GHTP, LEHRA MOHABBAT

STAGE I STAGE II

GHTP, LEHRA MOHABBAT 2 x 210 MW (420MW) Commissioned in 1998 2 x 250 MW (500MW) Commissioned in 2008

TECHNICAL DETAILS
BOILERS:
a) Type = b) Make = Natural circulation, water tube, single drum with radiant reheat semi outdoor unit. Bharat Heavy Electricals Limited Stage I Stage II 690 T / hour 155 Kg/cm2 540 C 810 T/hour 155 Kg/cm2 540 C

c) Capacity d) Steam Pressure e) Steam Temperature

TECHNICAL DETAILS
TURBINE:
a) Type = Tandem coupling type. Three cylinder, reheat condensing turbine with HP Bypass and LP Bypass system. BHEL (KRAFT WERK UNION CO.,GERMANY) Stage I Stage II
210 MW 3000 rpm 150 Kg/cm2 535 C 250MW 3000rpm 150 Kg/cm2 535 C

b) Make =

c) Rated output d) Rated speed e) Inlet steam pressure f) Inlet steam temperature

TECHNICAL DETAILS
Stage I Stage II CONDENSER: Area 11500 M2 15468M2 Cooling Water Flow 26000 M3 /hr. 32000M3/hr. CONDENSATE AND FEED CYCLE PUMP: a) Condensate Pump 2 No. 2 No. Capacity 680 M3 /hr. 795 M3 /hr b) Boiler feed Pump 3 No. 3 No. Capacity 475 M3 /hr. 520 M3/hr. Head 2105 MWC 2235MWC

TECHNICAL DETAILS
Generator:
a) Make Bharat Heavy Electricals Limited Stage I Stage II (i) (ii) 210 MW 247 MVA 15750 Volts 9050 Amp. 250MW 294MVA 16500 Volts 10290 Amp.

b) Capacity c) Voltage d) Current

YEAR WISE GENERATION (In MUs)

8000

Year 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11

Generation 3309.244 3145.915 3443.172 3642.629 5610.091 7515.158 6833.087

7000 6000 5000 4000 3000 2000 1000 0

2010-11 2009-10 2008-09 2007-08 2006-07 2005-06 2004-05

100

10

20

30

40

50

60

70

80

90

PLANT LOAD FACTOR AND PLANT AVAILABILITY FACTOR (%)

0
1999-00 2000-01 2001-02 2002-03 2003-04 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11

81.35 85.89 87.71 89.99 83.56 89.58 78.98 84.61 91.63 96.64 89.94 92.65 85.51 87.94 93.58 94.33 95.10 94.81 95.99 96.85 96.44 96.07 84.79 88.10

PLF PAF

Sp. Coal Cons.

SPECIFIC FUEL CONSUMPTIONS

0.58 0.61 0.60 0.37

2009-10 2007-08 2005-06 2003-04

0.80 0.59 0.23 0.33 0.37 0.25 0.32 0.55 0.58

0.60

Sp. Oil cons.

0.60 0.59 0.63 0.63 0.67

1.16

2001-02
0.8 0.6 0.4 0.2 0.0

1.2

1.0

2267
2010-11 2009-10 2008-09 2007-08 2006-07 2005-06 2004-05 2003-04 2002-03 2001-02

2277 2314 2316 2325

HEAT RATE

2407 2380 2401 2442 2546

2600

2500

2400

2300

2200

2100

2000

37.94 2010-11 2009-10 2008-09 2007-08 2006-07 2005-06 2004-05 2003-04 37.76 37.16

THERMAL EFFICIENCY
37.13 36.99 35.73 36.13 35.82

38 36 34 32 30 28 26 24 22 20

52 34 36
No. of Trippings

17 21 20 17 15 36 52
60 50 40 30 20 10

NO. OF TRIPPINGS

2010-11 2009-10 2008-09 2007-08 2006-07 2005-06 2004-05 2003-04 2002-03 2001-02
0

