By : Ankita Dashora

Pyrotech Electronics Pvt. Ltd. (Unit - I) : F-16 A, Road No. 3, MIA, Udaipur - 313003, Rajasthan (India) Ph. : +91-294-2492123-25, Fax : 2492126 Madri, Email : pyrotech@peplelectronics.com, Web: www.peplelectronics.com
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PYROTECH ELECTRONICS PVT. LTD UNIT-I

"Pyrotech is a group of ISO 9001:2008 companies, involved in manufacturing of Electronic Process Control Instruments, Panels and Sensors for last 30 years." "We Bring Flexible, Efficient, Economical, and Reliable products, backed with our SERVICE "

PYROTECH ELECTRONICS PVT. LTD (UNIT-1)

Pyrotech was established in 1991.

Pyrotech Electronics Pvt. Ltd, Unit I (PEPL) is a DNV certified ISO 9001 : 2000 company. It got an EXCELLENCE IN ELECTRONICS AWARD for year 1993 by Dept. of Electronics and ELCINA AWARD FOR RESEARCH AND DEVELOPMENT for year 1994.
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Pyrotech Group of Companies

BRANCH OFFICES
DELHI UDAIPUR LUCKNOW KORBA VADODARA MUMBAI TINSUKIA JAMSHEDPUR RAIPUR KOLKATA ROURKELA BHUBANESHWAR VISHAKHAPATNAM HYDERABAD BANGALORE CHENNAI MUZAFFARNAGAR
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CUSTOMER LIST (TILL 18TH JUNE 2010)

(TOTAL 4821 CUSTOMERS)

AMBUJA CEMENTS LTD. (JUNAGADH-GUJARAT) SEMI-CONDUCTOR LABORATORY (PUNJAB ) SIEL CHEMICAL COMPLEX DISTT.(PATIALA) BSES LTD.(ANDAMAN) CV PUTRA MEDANSURI(INDONESIA) HINDUSTAN ZINC LIMITED(RAJASTHAN) J.K. CEMENT WORKS(RAJ.) PI INDUSTRIES LIMITED UDAIPUR - 313 001 ( RAJ.)

FOUR MAJOR DEPARTMENTS

PRODUCTION DEPARTMENT RESEARCH AND DEVELOPMENT DEPARTMENT CALIBRATION DEPARTMENT QUALITY CONTROL DEPARTMENT

 Basics of

Hand Soldering, Assembling. Testing of Convertors $ &indicators. EDA Client. PCB designing using Protel software. Automation in Soldering and SMD Technology.

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DEFINITION
Soldering:
Soldering is the metallurgical joining process of making a metallic bond between two metal surfaces to be joined with a filler material (called solder) which applied in liquid form establishes the joint when solidified.

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Soldering And Assembling

LETS Take an example:

To solder the leads of a resistor on PCB:

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Step1.eg.ADD ANY COMPONENT (example shown is a resistor) by pushing the wires through the holes you have drilled in your PCB.

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Bend over all of the wires that were not going to solder now.

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CLEAN THE POINT OF THE IRON - take away any dirt on a damp (not soaking wet) sponge when the iron is heated up.

This will help your solder to flow properly.

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TIN THE IRON. This just means you should melt a tiny bit of solder onto the point.

Try to avoid breathing in the fumes - they can be harmful.

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HEAT YOUR COPPER TRACK by holding the irons point on it for 3 seconds.

If you heat it for too long, the track will burn away. If you dont heat it for long enough, the solder will not stick.

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TOUCH THE SOLDER WIRE ONTO THE TRACK and heat it quickly from above with the iron.

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LIQUIFY JUST ENOUGH SOLDER TO MAKE THE JOIN and then pull the iron away.

Your join should look something like this one. You should only need a small amount of solder for each join.

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It is an alloy used as filter metal. Composition is 63%Sn &37%Pb Available in 3 types

Wire (flux mix)
Rod Cake

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Why Tin & Lead???????????

Tin is not affected by air or water. Tin reacts with metal easily Lead is soft dense, but surface gets quickly corroded. Lead reduces the overall temp and adds the strength.

