N*BC)
= -0,6*7.339,66 / 8 + 48 * 6.627 / (8*64,875)
= 62,43 lbf
Required area per bolt = P / Sb = 0,0031 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Foundation bearing stress (empty, new + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(70,93752 - 50,93752) / 4 - 8**1,1252 / 4

172/192

= 1.906,4559 in2
Ic = *(Do4 - Di4) / 64
= *(70,93754 - 50,93754) / 64
= 912.545,4 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.906,4559 + 7.339,66 / 1.906,4559 + 6*6.627*70,9375 / 912.545,4
= 7 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (empty, new + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,2448
Mx = 0,0057*7*20,29522 = 16,4 lbf
My = -0,4471*7*4,96882 = -76,6 lbf
tr = (6*Mmax / Sp)0,5
= (6*76,62 / 20.000)0,5
= 0,1516 in
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Wind)
Bolt load = Ab*fs =0,302*207 = 62,43 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*62,43 / (36.000*(2*4,4407 / 4+4 / (2*1,4094)-1,125*(2 / 4+1 / (2*1,4094)))))0,5
= 0,0503 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*62,43*4,4407 / (2**0,59062*5,5)
= 34,5 psi
As Sr <= 24.900 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (operating, corroded + Seismic)
P = -(0,6 - 0,14*SDS)*W / N + 48 * M / (N*BC)
= -(0,6 - 0,14*0,55)*6.200,09 / 8 + 48 * 9.630,4 / (8*64,875)
= 485,34 lbf
Required area per bolt = P / Sb = 0,0243 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, operating, corroded + Seismic)
Base plate width, tc:
Average base plate diameter, d:
Base plate elastic modulus, Es:
Base plate yield stress, Sy:

10
in
60,9375 in
29,0E+06 psi
36.000 psi

Ec = 57.000*Sqr(3.000) = 3.122.019 psi


n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*60,9375)
= 0,0126 in
From table 12.4 for k = 0,230792:
K1 = 2,593, K2 = 1,3132
L1 = 16,404, L2 = 36,2102, L3 = 11,1697
Total tensile force on bolting
T = (12*M - (0,6 - 0,14*SDS)*W *(L1 + L3)) / (L2 + L3)

173/192

= (12*9.630,4 - (0,6 - 0,14*0,55)*6.200,09 *(16,404 + 11,1697)) / (36,2102 + 11,1697)


= 551,97 lbf
Tensile stress in bolts use the larger of fs or bolt preload = 0 psi
fs = T / (ts * (d / 2) * K1)
= 551,97 / (0,0126 * (60,9375 / 2) * 2,593)
= 554 psi
Total compressive load on foundation
Cc = T + (1 + 0,14*SDS)*W + Bolt Preload
= 551,97 + (1 + 0,14*0,55)*6.200,09 + 0
= 7.229,46 lbf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 7.229,46 / (((10 - 0,0126) + 9,2889*0,0126)*(60,9375 / 2)*1,3132)
= 18 psi
As fc <= 1.658 psi the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 554 / (9,2889*18))
= 0,230792
Base plate required thickness (operating, corroded + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,2448
Mx = 0,0057*18*20,29522 = 42,2 lbf
My = -0,4471*18*4,96882 = -197,4 lbf
tr = (6*Mmax / Sp)0,5
= (6*197,39 / 20.000)0,5
= 0,2433 in
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, operating, corroded + Seismic)
Bolt load = Ab*fs =0,302*554 = 167,19 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*167,19 / (36.000*(2*4,4407 / 4+4 / (2*1,4094)-1,125*(2 / 4+1 / (2*1,4094)))))0,5
= 0,0823 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*167,19*4,4407 / (2**0,59062*5,5)
= 92,39 psi
As Sr <= 24.900 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (operating, new + Seismic)
P = -(0,6 - 0,14*SDS)*W / N + 48 * M / (N*BC)
= -(0,6 - 0,14*0,55)*7.339,66 / 8 + 48 * 11.134,8 / (8*64,875)
= 549,98 lbf
Required area per bolt = P / Sb = 0,0275 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, operating, new + Seismic)
Base plate width, tc:
Average base plate diameter, d:
Base plate elastic modulus, Es:
Base plate yield stress, Sy:

