Sei sulla pagina 1di 53

25/11/2016 Printer Friendly View

2004 Sterling L Series ­ LT9500
Repair: SYSTEM WIRING DIAGRAMS Print Date: 25/11/2016
AIR CONDITIONING

Fig 1: Cab Air Conditioning Circuit
FUSE 
BLOWER  PANEL
MOTOR 
RELAY 8

87A
87

30

86

85
PNK
DIODE 

LT BLU

LT BLU
RED
ASSEMBLY
CHASSIS  97D LT BLU LT BLU 97C 97C LT BLU A PWR
BLOWER MOTOR 
RESISTOR GND STUD

98FA

210G

98Z

305
2 BLK GND 97D LT BLU B CHK A/C LP

GND BLK C GND


GND
4 LT BLU 98A
POWER  POWER 
DISTRIBUTION  DISTRIBUTION  A/C COMPRESSOR
SYSTEM SYSTEM
1 LT BLU 98B
3 LT BLU 98F
97D LT BLU D4 CHECK
CL2 A/C
BLOWER MOTOR
2 LT BLU 98F LT BLU 98F NGI/ICU3 CLUSTER

M 440Y GRY 3
1 LT BLU 98FA COOLING 
FANS 
SYSTEM
1 PNK 220 440G BLK 1

2 LT BLU/WHT 97 97C LT BLU 4

3 LT BLU 97A 97E LT BLU 2

HIGH PRESSURE 
SWITCH
5 LT BLU 97F
97E LT BLU 1 NCA
A/C COMPRESSOR  210G RED
(INFO NOT 
CLUTCH RELAY
AVAILABLE)
1 97F LT BLU 2 NCA
2 BLK GND1
ACT GND LOW PRESSURE 
3 LT BLU 338F2 SWITCH
MODE2 FDBK
4 LT BLU 338E
RECIRC OPEN
5 LT BLU 338C­
MODE3 OPEN
6 LT BLU 338B­
MODE2 CW
7 LT BLU 338A­
MODE1 CW
8 LT BLU 98Z
BLR RLY OUT
9 BLK GND2 GND BLK
GND GS5
10 LT BLU 97A
BAT
11 LT BLU 338H
ACT 5V 2
12 LT BLU 338G
ACT 5V 1
13 LT BLU 338F1
MODE1 FDBK
14 LT BLU 338D
RECIRC CLOSED
15 LT BLU 338C+
MODE3 CLOSED
16 LT BLU 338B+
MODE2 CCW
17 LT BLU 338A+
MODE1 CCW
18 LT BLU/WHT 97
A/C RLY OUT
19
20 PNK 220
IGN
CP
1 BLK GND
GS5
HI 2 LT BLU 98F
3 LT BLU 98A
MED LOW
GND1

4 LT BLU 98B
MED HI
AC1
LOW
BLOWER SWITCH
1 BLK GND
GS5
BLK

GND PWR 2 BRN 29A INTERIOR LIGHTS 


AC2 SYSTEM

PANEL LAMP

GND 1 LT BLU 98K2


338C+

338A+

338B+
338F1

GND1

338F2

GND1
338C­

2 LT BLU 98K3
338A­

338B­

WIPER
338G
338D

338H
338E

PWR 3 LT BLU 98K1


AC3
TEMPERATURE POT 
LT BLU

LT BLU

LT BLU

LT BLU

LT BLU

LT BLU
LT BLU

LT BLU

LT BLU

LT BLU
LT BLU

LT BLU
BLK

BLK

HVAC CONTROL PANEL

3 LT BLU 98K1
4

1
2

1
2

2 PNK 220 PNK 220


5 LT BLU 98K2
M M
6 LT BLU 98K3
M
1 BLK GND
NCA

SG3 MODE 3  RECIRCULATION  M M


MODULE MOTOR
A/C DRIVE MOTOR 
POWER  MODE 1 MODULE MODE 2 MODULE
BLEND DOOR ACTUATOR
DISTRIBUTION 
281881 SYSTEM

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 1/53
25/11/2016 Printer Friendly View

Fig 2: Heater Circuit
FUSE 
BLOWER  PANEL
MOTOR 
RELAY 8

87A
87

30

86

85
PNK
LT BLU

LT BLU
RED
98FA

210G

98Z

305
POWER  POWER 
DISTRIBUTION  DISTRIBUTION 
SYSTEM SYSTEM

BLOWER MOTOR  CHASSIS 
RESISTOR GND STUD
2 BLK GND

4 LT BLU 98A

97C LT BLU B
1 LT BLU 98B
3 LT BLU 98F

STARTER  GND BLK A


GROUND
A/C COMPRESSOR

BLOWER MOTOR
1 LT BLU 98FA

M
2 LT BLU 98F LT BLU 98F
440Y GRY 3
COOLING 
FANS 
SYSTEM
1 PNK 220 440G BLK 1

2 LT BLU/WHT 97 97C LT BLU 4

3 LT BLU 97A 97E LT BLU 2

HIGH PRESSURE 
SWITCH
5 LT BLU 97F
97E LT BLU 1 NCA
A/C COMPRESSOR 
CLUTCH RELAY

97F LT BLU 2 NCA

LOW PRESSURE 
SWITCH
POWER DISTRIBUTION  210G RED
SYSTEM

8 LT BLU 98Z
BLR RLY OUT
9 BLK GND2 GND BLK
GND GS5
10 LT BLU 97A
BAT
18 LT BLU/WHT 97
A/C RLY OUT
20 PNK 220 PNK 220
IGN
CP
1 BLK GND
GS5
HI 2 LT BLU 98F
3 LT BLU 98A
MED LOW
4 LT BLU 98B
MED HI
AC1
LOW NCA
BLOWER SWITCH

HVAC CONTROL PANEL POWER 
DISTRIBUTION 
SYSTEM

281882

 
http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 2/53
25/11/2016 Printer Friendly View

 
 
ANTI­LOCK BRAKES

Fig 1: Anti­lock Brakes Circuit, WABCO W/ J1922 Datalink
ATC SWITCH ATC LAMP ENGINE BRAKE RELAY ABS DIAGNOSTIC RELAY ABS LAMP
HOT AT ALL TIMES
POWER 
FUSE  FUSE 
DISTRIBUTION 
47 45
BOX
10A 10A

87A

87A
86

86
85

30

87

85

30

87
16E
NCA

NCA
16F

900E

640B
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
900A
NCA

NCA

NCA

NCA
670

723
670D

900D
900C

670W
GROUND POWER 
DISTRIBUTION 

NCA

NCA
16G
16H
SYSTEM
ENGINE 

171
NCA
ACCESSORIES  16A NCA
SYSTEM 723C NCA 5

NCA
16H
1 NCA 16 723G NCA 6
2 NCA 16A
3 NCA 171 NCA 171D 57R NCA 57SA NCA NCA 4
POWER 
4 NCA 716 COMPUTER  DISTRIBUTION  GROUND ABS 
5 NCA 670 DATA LINES SYSTEM SYSTEM DIAGNOSTIC 
6 NCA 689 SWITCH
7 NCA 642 COMPUTER  378RFO BLU
8 DATA LINES  378RFI BRN
SYSTEM
9 NCA 712 378RF­ GRN/YEL
10 NCA 723 NCA 723C
RIGHT FRONT 
11 NCA 57AH NCA 57 NCA 57FH
VALVE
12 NCA 57AG
X1 378LFI BRN
GROUND
378LFO BLU
1 378LF­ GRN/YEL
2 BRN 378LFI
LEFT FRONT 
3 BLU 378RFO
VALVE
4 BRN 378RFI
5 BRN 377RF+
6 BLK 377RF­
7 BLK 377LF­
8 BRN 377LF+
9 GRN/YEL 378RF­
10 BLU 378LFO
11 GRN/YEL 378LF­
X2

1 BRN 377LR+
2 BLK 377LR­
3 BRN 377RR+
4 BLK 377RR­
5 BLU 378T+
6 BRN 378T­
7 BLU 378RRO
8 GRN/YEL 378RR­
9 BRN 378RRI
10 BLU 378LRO
11 GRN/YEL 378LR­
12 BRN 378LRI
X3

1
2
3 BRN 377LT+
4 BLK 377LT­
5 BRN 377RT+
6 BLK 377RT­
7 BLU 378RTO
8 GRN/YEL 378RT­
9 BRN 378RTI
10
11
12
X4
ABS MODULE

BRN 378LTI

GRN/YEL 378LT­

BLU 378LTO

LEFT REAR 
GRN/YEL

GRN/YEL

378RRO

REAR VALVE
378LRO

377RR+

377LR+

377RF+
377RT+

378RR­

377RR­
378RRI

377LF+
378LR­

377LR­

377RF­
377LT+

378LRI
377RT­

377LF­
377LT­

378T+

(3 AXLE)
378T­
BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN
BLU

BLU

BLU
BLK

BLK

BLK

BLK

BLK

BLK

BRN 378RTI

GRN/YEL 378RT­

BLU 378RTO

RIGHT REAR  LEFT REAR  RIGHT REAR  ATC


REAR VALVE RIGHT REAR  LEFT REAR  VALVE VALVE RIGHT REAR  LEFT REAR  LEFT FRONT  RIGHT FRONT 
(3 AXLE) REAR SENSOR REAR SENSOR SENSOR SENSOR SENSOR SENSOR
(3 AXLE) (3 AXLE)
211070

Fig 2: Anti­lock Brakes Circuit, WABCO W/ J1939 Datalink
http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 3/53
25/11/2016 Printer Friendly View

Fig 2: Anti­lock Brakes Circuit, WABCO W/ J1939 Datalink
TERMINATING 
RESISTOR ATC SWITCH ATC LAMP ENGINE BRAKE RELAY ABS DIAGNOSTIC RELAY ABS LAMP
HOT AT ALL TIMES BACKBONE TEE
POWER 
FUSE  FUSE
DISTRIBUTION 
43 10A
BOX
10A

87A

87A
86

86
85

30

87

85

30

87
B
A
16E
NCA

NCA
16F

NCA

NCA
NCA
NCA

NCA
130A

NCA
132A
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
900A
NCA

NCA

NCA

NCA
900

670

723

640
670D

900D
900C

670W
130B

132B
NCA

NCA
ENGINE 

132
130
ACCESSORIES 
SYSTEM
GROUND POWER 
COMPUTER  DISTRIBUTION 

NCA

NCA
16G
16H
DATA LINES  SYSTEM

171
NCA
SYSTEM
16A NCA
723C NCA 5

NCA
16H
1 NCA 16 723G NCA 6
2 NCA 16A
3 NCA 171 NCA 171D 57R NCA 57SA NCA NCA 4
4 NCA 716 COMPUTER  GROUND ABS 
5 NCA 670 DATA LINES SYSTEM DIAGNOSTIC 
6 NCA 130 SWITCH
POWER 
7 NCA 132 DISTRIBUTION  378RFO BLU
8 SYSTEM 378RFI BRN
COMPUTER 
9 NCA 712 DATA LINES  378RF­ GRN/YEL
10 NCA 723 SYSTEM NCA 723C
RIGHT FRONT 
11 NCA 57AH NCA 57FH
VALVE
12 NCA 57GH
X1 378LFI BRN
GROUND
378LFO BLU
1 378LF­ GRN/YEL
2 BRN 378LFI
LEFT FRONT 
3 BLU 378RFO
VALVE
4 BRN 378RFI
5 BRN 377RF+
6 BLK 377RF­
7 BLK 377LF­
8 BRN 377LF+
9 GRN/YEL 378RF­
10 BLU 378LFO
11 GRN/YEL 378LF­
X2

1 BRN 377RR+
2 BLK 377RR­
3 BRN 377LR+
4 BLK 377LR­
5 BRN 378T­
6 BLU 378T+
7 BLU 378RRO
8 GRN/YEL 378RR­
9 BRN 378RRI
10 BLU 378LRO
11 GRN/YEL 378LR­
12 BRN 378LRI
X3

1
2
3 BRN 377LT+
4 BLK 377LT­
5 BRN 377RT+
6 BLK 377RT­
7 BLU 378RTO
8 GRN/YEL 378RT­
9 BRN 378RTI
10
11
12
X4
ABS MODULE

BRN 378LTI

GRN/YEL 378LT­

BLU 378LTO

LEFT REAR 
GRN/YEL

GRN/YEL

378RRO

REAR VALVE
378LRO

377RR+

377RR+

377RF+
377RT+

378RR­

377RR­

377RR­
378RRI

377LF+
378LR­

377RF­
377LT+

378LRI
377RT­

377LF­
377LT­

378T+

(3 AXLE)
378T­
BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN

BRN
BLU

BLU

BLU
BLK

BLK

BLK

BLK

BLK

BLK

BRN 378RTI

GRN/YEL 378RT­

BLU 378RTO

RIGHT REAR  LEFT REAR  RIGHT REAR  ATC


REAR VALVE RIGHT REAR  LEFT REAR  VALVE VALVE LEFT REAR  RIGHT REAR  LEFT FRONT  RIGHT FRONT 
(3 AXLE) REAR SENSOR REAR SENSOR SENSOR SENSOR SENSOR SENSOR
(3 AXLE) (3 AXLE)
211071

 
http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 4/53
25/11/2016 Printer Friendly View
 
 
COOLING FAN

Fig 1: Cooling Fan Circuit

HOT AT ALL TIMES

NCA

NCA NCA
NCA
NCA
FAN 
OVERRIDE 
SWITCH
NCA
NCA

NCA
NCA

FOOT 
NCA

NCA
THROTTLE
NCA

NCA
NCA

AIR 
NCA TEMPERATURE 
SENSOR

NCA NCA

ENGINE ECM
NCA

COOLANT 
NCA
TEMPERATURE 
SENSOR
NCA

NCA
NCA

NCA

NCA

NCA

NCA

FAN RELAY
(IF EQUIPPED)
NCA

SOLENOID  ENGINE SPEED  A/C PRESSURE 


VALVE SENSOR SWITCH

211060

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 5/53
25/11/2016 Printer Friendly View
 
 
CRUISE CONTROL

Fig 1: Cruise Control Circuit

HOT IN
ON OR START
POWER 
FUSE  DISTRIBUTION 
22 BOX
10A

BLK/GRY 976

CATERPILLAR 
3126 ENGINE 
CATERPILLAR C10 
CUMMINS ENGINE  NCA
M/T
DETROIT DIESEL 
ENGINE
J2 B4 24 22 GRY/WHT 475 937 BLK
CLUTCH SWITCH
CLUTCH 
A/T SWITCH
GRY/WHT 475 937 BLK

G2 B13 14 45 WHT/ORG 925 925 WHT/ORG


SERVICE BRAKE
CRUISE 
F2 B2 20 59 BLK/ORG 591 NCA DROPOUT 
C C ON/OFF
STOPLAMP 
SWITCH
J1 B12 25 35 PNK/WHT 860
C C SET/COAST

