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Chapter Three

General Preprocessing
General Preprocessing Procedure
Chapter Overview Training Manual

• In this chapter, performing analyses without the use of the

ANSYS Workbench – Simulation


Wizards will be covered:
– Geometry
– Contact
– Meshing
– Named Selections
– Coordinate Systems

• The capabilities described in this section are generally


applicable to the ANSYS DesignSpace Entra licenses and
above and are noted in the lower-left hand tables.

ANSYS License Availability


DesignSpace Entra x August 26, 2005
DesignSpace x
Professional x Inventory
Structural x #002265
Mechanica l/Multiphysics x 3-2
General Preprocessing Procedure
Introduction Training Manual

• In the previous chapter, the Simulation GUI was introduced

ANSYS Workbench – Simulation


by the use of the Simulation Wizards
• In this chapter, navigating through the GUI without the
Wizards will be covered.

August 26, 2005


Inventory
#002265
Model shown is from a sample Mechanical Desktop assembly.
3-3
General Preprocessing Procedure
… Introduction Training Manual

• The Outline Tree is the main way of setting up the analysis

ANSYS Workbench – Simulation


– The Context Toolbar, Details View, and Graphics Window
update, depending on which Outline Tree branch is selected
– Use of the Outline Tree will be emphasized in this chapter

Use of the Outline Tree is


the means by which
users navigate through
the Simulation GUI.

August 26, 2005


Inventory
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3-4
General Preprocessing Procedure
A. Geometry Branch Training Manual

• After importing a model either (a) directly

ANSYS Workbench – Simulation


from a supported CAD system or (b) from
the Context Toolbar in a blank database, the
Geometry branch lists available parts.
• In Simulation, there are three types of bodies
which can be analyzed.
– Solid bodies are general 3D or 2D
volumes/areas/parts.
– Surface bodies are only areas.
– Line bodies are only curves.

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General Preprocessing Procedure
… Types of Bodies Training Manual

• Solid bodies are geometrically and spatially 3D or 2D:

ANSYS Workbench – Simulation


– 3D solids are meshed with higher-order tetrahedral or
hexahedral solid elements with quadratic shape functions
– 2D solids are meshed with higher order triangle or
quadrilateral solid elements with quadratic shape functions
• Currently 2D geometry can be obtained from:
• DesignModeler, ProEngineer, Solid Edge, SolidWorks and
Unigraphics
– Each node has three translational degrees of freedom (DOF)
for structural or one temperature DOF for thermal

Geometry Interface Availability


DesignModeler x
Pro/ENGINEER x
Unigraphics x
SolidWorks x
Inve ntor x
Solid Edge x
Mechanical Desktop x
CATIA V4 x August 26, 2005
CATIA V5 x
ACIS (SAT) x Inventory
Parasolid x #002265
IGES x 3-6
General Preprocessing Procedure
… Types of Bodies Training Manual

• Considerations for 2D Geometry:

ANSYS Workbench – Simulation


– Geometry must consist of surface models lying on the XY
plane
– The “2D” switch must be set on the Project page prior to
import
– Geometry type cannot be changed from 2D to 3D (or vice
versa) after import
– Plane stress, plane strain and axisymmetric behaviors are
supported
– Be sure to consult the Simulation documentation for all details
regarding 2D analysis

August 26, 2005


Inventory
#002265
3-7
General Preprocessing Procedure
… Types of Bodies Training Manual

• Surface bodies are geometrically 2D but spatially 3D:

ANSYS Workbench – Simulation


– Surface bodies are meant to represent structures which are
thin in one dimension (through-thickness), so that thickness is
not explicitly modeled but supplied as an input value.
– Surface bodies are meshed with linear shell elements
– Each node has three translational and three rotational DOF for
structural applications but one temperature DOF for thermal

Geometry Interface Availability


DesignModeler x
Pro/ENGINEER x
Unigraphics x
SolidWorks x
Inve ntor
Solid Edge x
Mechanical Desktop
CATIA V4 x August 26, 2005
CATIA V5 x
ACIS (SAT) x Inventory
Parasolid x #002265
IGES x 3-8
General Preprocessing Procedure
… Types of Bodies Training Manual

• Line bodies are geometrically 1D but spatially 3D:

