ZF Components on IRISBUS products(B8)

UK – May - 2010 Customer Service - Workshop Methods & Diagnostics

 SUMMARY

1.- ZF GearBoxes on Irisbus product

2.- ZF Axle Systems for City Buses
3.- ZF Axle Systems for Coaches

UK – May - 2010 Customer Service - Workshop Methods & Diagnostics 2

 ZF Gear Boxes on Irisbus product

Motor
Getriebefamilie ZF Stückliste GetriebeSL Produktlinie Fahrzeugtyp Familie PS/kW

AS TRONIC
Architecture with ZF Lever (Phase Out)
12 AS 2301B0 IT 1348 090 042 1348 045 014 Eurorider 397 HD 11.70, 12., 13.m F3A Euro4 450/330
12 AS 2301B0 IT 1348 090 042 1348 045 014 Eurorider 397 HDH 13,70m 3 Axles F3A Euro4 450/330

12 AS 2301B0 IT 1348 090 064 1348 045 014 Evadys HD 12m, 12.80m F3A Euro4 450/330

12 AS 2301B0 IT 1348 090 063 1348 045 014 Arway (N) 15m 15m F3A Euro4 450/330

12 AS 1601B0 IT 1348 090 081 1348 048 001 Arway (N) 12-12,8m F2B Euro4 380/280
12 AS 1601B0 IT 1348 090 112 1348 048 001 Evadys H 12-12,8m F2B Euro4 380/280

Architecture with IVECO STRALIS Lever (Phase in Q4.2007)

12 AS 2301B0 IT 1348 090 1348 045 044 Eurorider 397 HD 11.70, 12., 13.m F3A Euro4 450/330
12 AS 2301B0 IT 1348 090 1348 045 044 Eurorider 397 HDH 13,70m 3 Axles F3A Euro4 450/330

12 AS 2301B0 IT 1348 090 104 1348 045 044 Magelys HD 12.20m, 12.80m F3A Euro4 450/330
12 AS 2301B0 IT 1348 090 104 1348 045 044 Magelys HDH 13,80m 3 Axles F3A Euro4 450/330
12 AS 2301B0 IT 1348 090 1348 045 044 Evadys HD 12m, 12.80m F3A Euro4 450/330

12 AS 2301B0 IT 1348 090 1348 045 044 Arway (N) 15m 15m F3A Euro4 450/330

12 AS 1601B0 IT 1348 090 106 1348 048 002 Arway (N) 12-12,8m F2B Euro4 380/280
12 AS 1601B0 IT 1348 090 126 1348 048 002 Evadys H 12-12,8m F2B Euro4 380/280

UK – May - 2010 Customer Service - Workshop Methods & Diagnostics 3

 ZF Gear Boxes on Irisbus product

6S1600 Servoshift
6S1600BD Telma 1.349.001.012 Eurorider 397 HD 11.70, 12., 13.m F3A Euro4 380/280
6S1601BD INT 1349 090 051 1.349.040.003 Eurorider 397 HD 11.70, 12., 13.m F3A Euro4 380/280

6S1600BD Telma 1.349.001.012 Magelys HD 12.20m, 12.80m F3A Euro4 380/280

6S1601BD INT 1349 090 035 1.349.040.003 Magelys HD 12.20m, 12.80m F3A Euro4 380/280
6S1600BD Telma 1.349.001.012 Evadys HD 12m, 12.80m F3A Euro4 380/280
6S1601BD INT 1349 090 035 1.349.040.003 Evadys HD 12m, 12.80m F3A Euro4 380/280

6S1600BD Telma 1.349.001.012 Eurorider 397 HD 11.'70, 12., 13.m F2B Euro4 330/243
6S1601BD INT 1349 090 051 1.349.040.003 Eurorider 397 HD 11.'70, 12., 13.m F2B Euro4 330/243

6S1600BD Telma 1.349.001.012 Evadys H 12m, 12.80m F2B Euro4 380/280

6S1601BD INT 1349 090 035 1.349.040.003 Evadys H 12m, 12.80m F2B Euro4 380/280

6S1600BD Telma 1.349.001.012 Arway (N) 12., 12.8m F2B Euro4 380/280, 330/243
6S1601BD INT 1349 090 035 1.349.040.003 Arway (N) 12., 12.8m F2B Euro4 380/280, 330/243

6S1600BD Telma 1.349.001.012 Crossway, Récréo 10.6, 12., 12.8m F2B Euro4 330/243
6S1601BD INT 1349 090 035 1.349.040.003 Crossway, Récréo 10.6, 12., 12.8m F2B Euro4 330/243
6S1600BD Solo 1.349.001.036 Crossway, Récréo 10.6, 12., 12.8m F2B Euro3 352/259 310/228

6S1600BD Telma 1.349.001.012 Crossway Low Entry 12., 12.8m F2B Euro4 330/243
6S1601BD INT 1349 090 035 1.349.040.003 Crossway Low Entry 12., 12.8m F2B Euro4 330/243
6S1600BD Solo 1.349.001.036 Crossway Low Entry 10.6, 12., 12.8m F2B Euro3 352/259 310/228

