Component Locations

Description Part Number

6G-9881 5T-7670 9G-9208 152-9801 133-1863 8x-7220 8W-3405 121-2071 8X-4575 8E-0769 125-6712 122-7765 125-0814 150-3468 150-3468 150-3468 150-3468 8W-9925 153-9509 6E-5065 6E-5472 9T-3850 6E-0581 6E-6640 8X-0222 8X-0241 9X-7781 116-9933 6E-1851 122-7997 149-4133 138-4733 140-6367 147-0997 6E-5855 6E-5160 9T-8912 6E-2575 8X-7851 9J-5461 8W-5161 9T-1318 Steering Hydraulic System Accumulator Gp - Steering Cylinder Gp - Steering Filter Gp - Pump Case Drain Fitting - Orifice Filter Gp - Element Manifold - Low Str Test Port Pump Gp - Metering 40 42 43 44 45 46 47 D-8 F-7 A-7 B-7 A-8 B-7 D-7

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 35 20 21 22 23 24 25 26 27 28 29 30 34 31 32 33

Schematic Location
C-2 C-6 A-5 C-2 B-5 C-2 C-6 A-2 D-4 C-4 C-3 D-5 C-4 C-4 C-4 C-4 C-5 C-4 D-5 D-3, D-4 C-4 C-4 B-5 B-2, A-6, D-6 D-4, D-3 C-3 D-4 C-3 to C-5 D-5 C-5 C-2 A-4 to B-3 C-5 Breather

Description

Part Number
125-4527 6E-5065 3E-6461 3E-7809 132-6285 139-9048 9T-2553 138-6847 9T-8931 9T-0818 123-9425 132-2820 125-8648 160-1582 100-3055 125-6712 126-2662 130-4750 6G-0078 116-5808 128-5690 196-9474 125-0814 196-6957 199-3389 141-5867 141-5867 141-5867 141-5867 9P-9555 7T-4554 187-3517 125-6712 6I-8554 121-7473 187-0951 126-7174 9W-7403 6T-3340

Machine Location
48 49 50 51 52 53 54 55 56 57 60 61 62 63 64 65 26 67 69 80 81 82 83 84 85 86 87 88 89 90 91 92 93 26 95 96 97 98 99 100

Schematic Location
B-7 C-7 D-8 C-7 A-7 to A-8 C-8 D-8 C-8 E-7 A-8 E-3 E-3 E-2 E-2 F-3 F-3 E-3 F-3 E-3 F-45 F-5 F-5 E-6 F-6 E-5 E-4 E-5 E-4 E-4 E-4 E-5 E-4 E-6 E-4, E-6 F-4 E-6 F-5 F-5 F-6 F-45

Tap Locations Pressure and Sampling

Tap Number
AA BB CC DD EE FF GG HH JJ KK LL MM NN PP QQ RR SS TT UU VV

SENR1564-02 September 2008

Schematic Location
D-5 F-4 E-7 C-1 C-4 D-5 F-6 F-5 C-6 F-4 A-5 C-8 C-8 F-4 A-6 A-5 B-7 B-5 C-3
VENTED PRESSURIZED P T NORMAL POSITION P T AB ONE POSITION TWO POSITION VARIABILITY SPRING (ADJUSTABLE) PUMP OR MOTOR FLUID CONDITIONER

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

Brakes and Hoist Hydraulic System Adjuster Gp - Slack (Front) Adjuster Gp - Slack (Rear) Control Gp - Traction Control Cooler - Front Brakes Cooler Gp - Rear Brakes Cylinder Gp - Air / Hydr., Frnt Brk Cylinder Gp - Air / Hydr., Rr Brk Cylinders Gp - Hoist,Telescoping Breather As - Hoist Lines Filter Gp - Oil, Park Brk Release Filter Gp - Oil, Front Brk Cooling Plug - Orifice Drive Gp - Pump Pump Gp - Rr Brk Clg / Prk Release Pump Gp - Brake Cooling Pump Gp - Brake Cooling Pump Gp - Brake Cooling Pump / Motor Gp - Brake Release Pump Gp - Hoist / Front Brk Cooling Screen As - Rear Brake Lines Screen Gp - Hoist Lines Screen Gp - Hydraulic Tank Screen Gp - Hydraulic Tank Screen Gp - Front Hydr, Oil Coolers Service Brake Gp - Front Srvc / Park Service Brake Gp - Rear Srvc / Park Switch Gp - Pressure, Bypass Switch Gp - Pressure Tank Gp - Service Brake Tank Gp - Hydraulic, Hoist / Brake Valve Gp - Brake, Park / Secondary Valve Gp - Check Valve Gp - Divertor, Frnt Brk Cooling Valve Gp - Control, Hoist Valve Gp - Relief, Rr Brk Oil Cooler