ANSYS Workbench – Simulation


– Line bodies are meant to represent structures which are thin
in two dimensions compared to the length, so the cross-
section is not explicitly modeled.
– Currently, only DesignModeler supports creation of line
bodies since it can define cross-sections and orientations of
lines.
– Line bodies are modeled with linear beam elements
– Each node has three translational and three rotational DOF for
structural analysis and one temperature DOF for thermal

Geometry Interface Availability


DesignModeler x
Pro/ENGINEER
Unigraphics
SolidWorks
Inve ntor
Solid Edge
Mechanical Desktop
CATIA V4 August 26, 2005
CATIA V5
ACIS (SAT) Inventory
Parasolid #002265
IGES 3-9
General Preprocessing Procedure
… Multibody Parts Training Manual

• For many applications, bodies and parts are the same. In

ANSYS Workbench – Simulation


DesignModeler, however, multibody parts are possible.
• Support of mixed surface and solid bodies in the same part is not
supported for most CAD systems. An assembly may contain
surfaces and solids, but a single part cannot.
– In DesignModeler, multiple bodies can be joined together to
form a multibody part. This means that if the parts share
common boundaries, the nodes are shared at that interface.
• No contact is needed in these situations if the nodes are shared.

Geometry Interface Availability


DesignModeler x
Pro/ENGINEER
Unigraphics
SolidWorks
Inve ntor
Solid Edge
Mechanical Desktop
CATIA V4 August 26, 2005
CATIA V5
ACIS (SAT) Inventory
Parasolid #002265
IGES 3-10
General Preprocessing Procedure
… Multibody Parts Training Manual

• Multibody parts allows the user to define bodies with

ANSYS Workbench – Simulation


common nodes, as shown below:

Multibody parts made of


surface and line bodies
share nodes at common
boundaries.
This allows modeling of
shells with stiffeners.

Multibody parts made of


solid bodies share nodes
at common boundaries.
Material properties can be
different for each body.
Geometry Interface Availability
DesignModeler x
Pro/ENGINEER
Unigraphics
SolidWorks
Inve ntor
Solid Edge
Mechanical Desktop
CATIA V4 August 26, 2005
CATIA V5
ACIS (SAT) Inventory
Parasolid #002265
IGES 3-11
General Preprocessing Procedure
… Material Properties Training Manual

• To assign material properties to a body,

ANSYS Workbench – Simulation


select that body from the tree and select a
“Material” from the pull-down menu
– Materials can be selected from external XML
files
– New material data can be added or imported
in the “Engineering Data” application. The
new material will then be available from the
pull-down menu.
– For surface bodies a thickness needs to be
supplied as well
• Thicknesses will import directly
from DesignModeler, if defined.

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General Preprocessing Procedure
… Geometry Worksheet Training Manual

• A summary of bodies and assigned materials is available

ANSYS Workbench – Simulation


– Select “Geometry” branch and then the “Worksheet” tab

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General Preprocessing Procedure
B. Contact Training Manual

• When multiple parts are present, a means of defining the

ANSYS Workbench – Simulation


relationship between parts is needed.
– Contact regions define how solid and/or shell parts interact
with each other.
– Spot welds provide a means of defining shell assemblies.

• Without contact or spot welds, parts will not interact with


each other
– In structural analyses, contact and spot welds prevent parts
from penetrating through each other and provide a means of
load transfer between parts.
– In thermal analyses, contact and spot welds allow for heat
transfer across parts.

• Contact will be introduced first, then spot welds.


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General Preprocessing Procedure
… Solid Body Contact Training Manual

• When an assembly is imported, contact surfaces are

ANSYS Workbench – Simulation


automatically detected and created
– The mating relationships are not used from the CAD software.
Proximity of surfaces is used instead to define contact.
– Tolerance for contact detection is available under the
“Contact” branch as a slider bar in “Tolerance Slider”

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DesignSpace x
Professional x Inventory
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Mechanica l/Multiphysics x
Model shown is from a sample SolidWorks assembly.
3-15
General Preprocessing Procedure
… Solid Body Contact Training Manual

– Contact elements, which act as a ‘skin’ on the surface of the

ANSYS Workbench – Simulation


contacting regions, provides the relationship between parts.
– Each part maintains a separate mesh. This means that one
small part will not drive mesh density of the entire assembly
and/or the user can make parts of interest have a finer mesh
than other parts

Note the non-matching mesh at the


interface between parts.
Mix of hexahedral elements
contacting tetrahedral elements is
possible.