G3 B22 15 44 WHT/BLU 862


C C RES/ACCEL HORNS  HORNS 
SYSTEM SYSTEM
ECM
PNK/WHT
WHT/BLU

BLK/ORG

BLU/YEL
BLK/YEL

BLK
YEL
862

860

591

190

937

376
57

CLOCKSPRING 
ASSEMBLY
NCA 1

NCA 2

NCA 4
NCA 3

NCA 7

NCA 6

NCA 5

NCA

RESUME/  SPEED CONTROL  HORN 


ACCELERATE  ON/OFF SWITCH SWITCH
SET/COAST 
SWITCH

211072

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 6/53
25/11/2016 Printer Friendly View

 
ENGINE ACCESSORIES

Fig 1: Low Coolant Level Circuit, Caterpillar 3126

HOT AT
ALL TIMES
I/P PANEL 
FUSE 
FUSE
28
20A

YEL 994

53 YEL 994
POWER

52 YEL 994
BATTERY B+

49 GRY/WHT 830 830 GRY/WHT


COOLANT LEVEL
NORMAL

54 PNK 670 670 PNK


COOLANT LEVEL
LOW LOW COOLANT 
LEVEL SENSOR
65 PNK 855 PNK 855
GROUND

ECM

212800

Fig 2: Low Coolant Level Circuit, Caterpillar 3406
http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 7/53
25/11/2016 Printer Friendly View
Fig 2: Low Coolant Level Circuit, Caterpillar 3406

HOT IN
START OR RUN
I/P PANEL 
FUSE 
FUSE
20
10A

RED/ 69
GRY

6 RED/GRY 69
START/RUN POWER

23 PNK 670 670 PNK A


COOLANT LEVEL
LOW INPUT SIGNAL
29 BLK 937 937 BLK B
RETURN SENSOR
COMMON
36 BLK/RED 100 100 BLK/RED C
COOLANT LEVEL
OUTPUT +5V
2 GRY/WHT 830 830 GRY/WHT D
COOLANT LEVEL
HIGH INPUT SIGNAL
5 PNK 855 LOW COOLANT 
BATTERY GROUND LEVEL SENSOR
(­)
PNK 855
ECM

212799

Fig 3: Low Coolant Level Circuit, Caterpillar C10

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 8/53
25/11/2016 Printer Friendly View

HOT IN
START OR RUN
I/P PANEL 
FUSE 
FUSE
20
10A

RED/ 69
GRY

6 RED/GRY 69
START/RUN POWER

23 PNK 670 670 PNK A


COOLANT LEVEL
LOW INPUT SIGNAL
29 BLK 937 937 BLK B
RETURN SENSOR
COMMON
36 BLK/RED 100 100 BLK/RED C
COOLANT LEVEL
OUTPUT +5V
2 GRY/WHT 830 830 GRY/WHT D
COOLANT LEVEL
HIGH INPUT SIGNAL
5 PNK 855 LOW COOLANT 
BATTERY GROUND LEVEL SENSOR
(­)
PNK 855
ECM

212799

Fig 4: Low Coolant Level Circuit, Caterpillar C12

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 9/53
25/11/2016 Printer Friendly View

HOT IN
START OR RUN
I/P PANEL 
FUSE 
FUSE
20
10A

RED/ 69
GRY

6 RED/GRY 69
START/RUN POWER

23 PNK 670 670 PNK A


COOLANT LEVEL
LOW INPUT SIGNAL
29 BLK 937 937 BLK B
RETURN SENSOR
COMMON
36 BLK/RED 100 100 BLK/RED C
COOLANT LEVEL
OUTPUT +5V
2 GRY/WHT 830 830 GRY/WHT D
COOLANT LEVEL
HIGH INPUT SIGNAL
5 PNK 855 LOW COOLANT 
BATTERY GROUND LEVEL SENSOR
(­)
PNK 855
ECM

212799

Fig 5: Low Coolant Level Circuit, Cummins

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 10/53
25/11/2016 Printer Friendly View

HOT IN
START OR RUN
I/P PANEL 
FUSE 
FUSE
20
10A

RED/ 69
GRY

A RED/GRY 69
START/RUN POWER

H PNK 670 670 PNK A


COOLANT LEVEL
LOW INPUT SIGNAL
K GRY/YEL 687 687 GRY/YEL B
COOLANT LEVEL
INPUT RETURN
J BLK/RED 100 100 BLK/RED C
COOLANT LEVEL
OUTPUT +5V
L GRY/WHT 830 830 GRY/WHT D
COOLANT LEVEL
HIGH INPUT SIGNAL
LOW COOLANT 
LEVEL SENSOR
B PNK 855 PNK 855
BATTERY NEGATIVE
ECM

212801

Fig 6: Low Coolant Level Circuit, DDEC Series 60

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 11/53
25/11/2016 Printer Friendly View

HOT AT
ALL TIMES
I/P PANEL 
FUSE 
FUSE
28
15A

YEL 994

A YEL 994
BATTERY POSTIVE

D PNK 855 855 PNK


BATTERY NEGATIVE

H3 PNK 670 670 PNK


LOW COOLANT
LOW COOLANT 
ECM
LEVEL SENSOR

212802

 
 

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 12/53
25/11/2016 Printer Friendly View

EXTERIOR LIGHTS

Fig 1: Back­up Lamps Circuit

HOT AT
ALL TIMES
I/P 
FUSE 
PANEL 
10
FUSE
10A

WHT/ 138
PNK

A/T M/T

WHT/ 138
B1 WHT/PNK 138 PNK

BACKUP 
A1 BLK/RED 140 LAMP 
SWITCH

VEHICLE 
INTERFACE 
MODULE BLK/ 140
RED

BLK/ 140
BLK/RED 140 RED 140 BLK/RED

BLK 57 57 BLK

LEFT  BLK 57 RIGHT 


BACKUP  BACKUP 
LAMP LAMP

211844

Fig 2: Exterior Lamps Circuit, Signal­Stat (1 of 3)
HOT AT

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 13/53
25/11/2016 Printer Friendly View
HOT AT
ALL TIMES
I/P PANEL 
YEL/BLK 283
FUSE
FUSE  FUSE  FUSE  FUSE 
43 41 44 36
5A 5A 5A 15A

BLK 57 BLK 57

WHT/ 2 WHT/ 2 WHT/ 2 WHT/ 2 GRY/ 3 GRY/ 3 RED/ 575


LEFT REAR STOP  BLU BLU BLU BLU WHT WHT BLK
PARK & TURN LAMP

BLK 57

GRY 282

RIGHT REAR STOP 
PARK & TURN LAMP

RIGHT
TURN
FRT BLU WHT/BLU 2

RR GRY GRY 282

3 GRY/WHT
1
RR YEL YEL/BLK 283
511 GRY
2

FRT ORG GRY/WHT 3

LEFT 44 BLU
3
TURN
RED GRY 511
STOP LP

2 WHT/BLU
4

BLK BLU 44

GRY/ 3
WHT

TURN SIGNAL / HAZARD

WHT/BLU 2 INTERIOR 
LIGHTS 
SYSTEM

WHT/BLU 2 BLK/ 19
RED
CUSTOMER 
ACCESS 
MODULE

RED/ 575
WHT/BLU 2 BLK
9 2
BLK 57 WHT/ 2 TRAILER 
BLU HOOK­UP 
SWITCH
RIGHT TURN 
INDICATOR TO RIGHT 
TRAILER 
INSTRUMENT  TURN RELAY
CLUSTER

GRY/WHT 3
7 8 3

BLK/ 55
RED
BLK 57 BLK 57

LEFT FRONT PARK 
BLK 57 BLK 57 BLK 57
& TURN LAMP

WHT NCA BLK/RED 55


55 BLK/RED BLK/RED 55

BLK BLK 57
57 BLK BLK 57
LEFT FENDER  BLK 57
MOUNTED 
BLK 57
TURN LAMP
BLK BLK 57
WHT

WHT

WHT

WHT

WHT

WHT

WHT GRY/WHT 3

LEFT HOOD 
MOUNTED  TRAILER  TRAILER  TRAILER 
TURN LAMP HOOKUP LAMP HOOKUP LAMP HOOKUP LAMP
(AIMABLE) (FIXED) (UNIPAC)
211847

Fig 3: Exterior Lamps Circuit, Signal­Stat (2 of 3)

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 14/53
25/11/2016 Printer Friendly View

I/P PANEL 
FUSE
FUSE 
39
10A

BLU/ 477 RED/ 15


BLK YEL

GRY/WHT 3 3 GRY/WHT
1 1

GRY 511 511 GRY


2 2

BLU 44 44 BLU
3 3

WHT/BLU 2 2 WHT/BLU
4 4
T/S
BRK
SW
LP

11 BLK/YEL
CNR

57 BLK
OFF ON

57 BLK
RIGHT

LICENSE 
FNT

PLATE LAMP
RR

GRY 282

YEL/BLK 283
OFF 22A
RR

PK
ON OFF

15 RED/YEL H/L
HAZARD

ON OFF

FNT
LEFT

RED/ 15
YEL
11 BLK/YEL
CNR

HEADLIGHTS 
SYSTEM HEADLAMP SWITCH
MULTI­FUNCTION TURN & 
EMERGENCY SIGNAL SWITCH BLK/ 11
YEL
57 BLK

282 GRY
7 BLK 57
INTERIOR  HEADLIGHTS 
11 BLK/YEL
LIGHTS  SYSTEM
9 BLU/RED 19 SYSTEM
RIGHT REAR 
1 STOP PARK & 
TURN LAMP

2 BLU/BLK 477
11 BLK/YEL
GRY/ 12 BLU/ 477
3
BLK BLK
283 YEL/BLK
GRY 478
ROAD LAMP 
SWITCH
57 BLK 57 BLK
GRY 478 GRY 478 BLU/ 477 BLK 57
BLK LEFT REAR STOP 
BLK 57 BLK 57 BLK 57
PARK & TURN LAMP

LEFT  RIGHT 
ROAD LAMP ROAD LAMP ROAD LAMP RELAY
211848

Fig 4: Exterior Lamps Circuit, Signal­Stat (3 of 3)
HOT AT HOT IN HOT AT HOT AT
ALL TIMES RUN OR START ALL TIMES ALL TIMES

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 15/53
25/11/2016 Printer Friendly View

ALL TIMES RUN OR START ALL TIMES ALL TIMES


I/P PANEL 
FUSE
FUSE  FUSE  FUSE  FUSE  FUSE 
32 40 6 42 33
15A 5A 10A 30A 15A

YEL 33 GRY/ 3 GRY/ 3 RED/ 718 ORG/ 8 RED/ 809


WHT WHT WHT YEL BLK

8 ORG/YEL

57 BLK

ORG/ 8 ORG/ 8 44 BLU

GRY
WHT
YEL YEL

STOP  STOP  STOP  TURN 


LAMP LOW  LAMP  LAMP  SIGNAL 
PRESSURE  SWITCH SWITCH FLASHER
OPERATING 
SWI TCH

BLK
GRY 511 GRY 511 GRY 511 BLK 57

RED/ 810
BLK

(INFO NOT 
GRY/WHT 3 AVAILABLE) 809 RED/BLK
1 GRY 511

GRY 511 511 GRY


2

57 BLK
BLU 44
3
809 RED/BLK

WHT/BLU 2 CUSTOMER 
4 ACCESS STOP 
LAMP RELAY

809 RED/BLK
5 YEL 33
GRY/ 3
WHT CUSTOMER 
ACCESS 
(INFO NOT  MODULE
AVAILABLE)

3 BRN 984
57 BLK
9 BLK 57
INTERIOR 
3 GRY/WHT
LIGHTS 
7 BLU/RED 19 SYSTEM
LEFT TURN 
CLEARANCE LAMPS  INDICATOR
& BLINK SWITCH
INSTRUMENT 
CLUSTER

BRN 984

2 WHT/BLU
BLK 57

NCA
57 BLK 57 BLK

NCA RIGHT FRONT PARK 
& T/S LAMP
BLK 57
NCA

NCA
BLK 57
BRN 984
NCA NCA WHT
984 BRN
BRN
984

NCA 57 BLK BLK


BRN

BLK 57 BRN 984 BRN 984 RIGHT FENDER 


984

BRN 984
MOUNTED 
BRN 984 T/S LAMP
BLK
57

BLK 57 BLK 57 BLK 57 BLK 57


BLK 57

BLK 57 BLK 57 57 BLK BLK


ROOF 
MARKER 
LAMPS BRN 984 NCA NCA NCA NCA NCA NCA BRN 984 BLK 57 BLK 57
2 WHT/BLU WHT

RIGHT HOOD 
MOUNTED 
T/S LAMP

ROOF  ROOF  ROOF  ROOF  ROOF  LEFT MIRROR  RIGHT MIRROR 


MARKER  MARKER  MARKER  MARKER  MARKER  MARKER LAMP MARKER LAMP
LAMP LAMP LAMP LAMP LAMP
211849

Fig 5: Exterior Lamps Circuit, United Technologies (1 of 2)
HOT AT
ALL TIMES

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 16/53
25/11/2016 Printer Friendly View
ALL TIMES
I/P PANEL 
FUSE
FUSE  FUSE  FUSE 
40 39 36
5A 10A 15A

BLK 57 GRY/ 3 GRY/ 3 BLU/ 477 RED/ 15 RED/ 575


WHT WHT BLK YEL BLK
ORG/YEL 8 8 ORG/YEL
1

BLU 44

TURN 
SIGNAL 
FLASHER

T/S
BLU 44

BRK
GRY 511 511 GRY
2

SW
LP
BLU 44

CNR
RIGHT

FNT

WHT/BLU 2 2 WHT/BLU
3
RR

GRY 282 282 GRY


OFF

YEL/BLK 283 283 YEL/BLK


6
RR

GRY/WHT 3
HAZARD

FNT
LEFT

CNR
ON

MULTI­FUNCTION TURN & 
EMERGENCY SIGNAL SWITCH

GRY/WHT 3

BLK 57
LEFT TURN 
INDICATOR BLK 57
INSTRUMENT 
CLUSTER
GRY/ 3 INTERIOR 
WHT LIGHTS 
BLK 57
SYSTEM

BLK/ 19 RED/ 575


RED BLK
GRY/WHT 3 9 2
TRAILER 
HOOK­UP 
LEFT FRONT PARK  SWITCH
& TURN LAMP
GRY/WHT 2

BLK 57

LEFT HOOD 
7 8 3
MOUNTED & 
TURN LAMP

7 BLK 57
INTERIOR  HEADLIGHTS  BLK 57 BLK 57
LIGHTS  SYSTEM
9 BLU/RED 19 SYSTEM BLK 57
BLK/ 55
1 RED BLK/RED 55
55 BLK/RED BLK/RED 55
2 BLU/BLK 477