10
in
60,9375 in
29,0E+06 psi
36.000 psi

Ec = 57.000*Sqr(3.000) = 3.122.019 psi

174/192

n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889


ts = (N*Ab) / (*d)
= (8*0,302) / (*60,9375)
= 0,0126 in
From table 12.4 for k = 0,240618:
K1 = 2,5713, K2 = 1,3426
L1 = 15,8001, L2 = 35,7715, L3 = 11,6453
Total tensile force on bolting
T = (12*M - (0,6 - 0,14*SDS)*W *(L1 + L3)) / (L2 + L3)
= (12*11.134,8 - (0,6 - 0,14*0,55)*7.339,66 *(15,8001 + 11,6453)) / (35,7715 + 11,6453)
= 596,08 lbf
Tensile stress in bolts use the larger of fs or bolt preload = 0 psi
fs = T / (ts * (d / 2) * K1)
= 596,08 / (0,0126 * (60,9375 / 2) * 2,5713)
= 603 psi
Total compressive load on foundation
Cc = T + (1 + 0,14*SDS)*W + Bolt Preload
= 596,08 + (1 + 0,14*0,55)*7.339,66 + 0
= 8.500,9 lbf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 8.500,9 / (((10 - 0,0126) + 9,2889*0,0126)*(60,9375 / 2)*1,3426)
= 21 psi
As fc <= 1.658 psi the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 603 / (9,2889*21))
= 0,240618
Base plate required thickness (operating, new + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,2448
Mx = 0,0057*21*20,29522 = 48,5 lbf
My = -0,4471*21*4,96882 = -227 lbf
tr = (6*Mmax / Sp)0,5
= (6*227,02 / 20.000)0,5
= 0,261 in
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, operating, new + Seismic)
Bolt load = Ab*fs =0,302*603 = 182,08 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*182,08 / (36.000*(2*4,4407 / 4+4 / (2*1,4094)-1,125*(2 / 4+1 / (2*1,4094)))))0,5
= 0,0859 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*182,08*4,4407 / (2**0,59062*5,5)
= 100,61 psi
As Sr <= 24.900 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (empty, corroded + Seismic)
P = -(0,6 - 0,14*SDS)*W / N + 48 * M / (N*BC)

175/192

= -(0,6 - 0,14*0,55)*6.200,09 / 8 + 48 * 9.630,4 / (8*64,875)


= 485,34 lbf
Required area per bolt = P / Sb = 0,0243 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, corroded + Seismic)
Base plate width, tc:
Average base plate diameter, d:
Base plate elastic modulus, Es:
Base plate yield stress, Sy:

10
in
60,9375 in
29,0E+06 psi
36.000 psi

Ec = 57.000*Sqr(3.000) = 3.122.019 psi


n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*60,9375)
= 0,0126 in
From table 12.4 for k = 0,230792:
K1 = 2,593, K2 = 1,3132
L1 = 16,404, L2 = 36,2102, L3 = 11,1697
Total tensile force on bolting
T = (12*M - (0,6 - 0,14*SDS)*W *(L1 + L3)) / (L2 + L3)
= (12*9.630,4 - (0,6 - 0,14*0,55)*6.200,09 *(16,404 + 11,1697)) / (36,2102 + 11,1697)
= 551,97 lbf
Tensile stress in bolts use the larger of fs or bolt preload = 0 psi
fs = T / (ts * (d / 2) * K1)
= 551,97 / (0,0126 * (60,9375 / 2) * 2,593)
= 554 psi
Total compressive load on foundation
Cc = T + (1 + 0,14*SDS)*W + Bolt Preload
= 551,97 + (1 + 0,14*0,55)*6.200,09 + 0
= 7.229,46 lbf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 7.229,46 / (((10 - 0,0126) + 9,2889*0,0126)*(60,9375 / 2)*1,3132)
= 18 psi
As fc <= 1.658 psi the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 554 / (9,2889*18))
= 0,230792
Base plate required thickness (empty, corroded + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,2448
Mx = 0,0057*18*20,29522 = 42,2 lbf
My = -0,4471*18*4,96882 = -197,4 lbf
tr = (6*Mmax / Sp)0,5
= (6*197,39 / 20.000)0,5
= 0,2433 in
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, empty, corroded + Seismic)
Bolt load = Ab*fs =0,302*554 = 167,19 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*167,19 / (36.000*(2*4,4407 / 4+4 / (2*1,4094)-1,125*(2 / 4+1 / (2*1,4094)))))0,5

