Training under

DNRC
/6ut Pr6ect: /6ut Pr6ect:
]aipur Netro Rail is proposed to be setup ]aipur Netro Rail is proposed to be setup
on Public Private Partnership (DBFOT) on Public Private Partnership (DBFOT)
model. The project is going to have two model. The project is going to have two
corridors, one running from East to West corridors, one running from East to West
and the other running from North to and the other running from North to
South. The total length is around 3S Km. South. The total length is around 3S Km.
Najor portion of the East West corridor, Najor portion of the East West corridor, i.e i.e
3.2S Km out of total length of 11.S Km, is 3.2S Km out of total length of 11.S Km, is
already under construction by the already under construction by the
Corporation Corporation
East EastWest Corridor West Corridor Nansarovar, New Nansarovar, New Aatish Aatish
Narket, Narket, vivek vivek vihar vihar, , Shyam Shyam Nagar, Ram Nagar, Nagar, Ram Nagar,
Civil Lines, ]aipur Railway Station, Sindhi Camp Civil Lines, ]aipur Railway Station, Sindhi Camp
Bus Stand, Bus Stand, Chandpole Chandpole, , Choti Choti Chaoupar Chaoupar and and Badi Badi
Chaoupar Chaoupar. .
East EastWest Corridor West Corridor Nansarovar Nansarovar, New , New Aatish Aatish
Narket, Narket, vivek vivek vihar vihar, , Shyam Shyam Nagar, Ram Nagar, Nagar, Ram Nagar,
Civil Lines, ]aipur Railway Station, Sindhi Camp Civil Lines, ]aipur Railway Station, Sindhi Camp
Bus Stand, Bus Stand, Chandpole Chandpole, , Choti Choti Chaoupar Chaoupar and and Badi Badi
Chaoupar Chaoupar. .
The East The EastWest corridor of the Netro in West corridor of the Netro in Phase 1 Phase 1
is expected to cost Rs is expected to cost Rs 12S0 cr6re 12S0 cr6re. .
East EastWest Corridor West Corridor Nansarovar, New Nansarovar, New Aatish Aatish
Narket, Narket, vivek vivek vihar vihar, , Shyam Shyam Nagar, Ram Nagar, Nagar, Ram Nagar,
Civil Lines, ]aipur Railway Station, Sindhi Camp Civil Lines, ]aipur Railway Station, Sindhi Camp
Bus Stand, Bus Stand, Chandpole Chandpole, , Choti Choti Chaoupar Chaoupar and and Badi Badi
Chaoupar Chaoupar. .
The East The EastWest corridor of the Netro in West corridor of the Netro in Phase 1 Phase 1
is expected to cost Rs is expected to cost Rs 12S0 cr6re 12S0 cr6re. .
The Phase 2 is expected to cost Rs 7000 crore The Phase 2 is expected to cost Rs 7000 crore
ere are some facts about the ]aipur: ere are some facts about the ]aipur:
- Number of lines in ]aipur Netro Railways: 2 - Number of lines in ]aipur Netro Railways: 2
- Number of stations : 12 (phase 1) - Number of stations : 12 (phase 1)
- Daily ridership: roughly 6 lacks (one way). - Daily ridership: roughly 6 lacks (one way).
- Operation Began: 2010 (line 1) - Operation Began: 2010 (line 1)
- System length: 32.S kilometers - System length: 32.S kilometers
- Track gauge: 1,43S mm (4 ft 8+1 - Track gauge: 1,43S mm (4 ft 8+1''2 in) 2 in)
- Electrification: 2S kv, S0 AC through - Electrification: 2S kv, S0 AC through
overhead overhead
- Average speed: 33 km/h (21 mph) - Average speed: 33 km/h (21 mph)
- Top speed: 80 km/h (S0 mph) - Top speed: 80 km/h (S0 mph)
- - aipur metr6 rail start date aipur metr6 rail start date: Around ]une : Around ]une
2013. 2013.
Delhi Netro Rail Corporation Delhi Netro Rail Corporation
!TRODUCTO! !TRODUCTO!