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General Preprocessing Procedure
… Solid Body Contact Training Manual

ANSYS Workbench – Simulation


When a contact region is
highlighted in the “Contact”
branch, parts are made
translucent for easier viewing
– Selecting a contact pair
makes the other bodies not
involved in that contact
region translucent
– Amount of translucency is
controlled via “Tools >
Options… > Simulation: The contacting bodies are partially
transparent.
Contact: Transparency”. Bodies not in the contact region are
Transparency can be turned more fully transparent.
off in the Details view of the The contacting surfaces which are
oriented with surface normals
“Contact” branch pointing towards the view are opaque
for easier viewing.

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General Preprocessing Procedure
… Solid Body Contact Training Manual

• If a geometric entity is highlighted, use right-mouse button

ANSYS Workbench – Simulation


in the Graphics window to quickly select associated
contact
– The right-mouse pop-up menu allows the user to select the
corresponding body in the “Geometry” branch or highlight all
associated contact regions under the “Contact” branch

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General Preprocessing Procedure
… Solid Body Contact Training Manual

• Defining a contact pair involves selecting “contact” and

ANSYS Workbench – Simulation


“target” surfaces.
– In ANSYS DesignSpace, the distinction between “contact” and
“target” is unimportant. Select surfaces for one body as
“contact” and choose the surfaces for the other as “target”.
– Using “Contact” from the Context Toolbar allows manual
definition of contact regions

Selection of contact and target


surfaces is performed in the
“Details” view.
The contact bodies associated
with selected surfaces will be
listed below. Ensure that unique
bodies are for each “Contact” and
“Target” body.
The “Contact” surfaces will be
shown in red while “Target”
surfaces will be displayed in blue.

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General Preprocessing Procedure
… Selection Planes Training Manual

• Selection planes allow for users to easily select surfaces

ANSYS Workbench – Simulation


which are hidden from view by other surfaces.
– User selects a plane; if more planes lie directly underneath the
cursor, selection planes appear. Selection planes are color-
coded with the same color as its parent part and are ordered
by depth from the cursor.

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General Preprocessing Procedure
… Selection Planes Training Manual

• The use of selection planes streamlines the identification of

ANSYS Workbench – Simulation


contact regions
– Example below shows two surfaces selected from two parts.

Selection Point
When moving the cursor over
selection planes, those surfaces will
get highlighted.
Use of wireframe mode may make
visualization easier.
One can select a particular surface
or even use Ctrl-select to select
multiple surfaces.
In this example, two surfaces
highlighted on the screen are
selected to define a contact pair
manually. Without selection planes,
the selection of the specific surfaces
would be tedious.

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General Preprocessing Procedure
… Renaming Contact Regions Training Manual

• Select the “Contact” branch and right-click and select

ANSYS Workbench – Simulation


“Rename Based on Geometry” to rename all contact pairs
based on part names

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General Preprocessing Procedure
… Verifying Contact Regions Training Manual

• Although Simulation automatically detects contact, one

ANSYS Workbench – Simulation


should review each contact pair to ensure that contact is
properly defined.

In this example, because of the tolerance used by


automatic contact detection, some fillets shown here are
included in the contact definition. The user may wish to
remove the fillets from the contact region definition,
ANSYS License Availability especially in the case of bonded contact, in order to
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General Preprocessing Procedure
… Advanced Solid Body Contact Training Manual

• For ANSYS Professional licenses and above,

ANSYS Workbench – Simulation


advanced contact options are available.
– Auto detection dimension and slider
– Asymmetric contact
– Contact results tool
– More contact formulations available
– Pinball control (see next page)

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General Preprocessing Procedure
… Advanced Solid Body Contact Training Manual

ANSYS Workbench – Simulation


The Pinball region represents a contact detection zone:
– Contact calculation/detection occurs when contact gap is within the
pinball radius
– The pinball radius dimension may be entered to ensure that bonded
contact is established for a large clearance or gap
– Pinball radius is displayed as a sphere in the graphics window

The pinball region enables


the user to verify that
contact is detected for a
large gap.
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General Preprocessing Procedure
. . . 2D Solid Body Contact Training Manual

• Surface contact for solids composed of 2D plane geometry

ANSYS Workbench – Simulation


is defined on edges rather than faces

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3-26
General Preprocessing Procedure
… Surface Body Contact Training Manual

• For ANSYS Professional licenses and above, mixed

ANSYS Workbench – Simulation


assemblies of shells and solids are also supported

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General Preprocessing Procedure
… Surface Body Contact Training Manual

• Shell contact includes edge-to-face or edge-

ANSYS Workbench – Simulation


to-edge contact
– Shell contact is not turned on by default.

