Control Valve Specifications

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Control Valve Assembly

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Function in the Loop

I/P

PIC PT

loop

Figure 1-2. Control Valve Role in the Control Loop

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Major Components
Packing Flange Nut Bonnet Valve Plug Stem* Packing Flange Actuator Yoke Locknut Packing Gaskets Valve Body Packing Box

Valve Plug* Cage* Seat Ring* Seat Ring Gasket

*Valve Trim Components

essolid

Figure 1-3. Sliding Stem Control Valve Components

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ANSI Class Pressure/Temperature

Temperature, degrees C 0 4000 3600 3200
Pressure - Psig

100

200

300

400

500

250 Class 1500 200

Pressure - Bar

2800 2400 2000 1600 1200 800 Class 300 400 Class 150 0 200 400 600 800 Class 600 Class 900

150 100

50

0 1000 Temperature, degrees F

ansi1

Figure 1-4. ANSI Class Pressure/Temperature Ratings for Bodies and Bonnets

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Temperature Limits of Common Materials

Material
Carbon Steel (WCC, WCB) Alloy steel, or chrome moly steel C5 WC9 CF8M Stainless Steel (316 Stainless Steel)

Temperature Limit
-20 to 800 degrees F

-20 to approximately 1200 degrees F -20 to approximately 1100 degrees F -425 to 1500 degrees F

Figure 1-5. Temperature Limits Of Common Valve Body And Bonnet Materials

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End Connection: Threaded

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End Connection: Welded

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End Connection: Flanged

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End Connection: Separable Flange & RTJ

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End Connection: Wafer Style

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Typical Cv (Flow Capacity) Chart

Flow Down

DESIGN ED CLASSES 125-600 Equal Percentage Cage

Full Sized

Restricted

FLOW COEFFICIENTS (ANSI/ISA/IEC)

For additional body information see Bulletin 51.1:ED Equal Percentage Characteristic

Equal Percentage
Body Size (In.) 1&1-1/4 1-1/2 2 2-1/2 3 4 6 8 8 1 1/2 2 Port Diameter In. mm 1-5/16 1-7/8 2 5/16 2 7/8 3 7/16 4 3/8 7 8 8 1-5/16 1-5/16 33.3 47.6 58.7 73.0 87.3 111.1 177.8 203.2 203.2 33.3 33.3 Total Travel In. mm 3/4 3/4 1 1/8 1 1/2 1-1/2 2 2 2 3 3/4 3/4 19 19 29 38 38 51 51 51 76 19 19 Valve opening __Percent of Total Travel 10 .783 1.52 1.66 3.43 4.32 5.85 12.9 18.5 27.0 1.112 .923 20 1.54 2.63 2.93 7.13 7.53 11.6 25.8 38.0 58.1 1.56 1.42 30 40 50 4.21 7.45 10.8 22.4 27.2 49.7 104 130 307 4.27 4.11 60 5.76 11.2 16.5 33.7 43.5 79.7 162 189 478 6.17 5.83 70 7.83 17.4 25.4 49.2 66.0 125 239 268 605 9.01 8.58 80 10.9 2/45 37.3 71.1 97.0 171 316 371 695 13.1 12.8 90 14.1 30.8 50.7 89.5 120 205 368 476 761 18.2 18.5

FL 100 17.2 35.8 59.7 99.4 136 224 394 567 818 23.1 24.3 .88 .84 .85 .84 .82 .82 .85 .85 .86 .91 .88

Cv
2.20 3.87 4.66 10.8 10.9 18.3 43.3 58.4 105 2.22 2.09 2.89 5.41 6.98 15.1 17.1 30.2 67.4 86.7 188 3.10 2.84

Cv = GPM Of Water At 60 degrees F with ? P of 1 psi

Figure 1-11. Example of a Typical Sizing Page

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Cv Comparison by Valve Type and Size

Valve Size Rotary-Shaft Streamlined Flow Path 1 inch 90 20 29 10 3 0.5 8 inch 90 500 1180 10 20 5 Figure 1-12. Relative Liquid Capacity Of Sliding-Stem And Rotary-Shaft Control Valves Travel, Percent Rated Cv Sliding-Stem Tortuous Path

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Flow Characteristics
Quick Opening 100

Control Valve Cv, % of Maximum

Linear

Equal Percentage

0 0 Valve Stem Position, %

flchar

100

Figure 1-13. Flow Characteristics

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ANSI and Fisher Shutoff Classes

ANSI/FCI Leak Classes
ANSI Class
Class II Class III Class IV Class V(1) Std. Air Test for SS Valves (SAT-SSV)
(2)

Maximum Leakage
0.5% valve capacity at full travel 0.1% valve capacity at full travel 0.01% valve capacity at full travel 0.0005 mL/minute/psid/inch port diameter Std 0.05 mL/minute/psid/inch port diameter

Medium
Air Air Air Water Air

Pressure
Lower of service P(3) or 50 psid Lower of service P(3) or 50 psid Lower of service P(3) or 50 psid Service P(3) Lower of service P(3) or 50 psid

Std. Air Test for Rotary Valves (2)

Std 2.0 mL/minute/psid/inch port diameter

Port Diameter In mm Bubbles per minute mL per minute

Air

Lower of service P(3) or 50 psid

Class VI

To 1 1 1/2 2 2 1/2 3 4 6 8

25 38 51 64 76 102 152 203

1 2 3 4 6 11 27 45

0.15 0.30 0.45 0.60 0.90 1.70 4.00 6.75

Lower of service P or 50 psid Air or N2

1. ANSI/FCI Class V seat leak water test not available for oxygen-cleaned, cryogenic, or any valves cleaned per FGS 8A11. Any disassembly to dry and/or re-clean the valve would invalidate the seat leak test. See PS Sheet 59.1:004C for optional tests. 2. Fisher Controls leakage classes. 3. Specify service P when ordering.

Special (Fisher) Leak Class

Leakage Class
TSO (Tight Shutoff)

Maximum Leakage
No seat leakage at time of shipment

Test Medium
Water

Service P(3)

Test Pressure

Test Procedure
ANSI/FCI Class V Test Procedure B

3. Specify service P when ordering.

Figure 1-14. Control Valve Seat Leakage Classifications

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FIN

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