Steering Hydraulic System (Continued) Pump Gp - Steering Screen - Service Brakes Swtich As - Press., Steering High Swtich As - Press., Steering Low Tank and Filter Gp - Steering Valve Gp - Accumulator Charge Valve Gp - Check, Prelubrication Valve Gp - Solenoid and Relief Valve Gp - Steering, Flow Amplification Valve Gp - Breaker / Relief Cooling Fan (Attachment) Filter Gp - Power Train Pump Gp - Rear Axle Oil Screeen - Suction Sensor as - Pressure Sensor as - Temperature Switch as - Bypass Valve Gp - Control, Temp. / Relief Valve Gp - Flow Control / Relief

Description
Left Rear Brake Cooling Auxiliary Power Unit Port (Hoist) SOS (Torque Convertor / Transmission) Steering Pump Oil High Front Service Brake Hoist and Front Brake Cooling Pump Left Rear Parking Brake Torque Convertor Outlet Lockup Clutch and Synchronizing Valve Rear Service Brake Transmission Charging Pump Right Rear Parking Brake SOS (Steering System) Auxiliary Power Port (Steering System) Transmission Lubrication Auxiliary Power Port (Steering System) Right Rear Brake Cooling Steering Pump Low Oil SOS (Rear Brakes Cooling System) SOS (Hoist And Front Brake Cooling)

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

Rear Axle Hydraulic System

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
A B

CHECK VALVES

SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

Torque Convertor and Transmission Hydraulic System Convertor Gp - T/C Convertor Housing - T/C Sump Core As - Cooler Drive Gp - Pump, Lube Filter Gp - T/C Filter Gp - Transmission Pump Gp - T/C Charge Pump Gp - Xmssn Charge Pump Gp - Xmssn Lubrication Pump Gp - Xmssn Scavenge Screen As - Suction, T/C Screen Gp - Magnetic, Xmssn Screen Gp - T/C Switch Gp - Bypass Transmission Control Gp Tube As - Baffle Valve Gp - Lock-Up Clutch Valve Gp - Relief (T/C Inlet) Valve Gp - Relief, T/C Outlet Valve Gp - Relief (Xmssn Lubrication)

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

TT

793C Off-Highway Truck Hydraulic System

14 21 15 22 23 26 9
FF 16 29 26

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

44
RR

COMBINATION CONTROLS

46 51

30 34 8 32 18 35 3 25
SS QQ

ATY1-UP 4GZ1-UP
SOLENOID SOLENOID OR MANUAL SOLENOID & PILOT SOLENOID & PILOT OR MANUAL SERVO THERMAL DETENT

45

MANUAL CONTROL SYMBOLS

40 52 24 57 42

59 5 85 10 19 17 33 20

92
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

95 100 LL 43
PP NN 55
MM

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

62 63 2 KK

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

49 50 53 83 48
DD 54 56

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

60 65 7 23 61
2008 Caterpillar, All Rights Reserved

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW IN EITHER DIRECTION

Printed in U.S.A.

98 47 81 82 91 96 97 24
JJ

42

11 27

31 26 26 99 86 93 HH

13

87 88 89 90

1
EE

8
BB

12 28

AA

25 GG

64 67 68 69
TRANSDUCER (FLUID)

ELECTRICAL SYMBOLS TABLE

CC

89

HYDRAULIC SYMBOLS (ELECTRICAL)

G
TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

QQ RR FF KK

JJ HH EE RR CC

JJ HH

QQ

21 22 29 33 10 26 5 23

45 52 57 9

13 16 48 14 17 49 15 19 83 20

1 31 53 82 89 96 99 2 49 65 87 90 97 4 50 81 88 91 98 6 7 28 47
BB

52 45 47 43 57 42 11 27 9 8

4 82 96 26 91 81 93

48 88 97 86 89 98 87 90 99 5 23

21 33 22 29

7 19 20 32 28

18 100 92 95
SS AA

GG

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

64 69

61 26

TRANSMISSION LUBRICATION FILTER

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

55

NN
WIRE NUMBER IDENTIFICATION CODES ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD
HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
CIRCUIT NUMBER IDENTIFICATION