For implementation and subsequent For implementation and subsequent
operation of Delhi NRTS, a company operation of Delhi NRTS, a company
under the name DEL NETRO RAL under the name DEL NETRO RAL
CORPORATON was registered on 03 CORPORATON was registered on 030S 0S
3S under the Companies Act, 13S6. DNRC 3S under the Companies Act, 13S6. DNRC
has equal equity participation from CO has equal equity participation from CO
and CNCTD. and CNCTD.
Pile F6undati6n
Construction of Construction of Pile F6undati6n Pile F6undati6n of of
the elevated structure for the transition the elevated structure for the transition
of of Netr6 Rail Netr6 Rail S also for the S also for the Netr6 Netr6
Stati6ns Stati6ns. .
ndian Standards 6n Piles ndian Standards 6n Piles
S 2311 : Part 1 : Sec 1 : 1373 Driven cast in S 2311 : Part 1 : Sec 1 : 1373 Driven cast insitu concrete situ concrete
piles piles
S 2311 : Part 1 : Sec 2 : 1373 Bored cast S 2311 : Part 1 : Sec 2 : 1373 Bored castin insitu piles situ piles
S 2311 : Part 1 : Sec 3 : 1373 Driven precast concrete piles S 2311 : Part 1 : Sec 3 : 1373 Driven precast concrete piles
S 2311 : Part 1 : Sec 4 : 1384 Bored precast concrete piles S 2311 : Part 1 : Sec 4 : 1384 Bored precast concrete piles
S 2311 : Part 2 : 1380 Timber piles S 2311 : Part 2 : 1380 Timber piles
S 2311 : Part 3 : 1380 Under reamed piles S 2311 : Part 3 : 1380 Under reamed piles
S 2311 : Part 4 : 138S Load test on piles S 2311 : Part 4 : 138S Load test on piles
Pile foundations are adopted generally in the following Pile foundations are adopted generally in the following
situation situation
- Low Bearing Capacity of soil. - Low Bearing Capacity of soil.
- Non availability of proper bearing stratum at shallow - Non availability of proper bearing stratum at shallow
depths. depths.
- eavy loads from the super structure for which - eavy loads from the super structure for which
shallow foundation may not be economical or shallow foundation may not be economical or
feasible. feasible.
Pile Foundations
Classification of Piles : Classification of Piles :
Based on material Based on material
Concrete Concrete
Steel Steel
Timber Timber
Classification of Piles : Classification of Piles :
Based on material Based on material
Concrete Concrete
Steel Steel
Timber Timber
Based on method of construction/installation.: Based on method of construction/installation.:
Driven /Displacement Pre cast Piles Driven /Displacement Pre cast Piles
Driven/Displacement Cast in Situ Piles Driven/Displacement Cast in Situ Piles
Bored/ Replacement Pre cast piles Bored/ Replacement Pre cast piles
Bored/ Replacement Cast in situ piles Bored/ Replacement Cast in situ piles
Classification of Piles : Classification of Piles :
Based on material Based on material
Concrete Concrete
Steel Steel
Timber Timber
Based on method of construction/installation.: Based on method of construction/installation.:
Driven /Displacement Pre cast Piles Driven /Displacement Pre cast Piles
Driven/Displacement Cast in Situ Piles Driven/Displacement Cast in Situ Piles
Bored/ Replacement Pre cast piles Bored/ Replacement Pre cast piles
Bored/ Replacement Cast in situ piles Bored/ Replacement Cast in situ piles
Based on Load transfer mechanism: Based on Load transfer mechanism:
Friction/Floating piles Friction/Floating piles
Bearing cum Friction piles Bearing cum Friction piles
Based on sectional area : Based on sectional area :
Circular Circular
Square Square
H Shape H Shape
Octagonal Octagonal
Tubular Tubular
Based on sectional area : Based on sectional area :
Circular Circular
Square Square
H Shape H Shape
Octagonal Octagonal
Tubular Tubular
Based on size: Based on size:
Micro piles Dia. < 150 mm Micro piles Dia. < 150 mm
Small dia. Pile Dia. > 150 mm and Dia. < 600 mm Small dia. Pile Dia. > 150 mm and Dia. < 600 mm
Large Dia. Piles Dia. > 600 mm Large Dia. Piles Dia. > 600 mm
SOFT SOIL
PILES
e used Friction Piles in Metro
Foundation
f the firm soil is at a considerable
depth, it may be very expensive to
use end bearing piles. n such
situations, the piles are driven
through the penetrable soil for some
distance. The piles transmit the load
of structure to the penetrable soil by
means of skin friction between the
soil.
