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Mark Mandeville
Sr. Solution Consultant
Internal Processing
Outbound
Senior level executives now realize that the automated warehouse is as much a part of e-commerce and e-fulfillment as the Internet. - Supply Chain Yearbook
Warehouse Management
Implement a true execution system using system directed tasks and task management
RF / Barcode Only
Improve accuracy and reduce latency of existing transactions
Manual Inventory
Record transactions and track balances
Low
Small
Large
Business Pressures
Just-in-Time Delivery
How can I improve the speed of warehouse operations? How do I integrate operations to reduce order processing time?
Inbound Internal Processing
Guaranteed Availability
How can I improve order promise accuracy? How do I create a global view of inventory?
Outbound
Operational Challenges
Procurement Manufacturing Order Management
Warehouse System 1
Warehouse System 2
Warehouse System N
RF Middleware
RF Middleware
RF Middleware
Fulfillment Processes Integrated with Partners Support All Company Processes (e.g. Service, Mfg) Automated Material Handling for Improved Productivity
How
Delivers
Comprehensive suite of
applications designed to work together
Modular deployment
by business flow
Procurement
Manufacturing
Fulfillment
Reduce Risk and Upgrade Issues Eliminate Problems with Reconciliation Simplify Support
Service
Finance
Planning
Built-in RF Middleware
RF Base Station
LAN or WAN
RF Device
SQL Net
Label RMAs Purchases Transfers Receive Inspect RF Support Cross Dock Putaway Assemble Replenish Cost Tailorable Rules & Workflow Process Move
Global
Ship
Visibility
Pack Directed Pick WIP Issues
Count Transfer
Seamless Integration
Planning
Purchasing
Manufacturing
Fulfillment
Rules-Driven Processes
Flexibly Meet Needs without Customization
Transaction
(e.g. Pick)
Suggestions
(e.g. LPNs or Locators)
Support for: Directed Picking, Directed Put-away, Tasks Assignment, Costing, Labeling
Benefits
Maximum flexibility of
RF device selection
Automatically adapts
to any form factor
Resource Utilization
Optimize Total Warehouse Space Maximize Use of Equipment Optimally Locate Inventory to Reduce Travel Time
Inventory Utilization
Reduce Inventory Carrying Costs Streamline Material Flow Reduce Inventory Obsolescence Automate Replenishment
Worker Productivity
Dispatch Tasks To RF Devices Support Multiple Picking Methodologies Match Skills and Equipment to Tasks Perform Task Sequencing and Interleaving
Create Paperless, Streamlined Processes Align Pick Plan with Business Mix Reduce Safety Issues and Training Costs Significantly Reduce Travel Time
=
Barcode Support Automatically Track All Related Product Information Capture All Information with a Single Scan Container and LPN* Support Supports Infinite Nesting Levels Perform Complex Moves via a Single Scan Fully Integrated with ASNs
Receive
Inspect
Deliver
Put-Away
Inventory
Pick Release
Pick
Drop
Ship
Direct Receipt
Direct Ship
Configurable flows Express ASN receipt Cross-docking Express picks & load Direct ship
Adjust implementation to business Accelerate receiving process Reduce handling and inventory Increase operator efficiency Support lean mfg processes
(2) Drive load through RFID Reader in Receiving Dock (5) Access associated source document (e.g. the POs ASN)
Application APIs
Resource Utilization
Receipt
Locator Locator
Pick
Business Logic
Locator
Inventory Utilization
Monitor and refine facility activity via Control Board Provide real-time status
with active alerts and notification messaging
Global Customers
Plan
Rate
Track
Settle
Carrier Analysis
Task-managed component picks Cross-dock to / from manufacturing Directed ship from manufacturing Compliance labeling LPN and lot / serial creation and tracking
Manage high volume DC operations (pick, pack and ship) with WMS and leverage internal orders to release parts to the field
Distribution Center
Business Intelligence
What are my book-to-ship and receipt-to-putaway cycle times? How is my warehouse How are inventory
Manage By
Real-Time Results
Daily updates on key performance indicators Actionable information on savings and incremental revenue opportunities At a glance:
- Inventory quantity and turns - Inventory accuracy - Pick-to-ship cycle time - Warehouse labor costs
Performance Measures
Reports
Links
Graphs
Optimized space and warehouse utilization, improved worker productivity, flexible process flows, monitoring and mgmt capabilities
Finance Maintain
Service
Products,
Inventory Management Warehouse Management Mobile Supply Chain Applications Logistics Intelligence
New in 11i.9
VMI & consigned inventory Task & labor plng control board Delivery consolidation by
locator and / or LPN Cluster picking & WIP picking eAM component picking UPC & smart barcode support Single mobile UI for all receiving transactions Additional material handling equipment integration Simplified rules engine defn and examples library Load tendering Online tracking of ship status Carrier selection & freight rating Automated shipping processes Non-conformance mgmt
New in 11i.10
Configurable picking &
streamlined shipping UIs RFID-based transactions UCC 128 / UCC 14 support Work-plan based put-away Catch weight support Packing workbench Over picking & bulk picking Inbound transport logistics Freight payment & audit Delivery consolidation Truckload rating Transportation planning load consolidation, continuous moves, automated mode and carrier selection International drop shipments Logistics-related analytics/KPIs
Global manufacturer of insulated food and beverage containers, soft coolers, and lunch kits Live on 11i
- Warehouse Management, Order Management, Financials, E-Business Suite On Demand - Saved $665K in one-time and $180K in annually recurring IT costs - On track to save $6.2M through efficiency gains for 222% ROI - Shortened monthly close from 6 days to 2 days
With more demanding on-time requirements, inventory accuracy is essential. With Oracle Warehouse Management we know exactly what product we have, and where, at any point in time and the accuracy level is so high that our auditors no longer require us to take a physical inventory." -- Mike Yeager, Director of Logistics
Reduced inventory by $300K, expects to cut an additional $600K Raised warehouse labor productivity by 15%, expects to reach 29%
Live on 11i
- Warehouse Management, Procurement, Financials, Human Resources - Chose Oracle WMS to streamline supply chain execution from manufacturing to shipment - Goal: achieve 100% paperless warehouse
Increased small order picking productivity by 200-300% Ship 30% more product without an increase in headcount Increased inventory accuracy to over 99%
Support Lower Total Cost of Ownership Increase Warehouse Efficiency Integrate WMS Throughout the Enterprise
Thank You!