Before Condition:

Huge Qty of Spillage Huge Qty of Carry Back Many Damaged Carrying and Impact Rollers &Return Rollers Materials clogging between Idler rollers due to Rollback

Huge Qty of Carry back in 4 Days after cleaning. This Conveyor Required regular weekly cleaning

Condition after 180 Days Reduced 95% quantity of Spillage, Carry back and Rollback. No cleaning done till 180 days

Qty of Carry-back accumulated in 4 Days after total cleaning Before

Qty of Carry-back accumulated in 180 Days after total cleaning

180 Days after Maintenance

Scraper Fabricated and Installed

Maintenance activity carried out:

Side Skirt renewed and adjusted properly.

Installed Primary Scraper Installed Secondary Scraper Plough made functioning Skirt Rubber renewed and made functioning Rolling bed made functioning Renewed all damaged Rollers and Idlers Chute Sealing carried out Cleared Coating of dust on rollers Numbering of Idlers

Before

After

Chute Sealing works done by cold vulcanizing of rubber Patch

All Bearings Serviced

Chute sealing done

Qty of carry back after 120 Days

Spillage very High in Qty Before Maintenance carried out by CnC

Heavy Quantity of Carry-back causing damage to Conveyors equipment

Condition after 180 Days

Condition after 180 Days

Scraper Fabricated and Installed

All Holes & Gaps Sealed with scrap rubber piece.

Qty of Carry-back accumulated in just 7Days after cleaning

After

After

Condition after 300 Days

Qty of Spillage accumulated in Few Days after total cleaning Before Maintenance carried out by CnC

Condition after 210 Days

Scraper Fabricated and Installed

After Condition: Spillage less by 90% Carry Back less by 80% Carrying and Impact Rollers all functioning proper. No Materials clogging between Idler rollers due to Rollback

Materials accumulation stops and does not increase any more After Maintenance carried out by CnC

After Maintenance Works carried out

Before - Huge Qty of Spillage

Condition after 180 Days Materials clogging

Huge Qty of Carry Back, Return rollers clotted with materials causing Belt sway.

Before

After

Condition after 210 Days

Scraper Fabricated and Installed

All Holes & Gaps Sealed with scrap rubber piece.

High Spillage

Before

After

Huge Qty of Carry back materials clotting on return rollers causing Belt sway

Spillage Controlled.

Condition after 180 Days

Before Condition:
Huge Qty of Spillage Huge Qty of Carry Back Many Damaged Carrying and Impact Rollers Many damaged Return Rollers Materials clogging between Idler rollers due to Rollback No proper scraping of materials at discharge point. Plough not functioning

Spillage very High in Qty Before Maintenance carried out by CnC

Heavy Quantity of Carry-back causing damage to Conveyors equipment

No coating of dust after 250 DAYS

All Return rollers freed from Materials

Scraper Installed

Side Skirt renewed and controlled rollback Rollback Guard Renewed

Plough Rubber renewed and adjusted properly.

After Condition:
Spillage less by 90% Carry Back less by 80% Carrying and Impact Rollers all functioning proper. No Materials clogging between Idler rollers due to Rollback Plough functioning Rain Covers all in place & tied up.

Condition after 210 Days

Qty of Spillage accumulated in Few Days after total cleaning Before Maintenance carried out by CnC

V-Plough Rubber renewed and adjusted Properly

Scraper Installed

Skirt Installed properly & controlled Spillage

Side Skirt renewed and adjusted properly.

Scraper not functioning

Scraper Adjusted & made functioning

No coating of dust

Belt running smoothly with no carry back. After Maintenance carried out by CnC

Take up Pulley covered under materials

Take up Pulley free of materials after 90 Days

Before Condition:
Huge Qty of Spillage Huge Qty of Carry Back Many Damaged Carrying and Impact Rollers Many damaged Return Rollers Materials clogging between Idler rollers due to Rollback No proper scraper of materials at discharge point.

Condition after 210 Days

Materials clogging

Huge Qty of Carry Back, Return rollers clotted with materials causing Belt sway within few days after cleaning.

Spillage Minimized

Skirt Installed properly & controlled Spillage

Condition after 300 Days

V-Plough Rubber renewed and adjusted Properly

Skirt Installed properly & controlled Spillage

No coating of materials found After 120 Days

Qty of carry back after 90 Days

Scraper not functioning

Scrapers Fabricated and Installed

Qty of carry back after 210 Days

Huge Qty of Spillage

Before

After

Qty of Carry-back accumulated in Few Days after total cleaning Before Maintenance carried out by CnC

After

Condition after 180 Days

All Holes & Gaps Sealed.

Preparing Cement mixture to fill in the box welded.

Before Condition:
Huge Qty of Spillage Huge Qty of Carry Back Many Damaged Carrying and Impact Rollers Many damaged Return Rollers Materials clogging between Idler rollers due to Rollback No proper scraper of materials at discharge point. Plough not functioning

Huge Qty of Spillage. This Conveyor Required regular cleaning

Huge Qty of Carry back, Required regular weekly cleaning

Condition after 210 Days

Spillage at Loading point under control

After Condition after 150 Days No coating of dust

Condition after 300 Days

Side Skirt Installed properly & controlled Spillage

Condition after 300 Days

Huge Qty of Spillage.

Condition after 90 Days

Tail pulley fully covered and jammed-up with deposits of materials.

Tail pulley running freely 90 Days after Maintenance done.

Condition after 90 Days

Maintenance activity carried out:

Scraper adjusted & made functioning

Installed Primary Scraper Adjusted Secondary Scraper Plough made functioning Skirt Rubber renewed and made functioning Rolling bed made functioning Renewed all damaged Rollers and Idlers Chute Sealing carried out Cleared Coating of dust on rollers

Side Skirt renewed and adjusted properly.

Roll-back Guard Rubber renewed and adjusted Properly

V-Plough Rubber renewed and adjusted Properly No coating of materials 90 Days

Before Condition:

Clotted Return Roller

Huge Qty of Spillage Huge Qty of Carry Back Many Damaged Carrying and Impact Rollers Many damaged Return Rollers Materials clogging between Idler rollers due to Rollback No proper scraper of materials at discharge point. Plough not functioning

Huge Qty of Spillage

Condition after 90 Days

No Scrapper Installed

Huge Qty of Spillage

Qty of Carry-back accumulated in Few Days after total cleaning Before Maintenance carried out by CnC

Before Condition:
Huge Qty of Spillage Huge Qty of Carry Back Many Damaged Carrying and Impact Rollers Materials clogging between Idler rollers due to Rollback No proper scraper of materials at discharge point.

This Conveyor Required regular weekly cleaning, reduced 95% Spillage & Carry back. Condition after 180 Days

Qty of carry back Just 4 Days after total cleaning

Huge Qty of Carry back, Required regular cleaning

Qty of carry back after 210 Days

Materials clogging. Return Rollers buried under dust, just in 4 days after cleaning.

Qty of carry back after 90 Days

Too many holes at Discharge point chute causing Spillage

Spillage and Carry back Controlled.

Before

After

Before

Condition after 210 Days

Pulley modified to control belt sway

Floor area remains clean after 180 Days

Side skirt slot fabricated and rubber installed