176/192

= 0,0823 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*167,19*4,4407 / (2**0,59062*5,5)
= 92,39 psi
As Sr <= 24.900 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (empty, new + Seismic)
P = -(0,6 - 0,14*SDS)*W / N + 48 * M / (N*BC)
= -(0,6 - 0,14*0,55)*7.339,66 / 8 + 48 * 11.134,8 / (8*64,875)
= 549,98 lbf
Required area per bolt = P / Sb = 0,0275 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, new + Seismic)
Base plate width, tc:
Average base plate diameter, d:
Base plate elastic modulus, Es:
Base plate yield stress, Sy:

10
in
60,9375 in
29,0E+06 psi
36.000 psi

Ec = 57.000*Sqr(3.000) = 3.122.019 psi


n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*60,9375)
= 0,0126 in
From table 12.4 for k = 0,240618:
K1 = 2,5713, K2 = 1,3426
L1 = 15,8001, L2 = 35,7715, L3 = 11,6453
Total tensile force on bolting
T = (12*M - (0,6 - 0,14*SDS)*W *(L1 + L3)) / (L2 + L3)
= (12*11.134,8 - (0,6 - 0,14*0,55)*7.339,66 *(15,8001 + 11,6453)) / (35,7715 + 11,6453)
= 596,08 lbf
Tensile stress in bolts use the larger of fs or bolt preload = 0 psi
fs = T / (ts * (d / 2) * K1)
= 596,08 / (0,0126 * (60,9375 / 2) * 2,5713)
= 603 psi
Total compressive load on foundation
Cc = T + (1 + 0,14*SDS)*W + Bolt Preload
= 596,08 + (1 + 0,14*0,55)*7.339,66 + 0
= 8.500,9 lbf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 8.500,9 / (((10 - 0,0126) + 9,2889*0,0126)*(60,9375 / 2)*1,3426)
= 21 psi
As fc <= 1.658 psi the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 603 / (9,2889*21))
= 0,240618
Base plate required thickness (empty, new + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,2448
Mx = 0,0057*21*20,29522 = 48,5 lbf

177/192

My = -0,4471*21*4,96882 = -227 lbf


tr = (6*Mmax / Sp)0,5
= (6*227,02 / 20.000)0,5
= 0,261 in
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Seismic)
Bolt load = Ab*fs =0,302*603 = 182,08 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*182,08 / (36.000*(2*4,4407 / 4+4 / (2*1,4094)-1,125*(2 / 4+1 / (2*1,4094)))))0,5
= 0,0859 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*182,08*4,4407 / (2**0,59062*5,5)
= 100,61 psi
As Sr <= 24.900 psi the skirt thickness is adequate to resist the gusset reaction.

178/192

Skirt Opening #1 (SO #1)


ASME Section VIII, Division 2, 2010 Edition
Component

Skirt Opening

Description

Skirt Opening #1

Drawing Mark

SO #1

Opening for
Nozzle

CONDENSATE OUTLET (N4)

Sleeve Material

SA-516 70 (II-D p. 18, ln. 19)


Location and Orientation

Attached to

Support Skirt

Orientation

radial

Offset, L

15,5246"

Angle,

180

Distance, r

32,75"

Through a
Category B Joint

No
Dimensions

Pipe NPS and


Schedule

Not Pipe

Inside Diameter

11,25"

Nominal Wall
Thickness

0,375"

Skirt Thickness

0,5906"

Leg41

0,25"

External
Projection
Available, Lpr1

1,7219"

Corrosion

Inner

0"

Outer

0"

179/192

Skirt Opening Reinforcement Summary


Required
Thickness
tr
(in)
Wind
Operating Hot & Corroded

Tensile

0,0005

Compressive 0,0033
0,0013
Seismic Tensile
Compressive 0,0042
Wind

Operating Hot & New

Tensile

0,0003

Compressive 0,0038
0,0014
Seismic Tensile
Compressive 0,005
Wind

Empty Cold & Corroded

Tensile

0,0005

Compressive 0,0033
0,0013
Seismic Tensile
Compressive 0,0042
Wind

Empty Cold & New

Tensile

0,0003

Compressive 0,0038
0,0014
Seismic Tensile
Compressive 0,005

Note: Skirt required thickness of zero on tensile side indicates load is compressive.