Neth6d F6r Neth6d F6r
The C6nstructi6n The C6nstructi6n Of Of Pile F6undati6n Pile F6undati6n
The following steps were observed in the The following steps were observed in the
construction: construction:
SETTNC OUT SETTNC OUT
DRvNC OF TENPORARY CASNC DRvNC OF TENPORARY CASNC
Boring Boring
RENFORCENENT CACE LOWERNC RENFORCENENT CACE LOWERNC
RENFORCENENT COvER BLOCK RENFORCENENT COvER BLOCK
FLUSNC OPERATON FLUSNC OPERATON
CONCRETNC CONCRETNC
S.No. DESCRIPTION TYPE CAPACITY
1. Pilling Rig Mait HR 130 130 KN
2. Crane TATA 320
3. Excavator JCB .25 cum
4. Dumpers TATA/AL 4 cum
5. Batching Plant M1 30 cum/hr
6. Transit Mixers 6/4 cum
7. Welding Generator 400 Amps
8. Tremie Pipe 250 mm dia 25-35 mt
9. Hopper
CONSTRUCTION EQUIPMENTS
Soil Bucket Soil Bucket
Light weight Light weight
Large storage Large storage
capacity capacity
Durable Durable
Reliable Reliable
Tremie Pipes Tremie Pipes
quick disconnect quick disconnect
couplings couplings
O ring seals for easy O ring seals for easy
installation installation
leak proof leak proof
connections connections
various lengths can various lengths can
be provided be provided
NETHODOLOCY NETHODOLOCY
SETT!C OUT: SETT!C OUT:
Necessary survey was conducted and pile Necessary survey was conducted and pile
points were marked. The pile location was set points were marked. The pile location was set
out with respect to the control points by out with respect to the control points by
suitable pin marked at location and checked suitable pin marked at location and checked
by Engineer's representative. by Engineer's representative.
DR!C OF TENPORRY CS!C: DR!C OF TENPORRY CS!C:
W Rotating drilling rig fitted with
suitable tool (soil boring tool) to
be positioned at the premarked
pile point and boring was started
W On completion of boring up to
about 1m casing pipe was
installed in position using special
attachment to the rotary head
W Diameter of the cutting tool was
diameter of the pile minus 7Smm
Naterial Used Naterial Used: :
Bent6nite: Bent6nite:
used to stabilie the sides of used to stabilie the sides of
the pile borehole. the pile borehole.
Bentonite was saturated for Bentonite was saturated for
24hrs and then used. 24hrs and then used.
Frequency test: 24hrs after Frequency test: 24hrs after
mixing, prior to concreting. mixing, prior to concreting.
The properties of bentonite slurry met The properties of bentonite slurry met
at the site were: at the site were:
S.n6. Type 6f test Required
alue
Equipment t6 /e
used
1. Nud density 1.0S g/cc ydrometer
2. viscosity prior to concrete 30 - 40 second Narsh cone
3. p value 3.S to 12 p meter
4. Sand content 1 Sieve Analysis
S. Liquid limit 400 Casagranda
C6ncrete: C6ncrete:
Crade of concrete: N3S Crade of concrete: N3S
Slump of concrete: 1S0 to 200 mm Slump of concrete: 1S0 to 200 mm
The maximum sie of Coarse aggregate The maximum sie of Coarse aggregate
was 20mm was 20mm
The cement used for pilling work as per The cement used for pilling work as per
S:4SS specification for Portland slag S:4SS specification for Portland slag
cement. cement.