– Tolerance controls absolute search distance


for detecting contact. Useful for shell
assemblies with gaps.
– User can turn on detection of face-to-edge
or edge-to-edge contact
– Priority can be set to prevent multiple contact
regions from being formed in a given region
by setting priority.

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General Preprocessing Procedure
… Surface Body Contact Training Manual

• Another example of the use of the pinball region is below:

ANSYS Workbench – Simulation


– Surfaces represent midplanes of thin structure. At the “T”
intersection of two shells, a gap is present
– If the pinball region is large enough, bonded contact can be
established between the shells despite the gap.
– For bonded regions the radius should be set large enough to
fill any ‘gap.’
– The default Pinball region is based on the size of the
underlying mesh (solid body) or thickness (surface body).

If needed, use the “Label” button on the


Graphical Toolbar to move the “Contact
Region” label & pinball sphere to a
location which may be more convenient.
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General Preprocessing Procedure
… Spot Weld Training Manual

• Spot welds provide a means of connecting shell

ANSYS Workbench – Simulation


assemblies at discrete points
– Spot weld definition is done in the CAD software. Currently,
only DesignModeler and Unigraphics define spot welds
supported by Simulation
– Spot welds can be created in
Simulation manually at
discrete vertices.

ANSYS License Availability


De signSpace Entra
De signSpace x
Professional x
Structural x
Mecha nical/Multiphysics x
De signMode le r x
Pro/ENGINEER
Unigra phics x
SolidW orks
Inventor
Solid Edge
Mecha nical Desktop
CATIA V4 August 26, 2005
CATIA V5
ACIS (SAT) Inventory
Pa rasolid #002265
IGES 3-30
General Preprocessing Procedure
… Contact Worksheet Training Manual

• The “Worksheet” tab of the “Contact” branch provides a

ANSYS Workbench – Simulation


summary of various contact and spot weld definitions:

Right-click on the spreadsheet to


hide/show specific columns.

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General Preprocessing Procedure
C. Meshing Training Manual

• The nodes and elements of the mesh participate in the

ANSYS Workbench – Simulation


finite element solution
– A “default” mesh is automatically generated during initiation
of the solution
– The user can “preview” the mesh to check whether it is
adequate or not for his/her needs
• Note: previewing a mesh will create the nodes and elements. A
solve following a preview will not require re-meshing.

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Mechanica l/Multiphysics x
Model shown is from a sample Inventor assembly.
3-32
General Preprocessing Procedure
… Meshing Training Manual

• The user needs to balance the computational cost with the

ANSYS Workbench – Simulation


numerical accuracy of the mesh
– A finer mesh produces more precise answers but also
increases CPU time and memory requirements
– Ideally, having a solution not dependent on the mesh density
is what users want (i.e., answers do not change appreciably as
mesh is refined)
• Convergence controls (discussed later) aid in this
– A finer mesh does not compensate for incorrect assumptions
and inputs, however!

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General Preprocessing Procedure
… Global Meshing Controls Training Manual

• Basic meshing controls are available under the

ANSYS Workbench – Simulation


“Mesh” branch
– With “Global Controls” as “Basic” (default), user
has control with a single slider bar
• “Relevance” setting between –100 and +100

Relevance = -100 Relevance = 0 Relevance = +100


Nodes: 9968 Nodes: 19040 Nodes: 40764
Elements: 5808 Elements: 10909 Elements: 24687

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General Preprocessing Procedure
… Global Meshing Controls Training Manual

• User can change to “Advanced” global controls

ANSYS Workbench – Simulation


• Five options are available to user:
– “Element Size” defines average element edge size
– “Curv/Proximity” places more elements near curvature or
proximity of edges to each other
• Set slider bar from –100 to +100. If “Element Size” left to “Default”,
“Curv/Proximity” behaves the same as “Relevance”
– “Shape Checking” defines element shape quality tests used
• Standard: For linear analyses
• Aggressive: For nonlinear or field type analyses

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General Preprocessing Procedure
… Global Meshing Controls Training Manual

• Five options are available to user (cont’d):

ANSYS Workbench – Simulation


– “Solid Element Order” allows users to toggle
between lower- or higher-order solid elements.
• Higher-order solid elements are default