Openings Subject to Axial Tension


LR = min[ (Reff*t)0,5, 2*Rn]
LH1 = t + te +

(4.5.3)

(Rn*tn)0,5

(4.5.8)

LH2 = Lpr1 + t

(4.5.9)

LH3 = 8*(t + te)

(4.5.11)

LH = min[ LH1, LH2, LH3]

(4.5.12)

fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(E1*t - tr)
A2 = 2*(LH - tr)*tn*fr2
A41 = L412*fr2
AT = A1 + A2 + A41
Ar = d*tr + 2*tn*tr*(1 - fr1)
New
LR = min[ (30,4375*0,5906)0,5, 2*5,625] =

4,2399"

LH1 = 0,5906 + 0 + (5,625*0,375)0,5 =

2,043"

LH2 = 1,7219 + 0,5906 =

2,3125"

LH3 = 8*(0,5906 + 0) =

4,7248"

LH = min[ 2,043, 2,3125, 4,7248] =

2,043"

Corroded
LR = min[ (30,4375*0,5906)0,5, 2*5,625] =

4,2399"

180/192

AT
(in2)

Ar
(in2)

Ratio

Status

6,5987 0,0051 1.296,2534

OK

4,342

0,0376 115,4529

OK

6,5913 0,0141 466,9681

OK

4,3365 0,0473 91,7364

OK

6,6004 0,003

OK

2.204,0702

4,3394 0,0422 102,7896

OK

6,59

OK

0,0157 420,3979

4,3317 0,0558 77,6364

OK

6,5987 0,0051 1.296,2534

OK

4,342

0,0376 115,4529

OK

6,5913 0,0141 466,9681

OK

4,3365 0,0473 91,7364

OK

6,6004 0,003

OK

2.204,0702

4,3394 0,0422 102,7896

OK

6,59

OK

0,0157 420,3979

4,3317 0,0558 77,6364

OK

LH1 = 0,5906 + 0 + (5,625*0,375)0,5 =

2,043"

LH2 = 1,7219 + 0,5906 =

2,3125"

LH3 = 8*(0,5906 + 0) =

4,7248"

LH = min[ 2,043, 2,3125, 4,7248] =

2,043"

Operating Hot & Corroded Wind Tensile


fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0005) =

5,0043 in2

A2 = 2*(2,043 - 0,0005)*0,375*1 =

1,5319 in2

A41 = 0,252*1 =

0,0625 in2

AT = 5,0043 + 1,5319 + 0,0625 =

6,5987 in2

Ar = 11,25*0,0005 + 2*0,375*0,0005*(1 - 1) =

0,0051 in2

AT = 6,5987 in2 Ar = 0,0051 in2


Operating Hot & New Wind Tensile
fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0003) =

5,0059 in2

A2 = 2*(2,043 - 0,0003)*0,375*1 =

1,532 in2

A41 = 0,252*1 =

0,0625 in2

AT = 5,0059 + 1,532 + 0,0625 =

6,6004 in2

Ar = 11,25*0,0003 + 2*0,375*0,0003*(1 - 1) =

0,003 in2

AT = 6,6004 in2 Ar = 0,003 in2


Empty Cold & Corroded Wind Tensile
fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0005) =

5,0043 in2

A2 = 2*(2,043 - 0,0005)*0,375*1 =

1,5319 in2

A41 = 0,252*1 =

0,0625 in2

AT = 5,0043 + 1,5319 + 0,0625 =

6,5987 in2

Ar = 11,25*0,0005 + 2*0,375*0,0005*(1 - 1) =

0,0051 in2

AT = 6,5987 in2 Ar = 0,0051 in2


Empty Cold & New Wind Tensile
fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0003) =

5,0059 in2

A2 = 2*(2,043 - 0,0003)*0,375*1 =

1,532 in2

A41 = 0,252*1 =

0,0625 in2

AT = 5,0059 + 1,532 + 0,0625 =

6,6004 in2

Ar = 11,25*0,0003 + 2*0,375*0,0003*(1 - 1) =

0,003 in2

AT = 6,6004 in2 Ar = 0,003 in2


Operating Hot & Corroded Seismic Tensile

181/192

fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0013) =

4,9975 in2

A2 = 2*(2,043 - 0,0013)*0,375*1 =

1,5313 in2

A41 = 0,252*1 =

0,0625 in2

AT = 4,9975 + 1,5313 + 0,0625 =

6,5913 in2

Ar = 11,25*0,0013 + 2*0,375*0,0013*(1 - 1) =

0,0141 in2

AT = 6,5913 in2 Ar = 0,0141 in2


Operating Hot & New Seismic Tensile
fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0014) =

4,9963 in2

A2 = 2*(2,043 - 0,0014)*0,375*1 =

1,5312 in2

A41 = 0,252*1 =

0,0625 in2

AT = 4,9963 + 1,5312 + 0,0625 =

6,59 in2

Ar = 11,25*0,0014 + 2*0,375*0,0014*(1 - 1) =

0,0157 in2

AT = 6,59 in2 Ar = 0,0157 in2


Empty Cold & Corroded Seismic Tensile
fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0013) =

