TRISTAR FZC

TRISTAR Origin
Established in 1989 Leading company in Tube Tools and bolting Tools. ISO 9001: 2000 certified since inception Production Export: 60%

ISO CERTIFICATION
TRISTAR INDUSTRIAL TOOLS is accredited with ISO 9001: 2000 quality system certification for our Facilities. The driving force behind the implementation of Quality system is the commitment to provide our customers with the best value delivered by offering only products and services that meet or exceed their expectations.

TRISTAR Philosophy
Superior Quality Performance guarantee Competitive Price Timely Supplies. Consistency in Supply Providing complete bolting and tubular solution (Heat Exchanger and Boilers).

Why TRISTAR???
Providing it in a way that makes us an outstanding manufacturer and supplier. Highly competitive prices No minimum order value or order quantity Guaranteed superior quality

Manufacturing
Our factory is located at Mumbai and is equipped with all the advanced machines and skilled employees

Product Range
Impact Sockets Slugging wrenches Non-Sparking Tools Tool Balancers Tube expanders Tube Cleaning Systems

Market Presence

Bolting Tools

Impact Sockets
Superior Quality High strength Alloy Steel Double cycle heat treatment Standard Length Deep Length Extra Long as per specs

Accessories

Striking Wrenches
Ring Type, Open Jaw Type Offset handle Type Box Ring Type Superior Quality High strength Alloy Steel

Extra Heavy duty Impact Resistant

Double cycle heat treatment

Torque Wrench
Compact Light Weight Rigid Calibrated Range 3 to 2500 nm

Hydraulic Torque Wrenches

features
Light wt. and compact Made of Aluminium-Titanium alloy Design for toughest industrial bolting jobs to achieve precision tightening and loosening Provide torque up to 50,000 nm Accuracy 3% Reaction arm and coupling can be rotated around 360

Square drive type

Lowest rangeTS-07 Square drive Torque cap. Overall length 3/4 100-125nm 139mm Highest rangeTS-35 2.1/2 48-48675nm 465mm 241mm 77mm

Reaction arm reach 68mm Radius around bolt 21mm

Direct hex type

Lowest rangeTH-2 Across/flat Torque cap. Overall length Nose radius Width at link 19-55 mm 230-2350 nm 196mm 27-43 mm 32mm Highest rangeTH-32 160-175 mm 4450-44600 nm 441mm 160-175mm 85mm 131mm

Width at cylinder 51mm

Power pack
The square drive type and Hex type hydraulic wrenches works on power pack Features
 Max operating pressure 700 bar  Tank cap. 6 ltrs  2 way torque setting valves  Integrated oil level and indicator temperature

Hydraulic Bolt Tensioner

It is used for accurate tightening, the bolt is pulled upward then, the bolt is stretched with the use of high hydraulic pressure and the gap is developed and nut is tightened Features  Compact and light wt.  Fast in operation  Uniform tightening

Sizes
 Stud size range 3/4 to 4  Cylinder cap. 30 ton -270 ton

Air operated tensioning pump

They are used to create hydraulic pressure in a bolt tensioner Features All pressure connection are facing away from the operator
Pressure ratio 1:350 bar Air drive BSP Inlet connection BSP

Hydraulic Nut Splitter

Used to break the rusted nut Available in various standard models Available with angle head Sizes
 Stud diameter 11mm to 16mm  Nut ATF 13mm to 165mm

Flange spreaders
Used to separate flanges Features
Open any size flange with controlled force Hydraulic and manual versions

Sizes
Jaws closed 2.3 Jaws open 76.2mm Rated force 4.5kg

Pneumatic Impact wrench

Sizes: to 1.1/2 Available in different Torque and Rpm

Non Sparking Tools

MATERIAL
Analysis CU

Aluminium - Bronze
Al Ni Fe Mn Be

Copper-beryllium
Ni Co Cu

Rest

9 to 12

2 to 6

1 to 4

0 to 1.8

1.5 to 2 0.1 to 0.6 0.1 to 0.6

Rest

Customers and Application

Oil and Gas Power plants Refineries Petrochemicals Cement Industry Automobiles Heavy Engineering Aviation Railways

Tube Expander for Heat exchanger

Tube Expanders
TN series expanders
- Covers Range from 6.35mm 9.53mm OD

T 900 series
- Covers Range from 6.35mm 9.53mm OD

T 800 series
- Covers Range from 12.70mm 38.10mm OD

T 1200 series
- Covers Range from 12.70mm 38.10mm OD

Specs

Selection of Tube Expander

Tube OD Tube wall thickness or BWG Tube sheet thickness Tube material Special Conditions, i.e. double tube sheet, tubes close to tube sheet channel, tubes, or protrusions. Long reach expanders are available upon request in 6" increments. Contact the TRISTAR office for special assistance.

