HAVELLS LIGHTING

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ABOUT HAVELLS
Havells India Ltd (BSE:517354)is a billion-dollar-plus Indian electrical equipment company

Products - switchgear, cables & wires, motors, fans, power capacitors, compact fluorescent lamps (CFL), modular switches etc.

Owns global brands like Crabtree, Sylvania, Concord, Luminance, Linolite & SLI Lighting.

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Introduction to light Light - visually evaluated radiant energy,

which stimulates mans eyes and enables him to see.

Creating artificial light through lamps

Discovery of electric power and the possibility of transmitting it in a simple manner facilitated the development of modern lamps

Basic terms
Luminous efficacy 4/23/12 Luminous flux The

TYPES OF LAMPS
1. 2. 3. 4. 5. 6. Incandescent, Fluorescent, Mercury vapor, Metal hallide, High-pressure sodium (HPS) Low-pressure sodium (LPS)

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Principle of Electric gas discharge lamps

Electric gas discharge lamps convert electrical energy into light by transforming electrical energy into the kinetic energy by moving electrons, which becomes radiation by collision process.

Major drawback of gas discharge lamp:

They require an auxiliary apparatus called a ballast to run with them because gas discharge lamps have negative incremental impedance.

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An electrical ballast is a device intended to limit the amount of current in an electric circuit and provides high ignition voltage. A ballast serves two functions: 1. Provide the starting kick. 2. Limit the current to the proper value Ballasts stabilize the current through an electrical load. Used when an electrical device presents a negative (differential) resistance to the supply.

Balla st

Ballast provides a positive resistance or reactance that limits the ultimate current to an appropriate level.

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Magnetic ballast: core and coil electromagnetic ballast. Operate lamps at line frequency Least expensive first cost option

Types of Ballast

Hybrid ballast: Use a magnetic core and coil transformer and an electronic switch for the electrode heating circuit. Operate florescent lamps at line frequency. Cost more than magnetic ballast but less than electronic ballast. Electronic ballast: Uses electronic components that operate lamps at 20-60 khz. Have half the power loss of magnetic ballast. Lamp efficacy increases when lamp operates above 20khz. Higher in first cost but reduce wattage by approximately 10-15 watt Quieter, lighter, and virtually eliminate lamp flicker. 4/23/12

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COMPONENTS USED IN THE BALLAST:

1. 2. 3. 4. 5. 6. 7. 8. 9. Resistor Transistor Capacitor Drum core E-core Toroid Diac Diodes Input/output wires

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E-CORE
Has an E shaped core. Used as an Inductor.

cor e
Plasti c bobbi n

TOROID
It is a three winding transformer. Core is in the shape of toroid . All the magnetic flux is contained in the core material as it has no ends from which flux might leak off.

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Machines used in the Machines used in the manufacturing process manufacturi ng process
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AXIAL COMPONENT SEQUENCER

Input reels Output reels tap e

Sequences the axial components in a predetermined pattern Re-tapes them in reel or Ammo pack 4/23/12

AXIAL COMPONENT INSERTER

Component cut and placed

cutt er

Input reel

Folds the legs of the component Places it on the PCB Cuts the extra length of the legs

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RADIAL COMPONENT INSERTER

PC B

Radial components such as capacitors are inserted radially such as film capacitors. 4/23/12

GLUE DISPENSER

Applies glue on the PCB for SMT component placement

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FAST CHIP MOUNTER

SMT components

Pick n place machine. Picks the SMT components from the reels. Places them on the PCB . 4/23/12

Convection Reflow Oven

It is used for drying the glue that is used to mount the SMD components.

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WAVE SOLDER MACHINE

Used for soldering the components on the PCB

Liqui d sold er 4/23/12

soldere d PCB

PREFORMING MACHINES

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Automatic Loose Radial Lead Cutting M/C

Cuts the extra length of the legs of the transistors and capacitors

Cuttin g blade s

Automatic Cut & Bend Machine For Axials

Automatic cut & bend machine for axials resistors and diodes. Cuts and bends the 4/23/12 components

Auto De-Taping Machine For Taped Components

Used for de-taping components uniformly such as ceramic capacitors with high speed

cutt er Compone nt reel

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FLOW CHART

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Production order created Pull list generation

Raw material from store

Ai Insertion and SMT placement

Preforming of MI components Manual Insertion

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Wave Soldering

Lead Cutting

Touch up

Inspection

Testing
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Output wire

Depaneling

Rework Inspection
If fail

Packing
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SCHEMATIC

rki wo ng
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PRODUCT TESTING
Click to edit Master subtitle style

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Abnormal Condition Test System for CFL

Electrically heated chamber/c abinet

Control unit

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Integrating sphere
highly reflecting inner surface
Sensor

CFL to be tested placed in holder

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Temperature Profiler

Thermocou ple

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HB-6A
Test CFL
Waveform s obtained

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THANK YOU
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