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Invertec PC65 - PC105

Service Training

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PC 65 PC 105

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PC 65

A B C D E F

Output curret setting Gas Purge Power ON/OFF LED Output LED Gas alarm LED Thermal LED

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PC 105

A B C D E F G H I

Output current setting Gas Purge Power ON/OFF LED Output LED Gas alarm LED Thermal LED Cutting LED Remote switch Remote connector

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Torch & Remote Connectors

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General Information

PC65 PC105

Plasma is a gas heated to a very high temperature (>10.000C) The gas is ionized, thus being able to conduct an electric current A narrow orifice on the nozzle of the torch constricts the arc The heat of the arc melt the metal The high velocity jet blows away the molten metal Voltage drop in the arc is => 80 + (0,4 x A(output current ))

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A pilot arc is necessary to ionized the gas and to provide a conductive path between the electrode and the torch tip or nozzle To strike the pilot arc two methods are mainly used:
High frequency that generates a spark between the electrode and the torch tip The touch start with movable electrode that touches the tip being momentarily shorted, then retracts an ionized, The pilot arc provides immediately to establish the cutting arc

The pilot arc

(non transferred arc)

conductive path When the torch is close enough to the workpiece, so that the flame touches it, the cutting arc can be established

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Machine Side

Torch side

Pilot arc relay

Reed Switch

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Air supply What we need for a correct cut pressure at the inlet of the gas regulator must be between 5 and 7,5 bar ( approx. from 72,5 to 108,5 PSI ) oil in the air creates severe problem humidity in the air creates higher The Torch needs: orifices and electrodes a 130 l/min for PC65 consumption and more Dross a 180 l/min for PC105 Consumables check the consumables conditions worn consumables reduce the cutting capability and increase the Dross production

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.Consumables use the orifice according to the Cutting Current Current Orifice
30 A 50 A 70A 100A 0,8mm 1,0mm 1,2mm 1,3mm

What we need for a correct cut

Distance from the work piece Thin plate: slightly touching the work piece Thick plate: keep a distance of 3mm or using the spacer
(higher distance will increase the life of the consumables but it will reduce the cutting capability)

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Technical Specifications

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Technical information PC65 - PC105

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PC65 / PC105 wiring diagram

Input Bd.

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Start relay + start resistor 400Vac 3ph rectifier bridge NTC gives delay for start relay

PC65 input board

575 Vdc to inverter board

Input filter capacitors Auxiliary transformer Aux voltage to control circuits

To Fan

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3ph rectifier bridge Input Line

start resistor

PC65 input board

start relay

Filter capacitors

Auxiliary transf.

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Start relay + start resistor 400Vac

PC105 input board

575 Vdc to inverter board

3x 2ph rectifier bridges NTC gives delay for start relay Auxiliary transformer

To Fan

Aux voltage to control circuits

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Input Line

3 x 1ph rectifier bridges

PC105 input board

Auxiliary transf.

start resistor

Filter capacitors

start relay

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PC65 / PC105 PC105 wiring diagram input board

Inverter Bd.

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PC65 / PC105 inverter board

Max Vin trimmer ( set for max 650Vdc)

Duty Cycle trimmer ( set at 40%)

Max output current Do not adjust !!!

Switching freq= 30KHz Max Vin = 650Vdc => 460Vac

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Max Vin trimmer

Ammeter trasformer to read the primary current

PC65 inverter board

IGBT Snubber diodes

P.W.M.

Recovery diodes

Thermal sensor

IGBT

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PC105 inverter board

Max Vin trimmer IGBT Recovery diodes

Ammeter trasformer to read the primary current

P.W.M.

Snubber diodes IGBT

Thermal sensor

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PC65 / PC105 wiring diagram

Output Block

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Output rectifier diodes

Magnetic field recovery diodes

Reed switch

Pilot arc relay

PC65 / PC105 output board

To Work

Pilot arc

Torch Trigger

Torch electrode Shunt Thermal sensor

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Copper coil with inside reed switch

Shunt

PC105 output board

Rectifier diodes Insulated from heatsink

Pilot arc relay

Magnetic field recovery diodes

Thermal sensor

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PC65 / PC105 wiring diagram

HF board

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PC65 / PC105 HF board

ON-OFF HF relay

RL 1 A R1 C1 B D T1 D1 C1 T1 C

From main transformer

SP1

To HF transformer

auxiliary winding

L1

Spark Gaps - PC65 = trimmed 0,3 mm - PC105 = trimmed 0,5 mm

High Voltage transf.

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PC65 / PC105 wiring diagram

Control board

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Arc transfer control + thermal sensor control area Remote control circuit Output current control circuit

PC65 / PC105 Control board

This slide is related to the PC105 control board

Relays control circuit cutting arc solenoid - pilot arc solenoid - pilot arc relay - HF relay

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Max output current setting trimmer

PC65 Control board

Output current potentiometer Gas purge switch

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Max output current setting trimmer

PC 105 Control board

Output current potentiometer

ON/OFF remote control

Remote control connector Gas purge switch

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PC65 / PC105 wiring diagram

Air solenoid circuit

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- PC65 = Second gas solenoid hole 1,5mm - PC105 = Second gas solenoid hole 1,6mm

PC65 / PC105 Air circuit

Air pressure switch setted at 4 bar

First air solenoid standard

Second air solenoid this one has a small hose inside that is calibrated for the pilot arc

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Front panel safety sleeve micro switch

PC65 / PC105 torch wiring

Torch trigger

Torch safety contact