GRY/ 12 BLU/ 477


3 57 BLK BLK 57
BLK BLK BLK 57
GRY 478 BLK 57
ROAD LAMP 
SWITCH
WHT

WHT

WHT

WHT

WHT

WHT

GRY 478 GRY 478 BLU/ 477 BLK 57


BLK
BLK 57 BLK 57 BLK 57

TRAILER  TRAILER  TRAILER 


HOOKUP LAMP HOOKUP LAMP HOOKUP LAMP
LEFT  RIGHT 
ROAD LAMP RELAY (AIMABLE) (FIXED) (UNIPAC)
ROAD LAMP ROAD LAMP
211845

Fig 6: Exterior Lamps Circuit, United Technologies (2 of 2)
HOT IN HOT AT HOT AT
RUN OR START ALL TIMES ALL TIMES
I/P PANEL 

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 17/53
25/11/2016 Printer Friendly View
I/P PANEL 
FUSE
FUSE  FUSE  FUSE  FUSE 
32 41 42 33
15A 5A 30A 15A

YEL 33 WHT/ 2 WHT/ 2 ORG/ 8 RED/ 809


BLU BLU YEL BLK 809 RED/BLK
ORG/YEL 8
1
ORG/ 8 ORG/ 8 CUSTOMER 
YEL YEL ACCESS 
MODULE
STOP  STOP 
LAMP  LAMP  CUSTOMER 
SWITCH SWITCH ACCESS STOP 
LAMP RELAY

GRY 511 GRY 511 809 RED/BLK

511 GRY
GRY 511
2
57 BLK

809 RED/BLK

57 BLK

WHT/BLU 2 2 WHT/BLU
3

RIGHT TURN 
GRY 282 INDICATOR
4

RED/YEL 15 INSTRUMENT 
5 WHT/ 2 CLUSTER
BLU
YEL/BLK 283 57 BLK
6

2 WHT/BLU
5 YEL 33
RIGHT FRONT PARK 
& TURN LAMP

2 WHT/BLU
3 BRN 984

9 BLK 57 57 BLK 57 BLK


INTERIOR 
LIGHTS  RIGHT HOOD 
7 BLU/RED 19 SYSTEM MOUNTED & 
TURN LAMP

CLEARANCE LAMPS 
& BLINK SWITCH 11 BLK/YEL

BRN 984 57 BLK


57 BLK
LICENSE 
PLATE LAMP
BLK 57

NCA

HEADLIGHTS 
SYSTEM
NCA OFF 22A
RED/ 15 PK
BLK 57 YEL
NCA 15 RED/YEL H/L

BRN 984
NCA
BLK 57
11 BLK/YEL
NCA
984 BRN HEADLAMP SWITCH
BRN
984

BLK/ 11
YEL
NCA 57 BLK
BRN

BLK 57 BRN 984


984

BRN 984 282 GRY


BRN 984
BLK

11 BLK/YEL
57

BLK 57 BLK 57 BLK 57 BLK 57 BRN 984


BLK 57 RIGHT REAR STOP 
PARK & TURN LAMP
ROOF  BLK 57 BLK 57
MARKER 
LAMPS BRN 984 NCA NCA NCA NCA NCA NCA BRN 984 BLK 57 BLK 57 11 BLK/YEL

283 YEL/BLK

57 BLK 57 BLK

ROOF  ROOF  ROOF  ROOF  ROOF  LEFT MIRROR  RIGHT MIRROR  LEFT REAR STOP 


MARKER  MARKER  MARKER  MARKER  MARKER  MARKER LAMP MARKER LAMP PARK & TURN LAMP
LAMP LAMP LAMP LAMP LAMP
211846

 
 
GROUND DISTRIBUTION
http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 18/53
25/11/2016 Printer Friendly View
GROUND DISTRIBUTION

Fig 1: Ground Distribution Circuit, Caterpillar 3126 (1 of 3)

RIGHT ROCKER HEATER BLEND RIGHT POWER WINDOW


SWITCHES ILLUMINATION, A/C DOOR MOTOR, SWITCH ILLUMINATION, RIGHT
ILLUMINATION, CUSTOMER ACCESS, N E AUTO POWER DOOR LOCK RIGHT MIRROR &
INDIVIDUAL GAUGES ILLUMINATION, RELAY 8, 10, 11, 12, 14, 15, 16, 18, 19, 20 & 21 TRANSMISSION & SWITCH ILLUMINATION & RIGHT COURTESY
WARNING MODULES, ELECTRONIC HEATED SEATS RIGHT POWER DOOR LOCK LAMP
CLUSTER & AUDIO ILLUMINATION SWITCH LOCK/UNLOCK
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
57

57

57
NCA 57
NCA
57

CAB 
GROUND

AIR VALVES, ILLUMINATION,
AUXILIARY WARNING MODULE, MESSAGE CENTER
ILLUMINATION, LEFT ROCKER CUSTOMER ACCESS, CLOCKSPRING ASSEMBLY,
SWITCHES ILLUMINATION, CIGAR FLASHER, RIGHT CHASSIS HORNS, HORNS (CRUISE),
LIGHTER, ASHTRAY ILLUMINATION, RELAY 1, 2, 3, 4, 5, 6, 7, 13 & 17 PARK BRAKE SWITCH &
CB HOT POST (PRIMARY & SECONDARY) & LOW AIR PRESSURE SWITCH
BLOWER MOTOR
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
NCA

NCA

NCA
57

57

57
NCA 57 NCA 57

NCA
57
BODY 
GROUND

DOME/SPOT MAP LAMP, RIGHT POWER WINDOW RIGHT POWER LEFT POWER WINDOW SWITCH, CLEARANCE LAMPS/


DOME & DUAL MAP LAMP, SWITCH & MIRROR SWITCH, LEFT POWER WINDOW SWITCH MAKER BLINK SWITCH,
DOME LAMP, RIGHT POWER WINDOW LEFT POWER MIRROR ILLUMINATION, LEFT POWER DOOR DIMMER/DOME SWITCH,
SUNVISOR LAMP & SWITCH ILLUMINATION SWITCH, LEFT MIRROR & LOCK SWITCH ILLUMINATION & CB HOT POST &
MARKER LAMPS LEFT COURTESY LAMP ONE TOUCH DOWN MODULE TRAILER WIRING
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA

NCA

NCA
57

57

57

57

57

210455

Fig 2: Ground Distribution Circuit, Caterpillar 3126 (2 of 3)

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 19/53
25/11/2016 Printer Friendly View

MESSAGE CENTER REAR REAR AXLE,
REAR REAR AXLE MESSAGE CENTER FORWARD REAR AXLE,
AUDIO AMPLIFIER, TEMPERATURE MESSAGE CENTER TRANSMISSION OIL, UT WIPER MODULE, TACHOMETER,
AUDIO, INDICATOR SENSOR & MESSAGE CENTER ENGINE OIL, MESSAGE CENTER, FUEL SS WIPER MODULE & SPEEDOMETER
CELLULAR PHONE & FORWARD REAR AXLE GAUGE SENDER, CLUSTER GAUGE RETURN, DATALINK DIAGNOSTIC & SHIELD
SLEEPER AUDIO TEMPERATURE INDIVIDUAL GAUGES,
INDICATOR SENSOR AUXILIARY GAUGES & LEFT FUEL GAUGE SENSOR

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
25

25

25

25
NCA

NCA

NCA

NCA

NCA
18

25

25

25

855
NCA 25
NCA 25
BODY 
GROUND

NCA
25
BODY  BODY 
GROUND GROUND

HEATED MOISTURE
EJECTOR, AIR DRYER, A/C HIGH PRESSURE SWITCH, BLOWER MOTOR CUSTOMER TO TRAILER
HEATED MOISTURE
WASHER PUMP MOTOR & ABS CONTROL MODULE RESISTOR, LEFT FOG LAMP, RIGHT FOG LAMP, ACCESS CONNECTOR &
EJECTOR &
LOW COOLANT SENSOR EXHAUST BRAKE SOLENOID, HORN, & CIRCUIT TO TRAILER
2­SPEEDAXLE
(MECHANICAL ENGINES) REAR STOP/TURN/PARK LAMP TOW CONNECTOR
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK 57
BLK
57

BLK

BLK

BLK
57

57

57
BLK

BLK

BLK
57

57

57

BLK
57
BODY 
GROUND
BODY 
GROUND

LEFT FRONT PARK & T/S RIGHT FRONT PARK & T/S
ON/OFF FAN (RECTANGULAR), LEFT FRONT PARK & (RECTANGULAR), RIGHT FRONT PARK & TRAILER HOOKUP
CLUTCH SOLENOID & T/S (AERO), LEFT FENDER T/S, LEFT T/S (AERO), LEFT FENDER T/S, LEFT RELAY E, N, P, R, U & V (UNIPAC),
WIPER MOTOR HOOD T/S, RIGHT HEADLAMP (AERO) HOOD T/S, LEFT HEADLAMP (AERO) RELAY A, B, C & W
& RIGHT HEADLAMP (RECTANGULAR) & LEFT HEADLAMP (RECTANGULAR)
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK

BLK

BLK

BLK
57

57

57

57
BLK 57
BLK 57 BLK 57
BLK
57

BODY 
GROUND

210456

Fig 3: Ground Distribution Circuit, Caterpillar 3126 (3 of 3)

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 20/53
25/11/2016 Printer Friendly View

BATTERY STARTER 
MOTOR ALTERNATOR

NCA

STARTER 

NCA
MOTOR 
GROUND

BLK

BLK
57

57
PNK
855

57 BLK BLK 57 BLK 57

3406

BLK

BLK
57

57
3126

BLK

BLK
57

57
BLK

BLK

BLK
57

57

57
W/ SLEEPER

BODY 
BODY  BODY  BODY 
GROUND
GROUND GROUND GROUND

SHIFT MODULATOR ENGINE BLOCK GROUND,
(NON­ELECT AUTOMATIC TRANSMISSION), ETHER TEMPERATURE SWITCH &
TRANSMISSION OIL TEMPERATURE SWITCH & STARTER MOTOR RELAY
A/C COMPRESSOR
BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

BLK
57
BLK 57
BLK/BLU
18

BODY 
GROUND

WATER TEMPERATURE
ENGINE CONTROL ALLISON VIM SENSOR & ENGINE
UNIT CUSTOMER ACCESS
PNK

PNK

PNK

PNK

PNK
BLK/ORG
855

855

855

855

25

855
PNK
855

855 PNK PNK 855


PNK

BLK/ORG
855

25

BODY  BODY 
GROUND GROUND

210457

Fig 4: Ground Distribution Circuit, Caterpillar 3306 (1 of 3)

RIGHT ROCKER HEATER BLEND RIGHT POWER WINDOW

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 21/53
25/11/2016 Printer Friendly View

RIGHT ROCKER HEATER BLEND RIGHT POWER WINDOW


SWITCHES ILLUMINATION, A/C DOOR MOTOR, SWITCH ILLUMINATION, RIGHT
ILLUMINATION, CUSTOMER ACCESS, N E AUTO POWER DOOR LOCK RIGHT MIRROR &
INDIVIDUAL GAUGES ILLUMINATION, RELAY 8, 10, 11, 12, 14, 15, 16, 18, 19, 20 & 21 TRANSMISSION & SWITCH ILLUMINATION & RIGHT COURTESY
WARNING MODULES, ELECTRONIC HEATED SEATS RIGHT POWER DOOR LOCK LAMP
CLUSTER & AUDIO ILLUMINATION SWITCH LOCK/UNLOCK

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
57

57

57
NCA 57
NCA
57

CAB 
GROUND

AIR VALVES, ILLUMINATION,
AUXILIARY WARNING MODULE, MESSAGE CENTER
ILLUMINATION, LEFT ROCKER CUSTOMER ACCESS, CLOCKSPRING ASSEMBLY,
SWITCHES ILLUMINATION, CIGAR FLASHER, RIGHT CHASSIS HORNS, HORNS (CRUISE),
LIGHTER, ASHTRAY ILLUMINATION, RELAY 1, 2, 3, 4, 5, 6, 7, 13 & 17 PARK BRAKE SWITCH &
CB HOT POST (PRIMARY & SECONDARY) & LOW AIR PRESSURE SWITCH
BLOWER MOTOR
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
NCA

NCA

NCA
57

57

57
NCA 57 NCA 57

NCA
57
BODY 
GROUND

DOME/SPOT MAP LAMP, RIGHT POWER WINDOW RIGHT POWER LEFT POWER WINDOW SWITCH, CLEARANCE LAMPS/


DOME & DUAL MAP LAMP, SWITCH & MIRROR SWITCH, LEFT POWER WINDOW SWITCH MAKER BLINK SWITCH,
DOME LAMP, RIGHT POWER WINDOW LEFT POWER MIRROR ILLUMINATION, LEFT POWER DOOR DIMMER/DOME SWITCH,
SUNVISOR LAMP & SWITCH ILLUMINATION SWITCH, LEFT MIRROR & LOCK SWITCH ILLUMINATION & CB HOT POST &
MARKER LAMPS LEFT COURTESY LAMP ONE TOUCH DOWN MODULE TRAILER WIRING
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA

NCA

NCA
57

57

57

57

57

210470

Fig 5: Ground Distribution Circuit, Caterpillar 3306 (2 of 3)

MESSAGE CENTER REAR REAR AXLE,
REAR REAR AXLE MESSAGE CENTER FORWARD REAR AXLE,

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 22/53
25/11/2016 Printer Friendly View
REAR REAR AXLE MESSAGE CENTER FORWARD REAR AXLE,
AUDIO AMPLIFIER, TEMPERATURE MESSAGE CENTER TRANSMISSION OIL, UT WIPER MODULE, TACHOMETER,
AUDIO, INDICATOR SENSOR & MESSAGE CENTER ENGINE OIL, MESSAGE CENTER, FUEL SS WIPER MODULE & SPEEDOMETER
CELLULAR PHONE & FORWARD REAR AXLE GAUGE SENDER, CLUSTER GAUGE RETURN, DATALINK DIAGNOSTIC & SHIELD
SLEEPER AUDIO TEMPERATURE INDIVIDUAL GAUGES,
INDICATOR SENSOR AUXILIARY GAUGES & LEFT FUEL GAUGE SENSOR

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
25

25

25

25
NCA

NCA

NCA

NCA

NCA
18

25

25

25

855
NCA 25
NCA 25
BODY 
GROUND

NCA
25
BODY  BODY 
GROUND GROUND

HEATED MOISTURE
EJECTOR, AIR DRYER, A/C HIGH PRESSURE SWITCH, BLOWER MOTOR CUSTOMER TO TRAILER
HEATED MOISTURE
WASHER PUMP MOTOR & ABS CONTROL MODULE RESISTOR, LEFT FOG LAMP, RIGHT FOG LAMP, ACCESS CONNECTOR &
EJECTOR &
LOW COOLANT SENSOR EXHAUST BRAKE SOLENOID, HORN, & CIRCUIT TO TRAILER
2­SPEEDAXLE
(MECHANICAL ENGINES) REAR STOP/TURN/PARK LAMP TOW CONNECTOR
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK 57
BLK
57