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Defects in soldering
Some of the common solder joint defects are :Cold joint Fractured joint Pitted or porous joint Flux/solder splatters Contaminated joint Pin holes/ blow holes Overheated joint Improperly bonded joint Excessive/ less solder joint Rosin joint

A COLD JOINT
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1. Once the convertors or any other instrument is ready with all components mounted and soldered properly ,there must be a through checking of the device which when performed with a positive result will let you mark O.K..
2. The checking procedures manually keep a closed look at what IC are doing. I.C. mounting and pin voltage are being checked.

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TYPES OF TESTING
Beat Test Line variation Test High voltage Test Heat Test It is calibrated in the required range with the help of pots(variable resistors) zero(for minimum reading) and span(for maximum reading).

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 This software is new version of OCARD software. This is EDA- client 3.2 software for drafting of PCB circuit. Most designs today are built on Printed Circuit Boards (PCBs), which consist of multiple layers of electrical copper and insulating material sandwiched together. Several Electronic Design Applications (EDA) exist to both create schematics of a circuit and transfer them to a working PCB layout. PROTEL is one of those software.

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SCHEMATIC CIRCUIT USING EDA CLIENT

1 GND GND U9 P1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 5 18 16 17 6 7 8 9 19 R4 10K VCC 1 2 SW-PB-4pin C9 10uF 10V R6 10K D2 1N4148 Handshake In/Out JP7 GND VCC P2 B 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 7 19 18 4 5 U8 VCC RX2-RS232 TX2-RS232 RX1-RS232 TX1-RS232 V+ RX2 TX2 RX1 TX1 C2+ C2+ C2C2VV14 20 1 3 2 11 15 10 16 12 17 U1 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 RST P3.0 P3.1 P3.2 P3.3 P3.4 P3.5 P3.6 P3.7 1 DIODE IR DET VCC DS2 1 K A LED2 JP11 8 7 6 5 4 3 2 1 P1.7 P1.6 P1.5 P1.4 P1.3 P1.2 P1.1 P1.0 U1-8 U1-7 U1-6 U1-5 U1-4 U1-3 U1-2 U1-1 1 2 SW-PB-4pin GND D3 1N5235 External Addressing Enable JP1 GND 3 2 1 VCC 2 MMIO WR U3-15 MMIO RD ALE 8 7 6 5 4 3 2 1 P3.7 P3.6 P3.5 P3.4 P3.3 P3.2 P3.1 P3.0 U1-17 U1-16 U1-15 U1-14 U1-13 U1-12 U1-11 U1-10 1 PSEN U3-14 U1-30 U1-29 GND R12 EA U1-31 150K R9 12K S2 4 3
t

2 JP2 Analog In 10 15 2 4 3 14 13 12 11 20

3 JP18 C8 2.2uF GND GND U11 1 2 3 4 GND REF + An_In REF GND TLC549CP VCC SCLK DOUT CS 8 7 6 5 SCK MISO SS GND C7 .1uF VCC GND VCC FROM Q4-C LCD CT N/A 7seg A/LCD RS 7seg B/LCD WR 7seg C/LCD EN Seg A Seg B Seg C Seg D Seg E Seg F Seg G Seg H

4 LCD Header JP15 A00 A01 A02 A03 A04 A05 A06 A07 1 2 3 4 5 6 7 8 Address Latch Output

5 U2 A00 A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A11 A12 A13 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 14 GND VCC A0 VCC A1 D0 A2 D1 A3 D2 A4 D3 A5 D4 A6 D5 A7 D6 A8 D7 A9 A10 A11 A12 WE A13 OE A14 GND CS GENMEM

