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Option: Assembly at Terex
Service Centre in Antwerp, Belgium (II)
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Unloading and positioning of components (I)
Day 1
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Unloading and positioning of components (II)
Day 1
For unloading the components of a If required, the crane can travel to the
G HMK 6407 a 400-t-crane* or sufficient assembly area under own power
ship crane or Terex Gottwald Harbour This operation is possible after
Crane is needed superstructure and chassis are bolted
All components have to be positioned in together and connections from
the assembly area according to superstructure and chassis are fixed
assembly process
The superstructure should be mounted
onto chassis during unloading operation
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Mounting superstructure onto chassis
Day 1
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Mounting tower onto superstructure (II)
Day 1 to day 2
Please note:
For all tandem-lift operation, the lifting
capacities of all the assembly cranes
may only utilise 80% of the lifting
capacity chart with 75% tipping moment.
Therefore: Allow a safety margin of 20%
for each lifting crane.
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Mounting tower onto superstructure (III)
Day 1 to day 2
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Assembly of stabiliser beams and pads (I)
Day 3 to day 4
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Assembly of stabiliser beams and pads (II)
Day 4 to day 5
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Assembly of tower cab
Day 5 to day 6
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Preparation of boom (I)
Day 6 to day 7
Boom root and boom head are bolted together at quay level
Bolts are tightened by means of torque equipment
Bolts are protected against corrosion by applying paint
Installation of electrical cables throughout the entire boom
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Preparation of boom (II)
Day 7 to day 8
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Assembly of luffing cylinder and boom (I)
Day 9 to day 10
Required capacity: 15.5 t Required capacity: 25.5 t G HMK 6407 Assembly Requirements
Crane 2 Crane 1
Equipment sufficient to lift:
Chassis weight [t] 94
12.3 t 20.3 t
radius [m] 15
hook height [m] 15
Superstructure weight [t] 98
Length approx. radius [m] 15
10.5 m hook height [m] 21
Tower weight [t] 60
Weight incl. cylinder: 32.5 t radius [m] 12
hook height [m] 45
Boom weight [t] 33
2 x 8 m sling (double lay = 4 m long) 2 x 10 m sling radius [m] 15
Force of each: 6.7 t (double lay 5 m long) hook height [m] 26
Force of each: 10.8 t
Counterweight weight [t] 33.8
radius [m] 14
hook height [m] 16
Cylinder weight [t] 5.6
radius [m] 15
hook height [m] 8
Forklift, approx capacity 15 t
Boom must be turned over before being attached to Manlift, approx. height 20 m
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Assembly of luffing cylinder and boom (II)
Day 9 to day 10
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Mounting boom onto tower (I)
Day 9 to day 10
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Mounting boom onto tower (II)
Day 9 to day 10
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Mounting counterweight onto superstructure
Day 10 to day 11
Approx. 16,000 mm
max. 33.75 t each, mounted
Counterweight slabs secured and bolts
tightened by means of torque wrench
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Installation of hoist ropes
Day 11 to day 13
Boom head
rope pulleys Tower head
rope pulleys
Right-handed
rope
Left-handed
rope
Rope drum,
left-handed
Rope drum
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Preparing the hook
Day 11 to day 13
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Commissioning of crane
Day 14 to day 21
Safe load indicator calibrated using test Different components, electrics and
weights mechanics checked and adjusted
Slew ring clearances checked
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Overload and acceptance test
Day 14 to day 21
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Required equipment (I)
Telescopic cranes:
100 t capacity at 15 m radius
80 t capacity at 8 m radius
50 t capacity at 8 m radius
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Required equipment (II)
Manlift 24 m Forklift 16 t
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Required equipment (III)
HMK 170 E HMK170 EG HMK 260 E HMK 260 EG G HMK 4406 G HMK 6406 G HMK 6407 G HMK 7408 G HMK 8310
Chassis weight [t] 63,0 75,0 69,0 68,7 81,5 90,0 94,0 116,0 155,2
radius [m] 10 10 10 10 15 15 15 15 15
hook height [m] 13 13 13 13 14 15 15 15 18
Superstructure weight [t] 59,0 66,0 80,o 75,4 72,0 94,0 98,0 105,0 141,2
radius [m] 10 10 10 10 15 15 15 15 15
hook height [m] 21 13 21 21 19,5 21 21 20 21
Tower weight [t] 30,5 32,0 37,0 36,0 41,5 44,0 60,0 64,0 81,5
radius [m] 11 11 11 11 11 12 12 12 12
hook height [m] 34 34 35 35 37 38,5 45 47,2 46
Boom weight [t] 16,3 22,0 28,0 28,0 30,3 33,0 33,0 42,3 60,5
radius [m] 12 12 12 12 15 15 15 15 15
hook height [m] 19 19 20 20 21 26 26 26 24
Counterweight weight [t] 17,5 ? 33,0 17,0 34,0 33,8 33,8 33,8 33,8
radius [m] 14 14 14 14 12 14 14 14 14
hook height [m] 12 12 12 12 20 16 16 16 16,5
Cylinder weight [t] 3,9 4,2 4,8 ....... 5,2 5,6 5,6 7,6 9,4
radius [m] 16 16 16 16 15 15 15 15 15
hook height [m] 14 14 14 14 8 8 8 8 8
Approx required assembly area 70 m x 25 m70 m x 20 m70 m x 25 m70 m x 25 m70 m x 25 m75 m x 25 m75 m x 25 m80 m x 25 m80 m x 25 m
Forklift, approx capacity 10 t 10 t 15 t 15 t 6t 15 t 15 t 15 t 15 t
Manlift, approx. height 19 m 20 m 20 m 20 m 20 m 20 m 20 m 25 m 25 m
Container, empty 20 ft. 20 ft. 20 ft. 20 ft. 20 ft. 20 ft. 20 ft. 20 ft. 20 ft.
Power supply 380 V; 63 A 380 V; 63 A 380 V; 63 A 380 V; 63 A 380 V; 63 A 380 V; 63 A 380 V; 63 A 380 V; 63 A 380 V; 63 A
Additional equipment:
Attachment material (slings, shackles, etc.) for lifting equipment
Certified weights for crane overload test
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Terex Gottwald Mobile Harbour Crane
Ready for operation
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