Sei sulla pagina 1di 20

BILL OF MATERIAL FOR BOLT & GASKET

Item Bolts QTY. per


Area/Line Description Flange Material Flange Size Bolt Size
Code Flange

AEROBIC DIGESTER TANK AREA


Aerobic Digester tank-A inlet
1 GRP/GRP DN80 M16X140 8
from sludge pump
DI/SS DN25 M12X75 4
DI/SS DN80 M16X105 8
GRP/DI DN80 M16X120 8
DI/DI DN80 M16X105 8
Aerobic Digester tank-B inlet
2 GRP/GRP DN80 M16X140 8
from sludge pump
DI/SS DN25 M12X75 4
DI/SS DN80 M16X105 8
GRP/DI DN80 M16X120 8
DI/DI DN80 M16X105 8
Aerobic Digester tank-A
3 GRP/PVC DN150 M20X130 8
Overflow drain
GRP/DI DN150 M20X135 8
DI/DI DN150 M20X115 8
DI/PVC DN150 M20X130 8
Aerobic Digester tank-B
4 GRP/PVC DN150 M20X155 8
Overflow drain
GRP/DI DN150 M20X135 8
DI/DI DN150 M20X115 8
DI/PVC DN150 M20X130 8
Aerobic Digester tank-A
5 GRP/DI DN80 M16X120 8
Sludge outlet
DI/DI DN80 M16X105 8
GRP/GRP DN80 M16X140 8
Aerobic Digester tank-B
6 GRP/DI DN80 M16X120 8
Sludge outlet
DI/DI DN80 M16X105 8
GRP/GRP DN80 M16X140 8
Digested Sludge pump
7 GRP/GRP DN80 M16X140 8
Suction Delivery piping
DN50 M16X130 4
GRP/DI DN80 M16X120 8
DN25 M12X90 4
DN40 M16X105 4
GRP/SS DN50 M16X110 4
DN80 M16X120 8
DI/DI DN80 M16X105 8
SAS BALANCING TANK AREA
1 SAS tank incoming lines GRP/GRP DN80 M16X140 8
DN150 M20X155 8
DI/SS DN100 M16X105 8
2 Polymer dosing line GRP/GRP DN25 M12X105 4
GRP/SS DN25 M12X90 4
3 SAS Pump-A delivery piping GRP/DI DN80 M16X120 8
GRP/GRP DN80 M16X140 8
DI/DI DN80 M16X105 8
DI/SS DN50 M16X80 4
SS/SS DN50 M16X80 4
4 SAS Pump-B delivery piping GRP/DI DN80 M16X120 8
GRP/GRP DN80 M16X140 8
DI/DI DN80 M16X105 8
DI/SS DN50 M16X80 4
SS/SS DN50 M16X80 4
5 SAS Pump-C delivery piping GRP/DI DN80 M16X120 8
GRP/GRP DN80 M16X140 8
DI/DI DN80 M16X105 8
DI/SS DN50 M16X80 4
SS/SS DN50 M16X80 4
SAS pump delivery piping
6 GRP/GRP DN80 M16X140 8
header
GRP/DI DN80 M16X120 8
DI/DI DN80 M16X105 8
7 Tank Instruments nozzle GRP/SS DN50 M16X110 4
DN150 M20X135 8
CENTRIFUGE BUILDING
Sludge dewatering A & B
1 DI/PVC DN80 M16X110 8
drain piping
SS/PVC DN50 M16X105 4
Sludge Feed pump A & B
2 DI/PVC DN80 M16X115 8
drain piping
DI/DI DN80 M16X105 8
DI/SS DN80 M16X105 8
Sludge thickner A & B drain
3 DI/PVC DN80 M16X110 8
piping
SS/PVC DN50 M16X105 4
DI/DI DN80 M16X105 8
4 Drain piping Header PVC/PVC DN300 M24X195 12
Digested sludge pump del.
5 Header to Sludge dewatering GRP/DI DN80 M16X120 8
inlet
DN40 M16X105 4
DN25 M12X90 4
DI/SS DN80 M16X105 8
GRP/SS DN80 M16X120 8
GRP/GRP DN40 M16X120 4
Sludge Feed pump A & B
6 GRP/GRP DN80 M16X140 8
Suction header & piping
GRP/SS DN80 M16X120 8
GRP/DI DN80 M16X120 8
Sludge Feed pump A & B SRV
7 GRP/DI DN25 M12X90 4
DEL. Outlet & header
GRP/GRP DN25 M12X120 4
DN80 M16X140 8
8 TSE washdown header GRP/GRP DN100 M16X140 8
GRP/SS DN25 M12X90 4
DN40 M16X105 4
DN50 M16X110 4
