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READ THIS FIRST
• This manual contains important instructions for installation and • Installation must be performed by trained professionals only. Tigo
maintenance of the Trina Solar product models TSM-260DC05A.052, Energy does not assume liability for loss or damage resulting from
TSM-265DC05A.052, TSM-270DC05A.052, TSM-275DC05A.052, TSM- improper handling, installation, or misuse of products.
260DC05A.082, TSM-265DC05A.082, TSM-270DC05A.082, TSM-
275DC05A.082, TSM-280DC05A.082, and Tigo product models ES- • Remove all metallic jewelry prior to installing the Trinasmart module
GTWY-020, MMU-ES, Cloud Connect and related Tigo Energy software to reduce the risk of contacting live circuitry. Do not attempt to install
applications. in inclement weather.
• Risk of electric shock, do not remove cover, disassemble, or repair, no • Do not operate the Trinasmart module if it has been physically
user serviceable parts inside. Refer servicing to qualified service damaged. Check existing cables and connectors, ensuring they are in
personnel. good condition and appropriate in rating. Do not operate the
• Before installing or using the Trinasmart™ System, please read all Trinasmart module with damaged or substandard wiring or
instructions and warning markings on the Trina Solar products, connectors.
appropriate sections of your inverter manual, photovoltaic (PV) • Do not connect or disconnect under load. Turning off the Inverter
module installation manual, and other available safety guides. and/or the Trinasmart products may not reduce this risk. Internal
• Failure to adhere to these instructions may result in injury or death, capacitors within the inverter can remain charged for several minutes
damage to the system or voiding the factory warranty. after disconnecting all power sources. Verify capacitors have
• To reduce risk of fire and shock hazard, install this device with strict discharged by measuring voltage across inverter terminals prior to
adherence to National Electric Code (NEC) ANSI/NFPA 70 and/or local disconnecting wiring if service is required.
electrical codes. When the photovoltaic array is exposed to light, it • Service Personnel: Check the voltage of the array after activating the
supplies a DC voltage to the Trinasmart module. The module starts in Tigo Energy® PV-Safe™ function on the MMU or Cloud Connect prior
the “ON” state and its output voltage may be as high as the PV to performing service.
module open circuit voltage (Voc). • Always assume Trinasmart is in “ON” state, or may turn on when
restarting.
ORDERING INFORMATION:
PRODUCT SELECTION
Cloud Connect Kit comes with:
1 Gateway
Click on the picture to select your Tigo control unit:
1 Power supply: 2 different options:
1. Socket
Cloud Connect
2. DIN Rail
1 Gateway
WHERE TO BUY:
Retired Retrofit Product:
Management MM-ES*
Unit (MMU)
CLICK HERE
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
TABLE OF CONTENTS
* Before installing the system, please visit www.trinasmart.com and register your site
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
1. SYSTEM OVERVIEW & PRODUCT DESCRIPTION DESIGN RULES:
1 GTWY:
- Up to 120 PV modules
1 MMU:
TS4-M: MONITORING: The TS4-M provides continuous system- - Up to 7 GTWYs and 360 PV modules
wide monitoring for fleets to make customer support and fleet
work flow on track - All Smart Modules in the same string
must be assigned to the same MMU
1 GTWY:
TS4-S: SAFETY: The TS4-S provides the necessary safety and - Up to 120 PV modules
monitoring services required by municipalities
- Modules must be within 10m-15m (33-50
ft.) from the GW, depending on roof
topology
TS4-O: OPTIMIZATION: In addition to safety, monitoring and PV2.0
- Highly recommended to keep an extra
synchronization, TS4-O optimizes each PV module when shade
drops its performance Gateway at all times, in case unexpected
obstacles interfere with wireless signal.
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
Rapid Shutdown label
2. INSTALLING THE MANAGEMENT UNIT (MMU) should only be used when
installing a TS4-S or a TS4-O
Where to place?
Wall or Beam Near Inverter 2. Control
2.1 Discovery
2.2 Modules ON
2.5 GTWY Test
3. Network
3.2 Test
(For a complete menu,
see 7. Commissioning)
1 Internet
Connection
Ethernet
Electrical outlet Jack RS485 type
GTWY
100-240V cable 3 > More on RS485 in 3.
