Rotating Brushes

Client:
Job:
Satorp
3100000347
Plant:
Satorp Jubail Export Refinery

Technical Specification
Rotating Brushes
Document:
QUESTO DOCUMENTO E LE INFORMAZIONI IN ESSO CONTENUTE SONO DI ESCLUSIVA PROPRIETA' DI TECHINT COMPAGNIA TECNICA INTERNAZIONALE S.P.A. NE E' VIETATA LA COPIA, RIPRODUZIONE,
PUBBLICAZIONE, DIVULGAZIONE ED USO, ANCHE PARZIALE, PER SCOPI DIVERSI DA QUELLO PER CUI E' STATO PREPARATO, SENZA AUTORIZZAZIONE SCRITTA.
THIS DOCUMENTS AND ALL INFORMATION THEREON ARE THE EXCLUSIVE PROPERTY OF TECHINT COMPAGNIA TECNICA INTERNAZIONALE S.P.A. AND MUST NOT BE COPIED, REPRODUCED, MADE PUBLIC, OR
USED, ALSO EXTRACT, FOR ANY PURPOSE OTHER THAN FOR WHICH THE DOCUMENT IS PROVIDED WITHOUT TECHINT'S WRITTEN AUTHORIZATION
Client
number:
Doc. 705356M01311
Rev. 03
Pag. 1 of 10
SA-JER-AAAAA-PIYA-641311
PROJECT: Jubail Coke Handling Upgrading Project

SITE
: Jubail Kingdom of Saudi Arabia
CLIENT : Satorp
DOC. N : 7053 56 M01 311
03
24/11/15
JA
GDA
CO
Revised for RFQ
02
23/11/15
JA
GDA
CO
01
15/09/15
LNC
GDA
CO
00
Rev.
26/08/15
Date
LNC
GDA
CO
Revised for RFQ/Satorp

comments
Revised where indicated /
valid for RFQ
First Issue for offer
Issued
Checked
Approved
Review
Notes
Il documento privo delle firme non stato sottoposto a controllo e/o approvazione di Tenova
Unsigned document has not been properly checked or approved by Tenova
Titolo doc. / Doc. Title
TECHNICAL SPECIFICATION
FOR ROTATING BRUSHES
La TENOVA si riserva la propriet di questo disegno con la proibizione di riprodurlo e trasferirlo a terzi senza autorizzazione scritta.
This document is property of TENOVA. Reproduction and divulgation forbidden without written permission
7053-56-M01-311-001-03.doc
Document:
6
ATTACHMENTS
Client:
Job:
Satorp
3100000347
Plant:
Rotating Brushes
Client
number:
ENGINEERING
8
4.1
9
REQUIRED DOCUMENTS
PRESERVATION & PACKING

10
5.1
10
PACKING TYPE
Doc. 705356M01311
Rev. 03
Pag. 2 of 10
INDEX
GENERAL
3
1.1
Reason of application
3
1.2
Impact of imprints
4
DECSRIPTION OF SUPPLY
4
2.1
General
4
2.2
EXCLUSIONS and BATTERY LIMITS
7
TECHNICAL REQUIREMENTS
8
3.1
Painting
8
3.2
Test & Inspections
8
10
2 of 10
Client:
Job:
Satorp
3100000347
Plant:

Rotating Brushes
Document:
Client
number:
Doc. 705356M01311
Rev. 03
Pag. 3 of 10
GENERAL
This Purchasing Specification covers the Supply of ROTATING BRUSHES to be installed