SAS Balancing tank outlet
9 GRP/GRP DN80 M16X140 8
header to Sludge thickner
DN40 M16X120 4
GRP/DI DN80 M16X120 8
DN40 M16X105 4
GRP/SS DN25 M12X90 4
DN40 M16X105 4
DI/SS DN80 M16X105 8
Sludge thickner outlet to
10 Sludge feed pump suc. GRP/DI DN80 M16X120 8
Header
GRP/SS DN80 M16X120 8
11 Metering pump del. Piping GRP/SS DN25 M12X90 4
Polymer Prepration tank drain
12 GRP/GRP DN40 M16X120 4
piping
Polymer dosing pump suction
13 GRP/SS DN25 M12X90 4
piping
DI/SS DN40 M16X105 4
Polymer dosing pump
14 GRP/GRP DN25 M12X120 4
Delivery piping
GRP/DI DN25 M12X90 4
GRP/SS DN25 M12X90 4
DN15 M12X90 4
SLUDGE DRYING BED
Digested sludge pump del. to
1 GRP/DI DN80 M16X120 8
SDB inlet
SBR TANK
1 SBR Decantor outlet DI/GRP DN600 M33X225 20
DI/DI DN600 M33X185 20
SAS PUMP DEL. TO DEL.
2 GRP/DI DN100 M16X120 8
HEADER (84A-SBRB-0001)
GRP/GRP DN100 M16X140 8
GRP/SS DN25 M12X90 4
SAS Pump del. To del. header
3 GRP/DI DN100 M16X120 8
(84A-SBRB-0002)
GRP/GRP DN100 M16X140 8
GRP/SS DN25 M12X90 4
SAS Pump del. To del. header
4 GRP/DI DN100 M16X120 8
(84A-SBRB-0003)
GRP/GRP DN100 M16X140 8
GRP/SS DN25 M12X90 4
SAS Pump del. To del. header
5 GRP/DI DN100 M16X120 8
(84A-SBRB-0004)
GRP/GRP DN100 M16X140 8
GRP/SS DN25 M12X90 4
SAS Pump del. To del. header
6 GRP/DI DN100 M16X120 8
(84A-SBRB-0005)
GRP/GRP DN100 M16X140 8
GRP/SS DN25 M12X90 4
SAS Pump del. To del. header
7 GRP/DI DN100 M16X120 8
(84A-SBRB-0006)
GRP/GRP DN100 M16X140 8
GRP/SS DN25 M12X90 4
SAS Pump delivery header &
8 GRP/GRP DN100 M16X140 8
all return line
GRP/DI DN100 M16X120 8
DI/DI DN100 M16X105 8
9 SBR tank inlet header GRP/GRP DN400 M27X215 16
GRP/DI DN400 M27X185 16
DI/DI DN400 M27X150 16
CHLORINE BUILDING
1 Scrubber suction duct GRP/SS DN300 M24X160 12
wash down control valve
2 GRP/GRP DN50 M16X130 4
piping
GRP/DI DN50 M16X110 4
DI/SS DN50 M16X80 4
DN40 M16X105 4
DN25 M12X75 4
3 Chlorine outlet piping GRP/GRP DN50 M16X130 4
FILTER FEED TANK
1 FFT overflow piping GRP/GRP DN450 M27X235 20
2 Inlet from SBR tank GRP/GRP DN600 M33X270 20
GRP/DI DN600 M33X230 20
DI/DI DN600 M33X190 20
3 FFT outlet piping GRP/GRP DN250 M24X185 12
GRP/DI DN250 M24X160 12
DI/DI DN250 M24X140 12
CONTINUOUS BACKWASH FILTER AREA
Filtration feed pump suction
1 GRP/DI DN250 M24X160 12
piping
DN200 M20X140 12
DI/DI DN250 M24X140 12
GRP/SS DN50 M16X110 4
SS/SS DN25 M12X75 4
Filtration feed pump delivery
2 GRP/DI DN200 M20X140 12
to header pipe
DN150 M20X135 8
DN50 M16X110 4
DN25 M12X90 4
GRP/GRP DN150 M20X155 8
DI/DI DN150 M20X115 8
SS/SS DN50 M16X80 4
DN25 M12X75 4
Filtration feed pump delivery
3 GRP/SS DN25 M12X90 4
header
GRP/GRP DN200 M20X155 12
FFP delivery header to cont.
4 GRP/DI DN150 M20X135 8
B/W filter inlet
DN200 M20X140 12
cont. B/W filter outlet to
5 GRP/DI DN200 M20X140 12
outlet header