BLK

BLK

BLK
57

57

57
BODY  BODY 
GROUND GROUND
BLK

BLK

BLK
57

57

57

BLK
57
BODY 
GROUND
BODY 
GROUND

LEFT FRONT PARK & T/S RIGHT FRONT PARK & T/S
ON/OFF FAN (RECTANGULAR), LEFT FRONT PARK & (RECTANGULAR), RIGHT FRONT PARK & TRAILER HOOKUP
CLUTCH SOLENOID & T/S (AERO), LEFT FENDER T/S, LEFT T/S (AERO), LEFT FENDER T/S, LEFT RELAY E, N, P, R, U & V (UNIPAC),
WIPER MOTOR HOOD T/S, RIGHT HEADLAMP (AERO) HOOD T/S, LEFT HEADLAMP (AERO) RELAY A, B, C & W
& RIGHT HEADLAMP (RECTANGULAR) & LEFT HEADLAMP (RECTANGULAR)
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK

BLK

BLK

BLK
57

57

57

57
BLK 57
BLK 57 BLK 57
BLK
57

BODY 
GROUND

210471

Fig 6: Ground Distribution Circuit, Caterpillar 3306 (3 of 3)

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 23/53
25/11/2016 Printer Friendly View

BATTERY STARTER  ENGINE BLOCK GROUND, ALTERNATOR,


MOTOR TRAILER GROUND, FAN CONTROL TEMPERATURE SENSOR,
STARTER MOTOR RELAY & A/C COMPRESSOR

NCA

NCA
STARTER 

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57
MOTOR 
GROUND

PNK
855

BLK
57
57 BLK BLK 57 BLK 57 BLK 57 BLK 57

BLK

BLK
57

57
BLK

BLK

BLK
57

57

57
BODY 
GROUND

WATER TEMPERATURE SWITCH,
ENGINE OIL TEMPERATURE SWITCH,
AIR INTAKE HEATER RELAY,
TRANSMISSION OIL TEMPERATURE SWITCH,
AIR INTAKE FUEL SOLENOID,
LOW OIL PRESSURE SWITCH &
ENGINE FAN CONTROL MODULE
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57
ENGINE OIL TEMPERATURE SENSOR,
WATER TEMPERATURE SENSOR,
TRANSMISSION OIL TEMPERATURE SENSOR & AIR
INTAKE HEATER CONTROL MODULE
BLK/ORG

BLK/ORG

BLK/ORG

BLK/ORG

BLK/ORG
25

25

25

25

25
PNK
855

BLK/ORG 25
PNK

BLK/ORG
BLK/BLU
18

855

25

BODY  BODY  BODY 


GROUND GROUND GROUND

210472

Fig 7: Ground Distribution Circuit, Caterpillar 3406 (1 of 3)

RIGHT ROCKER HEATER BLEND RIGHT POWER WINDOW


SWITCHES ILLUMINATION, A/C DOOR MOTOR, SWITCH ILLUMINATION, RIGHT

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 24/53
25/11/2016 Printer Friendly View
SWITCHES ILLUMINATION, A/C DOOR MOTOR, SWITCH ILLUMINATION, RIGHT
ILLUMINATION, CUSTOMER ACCESS, N E AUTO POWER DOOR LOCK RIGHT MIRROR &
INDIVIDUAL GAUGES ILLUMINATION, RELAY 8, 10, 11, 12, 14, 15, 16, 18, 19, 20 & 21 TRANSMISSION & SWITCH ILLUMINATION & RIGHT COURTESY
WARNING MODULES, ELECTRONIC HEATED SEATS RIGHT POWER DOOR LOCK LAMP
CLUSTER & AUDIO ILLUMINATION SWITCH LOCK/UNLOCK

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
57

57

57
NCA 57
NCA
57

CAB 
GROUND

AIR VALVES, ILLUMINATION,
AUXILIARY WARNING MODULE, MESSAGE CENTER
ILLUMINATION, LEFT ROCKER CUSTOMER ACCESS, CLOCKSPRING ASSEMBLY,
SWITCHES ILLUMINATION, CIGAR FLASHER, RIGHT CHASSIS HORNS, HORNS (CRUISE),
LIGHTER, ASHTRAY ILLUMINATION, RELAY 1, 2, 3, 4, 5, 6, 7, 13 & 17 PARK BRAKE SWITCH &
CB HOT POST (PRIMARY & SECONDARY) & LOW AIR PRESSURE SWITCH
BLOWER MOTOR
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
NCA

NCA

NCA
57

57

57
NCA 57 NCA 57

NCA
57
BODY 
GROUND

DOME/SPOT MAP LAMP, RIGHT POWER WINDOW RIGHT POWER LEFT POWER WINDOW SWITCH, CLEARANCE LAMPS/


DOME & DUAL MAP LAMP, SWITCH & MIRROR SWITCH, LEFT POWER WINDOW SWITCH MAKER BLINK SWITCH,
DOME LAMP, RIGHT POWER WINDOW LEFT POWER MIRROR ILLUMINATION, LEFT POWER DOOR DIMMER/DOME SWITCH,
SUNVISOR LAMP & SWITCH ILLUMINATION SWITCH, LEFT MIRROR & LOCK SWITCH ILLUMINATION & CB HOT POST &
MARKER LAMPS LEFT COURTESY LAMP ONE TOUCH DOWN MODULE TRAILER WIRING
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA

NCA

NCA
57

57

57

57

57

210455

Fig 8: Ground Distribution Circuit, Caterpillar 3406 (2 of 3)

MESSAGE CENTER REAR REAR AXLE,
REAR REAR AXLE MESSAGE CENTER FORWARD REAR AXLE,
AUDIO AMPLIFIER, TEMPERATURE MESSAGE CENTER TRANSMISSION OIL, UT WIPER MODULE, TACHOMETER,
AUDIO,

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 25/53
25/11/2016 Printer Friendly View
TEMPERATURE MESSAGE CENTER TRANSMISSION OIL, UT WIPER MODULE, TACHOMETER,
AUDIO, INDICATOR SENSOR & MESSAGE CENTER ENGINE OIL, MESSAGE CENTER, FUEL SS WIPER MODULE & SPEEDOMETER
CELLULAR PHONE & FORWARD REAR AXLE GAUGE SENDER, CLUSTER GAUGE RETURN, DATALINK DIAGNOSTIC & SHIELD
SLEEPER AUDIO TEMPERATURE INDIVIDUAL GAUGES,
INDICATOR SENSOR AUXILIARY GAUGES & LEFT FUEL GAUGE SENSOR

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
25

25

25

25
NCA

NCA

NCA

NCA

NCA
18

25

25

25

855
NCA 25
NCA 25
BODY 
GROUND

NCA
25
BODY  BODY 
GROUND GROUND

HEATED MOISTURE
EJECTOR, AIR DRYER, A/C HIGH PRESSURE SWITCH, BLOWER MOTOR CUSTOMER TO TRAILER
HEATED MOISTURE
WASHER PUMP MOTOR & ABS CONTROL MODULE RESISTOR, LEFT FOG LAMP, RIGHT FOG LAMP, ACCESS CONNECTOR &
EJECTOR &
LOW COOLANT SENSOR EXHAUST BRAKE SOLENOID, HORN, & CIRCUIT TO TRAILER
2­SPEEDAXLE
(MECHANICAL ENGINES) REAR STOP/TURN/PARK LAMP TOW CONNECTOR
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK 57
BLK
57

BLK

BLK

BLK
57

57

57
BLK

BLK

BLK
57

57

57

BLK
57
BODY 
GROUND
BODY 
GROUND

LEFT FRONT PARK & T/S RIGHT FRONT PARK & T/S
ON/OFF FAN (RECTANGULAR), LEFT FRONT PARK & (RECTANGULAR), RIGHT FRONT PARK & TRAILER HOOKUP
CLUTCH SOLENOID & T/S (AERO), LEFT FENDER T/S, LEFT T/S (AERO), LEFT FENDER T/S, LEFT RELAY E, N, P, R, U & V (UNIPAC),
WIPER MOTOR HOOD T/S, RIGHT HEADLAMP (AERO) HOOD T/S, LEFT HEADLAMP (AERO) RELAY A, B, C & W
& RIGHT HEADLAMP (RECTANGULAR) & LEFT HEADLAMP (RECTANGULAR)
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK

BLK

BLK

BLK
57

57

57

57
BLK 57
BLK 57 BLK 57
BLK
57

BODY 
GROUND

210456

Fig 9: Ground Distribution Circuit, Caterpillar 3406 (3 of 3)

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 26/53
25/11/2016 Printer Friendly View

BATTERY STARTER 
MOTOR ALTERNATOR

NCA

STARTER 

NCA
MOTOR 
GROUND

BLK

BLK
57

57
PNK
855
57 BLK BLK 57 BLK 57

3406

BLK

BLK
57

57
3126

BLK

BLK
57

57
BLK

BLK

BLK
57

57

57
W/ SLEEPER

BODY 
BODY  BODY  BODY 
GROUND
GROUND GROUND GROUND

SHIFT MODULATOR ENGINE BLOCK GROUND,
(NON­ELECT AUTOMATIC TRANSMISSION), ETHER TEMPERATURE SWITCH &
TRANSMISSION OIL TEMPERATURE SWITCH & STARTER MOTOR RELAY
A/C COMPRESSOR
BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

BLK
57
BLK 57
BLK/BLU
18

BODY 
GROUND

WATER TEMPERATURE
ENGINE CONTROL ALLISON VIM SENSOR & ENGINE
UNIT CUSTOMER ACCESS
PNK

PNK

PNK

PNK

PNK
BLK/ORG
855

855

855

855

25

855
PNK
855

855 PNK PNK 855


PNK

BLK/ORG
855

25

BODY  BODY 
GROUND GROUND

210457

Fig 10: Ground Distribution Circuit, Caterpillar C10 (1 of 3)

RIGHT ROCKER HEATER BLEND RIGHT POWER WINDOW


SWITCHES ILLUMINATION, A/C DOOR MOTOR, SWITCH ILLUMINATION, RIGHT
ILLUMINATION, CUSTOMER ACCESS, N E AUTO POWER DOOR LOCK RIGHT MIRROR &

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 27/53
25/11/2016 Printer Friendly View
ILLUMINATION, CUSTOMER ACCESS, N E AUTO POWER DOOR LOCK RIGHT MIRROR &
INDIVIDUAL GAUGES ILLUMINATION, RELAY 8, 10, 11, 12, 14, 15, 16, 18, 19, 20 & 21 TRANSMISSION & SWITCH ILLUMINATION & RIGHT COURTESY
WARNING MODULES, ELECTRONIC HEATED SEATS RIGHT POWER DOOR LOCK LAMP
CLUSTER & AUDIO ILLUMINATION SWITCH LOCK/UNLOCK

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
57

57

57
NCA 57
NCA
57

CAB 
GROUND

AIR VALVES, ILLUMINATION,
AUXILIARY WARNING MODULE, MESSAGE CENTER
ILLUMINATION, LEFT ROCKER CUSTOMER ACCESS, CLOCKSPRING ASSEMBLY,
SWITCHES ILLUMINATION, CIGAR FLASHER, RIGHT CHASSIS HORNS, HORNS (CRUISE),
LIGHTER, ASHTRAY ILLUMINATION, RELAY 1, 2, 3, 4, 5, 6, 7, 13 & 17 PARK BRAKE SWITCH &
CB HOT POST (PRIMARY & SECONDARY) & LOW AIR PRESSURE SWITCH
BLOWER MOTOR
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
NCA

NCA

NCA
57

57

57
NCA 57 NCA 57

NCA
57
BODY 
GROUND

DOME/SPOT MAP LAMP, RIGHT POWER WINDOW RIGHT POWER LEFT POWER WINDOW SWITCH, CLEARANCE LAMPS/


DOME & DUAL MAP LAMP, SWITCH & MIRROR SWITCH, LEFT POWER WINDOW SWITCH MAKER BLINK SWITCH,
DOME LAMP, RIGHT POWER WINDOW LEFT POWER MIRROR ILLUMINATION, LEFT POWER DOOR DIMMER/DOME SWITCH,
SUNVISOR LAMP & SWITCH ILLUMINATION SWITCH, LEFT MIRROR & LOCK SWITCH ILLUMINATION & CB HOT POST &
MARKER LAMPS LEFT COURTESY LAMP ONE TOUCH DOWN MODULE TRAILER WIRING
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA

NCA

NCA
57

57

57

57

57

210458

Fig 11: Ground Distribution Circuit, Caterpillar C10 (2 of 3)

MESSAGE CENTER REAR REAR AXLE,
REAR REAR AXLE MESSAGE CENTER FORWARD REAR AXLE,
AUDIO AMPLIFIER, TEMPERATURE MESSAGE CENTER TRANSMISSION OIL, UT WIPER MODULE, TACHOMETER,
AUDIO, INDICATOR SENSOR & MESSAGE CENTER ENGINE OIL, MESSAGE CENTER, FUEL SS WIPER MODULE & SPEEDOMETER
CELLULAR PHONE & FORWARD REAR AXLE

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 28/53
25/11/2016 Printer Friendly View
MESSAGE CENTER ENGINE OIL, MESSAGE CENTER, FUEL SS WIPER MODULE & SPEEDOMETER
CELLULAR PHONE & FORWARD REAR AXLE GAUGE SENDER, CLUSTER GAUGE RETURN, DATALINK DIAGNOSTIC & SHIELD
SLEEPER AUDIO TEMPERATURE INDIVIDUAL GAUGES,
INDICATOR SENSOR AUXILIARY GAUGES & LEFT FUEL GAUGE SENSOR

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
25

25

25

25
NCA

NCA

NCA

NCA

NCA
18

25

25

25

855
NCA 25
NCA 25
BODY 
GROUND

NCA
25
BODY  BODY 
GROUND GROUND

HEATED MOISTURE
EJECTOR, AIR DRYER, A/C HIGH PRESSURE SWITCH, BLOWER MOTOR CUSTOMER TO TRAILER
HEATED MOISTURE
WASHER PUMP MOTOR & ABS CONTROL MODULE RESISTOR, LEFT FOG LAMP, RIGHT FOG LAMP, ACCESS CONNECTOR &
EJECTOR &
LOW COOLANT SENSOR EXHAUST BRAKE SOLENOID, HORN, & CIRCUIT TO TRAILER
2­SPEEDAXLE
(MECHANICAL ENGINES) REAR STOP/TURN/PARK LAMP TOW CONNECTOR
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK 57
BLK
57

BLK

BLK

BLK
57

57

57
BODY  BODY 
GROUND GROUND
BLK

BLK

BLK
57

57

57

BLK
57
BODY 
GROUND

BODY 
GROUND

LEFT FRONT PARK & T/S RIGHT FRONT PARK & T/S
ON/OFF FAN (RECTANGULAR), LEFT FRONT PARK & (RECTANGULAR), RIGHT FRONT PARK & TRAILER HOOKUP
CLUTCH SOLENOID & T/S (AERO), LEFT FENDER T/S, LEFT T/S (AERO), LEFT FENDER T/S, LEFT RELAY E, N, P, R, U & V (UNIPAC),
WIPER MOTOR HOOD T/S, RIGHT HEADLAMP (AERO) HOOD T/S, LEFT HEADLAMP (AERO) RELAY A, B, C & W
& RIGHT HEADLAMP (RECTANGULAR) & LEFT HEADLAMP (RECTANGULAR)
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK

BLK

BLK

BLK
57

57

57

57
BLK 57
BLK 57 BLK 57
BLK
57

BODY 
GROUND

210459

Fig 12: Ground Distribution Circuit, Caterpillar C10 (3 of 3)

BATTERY STARTER 

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 29/53
25/11/2016 Printer Friendly View

BATTERY STARTER 
MOTOR ALTERNATOR

NCA

STARTER 

NCA
MOTOR 
GROUND

PNK
855

BLK
57
BLK 57 BLK 57 BLK 57 BLK 57

BLK

BLK

BLK

BLK
57

57

57

57
W/ SLEEPER

BODY 
GROUND BODY 
GROUND

SHIFT MODULATOR
ENGINE BLOCK GROUND,
(NON­ELECT AUTOMATIC TRANSMISSION),
ETHER TEMPERATURE SWITCH &
TRANSMISSION OIL TEMPERATURE SWITCH &
STARTER MOTOR RELAY
A/C COMPRESSOR
BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57
BLK 57

BLK/BLU
18

BODY 
GROUND

WATER TEMPERATURE
ENGINE CONTROL ALLISON VIM SENSOR & ENGINE
UNIT CUSTOMER ACCESS
PNK

PNK

PNK

PNK
BLK/ORG
855

855

855

25

855
PNK
855

855 PNK PNK 855


PNK

BLK/ORG
855

25

BODY  BODY 
GROUND GROUND

210461

Fig 13: Ground Distribution Circuit, Caterpillar C12 (1 of 3)

RIGHT ROCKER HEATER BLEND RIGHT POWER WINDOW


SWITCHES ILLUMINATION, A/C DOOR MOTOR, SWITCH ILLUMINATION, RIGHT
ILLUMINATION, CUSTOMER ACCESS, N E AUTO POWER DOOR LOCK RIGHT MIRROR &
INDIVIDUAL GAUGES ILLUMINATION, RELAY 8, 10, 11, 12, 14, 15, 16, 18, 19, 20 & 21 TRANSMISSION & SWITCH ILLUMINATION & RIGHT COURTESY
WARNING MODULES, ELECTRONIC HEATED SEATS RIGHT POWER DOOR LOCK LAMP

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 30/53
25/11/2016 Printer Friendly View

WARNING MODULES, ELECTRONIC HEATED SEATS RIGHT POWER DOOR LOCK LAMP


CLUSTER & AUDIO ILLUMINATION SWITCH LOCK/UNLOCK

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
57

57

57
NCA 57
NCA
57

CAB 
GROUND

AIR VALVES, ILLUMINATION,
AUXILIARY WARNING MODULE, MESSAGE CENTER
ILLUMINATION, LEFT ROCKER CUSTOMER ACCESS, CLOCKSPRING ASSEMBLY,
SWITCHES ILLUMINATION, CIGAR FLASHER, RIGHT CHASSIS HORNS, HORNS (CRUISE),
LIGHTER, ASHTRAY ILLUMINATION, RELAY 1, 2, 3, 4, 5, 6, 7, 13 & 17 PARK BRAKE SWITCH &
CB HOT POST (PRIMARY & SECONDARY) & LOW AIR PRESSURE SWITCH
BLOWER MOTOR
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
NCA

NCA

NCA
57

57

57
NCA 57 NCA 57

NCA
57
BODY 
GROUND

DOME/SPOT MAP LAMP, RIGHT POWER WINDOW RIGHT POWER LEFT POWER WINDOW SWITCH, CLEARANCE LAMPS/


DOME & DUAL MAP LAMP, SWITCH & MIRROR SWITCH, LEFT POWER WINDOW SWITCH MAKER BLINK SWITCH,
DOME LAMP, RIGHT POWER WINDOW LEFT POWER MIRROR ILLUMINATION, LEFT POWER DOOR DIMMER/DOME SWITCH,
SUNVISOR LAMP & SWITCH ILLUMINATION SWITCH, LEFT MIRROR & LOCK SWITCH ILLUMINATION & CB HOT POST &
MARKER LAMPS LEFT COURTESY LAMP ONE TOUCH DOWN MODULE TRAILER WIRING
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA

NCA

NCA
57

57

57

57

57

210458

Fig 14: Ground Distribution Circuit, Caterpillar C12 (2 of 3)

MESSAGE CENTER REAR REAR AXLE,
REAR REAR AXLE MESSAGE CENTER FORWARD REAR AXLE,
AUDIO AMPLIFIER, TEMPERATURE MESSAGE CENTER TRANSMISSION OIL, UT WIPER MODULE, TACHOMETER,
AUDIO, INDICATOR SENSOR & MESSAGE CENTER ENGINE OIL, MESSAGE CENTER, FUEL SS WIPER MODULE & SPEEDOMETER
CELLULAR PHONE & FORWARD REAR AXLE GAUGE SENDER, CLUSTER GAUGE RETURN, DATALINK DIAGNOSTIC & SHIELD
SLEEPER AUDIO TEMPERATURE INDIVIDUAL GAUGES,

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 31/53
25/11/2016 Printer Friendly View
SLEEPER AUDIO TEMPERATURE INDIVIDUAL GAUGES,
INDICATOR SENSOR AUXILIARY GAUGES & LEFT FUEL GAUGE SENSOR

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
25

25

25

25
NCA

NCA

NCA

NCA

NCA
18

25

25

25

855
NCA 25
NCA 25
BODY 
GROUND

NCA
25
BODY  BODY 
GROUND GROUND

HEATED MOISTURE
EJECTOR, AIR DRYER, A/C HIGH PRESSURE SWITCH, BLOWER MOTOR CUSTOMER TO TRAILER
HEATED MOISTURE
WASHER PUMP MOTOR & ABS CONTROL MODULE RESISTOR, LEFT FOG LAMP, RIGHT FOG LAMP, ACCESS CONNECTOR &
EJECTOR &
LOW COOLANT SENSOR EXHAUST BRAKE SOLENOID, HORN, & CIRCUIT TO TRAILER
2­SPEEDAXLE
(MECHANICAL ENGINES) REAR STOP/TURN/PARK LAMP TOW CONNECTOR
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK 57
BLK
57

BLK

BLK

BLK
57

57

57
BODY  BODY 
GROUND GROUND
BLK

BLK

BLK
57

57

57

BLK
57
BODY 
GROUND

BODY 
GROUND

LEFT FRONT PARK & T/S RIGHT FRONT PARK & T/S
ON/OFF FAN (RECTANGULAR), LEFT FRONT PARK & (RECTANGULAR), RIGHT FRONT PARK & TRAILER HOOKUP
CLUTCH SOLENOID & T/S (AERO), LEFT FENDER T/S, LEFT T/S (AERO), LEFT FENDER T/S, LEFT RELAY E, N, P, R, U & V (UNIPAC),
WIPER MOTOR HOOD T/S, RIGHT HEADLAMP (AERO) HOOD T/S, LEFT HEADLAMP (AERO) RELAY A, B, C & W
& RIGHT HEADLAMP (RECTANGULAR) & LEFT HEADLAMP (RECTANGULAR)
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK

BLK

BLK

BLK
57

57

57

57
BLK 57
BLK 57 BLK 57
BLK
57

BODY 
GROUND

210459

Fig 15: Ground Distribution Circuit, Caterpillar C12 (3 of 3)

BATTERY STARTER 
MOTOR ALTERNATOR

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 32/53
25/11/2016 Printer Friendly View
MOTOR ALTERNATOR

NCA

STARTER 

NCA
MOTOR 
GROUND

PNK
855

BLK
57
BLK 57 BLK 57 BLK 57 BLK 57

BLK

BLK

BLK

BLK
57

57

57

57
W/ SLEEPER

BODY 
GROUND BODY 
GROUND

SHIFT MODULATOR
ENGINE BLOCK GROUND,
(NON­ELECT AUTOMATIC TRANSMISSION),
ETHER TEMPERATURE SWITCH &
TRANSMISSION OIL TEMPERATURE SWITCH &
STARTER MOTOR RELAY
A/C COMPRESSOR
BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57
BLK 57

BLK/BLU
18

BODY 
GROUND

WATER TEMPERATURE
ENGINE CONTROL ALLISON VIM SENSOR & ENGINE
UNIT CUSTOMER ACCESS
PNK

PNK

PNK

PNK
BLK/ORG
855

855

855

25

855
PNK
855

855 PNK PNK 855


PNK

BLK/ORG
855

25

BODY  BODY 
GROUND GROUND

210461

Fig 16: Ground Distribution Circuit, Cummins (1 of 3)

RIGHT ROCKER HEATER BLEND RIGHT POWER WINDOW


SWITCHES ILLUMINATION, A/C DOOR MOTOR, SWITCH ILLUMINATION, RIGHT
ILLUMINATION, CUSTOMER ACCESS, N E AUTO POWER DOOR LOCK RIGHT MIRROR &
INDIVIDUAL GAUGES ILLUMINATION, RELAY 8, 10, 11, 12, 14, 15, 16, 18, 19, 20 & 21 TRANSMISSION & SWITCH ILLUMINATION & RIGHT COURTESY
WARNING MODULES, ELECTRONIC HEATED SEATS RIGHT POWER DOOR LOCK LAMP
CLUSTER & AUDIO ILLUMINATION SWITCH LOCK/UNLOCK

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 33/53
25/11/2016 Printer Friendly View
CLUSTER & AUDIO ILLUMINATION SWITCH LOCK/UNLOCK

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
57

57

57
NCA 57
NCA
57

CAB 
GROUND

AIR VALVES, ILLUMINATION,
AUXILIARY WARNING MODULE, MESSAGE CENTER
ILLUMINATION, LEFT ROCKER CUSTOMER ACCESS, CLOCKSPRING ASSEMBLY,
SWITCHES ILLUMINATION, CIGAR FLASHER, RIGHT CHASSIS HORNS, HORNS (CRUISE),
LIGHTER, ASHTRAY ILLUMINATION, RELAY 1, 2, 3, 4, 5, 6, 7, 13 & 17 PARK BRAKE SWITCH &
CB HOT POST (PRIMARY & SECONDARY) & LOW AIR PRESSURE SWITCH
BLOWER MOTOR
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
NCA

NCA

NCA
57

57

57
NCA 57 NCA 57

NCA
57
BODY 
GROUND

DOME/SPOT MAP LAMP, RIGHT POWER WINDOW RIGHT POWER LEFT POWER WINDOW SWITCH, CLEARANCE LAMPS/


DOME & DUAL MAP LAMP, SWITCH & MIRROR SWITCH, LEFT POWER WINDOW SWITCH MAKER BLINK SWITCH,
DOME LAMP, RIGHT POWER WINDOW LEFT POWER MIRROR ILLUMINATION, LEFT POWER DOOR DIMMER/DOME SWITCH,
SUNVISOR LAMP & SWITCH ILLUMINATION SWITCH, LEFT MIRROR & LOCK SWITCH ILLUMINATION & CB HOT POST &
MARKER LAMPS LEFT COURTESY LAMP ONE TOUCH DOWN MODULE TRAILER WIRING
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA

NCA

NCA
57

57

57

57

57

210462

Fig 17: Ground Distribution Circuit, Cummins (2 of 3)

MESSAGE CENTER REAR REAR AXLE,
REAR REAR AXLE MESSAGE CENTER FORWARD REAR AXLE,
AUDIO AMPLIFIER, TEMPERATURE MESSAGE CENTER TRANSMISSION OIL, UT WIPER MODULE, TACHOMETER,
AUDIO, INDICATOR SENSOR & MESSAGE CENTER ENGINE OIL, MESSAGE CENTER, FUEL SS WIPER MODULE & SPEEDOMETER
CELLULAR PHONE & FORWARD REAR AXLE GAUGE SENDER, CLUSTER GAUGE RETURN, DATALINK DIAGNOSTIC & SHIELD
SLEEPER AUDIO TEMPERATURE INDIVIDUAL GAUGES,
INDICATOR SENSOR AUXILIARY GAUGES & LEFT FUEL GAUGE SENSOR

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 34/53
25/11/2016 Printer Friendly View
AUXILIARY GAUGES & LEFT FUEL GAUGE SENSOR

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
25

25

25

25
NCA

NCA

NCA

NCA

NCA
18

25

25

25

855
NCA 25
NCA 25
BODY 
GROUND

NCA
25
BODY  BODY 
GROUND GROUND

HEATED MOISTURE
EJECTOR, AIR DRYER, A/C HIGH PRESSURE SWITCH, BLOWER MOTOR CUSTOMER TO TRAILER
HEATED MOISTURE
WASHER PUMP MOTOR & ABS CONTROL MODULE RESISTOR, LEFT FOG LAMP, RIGHT FOG LAMP, ACCESS CONNECTOR &
EJECTOR &
LOW COOLANT SENSOR EXHAUST BRAKE SOLENOID, HORN, & CIRCUIT TO TRAILER
2­SPEEDAXLE
(MECHANICAL ENGINES) REAR STOP/TURN/PARK LAMP TOW CONNECTOR
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK 57
BLK
57

BLK

BLK

BLK
57

57

57
BODY  BODY 
GROUND GROUND
BLK

BLK

BLK
57

57

57

BLK
57
BODY 
GROUND BODY 
GROUND

LEFT FRONT PARK & T/S RIGHT FRONT PARK & T/S
ON/OFF FAN (RECTANGULAR), LEFT FRONT PARK & (RECTANGULAR), RIGHT FRONT PARK & TRAILER HOOKUP
CLUTCH SOLENOID & T/S (AERO), LEFT FENDER T/S, LEFT T/S (AERO), LEFT FENDER T/S, LEFT RELAY E, N, P, R, U & V (UNIPAC),
WIPER MOTOR HOOD T/S, RIGHT HEADLAMP (AERO) HOOD T/S, LEFT HEADLAMP (AERO) RELAY A, B, C & W
& RIGHT HEADLAMP (RECTANGULAR) & LEFT HEADLAMP (RECTANGULAR)
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK

BLK

BLK

BLK
57

57

57

57
BLK 57
BLK 57 BLK 57
BLK
57

BODY 
GROUND

210463

Fig 18: Ground Distribution Circuit, Cummins (3 of 3)

BATTERY STARTER 
MOTOR ALTERNATOR

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 35/53
25/11/2016 Printer Friendly View

NCA

NCA
STARTER 
MOTOR 

BLK
57
GROUND

PNK

BLK
57
855
57 BLK BLK 57 BLK 57 BLK 57

BLK

BLK
57

57
W/ SLEEPER

BODY  BODY 
GROUND GROUND

ETHER TEMPERATURE SWITCH, TRANSMISSION OIL
STARTER MOTOR RELAY & TEMPERATURE SWITCH &
ENGINE BLOCK GROUND A/C COMPRESSOR
BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57
BLK 57 BLK 57

