BIRLA CEMENT WORKS

SUMMER TRAINING
VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST)

Under the supervision ofDr. S.K.JAIN Dy. General Manager (HRD)

Developed ByPRADEEP SINGH

PROGRAMMABLE LOGIC CONTROL AND VARIOUS ELECTRONIC EQUIPMENTS

BIRLA CORPORATION LTD. AN INTRO. Birla Corporation Limited is a multi product, multi interest Rs. 5000 - crore plus conglomerate. It plays significant roles in the cement, jute products, blended yarn, PVC floor covering, carbide, industrial gases, auto trim and steel casting industries.
The seven cement plants under Birla Corporation Limited are: Cement unit Established In Capacity Satna cement works 1959 15, 50, 000 Tonnes Birla vikas cement 1982 15, 50, 000 Tonnes Raebareli 1998 6, 30, 000 Tonnes Birla cement works 1967 20, 00, 000 Tonnes Chanderia cement works 1986 20, 00, 000 Tonnes Durgapur cement works 1974 6, 00,000 Tonnes Durga hitech cement 2004 1, 00,000 Tonnes

AN OVERVIEW OF PLANT

MAIN SECTIONS
-- FLUXO SYSTEM -- ELECTRONIC WEIGH FEEDER -- CONVEYOR BELT SYSTEM -- STACKER -- RECLAIMER -- CRUSHER -- ELECTRONIC PACKER -- WAGON TIPPLER -- BDC -- PLC

Weigh Feeder
Belt Conveyor

Proxy

Wheel
Load cell

V/F Converter

Thyristor Drive

Ray Analyzer
Cathode Ray Tube

Sensor

Filter

Secondary X-Ray Material

ELECTROMECHANICAL SWITCHES
The electro-mechanical switches are mostly used to control any part of the machinery to a certain defined limit. If that part crosses the defined limits, this switch senses the faults and produces the signals to correct or to trip the entire system. Thus are of great importance from the safety point of view.
A. Capacitance Level Switches B. Tuning Fork Type Switches C. Sway Switches. D. Zero Speed Switches

Walls of the Electrode container

Capacitance Material
Material

CAPACITANCE LEVEL SWITCH

Length meter

Voltage supply

Piezoelectric crystal

Tuning fork

TUNING FORK TYPE SWITCH

Conveyor Belt

Drives

Sway Switch

LEVER LVDT

SWAY SWITCH

Belt Conveyor Proxy Wheel

ZERO SPEED SWITCH

PROGRAMABLE LOGIC CONTROL [ PLC ]

 A PROGRAMMABLE LOGIC CONTROL is a digital microprocessor based electronic apparatus which uses a programmable memory for the internal storage of instruction for implementing specific functions as logic sequence, timing, counting and arithmetic. In CCW and BCW, L&T and SIEMENS PLCs are used. Basically, a PLC has both BINARY I/O and ANALOG I/O. These I/O are connected to input output racks. The PLC has basically four modules. 1. Power Supply Module. 2. Process Module 3. Computer Module 4. Remote I/O Module The Computer Module communicates with the computers which is located in the CENTRAL CONTROL ROOM (C.C.R). The company uses a U-84 processor PLC, which is a high-speed processing processor.

IA

IB

Screens

IIA

IIB

Link X

Link Y

CCR

Modem

Modem

Multiplexers

Processors

PLC ROOM

ADD AND UPDATE ADMIN

Super Admin can create and update the Admin as per the need. We have included an extra feature in update part through which the Admin could get blocked for any particular period

COURSES

In any particular department only we may have a no. of courses than to manage the students as per their courses we can take help of this feature. And can extract out the students those which are allowed to sit in any specific Recruitment Process.

CHANGE PASSWORD

As the passwords are generated by the Super Admin at the time of creation of the Admin so to have more security the Admin may change the password.

FUTURE EXPANSION

In future the system could get modified by providing a feature of Single click SMS generation , which could be done by embedding the system with an external device provided by BSNL/MTNL for sending the SMS.

THANK YOU