6 VCC 28 11 12 13 15 16 17 18 19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2

Program m ing

DIR A4 B1 B3 B2 A5 A6 A7 A8 OE

GND B4 A1 A3 A2 B5 B6 B7 B8 VCC

MISO MOSI SCK RST

TO U1-6

GND

U1-21 U1-22 U1-23 U1-24 U1-25 U1-26

AD00 AD01 AD02 AD03 AD04 AD05 AD06 AD07

U1-39 U1-38 U1-37 U1-36 U1-35 U1-34 U1-33 U1-32 A JP6 PLD By pass 1 2 GND

9 8 7 6 5 4 3 2 1

1 2 3

Serial Com m GND VCC JP10 8 7 6 5 4 3 2 1 AD07 AD06 AD05 AD04 AD03 AD02 AD01 AD00 U1-32 U1-33 U1-34 U1-35 U1-36 U1-37 U1-38 U1-39 8 6 7 5 GND 6 9 GND U10

ISP SERIAL Port 0

JP12 JP13

27 22 20 GND

SN74HC245N TRISTATE BUFFER

VCC

S1 4 3 RP2 10K

GND AD00 AD01 AD02 AD03 AD04 AD05 AD06 AD07 VCC 40 39 38 37 36 35 34 33 32 31 JP1-2 30 U4-11 29 U3-9 28 U3-5 27 U3-5 26 U2-26 25 U2-2 24 U2-23 23 U2-21 22 U2-24 21 U2-25 1 2 3 4 5 6 7 8 9 10 GND

U4 OE 1D 2D 3D 4D 5D 6D 7D 8D GND Vcc 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q LE

GND

VCC 20 19 A00 18 A01 17 A02 16 A03 15 A04 14 A05 13 A06 12 A07 11 ALE

GND R7 10K A00 A01 A02 A14 U1-27 U1-28 A15 U1-39 AD00 RST IN N/A U9-12 U1-29 PSEN U1-16 WR U1-17 RD

U3 1 2 3 4 5 6 7 8 9 10 11 12

8 13

C1+ C1GND GND RS233 DE RE R D 3 2 1 4

VCC A B GND RS485

VCC

R1 330 VCC

D4 PNA4613M00YB GND

1 2 3 4 5 6 7 8 9 10 11 12 IR 13 14 15 WR To U3-10 16 RD To U3-11 17 18 19 11.0592MHz 20 Y1 1 2 GND XTAL C1 C2 33pF 33pF

7seg A/LCD RS 7seg B/LCD WR 7seg C/LCD EN Not Used SS MOSI MISO SCK

P1.0 P1.1 (T2EX) P1.2 P1.3 P1.4 (SS) P1.5 (MOSI) P1.6 (MISO) P1.7 (SCK) RST P3.0 (RXD) P3.1 (TXD) P3.2 (INT0) P3.3 (INT1) P3.4 P3.5 P3.6 (WR) P3.7 (RD) XTAL1 XTAL2 GND AT89S8252

VCC P0.0(AD0) P0.1(AD1) P0.2(AD2) P0.3(AD3) P0.4(AD4) P0.5(AD5) P0.6(AD6) P0.7(AD7) EA ALE PSEN P2.7 P2.6 P2.5 P2.4 P2.3 P2.2 P2.1 P2.0

MM74HC573

GND

VCC 24 23 22 21 20 ISP OE Not Used 19 Key LE U6-11 18 Key OE (To U7-1) 17 N/C 16 DSP LE 15 MMIO WR JP9-4 14 MMIO RD JP9-3 13 10K R8 ATF22V10CQZ GND PROGRAMMABLE LOGIC IN IN IN IN IN IN IN IN IN IN IN GND VCC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O IN

U5 1 2 3 4 5 6 7 8 9 10 GND JP3 2 1 7Seg Control Select VCC VCC RP1-1 RP1-2 RP1-3 RP1-4 RP1-5 RP1-6 RP1-7 RP1-8 RP1 1 2 3 4 5 6 7 8 9 10K GND RP1-1 RP1-2 RP1-3 RP1-4 RP1-5 RP1-6 RP1-7 RP1-8 1 2 3 4 5 6 7 8 9 10 7seg A/LCD RS FROM U1-1 OE 1D 2D 3D 4D 5D 6D 7D 8D GND Vcc 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q LE