4,9975 in2

A2 = 2*(2,043 - 0,0013)*0,375*1 =

1,5313 in2

A41 = 0,252*1 =

0,0625 in2

AT = 4,9975 + 1,5313 + 0,0625 =

6,5913 in2

Ar = 11,25*0,0013 + 2*0,375*0,0013*(1 - 1) =

0,0141 in2

AT = 6,5913 in2 Ar = 0,0141 in2


Empty Cold & New Seismic Tensile
fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0014) =

4,9963 in2

A2 = 2*(2,043 - 0,0014)*0,375*1 =

1,5312 in2

A41 = 0,252*1 =

0,0625 in2

AT = 4,9963 + 1,5312 + 0,0625 =

6,59 in2

Ar = 11,25*0,0014 + 2*0,375*0,0014*(1 - 1) =

0,0157 in2

AT = 6,59 in2 Ar = 0,0157 in2

182/192

Division 2 4.5.17.3 Openings Subject to Axial Compression


n = d / {2*(R*t)0,5}

(4.5.170)

n > {(R / t) / 291 +

0,22}2

tn,eff = min[ tn , t]
LR = 0,75*(R*t)0,5
LH = min[0,5*{(d / 2)*tn}0,5 , 2,5*tn , Lpr1 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(t - tr) - 2*tn,eff*(t - tr)*(1 - fr1)
A2 = 2*LH*tn,eff*fr2
A41 = L412*fr2
AT = A1 + A2 + A41
Ar = d*tr

(4.5.169)
New

n = 11,25 / {2*(30,4375*0,5906)0,5} =
n > {(30,4375 / 0,5906) / 291 +

1,3267

0,22}2

0,1577

Area required factor for compressive side =

LR = 0,75*(30,4375*0,5906)0,5 =

3,1799"

LH = min[0,5*{(11,25 / 2)*0,375}0,5 , 2,5*0,375 , 1,7219 ] =

0,7262"

tn,eff = min[ 0,375 , 0,5906] =

0,375"
Corroded

n = 11,25 /

{2*(30,4375*0,5906)0,5}

1,3267

n > {(30,4375 / 0,5906) / 291 + 0,22}2 =

0,1577

Area required factor for compressive side =

LR =

0,75*(30,4375*0,5906)0,5

LH = min[0,5*{(11,25 /

2)*0,375}0,5

3,1799"
, 2,5*0,375 , 1,7219 ] =

0,7262"

tn,eff = min[ 0,375 , 0,5906] =

0,375"

Operating Hot & Corroded Wind Compressive


fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0033) - 2*0,375*(0,5906 - 0,0033)*(1 - 1) =

3,7348 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7348 + 0,5446 + 0,0625 =

4,342 in2

Ar = 11,25*0,0033 =

0,0376 in2
AT = 4,342 in2 Ar = 0,0376 in2
Operating Hot & New Wind Compressive

fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0038) - 2*0,375*(0,5906 - 0,0038)*(1 - 1) =

3,7322 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

183/192

A41 = 0,252*1 =

0,0625 in2

AT = 3,7322 + 0,5446 + 0,0625 =

4,3394 in2

Ar = 11,25*0,0038 =

0,0422 in2
AT = 4,3394 in2 Ar = 0,0422 in2

Empty Cold & Corroded Wind Compressive


fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0033) - 2*0,375*(0,5906 - 0,0033)*(1 - 1) =

3,7348 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7348 + 0,5446 + 0,0625 =

4,342 in2

Ar = 11,25*0,0033 =

0,0376 in2
AT = 4,342 in2 Ar = 0,0376 in2
Empty Cold & New Wind Compressive

fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0038) - 2*0,375*(0,5906 - 0,0038)*(1 - 1) =

3,7322 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7322 + 0,5446 + 0,0625 =

4,3394 in2

Ar = 11,25*0,0038 =

0,0422 in2
AT = 4,3394 in2 Ar = 0,0422 in2

Operating Hot & Corroded Seismic Compressive


fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0042) - 2*0,375*(0,5906 - 0,0042)*(1 - 1) =

3,7294 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7294 + 0,5446 + 0,0625 =