Installing GTWYs
> Complete MMU menu in 7.
Commissioning
It is highly recommended to install 4
MMU on the same AC panel as the DONE?
inverter, causing PV-Safe to trigger in Perform Network Test: 3.2 on MMU menu
CLICK HERE for a detailed MMU case of AC loss
hardware guide
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
3. INSTALLING GATEWAYS (GTWY)
V
1
Place on back of Smart
Module or racking
3/8” (0.952 cm)
2 system
Run a wire from the MMU to
the first GTWY
In center of sub-array
Last GTWY or single
GTWY installation
Connection to next
GTWY (remove
resistor first)
Standard Communication
Inbound from cable: Type PLTC, 2 twisted
MMU/previous GTWY pair, sunlight resistant or
connection direct bury. Visit agora or call
RS485 maximum cable length in ft. (m)
support of Trina for additional
AWG RS485 Cable length in m (ft.) information regarding RS485
1 Gateway 2 Gateways 3 Gateways 4 Gateways 5 Gateways 6 Gateways 7 Gateways
(mm²)
recommended cables.
18 (0.82) 2,604 (793) 2,604 (793) 1,817 (553) 1,363 (415) 1,090 (332) 908 (276) 716 (218)
20 (0.52) 2,604 (793) 1,714 (522) 1,143 (348) 857 (261) 686 (209) 571 (174) 456 (138)
3
22 (0.33) 2,156 (657) 1,078 (328) 719 (219) 539 (164) 431 (131) 359 (109) 287 (87)
DONE? Connect terminal in the MMU
Perform GTWY Test: 2.5 on MMU menu
CAT 5/6** 4,067 (1,239) 2,034 (619) 1,356 (413) 1,017 (309) 813 (247) 678 (206) 543 (165)
1 list template
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
5. CONFIGURE THE SYSTEM ONLINE
CLICK HERE
http://www.trinasmart.com/login
Click on
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
6. STRING SIZING AND RAPID SHUTDOWN
Trinasmart with HBF-JES or TS4-L have a state of the art technology designed to reduce balance of system costs by allowing longer strings. This
can reduce the number of strings by 30%, which directly correlates to a 30% reduction in combiner boxes, wiring, fuses and hardware
overhead costs, as well as reducing the labor requirement for installation.
Traditional String Design: Trinasmart String Design: Verify Maximum String Length:
Inverter # of
Max. Temp # of Max. # of
Reduced MPP modules
string ÷ correcte = modules string ÷ = modules ÷ Vmp =
Voc Voltage per
Voc d Voc per string Voc per string
Max string
In Case of discrepancy between the Code requirement and the inverter voltage
requirement pick the lower number of the two.
This example shows us a 33% increase in string power and Vmp, with a
corresponding reduction in electrical BOS costs.
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
6. STRING SIZING & RAPID SHUTDOWN
Trinasmart with HBF-JES, TS4-L, TS4-O and TS4-S are a solution to meet NEC 2014 690.12 Rapid Shutdown
requirements, when combined with a DC disconnect at the inverter.
When Rapid Shutdown is initiated the voltage across PV conductors will drop below 30V within 10 seconds at the
module level
1
Press the PV-
Safe button on Only a Properly installed, configured and
the Tigo MMU tested system will perform Rapid Shutdown
properly
2 In case of Rapid Shutdown, PV-Safe must be
Turn the inverter
activated at first, before doing AC/service
DC switch OFF disconnect
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
7. COMMISSIONING MMU MENU:
To commission the Tigo equipment there are 3 simple steps that need to be 1. Status
completed: 1.1. Modules
1. NETWORK TEST 1.1.1. Signal
2. GATEWAY TEST 1.1.2. Voltage
3. DISCOVERY 1.1.3. Power
For systems with multiple MMUs, these tests need to be performed to each individual
1.2. Date / Time
MMU.
1.3. Unit ID
Network and Gateway tests can run at the same time on different MMUs. However,
discovery must be initiated on MMUs one by one, making sure GTWY discovery stage 1.4.Version
is complete before moving to the next MMU. (1.5. Config) Internal use only
This may take several minutes to several hours depending on the size of the system. 2. Control
2.1. Discovery
Note: The discovery process can be initiated only 2.2. Modules ON
after the online configuration of the system has 2.3. Push Data
been completed and downloaded by the MMU.