% Make up of DM Water

0.79 1.05

2010-11 2009-10 2008-09 2007-08 2006-07 2005-06 2004-05 2003-04 2002-03 2001-02

0.73 0.59 0.69 0.76 0.83 1.25 1.89 2.75

3.0

2.5

2.0

1.5

1.0

0.5

0.0

7.67

Auxiliary Consumption (%) Net

7.73 7.83 7.81 7.74 7.83 8.32 8.91 8.95 9.11 8.90 8.95

2009-10 2007-08 2005-06 2003-04 2001-02 1999-00

9.5

9.0

8.5

8.0

7.5

7.0

6.5

HIGHLIGHTS OF PERFORMANCE OF GHTP, LEHRA MOHABAT during 2010-11

GHTP, Lehra Mohabbat has been awarded First National Energy
Conservation Award 2010 (First prize at National level)) by Honble Power Minister of India on 14th December 2010.
Lowest ever annual Auxiliary Consumption: 8.08% Stage-II units have entered in 96th day of its longest ever continuous run from 26.12.2010 to till date (01.04.2011) without any tripping surpassing the previous record of 74.87 days from 04.02.2010 to 20.04.2010. Stage-I units have achieved their longest ever continuous run of 96.2 days from 03.01.2010 to 09.04.2010 without any tripping surpassing the previous record of 93.49 days from 28.08.2008 to 29.11.2008. Unit 3 has entered in 108th day of its longest ever continuous run after capital over haul from 14.12.2010 to till date (01.04.2011)) without any interruption.

AWARDS & INCENTIVES WON BY GHTP

GHTP, Lehra Mohabbat has been awarded First National

Energy Conservation Award 2010 (First prize at National level)) by Honble Power Minister of India on 14th December 2010. Gold Shield for the Year 2003-04. Presented by Honble President of India for Outstanding Performance. Silver Shield for the Years 2000-01, 2001-02 for good Performance. Presented by Honble Power Minister, Government of India. Bronze Shield for the Year 2004-05 Presented by Honble Prime Minister of India for Outstanding Performance. Certificate of Merit for years 2001, 2002 & 2003 for reduction in Specific Secondary Fuel Oil consumption.

AWARDS & INCENTIVES WON BY GHTP

Certificate for Meritorious performance for the

year 2002-03 for Meritorious Performance Awarded by Honble Power Minister, Government of India. Silver Medal for the Year 1999-2000. Meritorious Productivity Award for the year 1999-2000. Incentive Award for the calendar year 2000, for reduction in the secondary oil consumption. Incentive Award for the calendar year 2000, for reduction in the Auxiliary consumption.

ENVIRONMENT FRIENDLY PLANT - GHTP, LEHRA MOHABAT

ESP of 99.864 % efficiency has been provided with each unit to keep the atmosphere pollution within permissible limits. Punjab State Electricity Board is very particular about providing effective pollution control measures so that environment remains healthy.

POLLUTION CONTROL DEVICES:

Following Pollution Control devices have been provided at GHTP, Lehra Mohabbat: 1. 2. 3. 4. Electrostatic Precipitators (ESPs) having efficiency of 99.864%. 220 Mts. high RCC Multi Flue Chimneys. Dust suppression system consisting sprinkling of water to check the fugitive emissions. Dust Extraction System consisting of Cyclone Separators & Bag Fillers to arrest coal dust.

AIR POLLUTION MONITORING STATIONS:

A) ON LINE MONITORS have been provided on the Chimneys to monitor the suspended particulate matter, Oxides of Nitrogen and Sulphur and the results are monitored regularly. Four No. Ambient Air Stations have been fixed at the following locations: GHTP Field Hostel. Village Lehra Mohabat. Patti Karam Chand, (Village Mehraj) Village Lehra DhurKot.

B) i) ii) iii) iv)

DRY ASH UTILISATION:

Huge quantity of Ash generated is a major cause of concern for GHTP management. Therefore, a target has been fixed to use 100% ash generated by the Thermal Plant.

To encourage utilization of fly ash, Ash is being supplied to M/s Gujrat Ambuja and M/s Vikram cement units and other various medium and small cement grinding units in Punjab, HP and J&K free of cost.

MAIN CONTROL ROOM

GHTP, LEHRA MOHABAT

COAL STACKING & RECLAIMIMG

WAGON TIPPLER IN COAL HANDLING PLANT

220KV SUB STATION GHTP, LEHRA MOHABAT

ASH SILO - DRY

DRY FLY ASH COLLECTION