UK – May - 2010 Customer Service - Workshop Methods & Diagnostics 4

 ZF Gear Boxes on Irisbus product

6S1200 w/o Servoshift

6S1200BD Telma 1.350.004.003 Récréo, Crossway 10.6, 12., 12.8m F4A Euro4 299/220, 264/194
6S1200BD Telma 1.350.004.009 Récréo, Crossway 10.6, 12., 12.8m F4A Euro4 299/220, 264/194
6S1200BD Telma 1.350.004.003 Crossway LE 12., 12.8m F4A Euro4 299/220, 264/194
6S1200BD Solo 1.350.004.008 Crossway, Crossway LE 12., 12.8m F4A Euro4 299/220, 264/194

6S1200BD Telma 1.350.004.001 Midirider 395 9.5, 10.8m F4A Euro 4 299/220

ECOMAT
6HP504C 4182 070 061 4182 004 020 Midirider 395 9.5, 10.8m F4A Euro 4 299/220
6HP504C 4182 070 190 4182 004 512 Midirider 395 9.5, 10.8m F4A Euro 4 299/220

6HP604C 4182 080 025 4182 064 019 Eurorider 397 HD 11.'70, 12., 13.m F2B Euro4 330/243
5HP502C 4149 070 719 4149 003 127 Eurorider 397 F2B CNG 258/190
5HP502C 4149 070 851 4149 003 818 Eurorider E3 Iran 12 m F4A Euro 3 263/194
5HP502C 4149 070 663 4149 003 120 Eurorider E3 Extra Europa 12 m F4A Euro 3 263/194

6HP604C 4182 080 042 4182 064 019 Arway 12., 12.8m F2B Euro4 380/280, 330/243
6HP604C 4182 080 042 4182 064 019 Crossway / Recreo 10.6, 12., 12.8m F2B Euro4 330/243
5 HP604C 4182 080 091 4182 063 503 Crossway Low Entry (LE) 12., 12.8m F2B Euro4 380/280, 330/243
6 HP604C 4182 080 092 4182 064 510 Crossway Low Entry (LE) 12., 12.8m F2B Euro4 380/280, 330/243
6HP604C 4182 080 042 4182 064 019 Evadys H 12., 12.8m F2B Euro4 380/280

UK – May - 2010 Customer Service - Workshop Methods & Diagnostics 5

 SUMMARY

1.- ZF GearBoxes on Irisbus product

2.- ZF Axle Systems for City Buses
3.- ZF Axle Systems for Coaches

UK – May - 2010 Customer Service - Workshop Methods & Diagnostics 6

 ZF Axle Systems for City Buses

CITELIS
RA Rear axle systems

Features:
No steps - from front to rear – level boarding without platform, installation
compatible to electric driven axle, ground bevel gears, weight optimized, more
AV 132 space-better movement in central aisle, 22,5” tires, disc brake

UK – May - 2010 Customer Service - Workshop Methods & Diagnostics 7

 ZF Axle Systems for City Buses

AV 132
Advantages
 system solutions including
suspension elements for
minimum overall weight
 minimal floor height (approx.
405 mm) also above rear axle
 minimal noise level due to
high-tech gears:
a) ground bevel gear sets
b) honed helical high gears for
maximum contact ratio
 maximum efficiency for good
fuel consumption
 latest disc brake technology
 mechanical compatible to No steps required – one level from front to rear
future electric drive systems
ZF AV 132 allow continuous passenger areas to be provided,
free of steps and platforms. Passengers find boarding and exiting
easier and have more freedom of movement in the central aisle.

UK – May - 2010 Customer Service - Workshop Methods & Diagnostics 8

 ZF Axle Systems for City Buses

AV 132 – Technical Data AV 132 / 80° AV 132 / 87° AV 132 / 90°

Driven Drop Driven Drop Driven Drop
Center Axle Center Axle Center Axle
Vehicle width mm 2,300-2,600 2,300-2,550 2,300-2,550
Axle load max. kg 11,500-13,000 11,500-13,000 11,500-13,000
Output torque max. Nm 50,000 50,000 50,000
Engine performance max. kW 260 260 260
Ratio 4.54/5.13/5.74/ 4.37/4.72/5.27/ 4.18/4.54/5.13/
  6.20/7.38/9.82 5.77/6.21 5.74/6.20/7.38/
Tire size (standard)
275/70R22.5 275/70R22.5 275/70R22.5
  twin twin twin
Wheel size (standard) 22.5"x8.25" 22.5"x8.25" 22.5"x8.25"
Brakes disc disc disc
Axle weight (oil filled) kg 792* 792* 792*
Axle system weight kg 1,002** 1,002** 1,002**
* with disc brake
** Total axle system weight with disc brakes including suspension arms, all rods, air springs and shock absorbers
UK – May - 2010 Customer Service - Workshop Methods & Diagnostics 9
 SUMMARY

1.- ZF GearBoxes in Irisbus product

2.- ZF Axle Systems for City Buses
3.- ZF Axle Systems for Coaches

UK – May - 2010 Customer Service - Workshop Methods & Diagnostics 10

 ZF Axle Systems for Coaches

Eurorider- RL 75 E – Technical Data

Domino E4 RL 75 E
  Independent Front
Suspension
Vehicle width mm 2,500-2,600
Axle load max. kg 7,500
Wheel travel mm + 100
Wheel cut (back-lock/front-
max. 60°/ 46°
lock)
Tire size (standard) 295/80R22.5
Wheel size (standard) 22.5“ x 8.25“
Brakes Disc
Axle system weight kg 547*

UK – May - 2010 Customer Service - Workshop Methods & Diagnostics 11