Ninimum cement content for the design Ninimum cement content for the design
mix was not kept less than 400kg/m mix was not kept less than 400kg/m
33
Reinf6rcement Steel: Reinf6rcement Steel:
TNT bars were used. TNT bars were used.
C. wires were used for binding C. wires were used for binding
reinforcement. reinforcement.
Bending of reinforcement was as per S: Bending of reinforcement was as per S:
2S021363. 2S021363.
The reinforcement was extended to the full The reinforcement was extended to the full
length of the pile and was projected 60 length of the pile and was projected 60
times diameter above the cut times diameter above the cutoff level. off level.
BOR!C BOR!C
nitial Boring of nitial Boring of
1.S meters was 1.S meters was
done by using done by using
auger auger
temporary casing temporary casing
was installed in was installed in
the borehole the borehole
Bentonite suspension was then filled in the Bentonite suspension was then filled in the
borehole for stabilising sides before borehole for stabilising sides before
starting boring below bottom of temporary starting boring below bottom of temporary
slurry slurry
The level of bentonite was always kept 1.S The level of bentonite was always kept 1.S
meters above the bottom of casing during meters above the bottom of casing during
grabbing grabbing
Further boring was done using soil bucket Further boring was done using soil bucket
till the required depth was reached till the required depth was reached
Once the bore has depth has reached to Once the bore has depth has reached to
the desired depth, the bottom of the bore the desired depth, the bottom of the bore
was cleaned by Bentonite flushing was cleaned by Bentonite flushing
RE!FORCENE!T CCE RE!FORCENE!T CCE
LOWER!C LOWER!C
The reinforcement was cut and bent to required The reinforcement was cut and bent to required
shape and sie shape and sie
The reinforcement cage was fabricated at the The reinforcement cage was fabricated at the
fabrication yard and was transported to the site fabrication yard and was transported to the site
Specified cover blocks were provided to the Specified cover blocks were provided to the
reinforcement cage for the pile reinforcement cage for the pile
The cage was lowered in 3 pieces or more The cage was lowered in 3 pieces or more
depending upon the length of pile. depending upon the length of pile.
Bottom cage was lowered inside the borehole Bottom cage was lowered inside the borehole
and temporarily supported on the casing pipe and temporarily supported on the casing pipe
top, keeping the dowel length projecting above top, keeping the dowel length projecting above
and second cage lifted and lapped by welding. and second cage lifted and lapped by welding.
The minimum lap length was 60d. elical was The minimum lap length was 60d. elical was
tied more closely at the welding one then the tied more closely at the welding one then the
whole cage length. whole cage length.
The whole cage then lowered inside the The whole cage then lowered inside the
bore hole. the reinforcement was bore hole. the reinforcement was
projected 60 times bar diameter above the projected 60 times bar diameter above the
cut off level. cut off level.
RE!FORCENE!T COER RE!FORCENE!T COER
BLOCK BLOCK
Circular cover blocks of 1S0mm diameter Circular cover blocks of 1S0mm diameter
was made with the same grade of was made with the same grade of
concrete as that of pile concrete and fixed concrete as that of pile concrete and fixed
to helical. to helical.
The cover block was provided at The cover block was provided at
approximately 2m intervals and suitably approximately 2m intervals and suitably
staggered. staggered.
FLUSH!C OPERTO! FLUSH!C OPERTO!
Before concreting the borehole was flushed again with Before concreting the borehole was flushed again with
fresh bentonite suspension. mmediately after lowering fresh bentonite suspension. mmediately after lowering
of the cage. of the cage.
Tremie pipes of 2S0mm diameter of length 1.Sm length Tremie pipes of 2S0mm diameter of length 1.Sm length
were joined together and lowered into the bore and the were joined together and lowered into the bore and the
bentonite was pumped through the pipe. bentonite was pumped through the pipe.
During flushing, contaminated bentonite from bottom of During flushing, contaminated bentonite from bottom of
the pile was collected in the tank through Tremie outlet the pile was collected in the tank through Tremie outlet
S fresh bentonite was pumped to maintain the bentonite S fresh bentonite was pumped to maintain the bentonite
at required level. at required level.