in the Handling System of in the Jubail Export Refinery Project, consisting in the
handling of the Petcoke from 811-TT-001 tower up to the ship loading berth.
All supplied equipment and materials shall be in accordance with the quantities,
dimensions and technical characteristics detailed in this Specification. Moreover the
supply shall be according to the following additional documents reported in annex
which are an integral part of this specification:
ANNEX 1: TENOVA TAKRAF ITALY document n 7053 56 M 30 001 (SA-JER-AAAAA-PIYA502001) General Specification.
In case on any deviation of the Supply respect to the present document and
documents/drawing reported in ANNEX the Supplier shall inform TENOVA TAKRAF
ITALY in writing.
The supply shall include material testing and quality certification, surface preparation,
export ocean packing and delivery, operating and maintenance manuals.
The scope of supply will also include the spare parts which are listed in the dedicated
part of this Specification.
The equipment shall be delivered completely assembled.
1.1
Reason of application
In this specification it is requested the supply of a set of Rotating Brushes, all of them
identical.
The Rotating Brush will be installed at the starting part of return strand of conveyor in
order to facilitate the removal of material which remains internally to the brand name
stamped on the dirty side of conveyor (called imprints).
Here the picture of the conveyor with imprint:
3 of 10
Client:
Job:
Satorp
3100000347
Plant:

Rotating Brushes
Document:
1.2
Rev. 03
Pag. 4 of 10
Impact of imprints
We considered the below in order to estimate the reduction of carryback on one

conveyor. This assumes, the imprints are fully filled-up with bulk material.
Geometry of the imprints:
Length: 1500 mm / Width 180 mm / depth 4 mm, resulting in a volume of approx.
1,08 liter.
Assuming the font (Good year logo and text) will reduce the volume by 30%, the
remaining volume is approx. 0,76 liter.
Amount of possible carryback
Assuming a density of the compressed material (carryback) in the imprints of 1.100
kg/m, the weight of the remaining material in the imprint is like 0,83 kg.
Considering 3.2 m/s and a 10m distance of the imprints, this adds up to approx. to
956 kg/h.
Estimate of the current situation
As an assumption, 60% of the material will fall off the imprints during the belt return.
This means that 382 kg/h of material remains to be removed.
Solution
Since the belt cleaners will be made by 1 blade only (or comparable configuration),
the same is unable to clean the imprints since no blade can go inside the imprint.
For this reason, the necessity to install a rotating brush, heavy duty type, with
sufficient width to clean the logo (180 mm width).
2
DECSRIPTION OF SUPPLY
2.1
GENERAL
In total, it is requested the supply of:

n. 4 rotating brushes, heavy duty type.
Conveyor N
Capacity (tph)
Type
Width (mm)
Type
REQUIRED
ROTATING
BRUSHES
KFIP (KING FAHAD INDUSTRIAL PORT)

Speed (m/s)
Client
number:
Doc. 705356M01311
903-N-0003
1,6
500
textile
1200
400/3
NO
903-X-0004/A
Tripper
1,6
500
textile
1200
400/3
NO
903-N-0004/A
1,6
500
textile
1200
400/3
NO
4 of 10
Client:
Job:
Satorp
3100000347
Plant:

Rotating Brushes
Document:
Rev. 03
Pag. 5 of 10
2.1.1
Conveyor N
Capacity (tph)
Type
Width (mm)
Type
REQUIRED
ROTATING
BRUSHES
KFIP (KING FAHAD INDUSTRIAL PORT)

Speed (m/s)
Client
number:
Doc. 705356M01311
903-X-0004/B
Tripper
1,6
500
textile
1200
400/3
NO
903-N-0004/B
1,6
500
textile
1200
400/3
NO
903-N-0005/A
3,2
2000
textile
1600
400/3
YES
903-N-0005/B
3,2
2000
textile
1600
400/3
YES
903-N-0006
3,2
2000
textile
1600
400/3
YES
903-N-0007
3,2
2000
textile
1600
630/3
NO
903-N-0007A
3,2
2000
textile
1600
630/3
YES
903-N-0007B
3,2
2000
textile
1600
630/3
NO
903-N-0008
3,2
2000
textile
1600
400/3
NO
903-X-0008
Tripper
3,2
2000
textile
1600
400/3
NO
903-X-0002/N01 Shiploader
3,5
2000
textile
1600
400/3
NO
903-X-0002/N02 Shiploader
3,5
2000
textile
1600
400/3
NO
Site conditions
Please refer to document n 7053 56 M 30 001 (SA-JER-AAAAA-PIYA-502001) General

