NAHAR

SPINNING MILL LTD.

MANDIDEEP(M.P)

s Submitted by Surabhi Bhawsar Shraddha Joshi

M.F.TECH(20112013) 2nd sem

'Nahar' literary meaning 'LION'

The Company's mantra "World is our markets"

Second largest Cotton Yarn manufacturer in india

INTRODUCTION

NAHAR SPINNING MILLS LTD. Part of the Nahar group of companies ,was incorporated on 16/12/1980 as a private limited company

In the year 1983, the company was converted into a Public Limited Company. besides the growing domestic market presence ,the company also started exporting cotton hosiery garments.

The plant uses latest generation machines in the manufacture of yarn and has Computerized data control system for checking to ensure very high standard of quality at every stage of the production.

History of nahar spinning mill ltd MANDIDEEP

Plan started in 23 march 1992 Mill started in 3rd January 1993 Commercial production -5th February Unit 1 -26000 spindle Unit2 Unit 3 -1995 -1996

Present spindle approx. 100000

Unit 4- January 2010

Staff members- 225

Workers -1200(1st +2nd +3rd shift)

Area -61 acres

ISO-9001-2008

Quality policies
Advanced quality assurance laboratory P r o d u c t i o n p r o c e s s

Target markets

Domestic market

Export market

Germany U.K Japan Israel Hong Kong Mauritius Etc.

Yarn manufacturing

Nahar Spinning Mills Limited

Manufacturing Units Current Spindale Spindles under installation Location

Rishab Spinning Mills

91104

28800

Village Jodhan, Near Ludhiana Village JitwalKalan, Sangrur Village Lalru, Near Chandigarh

NaharFibres

87952

28800

Nahar Spinning Mills Ltd.

105744

Nahar Spinning Mills Ltd.

66480

32640

Bhopal, M.P

351280

90240

List of machinery MACHINES

UNIT-1 1.BLOW ROOM (Line) 2.CARD 3.SLIVER LAP/SB 2/LD-2 4.RIBBONLAP/UNILAP/LAPF 5.ORMER 6.COMBER 7.DO/6 8.RSB 9.SPEED FRAME 10.RING FRAME 11.AUTO COVER 12.CHEESE Wdg. 13.T.F.O 14.RING DOUBLING 3 26 1/1 1/1 7 5 8 11 30 10 2 7 3

NUMBER OF MACHINES
UNIT-2 1 12 2/2/11 2 4 5 16 5 2 7 -UNIT-3 3 24 1/1 1/1 13 5 7 10 25 9 3 11 -UNIT-4 2 19 3 3 14 9 6 20 20 -

Raw material

Mixing 70%

Blowroom

Carding 30%

Draw-frame

Comber

Ribbon lap/unilap

Sliver lap/SB2

12 to 15% Speed frame Ring frame Autoconer Cheese winding

Packing

T.F.O

Waste %

Raw material
Cotton quantity H4 MECH S6 ORGANIC GIZA DCH32 MCU5 Material
HOSIERY WEAVING

GINNING

The main function of ginning to separate the lint or long fibre from the seeds. Before actual ginning process the seed cotton may be subjected to precleaning treatment
The cotton after ginning is compressed into a compact from called BALE .

(450 kgs/cub. met

MIXING (COTTON)

Air temperature:-above 25degree C

Relative humidity:45 to 60%

Fiber micronaire Fiber length Fiber strength Fiber color Fiber maturity

Blowroom
The main function of blowroom to remove all such impurities from the bale cotton.

Basic operations in the blowroom

Opening Cleaning Mixing or blending Micro dust removal Uniform feed to the carding machine Recycling the waste

CARDING

"Card is the heart of the spinning mill" and "Well carded is half spun" are two proverbs of the experts.

DRAWFRAME

Draw frame is a very critical machine in the spinning process. It's influence on quality, especially on evenness.

If Drawframe is not set properly, it will also result in drop in yarn strength and yarn elongation at break. The faults in the sliver that come out of Drawframe cannot be corrected. It will pass into the yarn.

OBJECTIVES OF DRAWFRAME

To straighten out the fibres

To parallelise of fibre

To improve the uniformity and evenness

Yarn products
Indian Cotton as also Pima/Giza and Australian cotton
Carded yarn count range NE 10 to NE 32 Combed yarn count range NE 10 to NE 100 Compact spun yarns in Count NE 16s and above. 100% Blended Yarns cotton-blended yarns with blends of polyester, acrylic, viscose, wool and nylon in the count range NE 10 to NE 40 in different ratios as per requirement. as Grey, Mlange & Dyed.

100% Cotton Dyed yarns

100% Polyester Yarn

Count range NE 06 to NE 20.

Industrial Yarns

Like TFO manufactured Tyre Cord, Carpet, Rugs Yarns etc.

Count range NE 05 to NE 20.

Open end slub yarns

Blended yarns

NE 06 to NE 40

100% Acrylic Yarns

Both High bulk and Regular dyed as well as Grey on cones and Hanks.

Industrial Yarns

Like TFO manufactured Tyrecord, Carpet yarns etc

Yarn defects
Staple yarn defects Filament yarn Slub(long thick place) Oily slub Kitty yarn(bakar) Foreign matter Cock screw yarn Snarl(over twisted yarn) Soft yarn Oil stained yarn(daghi) Spun in fly Bad piecing(more) crackers Thick & thin plates Neps Neps level Ball Fishes Hariness

Effect of yarn faults in fabric??

More end breaks in ensuring & subsequent process-slub, neps Damaged fabric appearances-slub, snarl Shade variation in dyed fabric:-snarl ,slub Production of specks during dyeing:-kitty yarn Needle breaks during knitting:-kitty yarn Poor performance during winding:-kitty yarn, hariness Causes streaks in the fabric-cork screw , Entanglement with adjacent ends causing a break-snarl, Poor knitting performance:-thick & thin places Beds form in the fabrics:-hariness

Productivity
In November 2011 -39892.30167 tons per day

Testing lab
Uster Tensorapid Strength Uster Tester evenness
CLR principle Height -50cm Load applied Capacitor Sliver-50m Yarn-400m Roving-50m 20 inch (sample length)

T.P.I tester

INPUT AND OUTPUT

BLOWROOM COTTON (RAW MTERIAL) CARDING COTTON SLIVER LAP SLIVER RIBBON LAP LAP UNILAP SLIVER COMBER LAP RSB SLIVER SPEED FRAME SLIVER RING FRAME ROVING COTTON

SLIVER LAP LAP

SLIVER SLIVER SLIVER ROVING YARN

AUTOCONER RING YARN CHEEESE WINDING CONE YARN T.F.O. 2 CHEESE YARN

CONE YARN CHEESE YARN 1 CONE YARN

Awards

ISO-9002 Certification
Nahar Group has been honoured with prestigious National Export Award for outstanding export performance and also, the Texprocil Trophy by the Textiles Export Promotion council for outstanding export performance in yarn

Texprocil Trophy

References

http://www.owmnahar.in/nsm.html http://www.owmnahar.in/export_market.html http://wikimapia.org/4876022/Nahar-Spinning-MillsMandideep http://textiletechinfo.com/ http://textiletechinfo.com/spinning/COTTONMIXING.htm http://textiletechinfo.com/spinning/BLOWROOM.htm