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

SENR1564-02

LL

MM

325-AG135 PK-14

WIRE COLOR

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD

STEERING - SOLINOID AND RELIEF VALVE

WIRE

WIRE COLOR

325-PK-14

B
WIRE GAUGE

CIRCUIT NUMBER IDENTIFICATION

(EXAMPLE VALVE)

11

VV

11

24

25
SS

8 40

3 27 44 51 95 12 30 46 80 100 18 32 49 92
GG LL TT

43 86
CC

54 63 55 62
NN PP

42

26 41 64 26 56 69 61 93
DD

11 27
MM

25
AA

24

83

40

41 54 49 55 53 56
DD NN PP

24 50

44 80 46 51
TT

31
EE

13 16 14 17 15 19
FF

10 10 26 85

1 6

8
BB

12 49 27 30

62 63 65

2
KK

25

FILTERS - FRONT BRAKE COOLING

30 Page,

(Dimensions: 39 inches x 28 inches)

7
CYLINDER GP STEERING 9T-8912

6
DRIVE GP PUMP, LUBE 125-0814 CONVERTOR HOUSING T/C SUMP CONVERTOR GP 128-5690 T/C 116-5808

4
TRANMISSION CONTROL GP 6I-8554 VALVE GP RELIEF XMSSN LUB. 6T-3340

1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HOIST PUMPS OUTPUT BRAKE SYSTEM CHARGE PUMPS STEER PUMP OUTPUT REAR AXLE FAN CIRCUIT HOIST CONTROL CIRCUIT SUPPLY LINE DRAIN / RETURN LINE STEER PUMP OUTPUT AND CIRCUIT REAR BRAKE COOLING SYSTEM FRONT BRAKE COOLING SYSTEM

VALVE GP T/C INLET 126-7174

BREATHER 6G-0078

SENSOR AS TEMPERATURE 100-3055 CR CL VALVE GP STEERING, FLOW AMPLICATION 9T-8931 FILTER GP TRANSMISSION SWITCH GP 199-3389 BYPASS 125-6712

VALVE GP - CONTROL TEMP / RELIEF 126-2662

SERVICE BRAKE CONTROL CIRCUIT PARKING BRAKE CONTROL CIRCUIT TORQUE CONVERTOR CHARGING PUMP AND CIRCUIT TRANSMISSION CHARGING PUMP AND CIRCUIT TRANSMISSION LUBRICATION PUMP AND CIRCUIT TRANSMISSION SCAVENGE PUMP AND CIRUIT REAR AXLE OIL PUMP AND CIRCUIT

VALVE GP T/C OUTLET 9W-7403

LL
SENSOR AS PRESSURE 160-1582 FILTER GP POWER TRAIN 132-2920

HH

QQ

VALVE GP FLOW CNTRL AND RELIEF 130-4750

DIFFERENTIAL AND BEVEL GEAR REAR AXLE HOUSING

R SCREEN GP T/C 187-3517

TUBE AS BAFFLE 121-7473

VALVE GP LOCK-UP CLUTCH 187-0951

JJ
FILTER GP T/C 196-6957

CC REAR WHEEL
SCREEN GP MAGNETIC XMSSN 7T-4554

SCREEN GP SUCTION T/C 9P-9555

COOLING FAN (ATTACHMENT) 123-9425

PUMP GP REAR AXLE OIL 125-8648

E
EF T SWITCH GP BYPASS 125-6712 HT CORE AS COOLER 196-9474 SWITCH GP BYPASS 125-6712 PUMP GP XMSSN CHRG 141-5867 PUMP GP XMSSN SCAVENGE 141-5867 SWITCH AS BYPASS 125-6712

