Company Presentation

Welcome to Hydraulico creating growth through knowledge

www.hydraulico.com

IMPROVE YOUR PRESS SHOP TECHNOLOGY

The World

A small company, with a global market

IMPROVE YOUR PRESS SHOP TECHNOLOGY

Shaping the future of draw technology

International in scope Innovative, state-of-the-art technologies Continuous development of products, know-how, and technology

Competences: Design Service Product development Manufacturing Project management Electronics, mechanics, hydraulics Top qualified staff, credible, persistent We care!

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Technology Milestones
1946 1955 1956 1972 1974 Hydraulico was founded Design of a special press for sink Export to USA Specially designed press for bathtubs Introduction of front & back plate frame structure with 90 degree guide system Hydraulic Power Block System PLC Press Control, free programmable 5000 ton press (weight 280 tons) Free programmable PC press control Specially designed large bed press frame for severe off center load - Side to side - Side to side & front to back Finite Element Analysis for optimizing of frame, cylinders etc. 1995 Basic Electronic Shimming dynamic blankholder control 1996 3 weeks miracle onsite upgrade 1997 3-axis Hydraulico linear robot 1998 60% of new Hydraulico presses are with Basic Electronic Shimming 1999 Electronic Shimming Plate System for dies 2001 HPC 2000 press control with data management 2003 80% of Hydraulico press sales are production lines 2004 Automated double bowl sink line 2006 Forging of train rails 2007 Automated production line for rail forging delivered in China 2008 Automated production line for rail forging delivered in India

1979 1981
1984 1986 1987

1991

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Hydraulico Products & Services creating growth through knowledge

IMPROVE YOUR PRESS SHOP TECHNOLOGY

Our Products:
Hydraulic Presses, 100-5000 tons Production Lines, automated with robots and dies Upgrades of presses on-site, within 3 weeks Electronic Shimming computerized control of draw operation Power bolster Cylinder repair or cylinder replacements one week Service and spare parts Consulting and simulation of Deep Draw Technology Knowledge bank Test center Training center Products

IMPROVE YOUR PRESS SHOP TECHNOLOGY

Hydraulic Presses, 100-5000 tons

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Production Lines, automated with robots and dies

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Press Upgrade on-site, within 3 weeks Productivity increase: 50-100% Uptime: up to 98% All safety demands fulfilled Large savings reducing stock of spare parts Only 3 weeks production stop

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Electronic Shimming computerized control of draw operation

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Cylinder Repair and Cylinder Replacement Custom-made cylinder housing within 1 week 20 cylinder replacements within one year

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Service and Spare Parts 3-fold qualified technicians Spare parts have first priority in production Extremely short lead times Certified training of operating and maintenance crews On-line service We want happy customers only!

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Consulting Simulation of Deep Draw Technology

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Test Center

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Hydraulico Solutions creating growth through knowledge

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One Good Question

Question: Why is automation technology used so sparsely in asymmetric deep drawing? Answer: The deep drawing process tends to be unstable, causing quality problems and stops to adjust parameters leading to die cleaning, re-lubrication, re-starts, and high scrap rates. One good question

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Another Good Question Question:

What has Hydraulico done to reduce these problems?

Answer:
We have focused intensely on parameters which influence most on the deep drawing conditions especially blank holding.

Solutions
Control and outbalance the deflection of press bolster with ram through mechanical press design/FEA Use active punch avoid passive cushions with pins Use CNC-controlled dynamic and intelligent blankholder control e.g. Electronic Shimming

Another good question

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Electronic Shimming

The Electronic Shimming Plate

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BENEFITS Electronic Shimming

Extreme control of blank hold in the drawing process Reduced pressure, saving dies and blank surface Significantly reduced start-up time after die changes Scrap reduction (typically 50%) No productions stops shimming adjustable on-the-fly Allows deeper draws without annealing Increased production Adapts to existing tools and presses Pay-back time 3-6 months

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Hydraulico Achievements creating growth through knowledge

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Achievements: Draw speeds/output

Bath Tub 350mm/13,8 deep: Forming speed: 144 mm/s 340 IPM Pressing cycle: 7,1 sec (8,5 SPM) Part to part: 15 sec 4 PPM manual unloading 100% speed increase WORLD RECORD Double bowl sinks 145 mm deep Forming speed: 60 mm/s 140 IPM Pressing cycle: 12 sec (5 SPM) Part to part : 20 sec 3 PPM Robot loading and unloading 230% speed increase WORLD RECORD Food containers (130 mm/5): Pressing cycle: 4 sec 15 SPM Part to part: 11 sec/5,5 PPM Robot loading and unloading Body parts G1: Pressing cycle: 4,6 sec 13 SPM Part to part: 9 sec/6,7 PPM Body parts G2: Pressing cycle : 3,6 sec 16 SPM Part to part: 8 sec/7,5 PPM

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Achievements: Draw depth

Commercial bowl: increased by 23% 11 to 13,5 280 mm to 343 mm WORLD RECORD Bar sink: increased by 21% 8,3 to 10 212 mm to 254 mm WORLD RECORD Concrete mixer top: Eliminating 1 draw NEW DRAW TECHNOLOGY Reduced cost: 3EURO per part Eliminating 1 draw 1 de-greasing and drying operation 1 annealing operation 1 lubrication 1 pressing operation 4 handlings

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Achievements: Scrap reduction Double bowls

Best result: From 8% to 25% Typical: from 3% to < 1% Lowest scrap rate: 0,3%

Quick Delivery
One week on custom parts Cylinder housings: 5-8 days Hydraulic manifold: 5 days Packing: 1-2 days Presses: 3-6 months Press lines: 6-8 months Upgrades: 2 months + 3 weeks onsite

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Presses for Car Parts

Sports Car in One Draw

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Presses for Car Parts

Volvo bumper made on a 200 ton press at Raufoss, Norway

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Presses for Motorcycle Parts

200 ton press for Harley Davidson - manufacturing of gas tank, fenders and oil pans
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Presses for Car Parts

One of 5 presses riveting, bending and stamping in up to 12 mm steel

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Presses for Car Parts

One of 7 presses at Ravendo, the largest manufacturer in North-Europe for the after-sales market in automotive parts

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Thank you for watching this presentation

Hydraulico as Raadhusgade 87 8300 Odder Denmark Tel.: +45 8780 2000 Fax: +45 8780 2001 E-mail: info@hydraulico.com www.hydraulico.com

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