BLK

BLK

BLK/BLU
57

57

18
BODY 
BODY  GROUND
GROUND

WATER TEMPERATURE SENSOR,
ALLISON VIM ENGINE CONTROL
ENGINE CONTROL UNIT &
UNIT
ENGINE CUSTOMER ACCESS
PNK

PNK

PNK

PNK

BLK/ORG
855

855

855

855

25
PNK
855
PNK
855

855 PNK
PNK

BLK/ORG
855

25

BODY  BODY 
GROUND GROUND

210464

Fig 19: Ground Distribution Circuit, DDEC (1 of 3)

RIGHT ROCKER HEATER BLEND RIGHT POWER WINDOW


SWITCHES ILLUMINATION, A/C DOOR MOTOR, SWITCH ILLUMINATION, RIGHT
ILLUMINATION, CUSTOMER ACCESS, N E AUTO POWER DOOR LOCK RIGHT MIRROR &
INDIVIDUAL GAUGES ILLUMINATION, RELAY 8, 10, 11, 12, 14, 15, 16, 18, 19, 20 & 21 TRANSMISSION & SWITCH ILLUMINATION & RIGHT COURTESY
WARNING MODULES, ELECTRONIC HEATED SEATS RIGHT POWER DOOR LOCK LAMP
CLUSTER & AUDIO ILLUMINATION SWITCH LOCK/UNLOCK

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 36/53
25/11/2016 Printer Friendly View

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
57

57

57
NCA 57
NCA
57

CAB 
GROUND

AIR VALVES, ILLUMINATION,
AUXILIARY WARNING MODULE, MESSAGE CENTER
ILLUMINATION, LEFT ROCKER CUSTOMER ACCESS, CLOCKSPRING ASSEMBLY,
SWITCHES ILLUMINATION, CIGAR FLASHER, RIGHT CHASSIS HORNS, HORNS (CRUISE),
LIGHTER, ASHTRAY ILLUMINATION, RELAY 1, 2, 3, 4, 5, 6, 7, 13 & 17 PARK BRAKE SWITCH &
CB HOT POST (PRIMARY & SECONDARY) & LOW AIR PRESSURE SWITCH
BLOWER MOTOR
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA
NCA

NCA

NCA
57

57

57
NCA 57 NCA 57

NCA
57
BODY 
GROUND

DOME/SPOT MAP LAMP, RIGHT POWER WINDOW RIGHT POWER LEFT POWER WINDOW SWITCH, CLEARANCE LAMPS/


DOME & DUAL MAP LAMP, SWITCH & MIRROR SWITCH, LEFT POWER WINDOW SWITCH MAKER BLINK SWITCH,
DOME LAMP, RIGHT POWER WINDOW LEFT POWER MIRROR ILLUMINATION, LEFT POWER DOOR DIMMER/DOME SWITCH,
SUNVISOR LAMP & SWITCH ILLUMINATION SWITCH, LEFT MIRROR & LOCK SWITCH ILLUMINATION & CB HOT POST &
MARKER LAMPS LEFT COURTESY LAMP ONE TOUCH DOWN MODULE TRAILER WIRING
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
57

57
NCA

NCA

NCA

NCA

NCA
57

57

57

57

57

210465

Fig 20: Ground Distribution Circuit, DDEC (2 of 3)

MESSAGE CENTER REAR REAR AXLE,
REAR REAR AXLE MESSAGE CENTER FORWARD REAR AXLE,
AUDIO AMPLIFIER, TEMPERATURE MESSAGE CENTER TRANSMISSION OIL, UT WIPER MODULE, TACHOMETER,
AUDIO, INDICATOR SENSOR & MESSAGE CENTER ENGINE OIL, MESSAGE CENTER, FUEL SS WIPER MODULE & SPEEDOMETER
CELLULAR PHONE & FORWARD REAR AXLE GAUGE SENDER, CLUSTER GAUGE RETURN, DATALINK DIAGNOSTIC & SHIELD
SLEEPER AUDIO TEMPERATURE INDIVIDUAL GAUGES,
INDICATOR SENSOR AUXILIARY GAUGES & LEFT FUEL GAUGE SENSOR

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 37/53
25/11/2016 Printer Friendly View

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
25

25

25

25
NCA

NCA

NCA

NCA

NCA
18

25

25

25

855
NCA 25
NCA 25
BODY 
GROUND

NCA
25
BODY  BODY 
GROUND GROUND

HEATED MOISTURE
EJECTOR, AIR DRYER, A/C HIGH PRESSURE SWITCH, BLOWER MOTOR CUSTOMER TO TRAILER
HEATED MOISTURE
WASHER PUMP MOTOR & ABS CONTROL MODULE RESISTOR, LEFT FOG LAMP, RIGHT FOG LAMP, ACCESS CONNECTOR &
EJECTOR &
LOW COOLANT SENSOR EXHAUST BRAKE SOLENOID, HORN, & CIRCUIT TO TRAILER
2­SPEEDAXLE
(MECHANICAL ENGINES) REAR STOP/TURN/PARK LAMP TOW CONNECTOR
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK 57
BLK
57

BLK

BLK

BLK
57

57

57
BODY  BODY 
GROUND GROUND
BLK

BLK

BLK
57

57

57

BLK
57
BODY 
GROUND
BODY 
GROUND

LEFT FRONT PARK & T/S RIGHT FRONT PARK & T/S
ON/OFF FAN (RECTANGULAR), LEFT FRONT PARK & (RECTANGULAR), RIGHT FRONT PARK & TRAILER HOOKUP
CLUTCH SOLENOID & T/S (AERO), LEFT FENDER T/S, LEFT T/S (AERO), LEFT FENDER T/S, LEFT RELAY E, N, P, R, U & V (UNIPAC),
WIPER MOTOR HOOD T/S, RIGHT HEADLAMP (AERO) HOOD T/S, LEFT HEADLAMP (AERO) RELAY A, B, C & W
& RIGHT HEADLAMP (RECTANGULAR) & LEFT HEADLAMP (RECTANGULAR)
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57

57
BLK

BLK

BLK

BLK
57

57

57

57
BLK 57
BLK 57 BLK 57
BLK
57

BODY 
GROUND

210466

Fig 21: Ground Distribution Circuit, DDEC (3 of 3)

BATTERY STARTER 
MOTOR
ALTERNATOR, ETHER TEMPERATURE SWITCH &
STARTER MOTOR RELAY

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 38/53
25/11/2016 Printer Friendly View

NCA

STARTER 

NCA
MOTOR 

BLK

BLK

BLK
57

57

57
GROUND

BLK
57
PNK
855

BLK
57
57 BLK BLK 57 BLK 57

BLK

BLK
57

57
W/ SLEEPER

TRANSMISSION OIL ENGINE
TEMPERATURE SWITCH & BLOCK
A/C COMPRESSOR GROUND
BODY 
GROUND
BLK

BLK

BLK

BLK
57

57

57

57
BLK 57 BLK 57

BLK
BLK/BLU
18

57
BODY  BODY 
GROUND GROUND

ENGINE CUSTOMER ACCESS, WATER TEMPERATURE
ALLISON VIM
ENGINE CONTROL UNIT & SENSOR
ALLISON VIM
PNK

PNK

PNK

PNK

PNK

PNK

BLK/ORG
855

855

855

855

855

855

855
PNK
855

PNK
855
PNK
855

855 PNK BLK/ORG 25 BLK/ORG 855


PNK

BLK/ORG
855

25

BODY 
GROUND
210467

 
 
HEADLIGHTS

Fig 1: Headlights Circuit, W/ DRL
HOT W/
RUN POWER HOT AT HOT AT

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 39/53
25/11/2016 Printer Friendly View
RUN POWER HOT AT HOT AT
RELAY ENERGIZED ALL TIMES ALL TIMES
I/P PANEL  POWER 
FUSE DISTRIBUTION 
FUSE  FUSE  FUSE  FUSE  FUSE  MAXI FUSE  BOX
5 36 38 39 37 L
15A 15A 5A 10A 15A 40A

GRY/ 34 RED/ 575 BLK/ 41 GRY/ 12 BLU/ 477 RED/ 15 BLK/ 37 BLK/ 37 BLK/ 37
BLK BLK YEL BLK BLK YEL YEL YEL YEL
DRL IND
11 BLK/YEL 201 (INFO NOT 
AVAILABLE) 37 BLK/YEL

10 BLK/YEL 41

HI BEAM  OFF 22A


IND
PK
INSTRUMENT 
CLUSTER RED/ 575 15 RED/YEL 15 RED/YEL H/L
BLK
GRY/BLK 34

11 BLK/YEL
GRY/RED 162

PARK  HEADLAMP SWITCH
BRAKE 
SWITCH

A RED/BLK 13
IGN/
GRY/ 12 RUN
B BLK 57 575 RED/BLK
BLK

C 12 GRY/BLK PASS
HI

D RED/BLK 575 15 RED/YEL HDLP

E RED/BLK 13 13 RED/BLK LOW

F GRY/RED 162 MULTI­FUNCTION 


SWITCH

G RED/ 13
BLK
11 BLK/YEL 11 BLK/YEL
H GRY/BLK 12

J GRY/BLK 12 57 BLK

LEFT REAR 
K
STOP PARK & 
GRY/ 12 GRY/ 12 TURN LAMP
DAYTIME RUNNING  BLK BLK
57 BLK
LIGHTS MODULE

RED/BLK 13
BLK/ 11
YEL 57 BLK
GRY/BLK 12

BLK 57 11 BLK/YEL

LEFT  RIGHT REAR 
HEADLAMP STOP PARK & 
TURN LAMP
11 BLK/YEL
GRY/BLK 12

RED/BLK 13 57 BLK

RIGHT FRONT 
BLK 57
PARK & 
TURN LAMP
RIGHT 
57 BLK GROUND 
HEADLAMP
DISTRIBUTION 
SYSTEM

7 BLK 57 57 BLK
INTERIOR 
LIGHTS 
9 BLU/RED 19 SYSTEM
11 BLK/YEL
1
LEFT FRONT 
PARK & 
2 BLU/BLK 477 TURN LAMP

3 GRY 478
477 BLU/BLK
FOG LAMP 
SWITCH

12 GRY/BLK
GRY 478 GRY 478

BLK 57 BLK 57 BLK 57 57 BLK

477 BLU/BLK
GROUND 
DISTRIBUTION 
SYSTEM FOG LAMP 
RELAY
LEFT  RIGHT 
FOGLAMP FOGLAMP

211838

Fig 2: Headlights Circuit, W/O DRL
HOT AT HOT AT
ALL TIMES ALL TIMES
I/P PANEL  POWER 
FUSE DISTRIBUTION 
FUSE  FUSE  FUSE  FUSE  MAXI FUSE  BOX
38 36 39 37 L
5A 15A 10A 15A 40A

BLK/ 41 GRY/ 12 RED/ 575 BLU/ 477 RED/ 15 BLK/ 37 BLK/ 37 BLK/ 37
YEL BLK BLK BLK YEL YEL YEL YEL

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 40/53
25/11/2016 Printer Friendly View

37 BLK/YEL

10 BLK/YEL 41
HI BEAM  OFF 22A
IND PK
INSTRUMENT  H/L
15 RED/YEL 15 RED/YEL
CLUSTER

GRY/BLK 12 11 BLK/YEL

RED/BLK 13
HEADLAMP SWITCH

BLK 57

RIGHT  GRY/ 12 IGN/


HEADLAMP BLK RUN
575 RED/BLK

12 GRY/BLK PASS
HI

15 RED/YEL HDLP
GRY/ 12
BLK
RED/BLK 13 13 RED/BLK LOW

GRY/BLK 12 MULTI­FUNCTION 
SWITCH

BLK 57 GRY/ 12
BLK
LEFT 
11 BLK/YEL 11 BLK/YEL
HEADLAMP

57 BLK

LEFT REAR 
STOP PARK & 
TURN LAMP
57 BLK

BLK/ 11
7 BLK 57 YEL 57 BLK
INTERIOR 
LIGHTS 
9 BLU/RED 19 SYSTEM
11 BLK/YEL
1
RIGHT REAR 
STOP PARK & 
2 BLU/BLK 477 TURN LAMP
11 BLK/YEL
3 GRY 478

FOG LAMP  57 BLK
SWITCH
RIGHT FRONT 
PARK & 
TURN LAMP
57 BLK

57 BLK

11 BLK/YEL

LEFT FRONT 
PARK & 
TURN LAMP

477 BLU/BLK

12 GRY/BLK
GRY 478 GRY 478

BLK 57 BLK 57 BLK 57 57 BLK

477 BLU/BLK

FOG LAMP 
RELAY
LEFT  RIGHT 
FOGLAMP FOGLAMP

211842

 
 
INSTRUMENT CLUSTER

Fig 1: Auxiliary Gauges Circuit

HOT IN
START OR RUN

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 41/53
25/11/2016 Printer Friendly View
START OR RUN
I/P 
FUSE 
PANEL 
22
FUSE
10A

BLK/ 975
BLK/GRY 976 GRY

GRY 963 963 GRY

BLK/ORG 25
25 BLK/ORG
BLK 57
REAR MOST 
AXLE 
BLU/RED 19 TEMPERATURE 
INDICATOR 
SENDER
REAR MOST AXLE 
TEMPERATURE 
GAUGE
BLU/RED 19

BLK 57

BLK/GRY 976
25 BLK/ORG
BLK/ORG 25

RED 962 962 RED

FORWARD REAR  FORWARD 
AXLE TEMPERATURE  REAR AXLE 
GAUGE TEMPERATURE 
INDICATOR 
SENDER
BLU/RED 19

BLK 57

YEL 978 978 YEL

BLK/ORG 25
25 BLK/ORG
BLK/GRY 976
TRANSMISSION 
TRANSMISSION OIL  OIL TEMPERATURE 
TEMPERATURE  INDICATOR 
GAUGE SENDER

BLU/RED 19

BLK 57

BLU 634 634 BLU

BLK/ORG 25 NCA
GROUND DISTRIBUTION SYSTEM
25 BLK/ORG
BLK/GRY 976
ENGINE OIL 
ENGINE OIL  TEMPERATURE 
TEMPERATURE  INDICATOR 
GAUGE SENDER

BLU/RED 19

BLK 57

BLK/GRY 976

NCA NCA YEL

NCA NCA RED

EXHAUST GAS  PYROMETER 
PYROMETER SENSOR

BLU/RED 19 19 BLU/RED

BLK 57 57 BLK

AIR RESTRICT  BRAKE 
19
BLU/RED

GAUGE  APPILICATION 
BLK
57

ILLUMINATION  PRESSURE GAUGE 
LAMP ILLUMINATION 
LAMP

INTERIOR 
LIGHTS 
SYSTEM

212262

Fig 2: Electronic Cluster Circuit
INSTRUMENT PANEL CLUSTER HOT IN HOT IN HOT IN RUN
START START OR RUN OR START
I/P 
ENGINE FLUIDS  1 FUSE  FUSE  FUSE 
PANEL 
INDICATOR LAMP 46 22 21
FUSE
20A 10A 10A
2 GRY 594
ENGINE CONTROLS 
SYSTEM
RED/ 32 BLK/ 976 RED/ 640
3 BLK/ORG 25
BLU GRY YEL