Specification reported in ANNEX 1.
2.1.2
Conveyed material characteristics

Specification reported in ANNEX 1.
5 of 10
Document:
2.1.3
(*)
Client:
Job:
Satorp
3100000347
Plant:
Rotating Brushes
Client
number:
Doc. 705356M01311
Rev. 03
Pag. 6 of 10
Description
The system will be similar to what shown here below:
The system will be complete of:

-) brushing part
-) axle and supports mounted on a structure with possibility of vertical regulation
-) drive unit and motor
-) heavy duty shaft and drive unit
-) spiral bristle arrangement (*)
Material shall be suitable for these services and recommended and guaranteed by vendor.
6 of 10
Client:
Job:
Satorp
3100000347
Plant:

Rotating Brushes
Document:
Client
number:
Main features:
Brush width
Conveyor speed
Doc. 705356M01311
Rev. 03
Pag. 7 of 10
300 mm (with possibility to move it along the axle)

all brushes mounted on conveyors with speed= 3,2 m/s
The cleaning device shall guarantee the correct belt cleaning without excessive belt
erosion or tearing, providing that the brushes will be sufficient rigid to enter in the
imprint and remove material. The Supplier is accepted to offer different grades of
brushes.
The rotating brushes will be installed in Atex environment, classified as Atex 21
The Supplier will try to reach the best efficiency possible of the cleaning system inside
imprint. Make reference to the document attached T_011_0 (dated 21/08/2015, page
10, chapter 3) to evaluate the efficiency of the whole cleaning system (belt cleaners
+ rotating brushes).
Tenova is allowed to reject the supply in case of lower values of efficiency.
Basically the material will be normally in dry state; however sometime the material
can reach the contractual humidity. The supplied system will be able to operate even
in this condition, without brushes kneading (impastamento): lower efficiency is
accepted.
The systems will be supplied complete with support frame and connecting brackets to
the conveyor frame.
2.1.4
Spare parts
The Vendor is requested to quote separately n. 2 entire set of spare brushes for each
rotating brush. Cleaning width 300mm.
2.2
EXCLUSIONS AND BATTERY LIMITS
The battery limits will be:
Conveyor frame to which the system is connected.

The fixing bolts are to be EXCLUDED from the scope of supply.
7 of 10
Client:
Job:
Satorp
3100000347
Plant:

Rotating Brushes
Document:
Client
number:
Doc. 705356M01311
Rev. 03
Pag. 8 of 10
TECHNICAL REQUIREMENTS
3.1
PAINTING
Paint shall be as per General Technical Specification n 7053 56 M 30 001 (SA-JERAAAAA-PIYA-502001) and as per Painting and rust prevention procedure 7053 56 M PM 101
(SA-JER-AAAAA-PIYA-322101).
Basically Supplier cycle and color is accepted if suitable for marine and industrial
environment previous acceptance by Tenova.
3.2
TEST & INSPECTIONS
Please refer to Attachment n 7053 56 M 30 001 (SA-JER-AAAAA-PIYA-502001) General

Specification attached.
3.2.1
Inspection plan
The supplier has to plan tests and inspections of the supply, in compliance with:
-
Class of supply (A, B, C)

PFC/PCQ (1)
SPLITTING OF SUPPLY
T/
I
T/I.s
td
Rotating brushes
CLASS OF SUPPLY
(2)
A
B
C (3)
X
1) T/I = TENOVA TAKRAF ITALY

