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STARTER MOTOR CONTROLLER

PROJECT BY

Suhas Gaur 1JB07EC095


Sumayya Tabassum 1JB07EC098
Varun Gopal 1JB07EC102
Vidyavathi B 1JB07EC107

Under The Guidance Of

Internal: External:
Mrs. HAMSAVENI N Mr. JOHN ALEX D’CRUZ
(Assistant Professor, Dept. of ECE,SJBIT) (Senior Engineer, BOSCH Ltd)
INSPIRATION

 The core courses in ELECTRONICS & COMMUNICATION Engineering have


given us a good understanding of the theoretical knowledge. Whereas the
corresponding laboratories allowed us to implement our knowledge practically.
Having been taught both theory and practicals, the next step for us to become
successful engineers was to have an industrial exposure. Thus, we decided to do
our final year project at BOSCH Ltd. This company gave us the platform to
understand how theoretical aspects are applied in the industrial world on an
international level.

 We decided to do a project which was an all round one i.e. one in which we could
apply the knowlwdge of all major subjects we had studied till date . STARTER
MOTOR CONTROLLER that was offered to us by BOSCH Ltd was a perfect
project that requires us to apply the knowledge of all the major subjects we have
studied in our curriculum. Hence we decided to go ahead with this project.
FLOOR TESTING – Simulation
PLAN and workshop testing

April
HARDWARE
Design and
Circuit Rig-Up

LITERATURE
SURVEY,
Requirement Analysis March FLOWCHART and
and BLOCK PROGRAMMING
DIAGRAM
Feb
Jan
LITERATURE SURVEY
 Details about Starter motors available in “ALTERNATOR and
STARTER MOTOR” ,The Bosch Yellow Jackets, Edition 2003.

 “A High Fidelity Starter Model for Engine Start Simulations” –


2005 American Control Conference June 8-10, 2005. Portland,
OR, USA.

 “Motor analysis and thermal protection” - Power Delivery, IEEE


Transactions on 06 August 2002.

 John David, Stephen D’Cousta, “PICBIT : A schematic system


for the PIC microcontroller”. University of Minassota
USA,1998/1999.
INTRODUCTION
 Almost all automobiles are driven by four-stroke IC engines. But
the engine must be set in motion by an external force before it can
power itself. There are 2 methods of achieving this namely,
- Kick start

- Electric start
 In these vehicles a STARTER MOTOR is necessary to provide
the initial high rotational motion required to turn-ON the engine.
 This device can get damaged at any time depending upon various
parameters. This calls for the requirement of an intelligent system
that protects the starter motor from fatal damage.
PROBLEM DOMAIN
A starter motor is a very essential unit in any automobile.
But this device can get damaged at any time depending
upon various parameters. One can imagine the
inconvenience that will be caused if the starter motor fails
in the middle of a traffic jam. The main causes for the
starter motor failure are as follows,

I. TEMPERATURE
II. REAPEATED CRANKING
III. FAILURE OF RETRACTION
PROPOSED BLOCK DIAGRAM
Power supply (5V DC)
Power supply (24V DC)

Human interface

KEY SWITCH STARTER


CONTROLLER
Or MOTOR ENGINE
AMPLIFIER RELAY
PUSH BUTTON

TEMPERATURE
SENSOR

SPEED
SENSOR
 HUMAN INTERFACE : PUSH BUTTON

 CONTROLLER : MICRODEVICES PIC12F675 – 8 BIT CONTROLLER

 RELAY : SOLID STATE NONC RELAY

 STARTER MOTOR : BOSCH STARTER MOTOR

 TEMPERATURE SENSOR : PTC THERMISTOR CIRCUIT

 SPEED SENSOR : PULSE RECOGNITION SENSOR

 POWER SUPLY : 24V DC AND 5V DC

 OTHER COMPONENTS : VOLTAGE REGULATOR


EXPECTED OUTCOME
The expected outcome of this project is to design a safety unit that
evaluates the various performance parameters and accordingly
controls and protects the starter motor from damage.

ADVANTAGES:

1. Mistake proof starting system.


2. Starting pinion and ring gear damage will be reduced.
3. Enhanced life for Starter Motor.
4. Increased brush life.
BIBLIOGRAPHY
 Reference manual for PIC Controller.

 Electronic Devices and Circuits – David A Bell, 4 th Edition.

 Interfacing PIC microcontrollers – Martin Bates.

 PIC for beginners - M. Amer Iqbal Qureshi.

 Details about Starter motors available in “ALTERNATOR and STARTER MOTOR” ,The Bosch
Yellow Jackets, Edition 2003.
THANK YOU
Any Suggestions??

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