6 cont. B/W filter outlet header GRP/GRP DN350 M24X205 16

cont. B/W filter overflow


7 GRP/DI DN65 M16X115 8
drain to drain header
GRP/SS DN65 M16X115 8
cont. B/W filter vessel drain
8 GRP/SS DN50 M16X110 4
to drain header

9 cont. B/W filter drain header GRP/GRP DN200 M20X155 12

UV BUILDING
1 UV inlet piping & header GRP/GRP DN350 M24X205 16
GRP/DI DN250 M24X160 12
GRP/SS DN25 M12X90 4
SS/DI DN25 M12X75 4
DN250 M24X140 12
2 UV outlet piping & header GRP/GRP DN350 M24X205 16
GRP/DI DN350 M24X175 16
DN250 M24X160 12
DI/DI DN350 M24X145 16
DN250 M24X140 12
GRP/SS DN25 M12X90 4
DN50 M16X110 4
SS/SS DN25 M12X75 4
DI/PVC DN50 M16X105 4
TSE TANK AREA
1 TSE tank-A inlet piping GRP/GRP DN350 M24X205 16
DN300 M24X185 12
GRP/DI DN350 M24X175 16
DN300 M24X160 12
DI/DI DN350 M24X145 16
DN300 M24X135 12
2 TSE tank-B inlet piping GRP/GRP DN350 M24X205 16
DN300 M24X185 12
GRP/DI DN350 M24X175 16
DN300 M24X160 12
DI/DI DN350 M24X145 16
DN300 M24X135 12
3 TSE tank overflow piping GRP/GRP DN300 M24X185 12
4 Tank Instruments nozzle GRP/SS DN150 M20X135 8
DN100 M16X120 8
TSE tank outlet to DT TSE
5 GRP/DI DN300 M24X160 12
pump suc. header
DN50 M16X110 4
DN25 M12X90 4
GRP/GRP DN300 M24X185 12
DI/DI DN300 M24X135 12
TSE tank outlet header to TSE
6 GRP/DI DN250 M24X160 12
pump suction
DN200 M20X140 12
DN25 M12X90 4
DI/DI DN250 M24X140 12
GRP/SS DN25 M12X90 4
SS/SS DN25 M12X75 4
TSE pump outlet to outlet
7 GRP/DI DN150 M20X135 8
header
DN250 M24X160 12
DI/DI DN250 M24X140 12
GRP/SS DN25 M12X90 4
SS/SS DN25 M12X75 4
TSE pump outlet header to
8 GRP/GRP DN300 M24X185 12
Surge tank & FIT
GRP/DI DN25 M12X90 4
DN300 M24X160 12
DN350 M24X175 16
DN200 M20X140 12
DI/DI DN300 M24X135 12
DN200 M20X120 12
GRP/SS DN25 M12X90 4
SS/SS DN25 M12X75 4
9 Surge tank drain GRP/DI DN50 M16X110 4
TSE tank outlet header to
10 GRP/DI DN65 M16X115 8
Wash down pump suction
DN100 M16X120 8
DI/DI DN100 M16X105 8
GRP/SS DN25 M12X90 4
SS/SS DN25 M12X75 4
Wash down pump outlet to
11 GRP/DI DN50 M16X110 4
outlet header
DN100 M16X120 8
DI/DI DN100 M16X105 8
GRP/SS DN25 M12X90 4
SS/SS DN25 M12X75 4
Wash down pump outlet
12 GRP/GRP DN100 M16X140 8
header to Surge tank & FIT
GRP/DI DN100 M16X120 8
DN50 M16X110 4
DN25 M12X90 4
DI/DI DN100 M16X105 8
GRP/SS DN25 M12X90 4
SS/SS DN25 M12X75 4
Wash down pump outlet
13 GRP/DI DN50 M16X110 4
Surge tank drain
TSE tank outlet to Fire pumps
14 GRP/GRP DN150
suc. Header M20X155 8
GRP/DI DN150 M20X135 8
DI/DI DN150 M20X115 8
GRP/SS DN25 M12X90 4
SS/SS DN25 M12X75 4
Fire pumps suc. Header to
15 GRP/DI DN100 M16X120 8
Jockey pump suction
DN50 M16X110 4
DI/DI DN50 M16X100 4
GRP/SS DN25 M12X90 4
SS/SS DN25 M12X75 4

