AUTOMATIC BOTTLE WASHING MACHINE USING PNEUMATICS

GUIDANCE

Presented by
DEEPAK .T .K NOBLE.V.MATHEW RAGHU PREETH TONY EMMANUEL

y MR. L.FEROZ ALI y y y

INTRODUCTION
THIS IS A TECHNIQUE USED FOR WASHING BOTTLES AT A LOW COST INSTALLATION PROCESS USING PNEUMATICS.THIS TECHNIQUE IS ALSO SAME AS CONVENTIONAL BOTTLE WASHING METHODS USING AUTOMATION.

PHYSICAL TYPES
THERE ARE TWO TYPES OF BOTTLE WASHING MACHINE

ROTARY TYPE LINEAR TYPE

AUTOMATIC LARGE SCALE BOTTLE WASHING MACHINE

ROTARY TYPE

LINEAR TYPE

PROJECT DESCRIPTION
IT IS THE COMBINATION OF BOTH ROTARY AND LINEAR BOTTLE WASHERS IT IS WORKS WITH THE HELP OF PNEUMATIC CONTROL SYSTEMS

IT CAN BE CONTROLLED BY MANUALLY OR BY USING PNEUMATIC CIRCUITS IT IS ALSO A SIMPLIFIED SETUP FOR THE PROCESS OF WASHING BOTTLES

COMPONENTS
 2 CONVEYORS  4 CYLINDERS  FLOW CONTROL VALVES  REQUIRED PIPE LINES AND WIRINGS  MANUAL OR PNEUMATIC CIRCUITS  HIGH PRESSURE WATER PUMP  WATER HEATER  PUSH BUTTON SPRING RETURN SWITCH  POWER SUPPLY

WORKING
THE WORKING IS DIVIDED INTO DIFFERENT STEPS
IN THE FIRST STEP THE BOTTLE REACHED TO THE SWITCH GATE OF THE FIRST CONVEYOR IN THE SECOND STEP THE PNEUMATIC CYLINDER 1 PUSHES THE BOTTLE IN WARDS TO THE BOTTLE HOLDER WHEN THE GATE SWITCH IS CLOSED IN THE THIRD STEP THE BOTTLE HOLDER CONTRACTS AND A NOZZLE IS COMING TO THE TOP OF THE BOTTLE

IN THE FORTH STEP THE HOT WATER IS SPRAYED INTO THE BOTTLE AT HIGH SPEED IN THE FIFTH STEP THE BOTTLE PLACES UPSIDE DOWN AND ALLOW TO LEAVE THE WATER FROM BOTTLE IN THE SIXTH STEP THE BOTTLE IS AGAIN SPRAYED BY THE WATER IN THE SAME POSITION IN THE SEVENTH STEP THE BOTTLE RETURNS TO THE NORMAL POSITION AND THE SECOND CYLINDER PUSH THE BOTTLE TO THE NEXT CONVEYOR

ADVANTAGES
SIMPLY AUTOMATE A TRADITIONAL WAY OF WASHING BOTTLES HELPS TO REDUCE HUMAN EFFORTS

CAN BE USED FOR LARGE SCALE BOTTLE TREATMENT PROCESS

FUTURE DEVELOPMENTS

THIS SYSTEM CAN BE USED FOR AUTOMATING THE SMALL SCALE INDUSTRIES UNDER LOW ECONOMICAL BUDGET. IT CAN ALSO BE IMPLENTED USING PLC AND EMBEDDED SYSTEMS.

THANK YOU