WELCOME

Internship Presentation
On
VIVEGHA INDUSTRIES
NO. 28, BYRAVESWARA INDUSTRIAL ESTATE, ANDRAHALLI MAIN ROAD
VISHWANEEDAM POST, NEAR PEENYA 2ND STAGE, BANGALORE-91
PRESENTED BY
BRUNO JOBIT KEN K

1ST14ME027
INDEX

 ABOUT THE COMPANY

 TASK PERFORMED
 REFLECTION
 CONCLUSION
 CERTIFICATE
VIVEGHA INDUSTRIES
ABOUT THE COMPANY

Registered in 1995, Vivegha Industries has gained immense expertise in

manufacture of all types of Precision DC & AC motor, Alternator/Generator
mechanical kit, All types of Engineer fabrication, Blowers, Air filters, Heat
exchangers, Press components, Precision machined Components, Mechanical
Assemblies, panel boards, Located at No.28, Byraveswara industrial estate,
Andrahalli main road, Vishaneedam post, near Peenya 2nd stage. The proprietor is
Mr. K Jagadeeshan, they are one among the main component parts for DC and AC
machine parts for Kirloskar Electronics Company Ltd.
TASK PERFORMED
(MANUFACTURE OF AC AND DC MOTOR MECHANICAL KIT)

DC Machines are electrical machines which convert one form of energy to other.
They are classified into 2 types
 DC Motor (Converts Electrical Energy to Mechanical Energy)
 DC Generator (Converts Mechanical Energy to Electrical Energy)
OPERATION OF DC MACHINES
DC GENERATOR
A DC Generator works on the principle of Faraday’s Law of Electromagnetic Induction. The
nature of emf induced is dynamically induced emf. Here the conductor is moved in a magnetic
field so that flux lines are cut by the conductor thus emf is induced and direction of induced
current is given by Flemings Right Hand Rule.
When a coil is rotated such that its axis of plane is perpendicular to the magnetic field, emf
induced is in the form of alternating voltage in the windings. The alternating voltage is
converted into direct or constant voltage by the commutator. Hence when a load is connected to
the terminals, direct current flows through the load. Consider, in a DC Generator, the coil is
rotated in anticlockwise direction inside the magnetic field.
When a coil is rotated such that its axis of plane is perpendicular to the magnetic field, emf
induced is in the form of alternating voltage in the windings. The alternating voltage is
converted into direct or constant voltage by the commutator. Hence when a load is connected to
the terminals, direct current flows through the load. Consider, in a DC Generator, the coil is
rotated in anticlockwise direction inside the magnetic field.
DC MOTOR

When a current carrying conductor (known as armature) is placed in a magnetic field it

experiences a force (rotational over an axis). The direction of rotation can be observed by
Flemings Left Hand Rule. From the figure below we can observe that the coil side near to
South Pole experiences a force upwards and that coil near North Pole experiences down.
This if the supply and field is maintained constant the motor runs with constant speed
clockwise The force on either side is equal in magnitude but opposite in direction. And since
the 2 conductors are separated by some distance w (width of the armature turn),the two
opposite forces produce a rotational force or a torque that results in the rotation of the
armature conductor.
Stator Construction
The Stator consists of a steel frame which encloses a hollow, cylindrical, core, made up of thin
laminations of Si steel to reduce eddy current loss and hysteresis loss.
Shown in figure 1 and 2 below.

Figure 1 Figure 2
Yoke:
• It is the outermost cylindrical part. It serves for three purposes,
• It acts as a supporting frame. It supports the magnetic poles and the field windings inside and the accessories outside.
• It provides a path for magnetic flux.
• It supports the Rotor.
• It is made up of Cast Fe or Steel.

Main Pole:
⦁ The pole shoes and pole core are made up of Cold Rolled Grain Oriented (CRGO) laminated Silicon Steel to reduce eddy and Hysteresis
losses. Steel is cold rolled since in provides a homogenous magnetizing characteristics.
⦁ The poles are fixed to the yoke by bolts.

Inter Pole:
Inter Poles are small additional poles located between the main poles. They are similar main pole but have a constant air gap which makes
flat surface. They are also called as Commutating pole or Compensating pole. They are made of CRGO steel.

Accessories:
⦁ Base Plate/ Feet: Enables the DC machine to be conveniently placed on the floor.
⦁ Lifting eye: Used to lift the DC machine and transfer it from one place to another.
⦁ Terminal Box: Contains the output terminals where the load can be connected.

Field Winding:
The field coils are wound on pole cores and are supported by pole shoes.
⦁ Main Pole Winding:
These windings are connected in series so that on excitation it creates alternate pole pairs.
⦁ Inter Pole Winding:
These windings are connected in series or parallel as per the design specified.
Rotor Construction
Armature:
The armature of DC machine consists of shaft, armature core & windings
⦁ The DC rotor core includes stamping. The stampings are open and made up of Silicon Steel. The stamping dimensions
are specified in design as per the rating of machine. Generally stamping thickness is about 0.5mm (Thin Stamping i.e.
without insulation) - 0.8 (Thick Stamping i.e. with lamination) mm thickness.
⦁ The windings are of two types, Lap winding and Wave winding.
⦁ The shaft is fixed to the stampings with the help of core key. Shaft is made up of Mild Steel.

Commutator:
⦁ It converts alternating emf into direct current in the external circuit. Brushes are placed on Commutator segments.
brushes collect current from conductor via commutator segments to external load.
 
Bearing:
Roller Bearing and Ball Bearing are made up of High Carbon Steel. They serve 2 purposes,
⦁ Reduce frictional losses.
⦁ Transfer of mechanical energy.
Figure 3 :Shaft Figure 4: Armature Core
Figure 5: DC motor stator mechanical assembly
Application of DC MOTOR

 Blowers and fans

 Centrifugal and Reciprocating pumps
 Lathe machines
 Milling machines
 Drilling machines
 Cranes
 Hoist Elevator
 Conveyors
 Rolling mills
 House hold devices (vacuum cleaner, washing machine, etc)
REFLECTION

I appreciate having the opportunity to work in the VIVEGHA INDUSTRIES. Due

to this internship I got chance to understand the real life situation in the industrial
organization and the working environment. I think the experience in this area of
manufacturing of AC, DC machines, is a good preview of my career and future.
Typically, internship are professional experience that students participate in to gain
professional skills and experiences. In this particular experience at the shop floor
gaining substantial professional skill while participating in new and challenging
experiences. I am very thankful to VIVEGHA INDUSTRIES, for giving to me
such an good opportunity to gain the knowledge on the process involved in the
manufacturing technology. Overall lessons learned from my time spent at the firm.
During my engineering I only knew how these motors worked, but never learned
how they were produced, the processes involved and the level of precision required
to produce such motors.
CONCLUSION

I am really glad to have completed my internship in this company. I gained lots of

information, knowledge while working here as an intern. This internship has been an
excellent and rewarding experience. I can conclude that there have been a lot I ‘ve
learnt from my work at VIVEGHA INDUSTRIES.
Not only did I gain practical skills but I also had the opportunity to meet many
fantastic people and make connections that will last a lifetime. The atmosphere at the
VIVEGHA INDUSTRIES, Byraveshwara Industrial Estate Peenya was always
welcoming which made me feel right at home. The primary objective of the implant
training was to understand the manufacturing of DC and AC machines, which was
quite successful in terms of providing a clear cut understanding.
Internship Certificate
 THANK YOU

PRESENTED BY
BRUNO JOBIT KEN
K