4 BLK/GRY 976

BLK/ 976

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 42/53
25/11/2016 Printer Friendly View
BLK/ 976
VOLTMETER GRY

5 RED/WHT 39 39 RED/WHT

WATER 
6 25 BLK/ORG
TEMPERATURE 
GAUGE
WATER 
7 GRY/WHT 2 EXTERIOR LIGHTS  TEMPERATURE 
SYSTEM INDICATOR 
LEFT TURN  SENDER
INDICATOR LAMP

8 GRY 635 635 GRY

OIL TEMPERATURE 
WARNING INDICATOR 
LAMP 57 BLK
9 WHT 17
ENGINE OIL 
TEMPERATURE 
OIL PRESSURE  WARNING 
WARNING INDICATOR  INDICATOR SWITCH
LAMP
10 RED/YEL 640 57 BLK 57 BLK
GA
1 WHT/BLU 2 EXTERIOR LIGHTS 
RIGHT TURN  SYSTEM 17 WHT
INDICATOR LAMP 2 ORG/GRY 73
LOW OIL 
LOW AIR PRESSURE  PRESSURE 
INDICATOR LAMP SWITCH
3 RED/YEL 640 73 ORG/GRY
4 BLU/PNK 176
ENGINE 
STOP ENGINE IND CONTROLS  57 BLK
SYSTEM
5 YEL/BLU 360
LOW AIR 
6 PRESSURE SWITCH
ENGINE WARNING  57 BLK
INDICATOR LAMP
7 BLK 57 ANTI­LOCK 
BRAKES SYSTEM

ABS WARNING  73 ORG/GRY
INDICATOR LAMP 8 WHT/BLU 709 AIR INTAKE HEATER 
CONTROL MODULE  LOW AIR 
WAIT TO START IND PRESSURE 
OR ECM
9 YEL 978 SWITCH
57 BLK
CHECK TRANSMISSION 
INDICATOR LAMP

10 BLK/YEL 41 HEADLIGHTS  978 YEL


SYSTEM
1 TRANSMISSION 
HIGH BEAM 
OIL TEMPERATURE 
INDICATOR LAMP
YEL WARINIG INDICATOR 
SWITCH
11 BLU/YEL 201 HEADLIGHTS  RED/ 32 978
SYSTEM BLU 2 978 YEL 31
DAYTIME RUNNING 
LIGHTS INDICATOR LAMP
12 BLK 57 ALLISON 
FA ECU
1 BLK/GRY 976 286 ORG

2 RED/BLU 32
25 BLK/ORG
3 ORG 286 686 ORG
RIGHT FUEL 
GAUGE SENDER
4 BLK/ORG 25 25 BLK/ORG 25 BLK/ORG

FUEL GAUGE
5 BLK 57
286 ORG
6 PNK/WHT 977
LEFT FUEL 
GAUGE SENDER
LAMP TEST IND 7 BLU 720
FUEL SHUTOFF

8 BLU 720 1 NON­ELECTRONIC 


FUEL SHUTOFF A/T 
BLK

9 PNK 670
57

LOW COOLANT
2 ELECTRONIC 
LEVEL
A/T
PNK/WHT

10 RED/BLU 32
RED/BLU

11 YEL/RED 45
BLU

BLK

BLK
720

977

32

57

57

COOLANT 
YEL/RED

TEMPERATURE 
BLK
57

BULB 
PNK

WARNING LAMP
BLK

670
43

57

12 RED 184 AIR  CHECK 


CONDITIONING  RELAY
AA SYSTEM WATER  LOW 
A/C INDICATOR LAMP TEMPERATURE  COOLANT 
WARINIG  LEVEL  FUEL 
INDICATOR SWITCH SENSOR SHUTOFF 
212263 RELAY

Fig 3: Gauges Circuit, W/ Individual Gauges

HOT IN
ON OR START
I/P 
FUSE 
PANEL 
22
FUSE
10A

BLK/ 976
GRY

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 43/53
25/11/2016 Printer Friendly View

286 ORG
BLK/ 976
GRY

FUEL GAUGE
BLK/GRY 976 25 BLK/ORG

RIGHT FUEL 
ORG 286 286 ORG GAUGE SENDER
25 BLK/ORG
BLK/ORG 25

BLU/RED 19 286 ORG

LEFT FUEL 
BLK 57 GAUGE SENDER

RED/WHT 39 39 RED/WHT

BLK/GRY 976
25 BLK/ORG
BLK/ORG 25
WATER 
TEMPERATURE 
BLU/RED 19 INDICATOR 
SENDER

BLK 57
25 BLK/ORG
WATER 
TEMPERATURE 
GAUGE 724 GRY/WHT
BLK/GRY 976
724 GRY/WHT

EXTERNAL 
SELF TEST 
BLK/ORG 25 BLK/ORG 25 CONNECTOR

BLK 57 BLK 57

BLU/RED INTERIOR 
19 BLU/RED 19
LIGHTS 
VOLTMETER SYSTEM

1 GRY/WHT 724

BLK
57
19 BLU/RED
4 PNK 855

6 GRY/YEL 232 57 BLK

OIL PRESSURE 
7 WHT 713
GAUGE LAMP
57 BLK
8 BLK/GRY 976

5 BLU/RED 19 19 BLU/RED

DUAL AIR 

19
BLU/RED
TACHOMETER PRESSURE 
GAUGE LAMP

16 BLK/GRY 976
INTERIOR 
PNK
855
LIGHTS 
8 PNK 855 SYSTEM

2 BLK/PNK 141
PNEUMATIC SYSTEMS

3 GRY/WHT 724

10 WHT/PNK 826
GRY/YEL
PNK
855

232

15

6 GRY 715
WHT
713

INTERIOR 
9 BLU/RED 19
GRY

LIGHTS 
614

SYSTEM 3 4
1 2
SPEEDOMETER
WHT/PNK

GRY/YEL
WHT

WHT
GRY

30 GRY

GRY
715

614

614

826

713

713

232

1 W/ ELECTRONIC A/T 

2 NON­ELECTRONIC 
A/T, M/T  ENGINE 
CONTROLS 
3 W/ ELECTRONIC ENGINE CONTROLS  SYSTEM
4 W/ NON­ELECTRONIC ENGINE CONTROLS
ROAD SPEED  M ISON SPEEDOMETER  TACHOMETER 
SIGNAL SENSOR SENSOR
212264

Fig 4: Indicators Circuit (1 of 2)

1 GRY/WHT 3 EXTERIOR 
LIGHTS 
SYSTEM

2 RED/YEL 640
START/RUN

LEFT TURN 
INDICATOR LAMP

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 44/53
25/11/2016 Printer Friendly View
INDICATOR LAMP

3 BLK 57
GROUND
RED/YEL
1

PNK/WHT
2
4
RED/BLU
3

BLK
4
5

WAIT TO START 
INDICATOR 
LAMP
6 WHT/BLU 709 ENGINE 
CONTROLS 
INTEGRAL BUZZER

SYSTEM

COOLANT 
TEMPERATURE 
INDICATOR LAMP 7 PNK/WHT 977 PNK/WHT PNK/WHT PNK/WHT
IGNITION 5
GROUND 977 977

PNK/WHT
977
8 YEL/RED 45

OIL TEMPERATURE 
WARNING 
INDICATOR LAMP
9 GRY 635

LOW COOLANT 
WARNING 
INDICATOR LAMP
10 WHT 17

RED/BLU
6
11 PNK 670

PNK 670 PNK 670

OIL PRESSURE 
WARNING 
INDICATOR LAMP ENGINE 
12 BLU 720 BLU 720
ACCESSORIES 
SYSTEM

13 BLU 720

14 ORG/GRY 73

15 ORG/GRY 73 ORG/GRY 73 ORG/GRY


7

16 RED/BLU 32
START 12V

LEFT WARNING INDICATOR LAMP MODULE
ORG/GRY
73

BLK 57

BLK
57
ORG/GRY

ORG/GRY

PNK/WHT
RED/BLU

YEL/RED
WHT

GRY
PNK

PNK
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
670

977

670

635
73

57

57

73

57

57

57

32

57

17

57

57

45

57
9

MESSAGE  LOW AIR  LOW AIR  LOW COOLANT  LOW OIL  ENGINE OIL  WATER 


CENTER PRESSURE  PRESSURE  LEVEL  PRESSURE  TEMPERATURE  TEMPERATURE 
SWITCH SWITCH BUNK CHECK RELAY SENSER SWITCH WARNING  WARNING 
INDICATOR  INDICATOR 
SWITCH LAMP
212266

Fig 5: Indicators Circuit (2 of 2)
ALLISON ECU HOT IN HOT IN ON
START OR START
I/P 
TRANSMISSION  FUSE  FUSE 
PANEL 
OIL TEMPERATURE  46 21 ENGINE  176 BLU/PNK 1
FUSE
WARINIG  20A 10A CONTROLS 
INDICATOR SWITCH SYSTEM
31 STOP ENGINE IND
RED/ 32 RED/ 640
BLK 57 YEL 978 YEL 978 BLU YEL
640 RED/YEL 640 RED/YEL 2
CHECK 
NCA NCA RED/ 640 TRANSMISSION 
YEL OIL TEMPERATURE 
W/O ELECTRONIC AUTOMATIC  W/ ELECTRONIC AUTOMATIC  WARNING INDICATOR LAMP
TRANSMISSON TRANSMISSON NCA 3

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 45/53
25/11/2016 Printer Friendly View
NCA 3

RED/YEL
1

PNK/WHT 977 PNK/WHT 4


2 IGNITION

RED/BLU 32 RED/BLU
3
32 RED/BLU
BLK 5
4
ENGINE 
WARNING 
INDICATOR LAMP
ENGINE  360 YEL/BLU 6
CONTROLS 
SYSTEM
ABS WARNING 
INDICATOR LAMP
ANTI­LOCK  57 BLK 7
BRAKES 
PNK/WHT SYSTEM
5
FLUID ENGINE WARNING 
INDICATOR LAMP
ENGINE  594 GRY 8
CONTROLS 
SYSTEM

CHECK A/C 
INDICATOR LAMP
AIR 
184 RED 10
CONDITIONING 
SYSTEM
RED/ 32
BLU
RED/BLU 32 RED/BLU 32 RED/BLU 11
6

HIGH BEAM 
INDICATOR
HEADLIGHTS  41 BLK/YEL 12
SYSTEM
BLK
57
BLK
57

57 BLK 57 BLK 13
GROUND

RIGHT TURN 
INDICATOR LAMP
EXTERIOR 
BLK

2 WHT/BLU 14
57

LIGHTS 
SYSTEM

HEADLIGHTS  201 BLU/YEL 15


ORG/GRY SYSTEM
7
DAYTIME 
RUNNING LIGHTS 
INDICATOR LAMP

73 ORG/GRY 16

ELECTRONIC  ENGINE  ANTI­LOCK  BRAKE WARNING 


SUSPENSION  CONTROLS  BRAKES  INDICATOR LAMP
SYSTEM SYSTEM SYSTEM
RIGHT WARNING INDICATOR LAMP MODULE
GRY/ORG

PNK/WHT
RED/BLU

RED/YEL
GRY

BLU
BLK

719

594

640

977
57

32

66
10

12
11
1

AUXILIARY WARNING 
IGNITION
GROUND

IGNITION GROUND

INDICATOR LAMP 
MODULE
SUSPENSION

SOON IND
DUMP IND

SERVICE

CONTROL IND
ENGINE

TRACTION
AIR

212267

Fig 6: Message Center Circuit

HOT IN HOT AT
OR OR START ALL TIMES
I/P 
FUSE  FUSE 
PANEL 
22 15
FUSE
10A 20A
25 BLK/ORG

BLK/ 976 GRY/ 54

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 46/53
25/11/2016 Printer Friendly View

BLK/ 976 GRY/ 54


GRY YEL 963 GRY

REAR MOST AXLE 
TEMPERATURE 
INDICATOR 
SENDER
1 BLK/PNK 141
PNEUMATIC SYSTEMS
2 RED/YEL 610
3 BLK/ORG 25
4 BLK/ORG 25 25 BLK/ORG
5 BLK/ORG 25
6 YEL 611
7 GRY 963 634 BLU
8 BLU 634
ENGINE OIL 
9 PNK 670 TEMPERATURE 
10 INDICATOR 
SENDER
11 BLK/ORG 25
12 YEL 716 715 YEL B
13 712 PNK A
14
DATA LINK 
15 RED 962 CONNECTOR
16 PNK 712
17 BLU/RED 19 19 BLU/RED
18
19 BLK/ORG 25 DOME LAMP & 
20 BLK/GRY 976 I/P DIMMER 
SWITCH
21 BLK 57
22
23 YEL 978
24 GRY/YEL 54

MESSAGE 
RED/YEL

CENTER
YEL

610
611
BLK/ORG

BLK/ORG
RED

PNK
YEL
978

962

670
25

25
RED

YEL

LOW AIR 
PRESSURE 
& MESSAGE 
CENTER 
ALARM MOUDLE
TRANSMISSION OIL  PYROMETER  FORWARD REAR 
TEMPERATURE  SENSOR AXLE 
INDICATOR  TEMPERATURE 
SENSOR INDICATOR 
SENDER
212265

 
 
INTERIOR LIGHTS

Fig 1: Courtesy Lamps Circuit

HOT AT ALL TIMES
I/P 
FUSE  FUSE 
PANEL 
31 13

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 47/53
25/11/2016 Printer Friendly View
FUSE  FUSE 
PANEL 
31 13
FUSE
15A 15A

54

40
GRY/YEL

BLU/WHT
GRY/YEL 54 OFF
PK

54
GRY
BLK/BLU 53 H/L

BLK/BLU 53

LEFT COURTESY 
LAMP SWITCH 11 BLK/YEL R
BLK/BLU 53
HEADLAMP SWITCH

BLK 57
11 BLK/YEL A
LEFT DOOR 
COURTESY 
LAMP 886 BLU B
BLK 57
BLK 57 ILLUMINATION 

BYPASS
CIRCUIT BLK/BLU C

PWM
19

BLK/BLU 53 53 BLK/BLU D

RIGHT DOOR 
57 BLK E
COURTESY 
LAMP
BLK/BLU

DOME
BLK/BLU 53 40 BLU/WHT F
53

BLK/BLU 53
GRY

53

DOME LAMP & I/P 
BLK/BLU
54

GRY/YEL 54 DIMMER SWITCH
GRY

RIGHT COURTESY 
54

BLK/BLU 53 53 BLK/BLU
LAMP SWITCH
BLK/BLU 53
GRY/YEL 54 54 GRY/YEL

BLK/ 53
GRY
54

BLU
DOME  DOME/  DOME &  DOME/ 
LAMP SPOT  DUAL  SPOT 
MAP  MAP  MAP 
LAMP LAMPS LAMP
57

57

57

57
BLK

BLK

BLK

BLK

BLK 57

212226

Fig 2: Instrument Illumination Circuit (1 of 2)
TRANSMISSION  RIGHT POWER  RIGHT POWER 
SELECTOR  DOOR LOCK  WINDOW 
INDICATOR LAMP SWITCH SWITCH AM ELECTRONIC 
MARKER LAMP  RADIO  MESSAGE 
HOT AT SWITCH RECEIVER CENTER
ALL TIMES
I/P PANEL 
FUSE 
FUSE
37
15A
BLK