Flushing was continued till the density of the return mud Flushing was continued till the density of the return mud
was less then 1.2gm/cc. was less then 1.2gm/cc.
CO!CRET!C CO!CRET!C
W The concrete was
placed in the bore
through the tremie pipe.
W The bottom of the
tremie was 300mm
above the bottom of the
bore.
W During concreting the
care was taken to keep
the tremie pipe 1.Sm
embedded in the
concrete.
On completion of concreting to the On completion of concreting to the
required level elevation, temporary casing required level elevation, temporary casing
was withdrawn either by the crane or was withdrawn either by the crane or
drilling rig. drilling rig.
The grade of concrete used in the pile was The grade of concrete used in the pile was
N3S. N3S.
Workability of concrete and concrete Workability of concrete and concrete
cubes were prepared to check the cubes were prepared to check the
strength of concrete after 7 and 28 days. strength of concrete after 7 and 28 days.
Cast in Situ Replacement Pile Cast in Situ Replacement Pile
Advantage Disadvantages
Less noise or vibration problem Concrete cannot be inspected aIter
installation
Equipment can break up practically all
kinds oI obstructions
Liable to squeezing or necking
Can be installed in a very long length Raking bored pile are diIIicult to
construct
No ground heave Drilling a number oI pile groups may
cause ground loss and settlement oI
adjacent structures
Depth and diameter can varied easily Cannot be extended above ground
level without special adaptation
UNDERCROUND NETRO UNDERCROUND NETRO
STATON AT CANDPOLE STATON AT CANDPOLE
CENERAL ABOUT TE PRO]ECT FOR CENERAL ABOUT TE PRO]ECT FOR
UNDERCROUND NETRO STATON UNDERCROUND NETRO STATON
SCOPE SCOPE Construction of guide wall, trench Construction of guide wall, trench
excavation under bentonite, placing of excavation under bentonite, placing of
reinforcement cage and concreting of diaphragm reinforcement cage and concreting of diaphragm
wall. wall.
OWNER OWNER DNRC DNRC
CONTRACTOR CONTRACTOR TD Cementation ndia Ltd. TD Cementation ndia Ltd.
TOTAL COST TOTAL COST 102Cr(approx) 102Cr(approx)
LST OF NA]OR PLANTS AND LST OF NA]OR PLANTS AND
EQUPNENTS EQUPNENTS
S
!O.
Plant/Equipment Type !um/er
1. 7St Capacity Crawler Excavation
Crane/(Service)
2
2. ydraulic and/or Rope Crabs 1
3. Bentonite Facility and Equipment 1(set)
4. Stopend System As
required
Continue . Continue .
S !O. Plant/Equipmen
t Type
!um/er
S. Stopend Chisel As required
6. Tremie Pipe
System(2S0mmdia
) inc opper
2
7. Welding Sets 4
NETODOLOCY FOR TE NETODOLOCY FOR TE
CONSTRUCTON OF DAPRACN WALL CONSTRUCTON OF DAPRACN WALL
The following steps were observed in the The following steps were observed in the
construction: construction:
1. 1. Cuide Wall Cuide Wall
2. 2. Bentonite Nixing Bentonite Nixing
3. 3. Excavation Excavation
CONTNUE . CONTNUE .
4. 4. nstallation Of Stopened And Waterstopened nstallation Of Stopened And Waterstopened
S. S. Reinforcement S Concreting Reinforcement S Concreting
CUDE WALL CUDE WALL
t is temporary structure constructed prior t is temporary structure constructed prior
to excavation of diaphragm wall. to excavation of diaphragm wall.
Purpose of guide wall: Purpose of guide wall:
To ensure the stability and prevent the To ensure the stability and prevent the
collapsing of the soil strata. collapsing of the soil strata.
To provide temporary support for the To provide temporary support for the
reinforcement cage. reinforcement cage.
To provide the supports to Stopend. To provide the supports to Stopend.