T/I.std = PFC/PCQ standard T/I
S = Supplier
2) For class of supply see document WI-APP-002 - Direttive per la
classificazione delle forniture.
3) Class C: PFC/PCQ not requested, save when differently specified by our
tech. office.
Due to Supply Class, no PFC/PCQ is requested.
ENGINEERING
All the documents/drawings must be done in accordance with Drawing template

provided by TENOVA TAKRAF ITALY, 7053 56 MTG 003 (SA-JER-AAAAA-PIYA-712003)
TENOVA TAKRAF ITALY will provide the Supplier with assembly drawings relevant to
the conveyors head. The Supplier shall confirm/modify the scrapers positioning.
8 of 10
Client:
Job:
Satorp
3100000347
Plant:

Rotating Brushes
Document:
Client
number:
4.1
Doc. 705356M01311
Rev. 03
Pag. 9 of 10
REQUIRED DOCUMENTS
Supplier shall send to TENOVA TAKRAF ITALY the documentation mentioned hereafter
in the type, quantity and dates indicated. The documentation shall be in English
language.
The dates are expressed in solar days starting from:
Order date for Preliminary Documents
Approval date for Final Documents
For
Pos.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Description
Document List
Program of Manufacturing and Testing
Data Sheets
Engineering report to justify the choice
Assembly
Drawings
including
erection
information
Spare Parts List
QCP
Dossier Certifying end of fabrication
Packing List
(Mod. F/9 F/10)
Inspection Book
Operating and
Maintenance Manuals (1)
Compliance declaration to this specification
Certificate of origin
ATEX certification (to be confirmed by the
supplier)
Offer
X
X
X
Expiry dates
Order
Prelim.
Final
X
X
7
15
10
7
15
7
15
30
X
X
X
X
15
30
60 days
before
delivery
At delivery
15 days before
delivery
X
X
At testing
30 from order
X
X
30 from order
7
before delivery
15 before
delivery
9 of 10
Document:
5.1
Client:
Job:
Satorp
3100000347
Plant:
Rotating Brushes
Client
number:
Doc. 705356M01311
Rev. 03
Pag. 10 of 10
PRESERVATION & PACKING

Project Specification reported in ANNEX 1.
PACKING TYPE
Suitable for delivery in container.
ATTACHMENTS
ANNEX 1: TENOVA TAKRAF ITALY document n 7053 56 M 30 001 (SA-JER-AAAAA-PIYA502001) General Project Specification.
ANNEX 2: Belt cleaning performance T_011_0 TAKRAF SATORP RFE 21-08-2015.
10 of 10

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Client:

Satorp Jubail Export Refinery

PROJECT: Jubail Coke Handling Upgrading Project

: Jubail Kingdom of Saudi Arabia

Revised for RFQ

Revised for RFQ/Satorp

PRESERVATION & PACKING

Satorp Jubail Export Refinery

This Purchasing Specification covers the Supply of ROTATING BRUSHES to be installed

Satorp Jubail Export Refinery

We considered the below in order to estimate the reduction of carryback on one

In total, it is requested the supply of:

KFIP (KING FAHAD INDUSTRIAL PORT)

Satorp Jubail Export Refinery

KFIP (KING FAHAD INDUSTRIAL PORT)

Please refer to document n 7053 56 M 30 001 (SA-JER-AAAAA-PIYA-502001) General

Conveyed material characteristics

Please refer to document n 7053 56 M 30 001 (SA-JER-AAAAA-PIYA-502001) General

The system will be similar to what shown here below:

The system will be complete of:

Satorp Jubail Export Refinery

300 mm (with possibility to move it along the axle)

EXCLUSIONS AND BATTERY LIMITS

The battery limits will be:

Conveyor frame to which the system is connected.

Satorp Jubail Export Refinery

TEST & INSPECTIONS

Please refer to Attachment n 7053 56 M 30 001 (SA-JER-AAAAA-PIYA-502001) General

Class of supply (A, B, C)

1) T/I = TENOVA TAKRAF ITALY

All the documents/drawings must be done in accordance with Drawing template

Satorp Jubail Export Refinery

PRESERVATION & PACKING

Please refer to document n 7053 56 M 30 001 (SA-JER-AAAAA-PIYA-502001) General

Suitable for delivery in container.

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