BLK

BLK
19

57

19

57

19

57
BLU/RED

BLU/RED

BLU/RED
BLK

BLK
BLU

BLU
19

57

886

57

886

19
BLU/RED

BLU/RED

B2 WHT/BLK 873

OFF

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 48/53
25/11/2016 Printer Friendly View
OFF
PK
H/L

57
BLK
R BLK/YEL 11

19
BLU/RED
HEADLAMP SWITCH

A BLK/YEL 11

BYPASS B BLU 886

C BLU/RED 19 19 BLU/RED
PWM

1
BLU/RED 19 19 BLU/RED
COURTESY  2
D BLK/BLU 53 LAMPS  19 BLU/RED
3
CIRCUIT
4
E BLK 57

19
BLU/RED
DOME

F BLU/WHT 40
COURTESY 
LAMPS 
CIRCUIT
DOME LAMP & I/P 
DIMMER SWITCH

RED 18 BLU/RED 19

BLK 18 INFO NOT 
AVAILABLE
MECHANICAL 
AUTOMATIC 
PRNDL LAMP

BLU/RED 19

BLK 57

SPARE ROCKER 
SWITCH 1

BLU/RED 19
19
BLU/RED

BLK 57

SPARE ROCKER 
SWITCH 2

BLU/RED 19

BLK 57

RIGHT POWER 
WINDOW SWITCH

BLU/RED
BLU/RED 19

19
BLK 57

LEFT POWER 
WINDOW SWITCH
BLK
57

BLU/RED 19

BLK 57

LEFT POWER DOOR 
BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED
LOCK SWITCH
BLK

BLK

BLK

BLK

BLK

BLK
BLU/RED 19
57

19

57

19

57

19

57

19

57

19

57

19
BLK 57

LEFT POWER 
MIRROR SWITCH

BLU/RED 19

SPEEDOMETER 
BLK 57 BLK 57 LAMP
AIR DUMP  DIFFERENTIAL  FIFTH WHEEL  INSIDE  WHEEL TO 
RIGHT POWER  VALVE LOCK  VALVE OUTSIDE VALVE WHEEL VALVE
MIRROR SWITCH VALVE

212223

Fig 3: Instrument Illumination Circuit (2 of 2)

ENGINE  ENGINE  ENGINE 


BRAKE  BRAKE  EXHAUST  SHUTDOWN  OIL  WATER  AIR 
MIN/MAX  ON/OFF  BRAKE  ENGINE IDLE  OVERRIDE  FAN OVERRIDE  FUEL GAUGE  TACHOMETER  PRESSURE  TEMPERATURE  PRESSURE  VOLTMETER 
SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH LAMP LAMP GAUGE LAMP GAUGE LAMP GAUGE LAMP LAMP
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

19

57

19

57

19

57

19

57

19

57

19

19

19

19

57

19

57

19

57

19

57
25

855
BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 49/53
25/11/2016 Printer Friendly View

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

19

57

19

57

19

57

19

57

19

57

19

19

19

19

57

19

57

19

57

19

57
25

855
BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED
57
BLK
HEATER 
57 BLK CONTROL 
LAMP

BLU/RED

BLU/RED
57 BLK

19

19
19 BLU/RED
BLU/RED 19
1
BLU/RED 19 19 BLU/RED BLU/RED 19
2
BLU/RED 19 19 BLU/RED
3
BLU/RED 19 19 BLU/RED BLU/RED 19 19 BLU/RED
4

19
BLU/RED
57 BLK

FORWARD REAR 
AXLE TEMPERATURE 
GAUGE LAMP

19 BLU/RED 19 BLU/RED

57 BLK

TRANSMISSION 
OIL TEMPERATURE 
GAUGE LAMP

19 BLU/RED

57 BLK

ENGINE OIL 
TEMPERATURE 
GAUGE LAMP

19 BLU/RED

25 BLK

REAR REAR AXLE 
TEMPERATURE 
GAUGE LAMP

BLU/RED 19 BLU/RED

57 BLK
19

AIR RESTRICT 
GAUGE LAMP
BLK
57

19 BLU/RED

57 BLK

EXHAUST GAS 
PYROMETER LAMP
BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

BLU/RED

19 BLU/RED
BLK

BLK

BLK

BLK

BLK

BLK

BLK

BLK
57

19

57

19

57

19

57

19

57

19

57

19

57

19

57

19

19

57 BLK

BRAKE 
BLK

BLK
APPLICATION 
57

57
PRESSURE 
GAUGE LAMP

TRAILER  ROAD LAMP  FOG LAMP  HEATED  TRACTION  TWO­SPEED  TRAILER  HEATED MIRROR  CIGAR 


HOOKUP  SWITCH SWITCH MIRROR  CONTROL  AXLE  HOOKUP  SWITCH  LIGHTER 
SWITCH SWITCH SWITCH SWITCH SWITCH  INDICATOR LAMP
INDICATOR

212224

 
 
POWER DISTRIBUTION

Fig 1: Power Distribution Circuit (1 of 2)
NCA BLK/YEL 37
TO I/P PANEL FUSE  BLK/YEL 37
FUSIBLE 
(DIAGRAM 2 OF 2)
LINK
D (10­GA)

BLK/YEL 37 BLK/YEL 37 ENGINE 


CONTROLS 

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 50/53
25/11/2016 Printer Friendly View
BLK/YEL 37 BLK/YEL 37 ENGINE 
CONTROLS 

NCA

NCA
NCA
BLK
907
SYSTEM
BLK/YEL 37
NCA

BATTERY

BLK/ 37 BLK/ 37 BLK/ 37


YEL YEL YEL
STARTER  STARTER 
MOTOR MOTOR 
RELAY
POWER 
DISTRIBUTION  TO MAXI 
BOX A FUSE H 40A 
(DIAGRAM 
1 OF 2)
MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE 
CC BB X AA Y W V T M EE J
40A 30A 30A 40A 30A 40A 40A 40A 40A 40A 30A

BLK/ 37 RED 27 BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37
YEL YEL YEL YEL YEL YEL YEL YEL YEL YEL

CUSTOMER 
ACCESS 
RUN/ACC 
H A RELAY BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37
ENGINE 
CONTROLS  YEL YEL YEL YEL
EXTERIOR 
LIGHTS  SYSTEM
BLK/ 297
SYSTEM GRY POWER 
EXTERIOR  WINDOWS  EXTERIOR  ANTI­LOCK 
I/P CUSTOMER  LIGHTS  LIGHTS  BRAKES SYSTEM
SYSTEM
ACCESS MODULE MAXI FUSE  SYSTEM SYSTEM
25
25A
37 BLK/YEL
POWER 
FROM MAXI  TO MAXI  DISTRIBUTION 
FUSE J 30A  A B FUSE U 40A  BOX BLK/ 37
(DIAGRAM  CUSTOMER ACCESS  (DIAGRAM 2 OF 2) YEL
1 OF 2) MARKER LAMP 
RELAY
MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE 
H C E G A
40A 40A 40A 40A 40A
RUN/ACC 
POWER 
RELAY

BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37


YEL YEL YEL YEL YEL YEL

BLK/ 37
YEL
POWER  AIR  ENGINE 
WINDOWS  CONDITIONING  ACCESSORIES  BLK/ 37
BLK/ 37 SYSTEM SYSTEM SYSTEM YEL
YEL

R6
RUN  IGNITION 
POWER  SWITCH
RELAY
START ACC START ACC START ACC START
ACC
LOCK LOCK RUN LOCK RUN LOCK
R6 CUSTOMER  RUN RUN OFF OFF
OFF OFF
ACCESS 
PARK LAMPS 
BLK/ 37 RELAY
YEL RED/ 32 NCA
BLU

TO I/P PANEL 
FUSE 
(DIAGRAM 
2 OF 2)
BLK/ 37 BLK/ 37
YEL NCA YEL

I/P 
PANEL 
FUSE
FUSE  FUSE  FUSE  FUSE  FUSE  FUSE  FUSE  FUSE  FUSE  FUSE  FUSE  FUSE 
12 9 10 11 8 19 20 21 22 16 17 18
10A 10A 10A 20A 15A 5A 15A 10A 10A 10A 25A 15A

BLK/ 517 PNK 670 WHT/ 130 WHT/ 703 GRY 142 WHT/ 707 RED/ 59 RED/ 640 BLU/ 376 YEL/ 137 RED 960 YEL 190
WHT PNK ORG YEL GRY YEL YEL BLK

YEL 190 YEL 190


CRUISE CONTROL, 
COOLING  ANTI­LOCK BRAKES,  EXTERIOR  STARTING/  ANTI­LOCK  TRANSMISSIONS  INSTRUMENT  INSTRUMENT  INSTRUMENT 
FANS  ENGINE ACCESSORIES,  LIGHTS  CHARGING &  BRAKES &  SYSTEM CLUSTER &  CLUSTER  CLUSTER &  CUSTOMER 
ENGINE  SOUND  MIRRORS,  SEATS &  ACCESS 
SYSTEM AIR CONDITIONING &  SYSTEM WARNING  ENGINE  ENGINE  SYSTEM SYSTEMS POWER  AIR 
SYSTEMS ACCESSORIES  CONTROLS  RUN/ACCY 
TRANSMISSIONS SYSTEMS CONTROLS  WINDOWS &  CONDITIONING 
SYSTEMS SYSTEMS RELAY
SYSTEMS WIPER/WASHER  SYSTEMS
SYSTEMS

210450

Fig 2: Power Distribution Circuit (2 of 2)

POWER 
DISTRIBUTION 
FROM MAXI  TO MAXI  BOX
FUSE A 40A  B C FUSE I 40A 
(DIAGRAM  (DIAGRAM 2 OF 2)
1 OF 2) MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE 
U S L K
40A 40A 40A 40A

BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37


FROM BATTERY  YEL YEL YEL YEL
(DIAGRAM 

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 51/53
25/11/2016 Printer Friendly View
FROM BATTERY 
(DIAGRAM 
1 OF 2)

D HEADLIGHTS  BLK/YEL 37
SYSTEM

BLK 907 BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37


YEL YEL YEL YEL

I/P PANEL 
FUSE
FUSE  FUSE  FUSE  FUSE  FUSE  FUSE  CIRCUIT 
FUSE  BREAKER  FUSE  FUSE  FUSE  FUSE 
27 28 29 30 23 24 3 37 31 32 33
4
15A 20A 15A 15A 15A 15A 10A 15A 15A 15A 15A
11A

BRN/ 993 YEL 994 BLK/ 907 BLK/ 907 RED/ 718 RED/ 718 YEL 460 GRY 65 WHT/ 873 GRY/ 54 YEL 33 RED/ 809
WHT ORG ORG WHT WHT BLK YEL BLK

SOUND &  SOUND  HORNS  WIPER/  HEADLIGHTS  INTERIOR  DOOR  EXTERIOR 


ENGINE  EXTERIOR  SYSTEMS SYSTEM WASHER  SYSTEM LIGHTS  LOCKS,  LIGHTS 
CONTROLS  LIGHTS  SYSTEM SYSTEM HORNS &  SYSTEM
SYSTEM SYSTEMS EXTERIOR 
LIGHTS 
SYSTEMS

POWER 
DISTRIBUTION 
FROM MAXI  BOX
FUSE K 40A  C
(DIAGRAM 
2 OF 2) MAXI FUSE  MAXI FUSE  MAXI FUSE  MAXI FUSE 
I F D B
40A 40A 40A 30A

BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37


YEL YEL YEL YEL

BLK/ 37
YEL

R4
FROM IGNITION  RUN 
SWITCH  POWER 
(DIAGRAM  RELAY
1 OF 2)

E R4

BLK/ 37 RED/ 32 BLK/ 37 BLK/ 37 BLK/ 37 BLK/ 37


YEL BLU YEL YEL YEL YEL

I/P PANEL 
FUSE
FUSE  FUSE  FUSE  FUSE  FUSE  FUSE  FUSE  FUSE  FUSE 
42 46 36 5 6 13 14 15 1
30A 20A 15A 15A 10A 15A 10A 20A 10A

ORG/ 6 RED/ 32 RED/ 575 GRY/ 34 RED/ 718 BLU/ 40 GRY 101 GRY/ 54 RED/ 640
YEL BLU BLK BLK WHT WHT YEL YEL

EXTERIOR  INSTRUMENT  WIPER/WASHER &  HEADLIGHTS  EXTERIOR  CIGAR  MIRRORS  SOUND  TRANSMISSIONS 


LIGHTS  CLUSTER  EXTERIOR  SYSTEM LIGHTS,  LIGHTER SYSTEM SYSTEMS SYSTEM
SYSTEM SYSTEM  LIGHTS  INTERIOR 
SYSTEMS SYSTEMS LIGHTS & 
ENGINE 
ACCESSORIES 
SYSTEMS
210451

 
 
WIPER/WASHER

Fig 1: Wiper/Washer Circuit

HOT AT HOT IN HOT AT


ALL TIMES RUN OR ACC ALL TIMES
CIRCUIT  I/P PANEL 
FUSE  FUSE  BREAKER  FUSE
36

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 52/53
25/11/2016 Printer Friendly View
FUSE  FUSE  BREAKER 
36 17 4
15A 10A 11A

WIPER/WASHER 

960

65
GRY
RED
NCA
RELAY

65 GRY

960 RED

4 RED/BLK 575 TO BODY  NCA 57 BLK


GROUND
11 GRY 65 65 GRY

9 WHT/ORG 58 58 WHT/ORG LOW

5 BLU 56 56 BLU HIGH


M
10 BLK/WHT 28 28 BLK/WHT
65 GRY
57 BLK
6 BLK/ORG 25 NCA TO BODY  NCA 57 NCA
GROUND WIPER 
MOTOR
57 BLK

M
8 BLK/WHT 941 941 BLK/WHT

WASHER 
PUMP MOTOR
6 WHT 24GA
ORG 24GA
YEL 24GA
1 BLU 24GA
7 BRN 24GA
8 RED 24GA
14
MULTI
24GA

24GA

24GA

24GA

24GA

24GA

24GA
WHT
ORG
FUNCTION
GRY

RED

BRN

BLU

YEL
SIGNAL STAT 
SWITCH
MODULE
CONNECTOR
A B C

GND
WASH

FTP
LTD

8
1

MULTI­FUNCTION SWITCH

211789

http://truck2.prodemand.com/Print/Index?content=tabs&module=true&tab=true&terms=true&ymms=false&className= 53/53

Potrebbero piacerti anche