Jockey pump delivery to Fire


16 GRP/DI DN32 M12X85 4
pumps delivery header

GRP/DI DN80 M16X180 8


DI/DI DN80 M16X140 8
GRP/SS DN25 M12X90 4
DN15 M12X90 4
Fire pumps suc. Header to
17 GRP/DI DN150 M20X135 8
Elec. driven fire pump suc.
DI/DI DN150 M20X115 8
GRP/SS DN25 M12X90 4
SS/SS DN25 M12X75 4
Elec. driven fire pump del. to
18 Fire pumps del. & return line GRP/DI DN100 M20X130 8
header
DN150 M24X195 8
DI/DI DN100 M20X150 8
DN150 M24X180 8
GRP/SS DN20 M12X90 4
DN25 M12X90 4
SS/SS DN25 M12X90 4

Fire pumps suc. Header to


19 GRP/DI DN150 M20X135 8
Diesel driven fire pump suc.

DI/DI DN150 M20X115 8


GRP/SS DN25 M12X90 4
SS/SS DN25 M12X75 4
Diesel driven fire pump del. to
20 Fire pumps del. & return line GRP/DI DN25 M12X90 4
header
DN100 M20X130 8
DN150 M24X195 8
DI/DI DN100 M20X150 8
DN150 M24X180 8
GRP/SS DN20 M12X90 4
DN25 M12X90 4
SS/SS DN25 M12X90 4