– “Initial Size Seed” controls what geometry the mesh seeding


is based on

Assembly-Based Mesh Seeding Part-Based Mesh Seeding


Nodes: 13,001 Nodes: 52,484
Elements: 5,666 Elements: 19,816
(Mesh seeding is more uniform (Mesh seeding is based
between parts) on parts, so less uniform
between parts)

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General Preprocessing Procedure
… Solid Element Shape Training Manual

• The “Method” control provides the user

ANSYS Workbench – Simulation


with options as to how solid bodies are
meshed:
– “Auto Sweep if Possible”: sweeps volumes
using brick or wedge shaped elements
– “All Tetrahedrons”: meshes all volumes
with tetrahedral elements
– “Hex Dominant”: attempts to mesh using
brick shapes but will contain some pyramid
and tet shapes. (only available with ANSYS
Structural licenses and above)

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General Preprocessing Procedure
… Solid Element Shape Training Manual

• Sweep Meshing:

ANSYS Workbench – Simulation


– Sweep-meshable volumes will have hex (and
possible wedge) elements. Other volumes will
be meshed with tet elements.
– Sweep-meshing is done in cases where a volume has the
same topology in one direction.
– Right-click on “Mesh” branch gives user ability to see what
volumes may be ‘swept’ with “Preview Sweep”. Sweepable
solid bodies will be selected.

For model shown on right, the solid body


in middle is swept-meshed with
hexahedral (and pentahedral) elements,
whereas other volumes are meshed with
tetrahedral elements.

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General Preprocessing Procedure
… Local Mesh Controls Training Manual

• Sizing:

ANSYS Workbench – Simulation


– “Element Size” specifies average element edge length
– “Number of Divisions” specifies number of elements on edge(s)
– “Sphere of Influence” elements within the sphere have a given average
element size

– Available options above depend on which entities are scoped:

Entity Element Size # of Elem. Division Sphere of Influence


Bodies x x
Faces x x
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General Preprocessing Procedure
… Local Mesh Controls Training Manual

Scoped to single surface

ANSYS Workbench – Simulation


“Sphere of Influence”
(shown in red) has been
defined. Elements lying in
that sphere for that scoped
entity will have a given
average element size.

• Sphere center located


using local coordinate
system
Scoped to 3 surfaces
• All scoped entities within
sphere are affected by size
settings

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General Preprocessing Procedure
… Local Mesh Controls Training Manual

• Contact Sizing provides a way of generating

ANSYS Workbench – Simulation


similar-sized elements on contact faces
– An “Element Size” or “Relevance” can be specified
for a given contact region

In this example, the contact


region between the two parts
has a Contact Sizing specified
(by Element Size). Note that
the mesh is now consistent at
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the contact region.
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General Preprocessing Procedure
… Local Mesh Controls Training Manual

• Element refinement divides existing mesh

ANSYS Workbench – Simulation


– An ‘initial’ mesh is created with global and local
size controls first, then element refinement is
performed at the specified location(s).
– Refinement level of “1” is recommended. This
breaks up the edges of the elements in the ‘initial’
mesh in half.

For example shown, the left side has


refinement level of 1 whereas the right
side is left untouched with default
mesh settings.

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General Preprocessing Procedure
… Mapped Face Meshing Training Manual

• Mapped Face Meshing allows for the generation

ANSYS Workbench – Simulation


of structured meshes on surfaces:
– In example below, mapped face meshing on the
internal cylindrical face provides a more uniform
mesh pattern.

– If surface cannot be mapped mesh for any reason, meshing


will continue and this will be shown in Outline Tree with icon:
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General Preprocessing Procedure
… Mapped Face Meshing Training Manual

• Mapped quad or tri mesh also available for surface bodies

ANSYS Workbench – Simulation


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General Preprocessing Procedure
. . . Match Face Meshing Training Manual

ANSYS Workbench – Simulation


Matches mesh pattern on symmetry faces to facilitate
cyclic symmetry analyses typical of rotating machinery
• For cyclic symmetry the nodal locations on each cut
face must be identical except for the offset (see below)

Cut Boundaries
Matched Faces

August 26, 2005


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Full Model Cyclic Symmetry Model #002265
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General Preprocessing Procedure
. . . Match Face Meshing Training Manual

• Procedure:

ANSYS Workbench – Simulation


– Insert “Match Face Meshing” control under Mesh branch
– Identify faces of symmetry boundary
– Identify the coordinate system (Z axis is rotation axis)

Rotation CS August 26, 2005


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General Preprocessing Procedure
… Local Mesh Controls Training Manual

• Part Relevance allows controlling mesh by parts

ANSYS Workbench – Simulation


– Control is given with a slider (-100 to +100)

Part Relevance=+100

Part Relevance=-100

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General Preprocessing Procedure
… Part Proximity Training Manual

ANSYS Workbench – Simulation


Part Proximity specifies that the proximity of
small lines to each other will affect mesh density
– Degree is controlled by global “Relevance” or
“Curv/Proximity”

Default Mesh Default Mesh w/ Part Proximity

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General Preprocessing Procedure
… Hex-Dominant Meshing Training Manual

• Advanced Structural Meshing introduction:

ANSYS Workbench – Simulation


– The hex-dominant meshing algorithm creates a quad-
dominant surface mesh first, then pyramid and tetrahedral
elements are filled in as needed.
• “Hex Dominant” option for the “Element Shape” branch is only
available with ANSYS Structural licenses and above
• “Control Messages” will appear to warn user if volume may not be
suitable for hex-dominant meshing

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General Preprocessing Procedure
… Hex-Dominant Meshing Training Manual

• Example of hex-dominant mesh shown below:

ANSYS Workbench – Simulation


– 10,918 brick (39%)
– 6,289 tetra (23%)
– 907 wedges (3%)
– 9,631 pyramids (35%)

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General Preprocessing Procedure
… Meshing Failures Training Manual

• If the mesher is not able to generate well-shaped elements,

ANSYS Workbench – Simulation


an error message will be returned:

– The problematic geometry will be highlighted on the screen,


and a named selection group “Problematic Geometry” will be
created, so the user may review the model.

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General Preprocessing Procedure
… Meshing Failures Training Manual

• Meshing failures can be caused by a number of things:

ANSYS Workbench – Simulation


– Inconsistent sizing controls specified on surfaces, which
would result in the creation of poorly-shaped elements
– Difficult CAD geometry, such as small slivers or twisted
surfaces
– Stricter shape checking (“Aggressive” setting in Mesh branch)

• Some ways to avoid meshing failures:


– Specify more reasonable sizing controls on geometry
– Specify smaller sizing controls to allow the mesher to create
better-shaped elements
– In the CAD system, use hidden line removal plots to see sliver
or unwanted geometry and remove them
– Use virtual cells to combine sliver or very small surfaces
– This option will be discussed next
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General Preprocessing Procedure
… Virtual Topology Training Manual

• Virtual Topology allows users to combine surfaces for the

ANSYS Workbench – Simulation


purposes of meshing
– “Virtual Topology” branch can be added under the “Model”
branch
– A “Virtual Cell” is a surface defined by a group of adjacent
surfaces. Select surfaces first, then add “Virtual Cell”
– Interior lines of original surfaces will no longer be honored by
meshing process
– For other operations such as applying Loads and Supports, a
virtual cell can be referenced as a single entity

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General Preprocessing Procedure
… Virtual Topology Training Manual

• When creating virtual cells, select surfaces first, then add a

ANSYS Workbench – Simulation


virtual cell:
• Only after Simulation determines that surfaces can be joined will a
new Virtual Cell branch be created.
– When a virtual cell is added, the entities cannot be changed
• Details View will show the “Geometry” field as grey (unmodifiable)
• Since surfaces need to be evaluated before the virtual cell is
defined, the surfaces cannot be changed afterwards
• A “Model” branch containing a “Virtual Topology” branch cannot
be duplicated or copied

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General Preprocessing Procedure
… Virtual Topology Example Training Manual

• Consider the example below:

ANSYS Workbench – Simulation


The small chamfer
Original model contains a
causes a finer
small cylindrical surface,
element mesh near
which forms the chamfer
cylindrical area.

Virtual cell (red) of two


surfaces (top surface Resulting mesh is
and chamfer surface) not driven by
created small features
anymore.

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General Preprocessing Procedure
… Virtual Topology Example Training Manual

• Keep in mind that topology changes slightly, however!

ANSYS Workbench – Simulation


– Because chamfer is added to top surface in virtual cell, the
interior lines are not recognized anymore.
– Because of this, the position of the mesh is slightly lower than
originally expected, and the topology changes slightly.

