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Dear Colleagues,
2S, Orderliness and Cleanliness is fundamental upon which we can build all our initiatives. In order to strengthen our 2S improvement activities it is necessary to remove unncessary items from gemba time to time.
How to do the Red tagging? Look around your work place & Identify unneccessary items.
Ex: Unused jigs/fixture/files, broken/damaged tools/trolleys/furnitures etc
Fill up the "red tag" with help of supervisors / cell leaders. Attach red tags to unneccessary items Safely move unneccessary items to red tag area with red tag. Dont tag and move PSN , MSN, RT components.
Inform to your superior before tagging. Red tag forms available at unit / dept office.
Operation dept : 45 min (2.00 2.45 PM), Other Depts : 2 to 3hours (1.15 pm onwards)
On the day:
During red tag campaign time slot No meetings (avoid meetings with customers , visitors, suppliers) No air, No power..
Identification & separation of unnecessary items in & around the work place by involving everybody to achieve a Safe & Clean work place.
Its wasteful to throw things away ! It was so much difficult for me to make these things ! We might possibly use these things later !
(These are the common / natural reactions to the idea of getting rid of unnecessary items, whether it be at home or in the factory).
What are the UNNECCESSARY items ? . Items that are not needed for present production. It can be
Unused (during the last 6 month or 1 year, standard to be set by dept) Obsolete Unrepairable Damaged Not going to be use in near future
Good workshops develop beginning with 5Ss
Machines, Facilities, Parts, Products, Raw materials, Racks Containers, Jigs & Fixtures, Stationery, Documents, Furnitures .etc.
Decide standard ( 1 month or 1 week or 3 month or else ) and communicate about standards for what is really needed & what is not needed
GUIDELINES
Throw them out
Used only once in the last 6 - 12 months Used only once in the last 1 - 6 months
Store them at a central place nearer to the workplace Store near the workplace
Unit / Dept managers has to decide on storage location / place, method, qty based on their convinient or requirement
The difficulty things are easy, But The Easy things elude you
Identify the unnecessary items Fill up the tag Give serial no. to red tags Tied one tag on each unnecessary item Move the item to Red tag location Enter the item in red tag items list Decide action on red tagged items
SP, CL, WM SP, CL, WM CL, WM WM CL,WM MC APH, Mfg - Head, HODS
1.
During Red tagging time unit managers & module controllers should go around the shop floor to monitor, help / guide workmen in red tagging. Do red tagging afterwards in your unit office area . Identify and communicate responsibility -areawise / cellwise / bay wise. Allocate responsibility for tagging in common areas like, RT area, Gang ways / Display boards Raw mateiral / finished parts - supermarket Fixtures / Oil storage area & etc.
2. 3. 4.
5.
In assembly sections employees to be allocated for red tagging near conveyor, sub assembly, supermarkets, washing area, RT & testing areas etc.
5S RED TAG
( DENT F ED F R CLEAN NG FR M THE L CAT N ) DEPARTMENT
SECT N QTY
NAME N
F THE TEM
APPR X VAL E Rs
CLASS F CAT
LS & GA GES
REAS N
MX P ---------------------------------------------------
ttach red tag to each major items and lots of minor/spillage / mixed / assorted items
N RESP NS B L TY NAME DEPT SECT N ACT N C MPLETED ALL TTED BY SECT N HEAD N T ATE ACT
S GN / DATE
S GN / DATE
ACT
N BY
ACT N BY DEPT
SPEC F C NSTR CT NS
LETTER SENT T
PED
PMD
CVL
----------- LETTER
REF
TAG DATE
Important note
1. 2. 3. Keep red tagged items neatly, without touching each other in red tage area Ensure safety while moving items. Ensure safety / follow disposal instructions while disposing chemicals and hazardous materials. If in doubt ask concerned manager. 3. Ensure that confidential papers / drawings etc. shall not be disposed as it is. Get approval with concened GMs / HODs. 4. 5. 6. Get ISD help for safe disposal of printer cartridges and e-wastes. Get PMDs help to move heavy machines, equipments etc. Get CI IL depts help to move the red tag items to scrap yard (with proper approval documents)
Role of Workmen
Identify unnecessary items. Move red tagged items to red tag area with supervisors knowledge.
Motivation :
Encourage employees , - by supporting them to implement their suggestions (check for side effect if any, feasibility, acceptability, time limit etc) on salvaging / rectifying red tagged items. - by assigning them to find an use of red tagged items in some other area. - by giving award for their suggestion on above based on one time savings savings certified by Accounts dept. as applicable to our TEIAN system.
5
. N . N .
GG
LI
i C .i L i l i i / /
Dept / U it :
U i / i i
C I
I N
Prepare unit / section wise summary of items moved to red tag area .
THANKS