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Performance
Maximum Quality =
QUALITY
3050000 3200000
= 95.3%
OEE =
QUALITY 95%
OEE 70.6%
Hours Planned
Actual Time Available Hour Mon. 7 Tue. 6 Wed. 6 Thu. 6 Fri. 6 Sat. 6 Sun. 6 START Min 30 30 30 30 30 30 30 FINISH Hour 18 15 18 18 18 18 18 Min 0 30 0 0 0 0 0
80.50
Hours 10.50 9.00 11.50 11.50 11.50 11.50 11.50
= = = = = = =
Hours Actual
Availability
77.00
96%
Actual Hours
Maximum Possible in Time Available Received at Factory Reception Click to reveal answers
77.00
115.5 105
Hours
Tonne Tonne
Performance
105 115.5
91%
120
Tonne
105
Tonne
Maximum Quality
105 120
88%
OEE Availability (%) x Performance (%) x Quality (%) 96% x 91% Click to x reveal answers = 88% OEE = 76%
10
Worked Example 2
Calculate Case Study 1 OEE = Availability (%) Performance (%) Quality (%)
11
Worked Example 2
CASE STUDY 1 Overall Effective Efficiency
Weeks Days Hours Planned Time Down Time Planed Out Time Total Unproductive Time Actual Time Available 26 5 16 2080 122 134 256 1824 AVAILABILITY 1824 2080 = 88%
600 1094400
95%
OEE =
OEE 76%
12
Line A = 28,424 units Line B = 40,906 units Line C = 480 units Using the total units produced, and the total possible that we have already calculated, Click to reveal answers the performance rate for the factory is Performance = 69,810 units 82,130 units = 85 %
We can compare these percentages to the World Class Standards, remember the standards are: Availability 90 %
Performance 95 % Quality 99.9 %
Now the 3 calculations can be multiplied to find our OEE score for the example factory:
Availability = 90.5 % x Performance = 85% x Quality = 95% = 73.1%