4,3365 in2

Ar = 11,25*0,0042 =

0,0473 in2
AT = 4,3365 in2 Ar = 0,0473 in2

Operating Hot & New Seismic Compressive


fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,005) - 2*0,375*(0,5906 - 0,005)*(1 - 1) =

3,7245 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7245 + 0,5446 + 0,0625 =

4,3317 in2

Ar = 11,25*0,005 =

0,0558 in2
AT = 4,3317 in2 Ar = 0,0558 in2

Empty Cold & Corroded Seismic Compressive

184/192

fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0042) - 2*0,375*(0,5906 - 0,0042)*(1 - 1) =

3,7294 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7294 + 0,5446 + 0,0625 =

4,3365 in2

Ar = 11,25*0,0042 =

0,0473 in2
AT = 4,3365 in2 Ar = 0,0473 in2
Empty Cold & New Seismic Compressive

fr1 = min[ 20.000 / 16.600 , 1 ] =

fr2 = min[ 20.000 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,005) - 2*0,375*(0,5906 - 0,005)*(1 - 1) =

3,7245 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7245 + 0,5446 + 0,0625 =

4,3317 in2

Ar = 11,25*0,005 =

0,0558 in2
AT = 4,3317 in2 Ar = 0,0558 in2

185/192

Skirt Opening #2 (SO #2)


ASME Section VIII, Division 2, 2010 Edition
Component

Skirt Opening

Description

Skirt Opening #2

Drawing Mark

SO #2

Sleeve Material

SA-106 B Smls pipe (II-D p. 10, ln. 40)


Location and Orientation

Attached to

Support Skirt

Orientation

radial

Offset, L

20,875"

Angle,

Distance, r

32,75"

Through a
Category B Joint

No
Dimensions

Inside Diameter

11,25"

Nominal Wall
Thickness

0,375"

Skirt Thickness

0,5906"

Leg41

0,25"

External
Projection
Available, Lpr1

1,7219"

Corrosion

Inner

0"

Outer

0"

186/192

Skirt Opening Reinforcement Summary


Required
Thickness
tr
(in)
Wind
Operating Hot & Corroded

Tensile

0,0004

Compressive 0,0032
0,0012
Seismic Tensile
Compressive 0,0041
Wind

Operating Hot & New

Tensile

0,0003

Compressive 0,0036
0,0013
Seismic Tensile
Compressive 0,0048
Wind

Empty Cold & Corroded

Tensile

0,0004

Compressive 0,0032
0,0012
Seismic Tensile
Compressive 0,0041
Wind

Empty Cold & New

Tensile

0,0003

Compressive 0,0036
0,0013
Seismic Tensile
Compressive 0,0048

Note: Skirt required thickness of zero on tensile side indicates load is compressive.

Openings Subject to Axial Tension


LR = min[ (Reff*t)0,5, 2*Rn]
LH1 = t + te +

(4.5.3)

(Rn*tn)0,5

(4.5.8)

LH2 = Lpr1 + t

(4.5.9)

LH3 = 8*(t + te)

(4.5.11)

LH = min[ LH1, LH2, LH3]

(4.5.12)

fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(E1*t - tr)
A2 = 2*(LH - tr)*tn*fr2
A41 = L412*fr2
AT = A1 + A2 + A41
Ar = d*tr + 2*tn*tr*(1 - fr1)
New
LR = min[ (30,4375*0,5906)0,5, 2*5,625] =

4,2399"

LH1 = 0,5906 + 0 + (5,625*0,375)0,5 =

2,043"

LH2 = 1,7219 + 0,5906 =

2,3125"

LH3 = 8*(0,5906 + 0) =

4,7248"

LH = min[ 2,043, 2,3125, 4,7248] =

2,043"

Corroded
LR = min[ (30,4375*0,5906)0,5, 2*5,625] =

4,2399"

187/192

AT
(in2)

Ar
(in2)

Ratio

Status

6,5988 0,0049 1.337,1869

OK

4,3426 0,0364 119,2936

OK

6,5917 0,0136 485,285

OK

4,3374 0,0457 94,9864

OK

6,6005 0,0028 2.325,0251

OK

4,34

0,041

105,8266

OK

6,5906 0,015

439,9157

OK

4,3327 0,054

80,2159

OK

6,5988 0,0049 1.337,1869

OK

4,3426 0,0364 119,2936

OK

6,5917 0,0136 485,285

OK

4,3374 0,0457 94,9864

OK

6,6005 0,0028 2.325,0251

OK

4,34

0,041

105,8266

OK

6,5906 0,015

439,9157

OK

4,3327 0,054

80,2159

OK

LH1 = 0,5906 + 0 + (5,625*0,375)0,5 =

2,043"