STRUCTURAL DETALS OF CUDE STRUCTURAL DETALS OF CUDE
WALL WALL
Crade of concrete Crade of concrete N1S N1S
Thickness of Cuide wall Thickness of Cuide wall 1S0mm 1S0mm
Depth of Cuide wall Depth of Cuide wall 1S00mm 1S00mm
Continue. Continue.
Clear cover Clear cover 2Smm 2Smm
Dia. of steel used Dia. of steel used 10mm S 8 mm at a 10mm S 8 mm at a
distance of 2S0mm center to center. distance of 2S0mm center to center.
Clear distance between inner faces of Clear distance between inner faces of
guide wall guide wall600mm(diaphragm 600mm(diaphragm
wall)+S0mm wall)+S0mm
Cuide wall Cuide wall
BENTONTE NNC BENTONTE NNC
Nixing unit was erected on impermeable base to Nixing unit was erected on impermeable base to
check spillage. check spillage.
Kept in storage tank for 24hrs to hydrate. Kept in storage tank for 24hrs to hydrate.
Continuously agitated using vertical pump. Continuously agitated using vertical pump.
Daily bentonite test that were conducted Daily bentonite test that were conducted
1. ph 1. ph 8.3 8.3(3to11.S as S code3SS6 (3to11.S as S code3SS61380) 1380)
2. Density 2. Density 1.11 1.11(1.06to1.12 as s code 3SS6 (1.06to1.12 as s code 3SS61380) 1380)
Bent6nite Bent6nite
3. Sand Content 3. Sand Content
fresh(2) S fresh(2) S
contaminate contaminate
d(3){7 d(3){7
as per s as per s
code 3SS6 code 3SS6
1380} 1380}
4. viscosity 4. viscosity
4Ssec(32 4Ssec(3230 30
sec as per s sec as per s
code code3SS6 3SS6
1380) 1380)
Nixing Tank for Bentonite
DAPRCAN WALL ECAvATON DAPRCAN WALL ECAvATON
Wall is located between Cuide wall. Wall is located between Cuide wall.
The trench was excavated using ydraulic The trench was excavated using ydraulic
Drilling Rig . Drilling Rig .
Stopened with water stopened was then Stopened with water stopened was then
lowered into the trench. lowered into the trench.
Excavation was done in three Excavation was done in three
panel(primary, secondary S closing). panel(primary, secondary S closing).
Excavation was done with bentonite filled Excavation was done with bentonite filled
to top level. to top level.
Diaphrgam wall Diaphrgam wall
RENFORCENENT S CONCRETNC RENFORCENENT S CONCRETNC
Crade of steel Crade of steel FeS00 FeS00
Crade of concrete Crade of concrete N3S N3S
Dia of steels used Dia of steels used 3Smm S 2Smm 3Smm S 2Smm
Continue . Continue .
Ninimum clear cover Ninimum clear cover 7Smm 7Smm
Shape of cover blocks Shape of cover blocks Circular Circular
oriontal distance of cover blocks oriontal distance of cover blocks 1S00mm 1S00mm
W vertical distance of cover blocks 2000mm
W Dia of tremie pipe 2S0mm
W Length to which pipe was dipped inside
the concrete 2m
W Concreting was done to 1m above the
cut off level.
Concreting of Diaphrgam wall Concreting of Diaphrgam wall
Slump Test Slump Test
The test is an empirical test that measures The test is an empirical test that measures
the workability of fresh concrete. Nore the workability of fresh concrete. Nore
specifically, it measures consistency specifically, it measures consistency
between batches. The test is popular due between batches. The test is popular due
to the simplicity of apparatus used and to the simplicity of apparatus used and
simple procedure. The slump test is used simple procedure. The slump test is used
to ensure uniformity for different batches to ensure uniformity for different batches
of similar concrete under field conditions. of similar concrete under field conditions.
Types of slump Types of slump
Continue. Continue.
C6llapse Shear True
n a collapse slump the
concrete collapses
completely.
|2]
n a shear slump the top
portion of the concrete
shears off and slips
sideways.
|2]
n a true slump the
concrete simply
subsides, keeping more
or less to shape.
|2]
Slump Test Slump Test
1,.| ;oc 1,.| ;oc