On the right, the higher-order


element’s edge is shown as a solid
yellow line. The contour of the
original chamfer and top surface is
shown as a dotted blue line.
The midside node of the element is
projected onto the top surface, but
the chamfer representation is no
longer present because no nodes
lie on the boundary between the
chamfer and top surface.

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General Preprocessing Procedure
… Virtual Topology Training Manual

• Typical error messages which may be encountered:

ANSYS Workbench – Simulation


– Surface normals differ
significantly, preventing
creation of virtual cell:
– More than one surface needs to be selected:

– Adjacent surfaces need to be selected:

– Virtual cells containing other virtual cells


cannot be created:

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General Preprocessing Procedure
D. Named Selections Training Manual

• The Named Selection Toolbar provides functionality for

ANSYS Workbench – Simulation


grouping together geometric entities:

Create Defined Names Manipulate Show/Hide Supress/Unsuppress

– Named Selections allow users to group together vertices,


edges, surfaces, or bodies together
– Named Selections can be used for defining mesh controls,
applying loads and supports, etc.
– Provides an easy method to reselect groups that will be
referenced often
• Defining contact regions
• Scoping results
• Etc.

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General Preprocessing Procedure
… Defining Named Selections Training Manual

• To create Named Selections:

ANSYS Workbench – Simulation


– Select the vertices, edges, surfaces, or bodies of
interest, then click on the “Create Selection
Group” icon
– Enter a name in the dialog box
– The new group will appear in the Named
Selection Toolbar as well as in the Outline Tree

• Note:
– Only one type of entity can be in a particular
Named Selection. For example, vertices and
edges cannot exist in the same Named Selection.
– Named Selection groups can be imported from
some CAD systems (see Chapter 10)

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General Preprocessing Procedure
… Using Named Selections (1) Training Manual

• For mesh controls and loads/supports, Named Selections

ANSYS Workbench – Simulation


can be referenced directly:
– In the Details view, change “Method” from “Geometry
Selection” to “Named Selection”
– Select the “Named Selection” from the pull-down menu
• Simulation will filter non-applicable types of Named Selections.

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General Preprocessing Procedure
… Using Named Selections (2) Training Manual

• Named Selections can be used in other situations where

ANSYS Workbench – Simulation


geometry must be picked:
– Select “Geometry” from the Details view to enter picking mode
– Toggle the Named Selection to select from the Toolbar
– Select the applicable choice:
• “Select Items in Group”, “Add to Current Selection”, “Remove from
Current Selection”
– Then, click on “Apply” in the Details view

2
1

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General Preprocessing Procedure
… Named Selections and Bodies Training Manual

• Named Selection groups can be hidden or suppressed:

ANSYS Workbench – Simulation


– If surface Named Selections are hidden, the associated bodies
will be hidden graphically. Show/hide and
Suppress/Unsuppress functionality work on bodies, not
individual lines or surfaces.

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General Preprocessing Procedure
E. Coordinate Systems Training Manual

• The Coordinate Systems branch is usually not displayed by

ANSYS Workbench – Simulation


default, but it can be added from the Model tree

– Coordinate systems can be used for mesh controls, point


masses, directional loads, and results
• Initially the “Global Coordinate
System” is added, based on
the origin of the CAD model.
• Local Coordinate Systems can be
imported from some CAD systems
(see Chapter 10)

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General Preprocessing Procedure
… Coordinate Systems Training Manual

• Coordinate Systems can be defined by

ANSYS Workbench – Simulation


selecting “Coordinate System” icon from
the Context toolbar
– “Type” (Details view), can be cartesian or
cylindrical.
– Local coordinate systems are defined by
selecting geometry to specify the origin
– The orientation can then be changed by
selecting “X/Y/Z Direction” and selecting an
appropriate surface to define the direction
• Reversing the direction can be done in the
Graphics window after selecting a surface.

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General Preprocessing Procedure
… Coordinate Systems Training Manual

• Coordinate systems can be used from pull-down menus in

ANSYS Workbench – Simulation


the Details view for appropriate operations

Sizing w/ Sphere of Point Mass


Influence Option

Force Load Directional Results


(Directional Load)

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General Preprocessing Procedure
F. Workshop 3 – Mesh Control Training Manual

• Workshop 3 – Mesh Control

ANSYS Workbench – Simulation


• Goal:
– Use the various DS mesh controls to
enhance the mesh for the crankshaft
model.

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