21 Fire pumps delivery header GRP/GRP DN150 M24X235 8

GRP/DI DN25 M12X90 4


GRP/SS DN25 M12X90 4
SS/SS DN25 M12X90 4
Fire pumps delivery return
22 GRP/GRP DN150 M24X235 8
header
GRP/DI DN150 M24X195 8
DN80 M16X180 8
DI/DI DN150 M24X180 8
GRP/DI DN25 M12X90 4
Diesel driven fire pump SRV
23 GRP/GRP DN150 M24X235 8
del. To TSE tank return
Diesel tank to Diesel driven
24 CS/CS DN15 M12X75 4
pump & return line
WORK RETURN PUMPING STATION
WRP-A delivery to header
1 GRP/DI DN100 M16X120 8
pipe
GRP/GRP DN100 M16X140 8
DI/DI DN100 M16X105 8
WRP-B delivery to header
2 GRP/DI DN100 M16X120 8
pipe
GRP/GRP DN100 M16X140 8
DI/DI DN100 M16X105 8
GRP/SS DN50 M16X110 4
SS/SS DN50 M16X80 4
WRP-C delivery to header
3 GRP/DI DN100 M16X120 8
pipe
GRP/GRP DN100 M16X140 8
DI/DI DN100 M16X105 8
GRP/SS DN50 M16X110 4
SS/SS DN50 M16X80 4
4 WRP delivery header GRP/GRP DN150 M20X155 8
GRP/DI DN150 M20X135 8
DI/DI DN150 M20X115 8
GRP/DI DN100 M16X120 8
GRP/SS DN50 M16X110 4
SS/SS DN50 M16X80 4
TOXIC TANK
1 Tank inlet GRP/DI DN600 M33X225 20
DI/DI DN600 M33X185 20
2 Return pump delivery GRP/GRP DN100 M16X140 8
GRP/DI DN100 M16X120 8
DN50 M20X135 8
DI/DI DN100 M16X105 8
DI/SS DN50 M16X80 4
SS/SS DN25 M12X75 4
WORK PUMPING STATION
SBR pump-A delivery to
1 GRP/DI DN150 M20X135 8
header
DN300 M24X160 12
GRP/GRP DN300 M24X185 12
DI/DI DN300 M24X135 12
DI/SS DN50 M16X80 4
SS/SS DN50 M16X80 4
SBR pump-B delivery to
2 GRP/DI DN150 M20X135 8
header
DN300 M24X160 12
GRP/GRP DN300 M24X185 12
DI/DI DN300 M24X135 12
DI/SS DN50 M16X80 4
SS/SS DN50 M16X80 4
SBR pump-C delivery to
3 GRP/DI DN150 M20X135 8
header
DN300 M24X160 12
GRP/GRP DN300 M24X185 12
DI/DI DN300 M24X135 12
DI/SS DN50 M16X80 4
SS/SS DN50 M16X80 4
4 SBR pump delivery header GRP/DI DN400 M27X185 16
GRP/GRP DN400 M27X215 16
HEADWORK
1 Headwork incoming pipes GRP/GRP DN150
DN100
DN600
DN300
DN400
DN200
DN250 M24X140 12
2 Grit classifier drain piping PCV/DI DN200 M20X145 12
DN100 M16X115 8
UV PUMPS
UV pumps delivery to delivery
1 GRP/DI DN100 M16X140 8
header
GRP/DI DN200 M20X140 12
DI/DI DN200 M20X120 12
UV pumps delivery header Eff.
2 GRP/DI DN250 M24X160 12
Storage Tank
GRP/SS DN50 M16X110 4
SS/SS DN50 M16X80 4
GRP/GRP DN250 M24X185 12
LAGOON PUMPS
Lagoon pump delivery to
1 GRP/DI DN100 M16X140 8
header
DN50 M16X110 4
DI/DI DN100 M16X105 8
DN50 M16X80 4
SS/SS DN50 M16X80 4
GRP/SS DN50 M16X110 4
GRP/GRP DN100 M16X140 8
TP & VENT POINTS
Existing TSE tank TP 07B,07C,
1 DI/DI DN300 M24X135 12
07D
2 TP 08A, 08C Chamber piping GRP/DI DN300 M24X160 12
DI/DI DN300 M24X135 12

General Note:

the Bolts as per ASTM A193


B8M,Nut as per ASTM 194
1 8M and washer as per ANSI
B18.22M

Gasket moc is EPDM ,3mm


2 Thk.,PN16 and type as its
mentioned on Remarks.

the bolts are Stud Bolt c/w 2


3 nuts and 2 teflon washers.
& GASKET

Qty of Total Bolts Qty Remarks


Joints/Flanges

AREA

5 40

2 8
2 16
1 8
2 16

5 40

2 8
2 16
1 8
2 16

2 16

2 16
2 16
1 8

2 16

2 16
2 16
1 8

2 16

1 8
1 8

2 16

1 8
1 8

2 16

4 16
20 160
12 48
2 8
4 16
2 16
6 48
REA
2 16
1 8
1 8
1 4
1 4
5 40
2 16
2 16
2 8
2 8
5 40
2 16
2 16
2 8
2 8
5 40
2 16
2 16
2 8
2 8

