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7&8
By: Mr. Rashid Ali
What is Inventory ?
The word inventory simply means the goods and services that businesses hold in stock
Types of inventory
Types of inventory
Raw material
o
Such as gears for a bicycle, microchips for a computer, or screens and tubes for a television set.
Types of inventory
Work-in-progress
This refers to items that are partially completed, but are not the entire finished product
Types of inventory
Finished goods The third and most common form of inventory is called finished goods . These are the final products that are ready to be purchased by customers and consumers.
Run time: Job is at machine and being worked on Setup time: Job is at the work station, and the work station is being "setup." Queue time: Job is where it should be, but is not being processed because other work precedes it.
Wait time: When one process is finished, but the job is waiting to be moved to the next work area.
Inventory Costs
Holding costs - associated with holding or carrying inventory over time Ordering costs - associated with costs of placing order and receiving goods Setup costs - cost to prepare a machine or process for manufacturing an order
Ordering Costs
Setup Costs
OR
This includes things like rent, utilities, insurance, taxes, employee costs and the opportunity cost of having your capital tied up in
Definitions
Inventory-A physical resource that a firm holds in stock with the intent of selling it or transforming it into a more valuable state.
Inventory System- A set of policies and controls that monitors levels of inventory and determines what levels should be maintained.
Zero Inventory?
Reducing amounts of raw materials and purchased parts and subassemblies by having suppliers deliver them directly. Reducing the amount of works-in process by using just-in-time production. Reducing the amount of finished goods by shipping to markets as soon as possible.
Raw Materials
Works in Process
Finished Goods
Improve customer service Economies of purchasing Economies of production Transportation savings Unplanned shocks (labor strikes, natural disasters, surges in demand, etc.)
Electronic commerce
E-commerce is the buying, selling, and marketing of products, services, and information over the Internet and other 7-19 networks
Supply Chain
The flow of material, information, and services from raw material suppliers through factories and warehouses to the end customers
Get the right product to the right place at the least cost. Keep inventory as low as possible and still offer superior customer service. Reduce cycle times.
positively affecting inventory levels, cycle time, business processes, and customer service increase profitability and competitiveness 4-24
Upstream supply chain includes the organizations suppliers and their suppliers Internal supply chain includes all the processes used by an organization in transforming the inputs of the suppliers to outputs Downstream supply chain includes all the processes involved in delivering the products to final customers
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Coordination of all different activities Use outsourcing rather than do-it-yourself during demand peaks Buy rather than make production inputs whenever appropriate Configure optimal shipping plans Create strategic partnerships with suppliers Use just-in-time approach to purchasing Use fewer suppliers Use IT to support the above
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Why Integration?
Tangible benefits
Inventory reduction, personnel reduction, productivity improvement, order management improvement, financial-close cycle improvements, IT cost reduction, procurement cost reduction, cash management improvements, revenue/profit increases, transportation logistics cost reduction maintenance reduction, and ontime delivery improvement
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After the introduction of computer-based information, companies started to integrate the links of the supply chain New forms of organizational relationships and the information revolution, especially the Internet and electronic commerce, have brought SCM to the forefront of management attention
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Objective
to integrate all departments and functions across a company onto a single computer system that can serve all of the enterprises needs
Results
productivity improvement increases customer satisfaction
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Why Integration?
Tangible benefits
Inventory reduction, personnel reduction, productivity improvement, order management improvement, financial-close cycle improvements, IT cost reduction, procurement cost reduction, cash management improvements, revenue/profit increases, transportation logistics cost reduction maintenance reduction, and ontime delivery improvement
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Objective
to integrate all departments and functions across a company onto a single computer system that can serve all of the enterprises needs
Results
productivity improvement increases customer satisfaction
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ERP systems are software packages that can be used for the core systems necessary to support enterprise systems
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Sales and Distribution Based on SAP (best selling ERP) Materials Management Financial Accounting Controlling and Profitability Analysis Human Resources
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Purchasing
Inventory
Fundamentally rethinking and radically redesigning business processes, in order to achieve dramatic improvements in quality, cost, speed and service
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Three Cs
Customers today know what they want, what they are willing to pay, and how to get products and services on their own terms. Competition is continuously increasing with respect to price, quality, selection, service, and promptness of delivery. Change continues to occur. Markets, products, services, technology, the business environment, and people keep changing, frequently in an unpredictable and significant manner. 4-36
IT allows the combination or elimination of steps, and the expedition of various activities in the process Telecommunications and especially the Internet and intranets cut communications time through the use of e-mail and EDI and allows collaboration in design and operations of products and services
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Reengineering Organizations
An Example - Bank
Customer deals with a single point of contact, the account manager Account manager is responsible for all bank services, and provides all services to the customer, who receives a single statement for all accounts IT provides account manager with expert advice on specialized topics, such as loans By allowing easy access to the different databases, the account manager can answer queries, plan, and organize the work with customers 4-38
Groupware
Voice Mail
Faxes
Paging
Voice Conferencing
Chat Systems
Videoconferencing
Voice Mail
Web Publishing
Faxing
Extranet
Extranet = Business to Business Commerce using Internet technology. The successor of Electronic Data Interchange (EDI) which was and in some cases still is based on private networks or leased communications lines.