LH2 = 1,7219 + 0,5906 =

2,3125"

LH3 = 8*(0,5906 + 0) =

4,7248"

LH = min[ 2,043, 2,3125, 4,7248] =

2,043"

Operating Hot & Corroded Wind Tensile


fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0004) =

5,0044 in2

A2 = 2*(2,043 - 0,0004)*0,375*1 =

1,5319 in2

A41 = 0,252*1 =

0,0625 in2

AT = 5,0044 + 1,5319 + 0,0625 =

6,5988 in2

Ar = 11,25*0,0004 + 2*0,375*0,0004*(1 - 1) =

0,0049 in2

AT = 6,5988 in2 Ar = 0,0049 in2


Operating Hot & New Wind Tensile
fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0003) =

5,006 in2

A2 = 2*(2,043 - 0,0003)*0,375*1 =

1,532 in2

A41 = 0,252*1 =

0,0625 in2

AT = 5,006 + 1,532 + 0,0625 =

6,6005 in2

Ar = 11,25*0,0003 + 2*0,375*0,0003*(1 - 1) =

0,0028 in2

AT = 6,6005 in2 Ar = 0,0028 in2


Empty Cold & Corroded Wind Tensile
fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0004) =

5,0044 in2

A2 = 2*(2,043 - 0,0004)*0,375*1 =

1,5319 in2

A41 = 0,252*1 =

0,0625 in2

AT = 5,0044 + 1,5319 + 0,0625 =

6,5988 in2

Ar = 11,25*0,0004 + 2*0,375*0,0004*(1 - 1) =

0,0049 in2

AT = 6,5988 in2 Ar = 0,0049 in2


Empty Cold & New Wind Tensile
fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0003) =

5,006 in2

A2 = 2*(2,043 - 0,0003)*0,375*1 =

1,532 in2

A41 = 0,252*1 =

0,0625 in2

AT = 5,006 + 1,532 + 0,0625 =

6,6005 in2

Ar = 11,25*0,0003 + 2*0,375*0,0003*(1 - 1) =

0,0028 in2

AT = 6,6005 in2 Ar = 0,0028 in2


Operating Hot & Corroded Seismic Tensile

188/192

fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0012) =

4,9979 in2

A2 = 2*(2,043 - 0,0012)*0,375*1 =

1,5313 in2

A41 = 0,252*1 =

0,0625 in2

AT = 4,9979 + 1,5313 + 0,0625 =

6,5917 in2

Ar = 11,25*0,0012 + 2*0,375*0,0012*(1 - 1) =

0,0136 in2

AT = 6,5917 in2 Ar = 0,0136 in2


Operating Hot & New Seismic Tensile
fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0013) =

4,9968 in2

A2 = 2*(2,043 - 0,0013)*0,375*1 =

1,5312 in2

A41 = 0,252*1 =

0,0625 in2

AT = 4,9968 + 1,5312 + 0,0625 =

6,5906 in2

Ar = 11,25*0,0013 + 2*0,375*0,0013*(1 - 1) =

0,015 in2

AT = 6,5906 in2 Ar = 0,015 in2


Empty Cold & Corroded Seismic Tensile
fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0012) =

4,9979 in2

A2 = 2*(2,043 - 0,0012)*0,375*1 =

1,5313 in2

A41 = 0,252*1 =

0,0625 in2

AT = 4,9979 + 1,5313 + 0,0625 =

6,5917 in2

Ar = 11,25*0,0012 + 2*0,375*0,0012*(1 - 1) =

0,0136 in2

AT = 6,5917 in2 Ar = 0,0136 in2


Empty Cold & New Seismic Tensile
fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*4,2399*(1*0,5906 - 0,0013) =

4,9968 in2

A2 = 2*(2,043 - 0,0013)*0,375*1 =

1,5312 in2

A41 = 0,252*1 =

0,0625 in2

AT = 4,9968 + 1,5312 + 0,0625 =

6,5906 in2

Ar = 11,25*0,0013 + 2*0,375*0,0013*(1 - 1) =

0,015 in2

AT = 6,5906 in2 Ar = 0,015 in2

189/192

Division 2 4.5.17.3 Openings Subject to Axial Compression


n = d / {2*(R*t)0,5}

(4.5.170)

n > {(R / t) / 291 +

0,22}2

tn,eff = min[ tn , t]
LR = 0,75*(R*t)0,5
LH = min[0,5*{(d / 2)*tn}0,5 , 2,5*tn , Lpr1 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(t - tr) - 2*tn,eff*(t - tr)*(1 - fr1)
A2 = 2*LH*tn,eff*fr2
A41 = L412*fr2
AT = A1 + A2 + A41
Ar = d*tr