6 48

6 48
1 8
1 4
1 8
G
2 16

4 16

2 16

2 16
2 16

6 48

4 16
2 16
1 12

4 32

2 8
2 8
2 16
2 16
2 8

2 16

4 32
2 16

2 8

2 8
2 16
2 16
5 20
4 16
4 16

1 8

2 8
8 64
2 8
2 8
2 8
4 32

2 16

1 8
2 8

6 24

6 24

2 8

4 16

8 32
28 112
4 16
D

12 96

18 360
6 120

14 112

4 32
2 8

14 112

4 32
2 8

14 112
4 32
2 8

14 112

4 32
2 8

14 112

4 32
2 8

14 112

4 32
2 8

7 56

34 272
8 64
6 96
24 384
6 96

4 48

7 28

10 40
4 16
2 8
2 8
4 16

6 120
6 120
12 240
3 60
10 120
12 144
3 36
TER AREA

6 72

3 36
3 36
3 12
3 12

3 36

6 48
6 24
3 12
3 24
6 48
6 24
3 12

1 4

2 24

12 96

6 72

18 216

2 32

6 48

12 96

6 24

2 24

1 16
9 108
3 12
3 12
3 36
1 16
6 96
3 36
3 48
9 108
3 12
4 16
2 8
1 4

1 16
1 12
2 32
2 24
1 16
1 12
1 16
1 12
2 32
2 24
1 16
1 12
4 48
2 16
2 16

4 48

1 4
2 8
2 24
2 24

6 72

3 36
1 4
3 36
3 12
3 12

3 24

12 144
3 36
6 24
6 24

1 12

4 16
8 96
2 32
2 24
2 24
1 12
1 4
1 4
1 4

2 16

4 32
2 16
2 8
2 8

2 8

8 64
2 16
4 16
4 16
1 8

10 80
2 8
2 8
3 24
2 8
1 4

1 4

3 24

4 32
2 16
3 12
2 8

4 32

1 4
1 4 AS PER ASME B16.5 #150
1 4
1 4

1 4 AS PER ASME B16.5 #150

4 32 PN25
1 8 PN25
1 4 PN25
1 4 PN25
(One flange no. is as per
5 40
ASME B16.5 #150)
1 8
1 4
1 4

1 8 AS PER ASME B16.5 #300

6 48 PN25
1 8 PN25
2 16 PN25
1 4 PN25
1 4 PN25
1 4 PN25

(One flange no. is as per


5 40 ASME B16.5 #150)

1 8
1 4
1 4

2 8 PN25

1 8 AS PER ASME B16.5 #300


6 48 PN25
1 8 PN25
2 16 PN25
1 4 PN25
1 4 PN25
1 4 PN25

1 8 PN25

2 8 PN25
1 4 PN25
1 4 PN25

1 8 PN25

4 32 PN25
2 16 PN25
1 8 PN25
2 8 PN25

1 8 PN25

4 16

TATION

7 56

2 16
1 8

7 56

2 16
1 8
2 8
2 8

7 56

2 16
1 8
2 8
2 8
2 16
6 48
1 8
2 16
2 8
2 8

4 80
1 20
2 16
7 56
2 16
1 8
2 8
2 8
ON

1 8

6 72
2 24
1 12
2 8
2 8

1 8

6 72
2 24
1 12
2 8
2 8

1 8

6 72
2 24
1 12
2 8
2 8
2 32
2 32

6 0
2 0
2 0
5 0 Canceled
1 0
2 0
2 24
2 24
2 16

2 16

4 48
6 72

1 4
1 4
1 12

6 48

2 8
4 32
2 8
3 12
3 12
1 8

6 72

4 48
1 12
10484