EA ALE PSEN A15 A14 A13 A12 A11 A10 A09 A08

VCC 20 19 Seg A 18 Seg B 17 Seg C 16 Seg D 15 Seg E 14 Seg F 13 Seg G 12 Seg H 11 DSP LE VCC R3 1K

RP3 1 2 3 4 5 6 7 8

330 16 15 14 13 12 11 10 9 1 13 10 8 7 2 11 9

DS1 A B C D E F G DP 7-SEG CC CC
a f g e d dp c b

14 3

MM74HC573

Q1 1 Key OE (To U3-18) VCC U7 OE 1D 2D 3D 4D 5D 6D 7D 8D GND Vcc 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q LE 20 19 18 17 16 15 14 13 12 11 AD00 AD01 AD02 AD03 GD S 2 3 GND C JP17 1 2 3 4 5 6 7 8 9 10 11

RT1 50K

R13 300K GND U1-39 U1-38 U1-37 U1-36 U1-35 U1-34 U1-33 U1-32 AD00 AD01 AD02 AD03 AD04 AD05 AD06 AD07 U6 1 2 3 4 5 6 7 8 9 10 GND OE 1D 2D 3D 4D 5D 6D 7D 8D GND Vcc 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q LE

RFP30N06LE U1-39 U1-38 U1-37 U1-36

LCD CT (currently not used) R10 24K 2

Q4

GND

8 7 6 5 4 3 2 1

A15 A14 A13 A12 A11 A10 A09 A08

U1-28 U1-27 U1-26 U1-25 U1-24 U1-23 U1-22 U1-21

2N3906

20 19 18 17 16 15 14 13 12 11

E C

Q2 7seg B/LCD 1 WR FROM U1-2 GD S 2 3 H1 H2 H3 H4

SN74HC573N VCC 7seg C/LCD 1 EN FROM U1-3

RFP30N06LE GND Q3 GD S 2 3

SN74HC573N (To U3-19) Key LE

Q5 B 2N3906

E C

R5 3.3K D1 1N4007 C4 .1uF C5 .1uF U12 1 Vin LM7805CT

RFP30N06LE GND VCC 3 C6 5V .1uF C10 10uF 10V JP14 JP16 JP5 Power Out Title GND D

GND

Vout

JP9 MMIO Control

Size B

Num ber

Revision

4 3 2 1

3 2 1

2 1

2 1

1 2 3 4 5 6 7 8

JP8 Power Jack 2

JP4 Power In

GND 3

1 2 3 4 5 6 7 8

Key pad Header 4

Buffered I/O 5

Date: File:

2/20/2006 Sheet of G:\Thesis-MicroprocessorBoard-090605\..uProBoard2.SchDoc Drawn By : 6

Display Output

Port 1 Port 2 Port 3

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PCB DESIGNING USING PROTEL SOFTWARE

With the introduction of relatively inexpensive, highquality PCB layout software for personal computers, it is now also common for prototype and one-off circuits to be implemented as PCBs. Company has licenses for a schematic capture program Advanced Schematic and a companion PCB layout program Advanced PCB. Both programs were written by an Australian company, Protel Technologies Pvt. Ltd.

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Features:
Net list:Board layout:Track routing:Electrical Rule Check (ERC) 3d-Viewer:-

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Steps For Designing:

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Automation in Soldering And SMD Technology:

STENCIL PRINTER HIGH SPEED CHIP PLACER FINE PITCH PLACER

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 REFLOW OVEN WAVE SOLDERING MACHINE AUTOMATIC OPLTICAL ISOLATION MACHINE

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Project: Microcontroller Based Digital Indicator

Microcontroller based indicators are fully programmable Digital Indicators. They are completely programmed from its front panel. Calibration as well as inputs can be given to the indicator with the help of its 3 keys located on its front panel
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Front Panel Diagram

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Wiring Details
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Block Diagram
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Power Supply Section

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OPERATING INSTRUCTIONS:(A) Selection of inputs:o (B) Configuring parameters for different inputs:o (C) Calibration:o (D) Run mode:o

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