(4.5.169)
New

n = 11,25 / {2*(30,4375*0,5906)0,5} =
n > {(30,4375 / 0,5906) / 291 +

1,3267

0,22}2

0,1577

Area required factor for compressive side =

LR = 0,75*(30,4375*0,5906)0,5 =

3,1799"

LH = min[0,5*{(11,25 / 2)*0,375}0,5 , 2,5*0,375 , 1,7219 ] =

0,7262"

tn,eff = min[ 0,375 , 0,5906] =

0,375"
Corroded

n = 11,25 /

{2*(30,4375*0,5906)0,5}

1,3267

n > {(30,4375 / 0,5906) / 291 + 0,22}2 =

0,1577

Area required factor for compressive side =

LR =

0,75*(30,4375*0,5906)0,5

LH = min[0,5*{(11,25 /

2)*0,375}0,5

3,1799"
, 2,5*0,375 , 1,7219 ] =

0,7262"

tn,eff = min[ 0,375 , 0,5906] =

0,375"

Operating Hot & Corroded Wind Compressive


fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0032) - 2*0,375*(0,5906 - 0,0032)*(1 - 1) =

3,7355 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7355 + 0,5446 + 0,0625 =

4,3426 in2

Ar = 11,25*0,0032 =

0,0364 in2
AT = 4,3426 in2 Ar = 0,0364 in2
Operating Hot & New Wind Compressive

fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0036) - 2*0,375*(0,5906 - 0,0036)*(1 - 1) =

3,7329 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

190/192

A41 = 0,252*1 =

0,0625 in2

AT = 3,7329 + 0,5446 + 0,0625 =

4,34 in2

Ar = 11,25*0,0036 =

0,041 in2
AT = 4,34 in2 Ar = 0,041 in2

Empty Cold & Corroded Wind Compressive


fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0032) - 2*0,375*(0,5906 - 0,0032)*(1 - 1) =

3,7355 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7355 + 0,5446 + 0,0625 =

4,3426 in2

Ar = 11,25*0,0032 =

0,0364 in2
AT = 4,3426 in2 Ar = 0,0364 in2
Empty Cold & New Wind Compressive

fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0036) - 2*0,375*(0,5906 - 0,0036)*(1 - 1) =

3,7329 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7329 + 0,5446 + 0,0625 =

4,34 in2

Ar = 11,25*0,0036 =

0,041 in2
AT = 4,34 in2 Ar = 0,041 in2

Operating Hot & Corroded Seismic Compressive


fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0041) - 2*0,375*(0,5906 - 0,0041)*(1 - 1) =

3,7303 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7303 + 0,5446 + 0,0625 =

4,3374 in2

Ar = 11,25*0,0041 =

0,0457 in2
AT = 4,3374 in2 Ar = 0,0457 in2

Operating Hot & New Seismic Compressive


fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0048) - 2*0,375*(0,5906 - 0,0048)*(1 - 1) =

3,7256 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7256 + 0,5446 + 0,0625 =

4,3327 in2

Ar = 11,25*0,0048 =

0,054 in2
AT = 4,3327 in2 Ar = 0,054 in2

Empty Cold & Corroded Seismic Compressive

191/192

fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0041) - 2*0,375*(0,5906 - 0,0041)*(1 - 1) =

3,7303 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7303 + 0,5446 + 0,0625 =

4,3374 in2

Ar = 11,25*0,0041 =

0,0457 in2
AT = 4,3374 in2 Ar = 0,0457 in2
Empty Cold & New Seismic Compressive

fr1 = min[ 17.100 / 16.600 , 1 ] =

fr2 = min[ 17.100 / 16.600 , 1 ] =

A1 = 2*3,1799*(0,5906 - 0,0048) - 2*0,375*(0,5906 - 0,0048)*(1 - 1) =

3,7256 in2

A2 = 2*0,7262*0,375*1 =

0,5446 in2

A41 = 0,252*1 =

0,0625 in2

AT = 3,7256 + 0,5446 + 0,0625 =

4,3327 in2

Ar = 11,25*0,0048 =

0,054 in2
AT = 4,3327 in2 Ar = 0,054 in2

192/192

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