SCREEN SUCTION

HP

LS

PUMP GP T/C CHRG 141-5867

PUMP GP XMSSN LUB. 141-5867

DD

TRANSMISSION / TORQUE CONVERTOR

SWITCH AS PRESSURE STEERING HIGH 3E-6461

REAR AXLE OIL

LEFT REAR

AA

VALVE GP BRAKE PARK / SECONDARY 149-4133

SCREEN AS RR BRAKE 6E-5065 PLUG ORIFICE, 122-7765

TANK GP - SERVICE BRAKES 6E-1851 BREATHER AS - HOIST LINES 8X-4575

D
SERVICE BRAKE GP FRONT SERV / PARK 8X-0222

ACCUMULATOR GP STEERING 6E-5160 VALVE GP PRELUBRICATION 9T-2553

PP

PUMP GP METERING 9T-1318

SERVICE BRK GP RR SERV. / PARK 8X-0241

GG

SWITCH GP PRESSURE 9X-7781

SCREEN GP - HOIST LINES 6E-5472

LEFT FRONT

FILTER GP - OIL PRK BRK RLS 8E-0769 CYLINDER GP AIR / HYDR. REAR BRK 8W-3405 VALVE GP CHECK 138-4733

(Dimensions: 39 inches x 28 inches)

FF

SWITCH GP PRESSURE 9X-7781 PUMP GP HOIST 153-9509 FILTER GP - OIL FRNT PRK BRK COOLING 125-6712

CYLINDER GP AIR / HYDR. FRONT BRK 8X-7220

M
VALVE GP SOLENOID/ RELIEF 138-6847

SENR1564-02

PUMP GP 150-3468

NN

PUMP / MOTOR GP BRAKE RELEASE 8W-9925

PUMP DRIVE BOX

DRIVE GP - PUMP 125-0814 SCREEN 6E-5065 SWITCH AS PRESSURE STEERING LOW 3E-7809 MANIFOLD 8W-5161 SCREEN GP HYDR. TANK 6E-0581 VALVE GP RELIEF - REAR BRK OIL CLR 6E-5855

TANK GP HYDRAULIC HOIST / BRAKE 122-7997

VV

COOLER 152-9801

KK
FITTING ORIFICE 8X-7851 PUMP GP STEERING 125-4527 ADJUSTER GP SLACK (REAR) 5T-7670 COOLER GP 133-1863

SCREEN GP HYDR. TANK 9T-3850 VALVE GP DIVERTOR FRNT BRK COOLING 140-6367
VENT ORIFICE FOR COUNTERBALANCE VALVE

EE

30 Page,

TT
VALVE GP ACCUMULATOR CHARGE 139-9048

SWITCH GP PRESSURE 116-9933

ADJUSTER GP SLACK (FRONT) 6G-9881

UU

COUNTERBALANCE VALVE CARTRIDGE

VALVE GP BREAKER / RELIEF 9T-0818 FILTER GP PUMP CASE DRAIN 6E-2575

SCREEN GP FRNT HYDR., OIL COOLERS 6E-6640

LOWER FLOAT SIGNAL ORIFICE #2 SIGNAL ORIFICE #1 SNUB

SERVICE BRAKE GP FRONT SERV / PARK 8X-0222

RIGHT FRONT

HOLD ROD END VENT SLOT ACROSS STEM RAISE BRAKE COOLING RELIEF

LINE PATTERNS
TANK AND FILTER GP STEERING 132-6285

AETA VALVE
SERVICE BRAKE GP REAR SERV / PARK 8X-0241

Pressure Line

MM

VALVE GP CONTROL HOIST 147-0997

MAIN RELIEF DUMP SPOOL

Pilot / Load Sensing Pressure Drain / Return Lines

LOW PRESSURE RELIEF HIGH PRESSURE RELIEF

Component Group Attachment Air Line

FILTER GP ELEMENT 9J-5461

CALLOUTS

RR
RIGHT REAR

CONTROL GP TRACTION CONTROL 9G-9208

DUAL STAGE SIGNAL SPOOL

SS

CYLINDER GP HOIST, TELESCOPING 121-2071

YY

Taps (Pressure, Sampling, Sensor - by letter) Components (By number)

52

THIS SCHEMATIC IS FOR THE 793C OFF-HIGHWAY TRUCK

MEDIA NUMBER: SENR1564-02 PART NUMBER: 155-9431, CHANGE: 00, VERSION: -

STEERING
8 7 6 5

PARK / SERVICE BRAKES AND HOIST

4 3 2

Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specific ations.