Tube Expander for Boilers

Tube Expander for Boilers

TA Series TAF3 Series T 8012 series

Beading Series

Tube Rolling Drive

Tools that set the standard Why use torque control when expanding tubes? What is tube wall reduction? Tube Rolling Set Up Guide

Tristar Tube Rolling

Pneumatic Rolling Motor Electric Rolling Motor

Hydraulic Tube Expanding Machine and Drives

Features: Compact Design Compatibility 4Drive (5/8 to 4 o.d tubes) Very High Torque developed Can expand large diameter, thick wall tubes Microprocessor control Easy operation
http://www.youtube.com/watch?v=BbAnM0g2jmA

Tristar Tube Rolling

Tube Wall Reducer
Used to thin the walls of heavy Gauge tubes as a step in their removal from Tube Sheet

Tube Drift/ Knock out Tools

Used with Pneumatic Chipping hammer to Knock out Tubes/ Tube Stubs from Tube Sheet

Collapsing Tool
Collapse Toolsand drive out Collapse Tube from Tube Sheet with a chipping Hammer. Used for use on Thin Tubes

Tube Removal Tools

Push Type Internal Tube Cutter
Cuts the wall of ferrous tubes in condenser and Heat Exchanger as a step in their removal from the Tube Sheet.

cont..

One Revolution Internal Tube Cutter

For Thin walled ferrous Tubes in one revolution, with Hand Operations.

Manual Tube Puller

Removal with Hand wrench

Tube Pulling Machines

Tube pulling Powerpack

Stub Puller

http://www.youtube.com/watch?v=w-RTKGSiEHI

Hydraulic Tube Pulling System

Available with a choice - Electric-TPP systems - Pneumatic-PPP system Low setup time and ease operation High speed automatic cycling at high power Continous Tube Pulling - upto 3 dia. Stub Pulling - upto 4 dia.

Tube Beveling Machines

FEATURES Light weight and portable design Quick interchangeability of locking jaws to suit wide range of diameters Modular and ergonomic design to suit in toughest working conditions Suitable for wide range of tube ids Cover range from 20 mm 306 mm APPLICATIONS Suitable for jobs in restricted access areas Useful in shutdown environments on Condensers and Heat Exchangers Used for maintenance and new Boiler manufacturing Designed to bevel, face and prepare weld edges for heavy wall thickness tubes http://www.youtube.com/watch?v=4VfM2urqOW0

Tube Cleaning

Why Tube Cleaner

Clean tubes mean lower fuel costs. All piping, heat exchanger and boiler tubes accumulate scale over various periods of use. This scale decreases flow, retards heat transfer, and consequently increases fuel consumption and lowers efficiency.

Selection of Tube Cleaning Tools

Selection requirements
Tube ID Tube length Type of deposit Thickness of deposit Straight or curved tube If curved, the minimum radius bend

Applications include
Oil field drill pipe renewal Natural gas line renewal Aluminum smelter siphon tube cleaning Catalyst cleaners Process line cleaning

Condenser Tube Cleaning Machine and Accessories

Tristar Tube Cleaning Machines

Tristar TTC Tube Cleaning Machine

Features: Stainles Steel Construction Longer Life. Interchangeable Cleaning Tools Versatile Simple to operate Minimum Training required Large Wheels easy to move Simultaneous water Flush remove deposites Flexible Shaft can be easily Disconnected without need for any Tools Foot Switch Operation makes it convinient for Operation

Boiler Tube Cleaning Machines

Tube Cleaning Accessories

Tube Cleaning Effect

Before After

Benefits
Cost Effective Quality Products Safe Reliable Value Addition Time Saving Solutions Service

Factory Images

Contact
TRISTAR FZC
P.O.Box: 121691, P6/162, Saifzone, Sharjah, U.A.E. T: +9716 5529407 +9714 3546598 F: +9716 5529405

Mohammad Najam Siddiqui

Manager Marketing and Sales E: najam@tristarindia.com M: +971 55 65 10149 Skype: najam_s

W: www.tristarindia.com

Offices: USA, India and UAE