2.4. Restart
Requires an Internet connection.
2.5. Gateway Test
2.6. Replace GW
(2.7. Sls-dscvry) internal use only
VERIFY RAPID SHUTDOWN FUNCTIONALITY 3. Network
Verify rapid shutdown functionality after the discovery process is 3.1. Display IP
completed. 3.2. Test
Press the PV-Safe button on the MMU and Make sure voltage drops
3.3. Configure
below 30V within 10 seconds. Power the system on after testing using:
3.4. Set Proxy
2. Control -> 2.2. Modules ON
Rapid shutdown is NOT SUPPORTED with TS4-M 3.5. Renew
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
8. CONNECTING MODBUS DEVICES (OPTIONAL)
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
TECHNICAL SPECIFICATIONS (ADD TRINASMART PARAMETERS)
TABLE OF CONTENTS
* Before installing the system, please visit www.trinasmart.com and register your site
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
1. SYSTEM OVERVIEW & PRODUCT DESCRIPTION DESIGN RULES:
1 GTWY:
- Up to 120 PV modules
1 MMU:
TS4-M: MONITORING: The TS4-M provides continuous system- - Up to 7 GTWYs and 360 PV modules
wide monitoring for fleets to make customer support and fleet
work flow on track - All Smart Modules in the same string
must be assigned to the same MMU
1 GTWY:
TS4-S: SAFETY: The TS4-S provides the necessary safety and - Up to 120 PV modules
monitoring services required by municipalities
- Modules must be within 10m-15m (33-50
ft.) from the GW, depending on roof
topology
TS4-O: OPTIMIZATION: In addition to safety, monitoring and PV2.0
- Highly recommended to keep an extra
synchronization, TS4-O optimizes each PV module when shade
drops its performance Gateway at all times, in case unexpected
obstacles interfere with wireless signal.
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
2. INSTALLING THE CLOUD CONNECT (CC) WHERE TO PLACE:
- On a wall or beam
- Next to the inverter
OPTIONAL
Emergency Push Button Wired Ethernet
1
connection option 3 CONNECTIONS:
159.5mm (6.28”) 1. Internet connection, using one of the
90.2mm (3.55”)
-+ options:
• Ethernet Port
• Built in WiFi
2. Power supply: 2 options:
• DIN Rail mount
• Plug
• CLICK HERE for details
3. GTWY
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
3. INSTALLING GATEWAYS (GTWY)
V
1
Place on back of Smart
Module or racking
3/8” (0.952 cm)
2 system
Run a wire from the MMU to
the first GTWY
In center of sub-array
Last GTWY or single
GTWY installation
Connection to next
GTWY (remove
resistor first)
Standard Communication
Inbound from cable: Type PLTC, 2 twisted
MMU/previous GTWY pair, sunlight resistant or
connection direct bury. Visit agora or call
RS485 maximum cable length in ft. (m)
support of Trina for additional
AWG RS485 Cable length in m (ft.) information regarding RS485
1 Gateway 2 Gateways 3 Gateways 4 Gateways 5 Gateways 6 Gateways 7 Gateways
(mm²)
recommended cables.
18 (0.82) 2,604 (793) 2,604 (793) 1,817 (553) 1,363 (415) 1,090 (332) 908 (276) 716 (218)
20 (0.52) 2,604 (793) 1,714 (522) 1,143 (348) 857 (261) 686 (209) 571 (174) 456 (138)
3
22 (0.33) 2,156 (657) 1,078 (328) 719 (219) 539 (164) 431 (131) 359 (109) 287 (87)
DONE? Connect terminal in the MMU
Perform GTWY Test: 2.5 on MMU menu
CAT 5/6** 4,067 (1,239) 2,034 (619) 1,356 (413) 1,017 (309) 813 (247) 678 (206) 543 (165)
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
5. CONFIGURE THE SYSTEM ONLINE
CLICK HERE
http://www.trinasmart.com/login
Click on
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
6. STRING SIZING & RAPID SHUTDOWN
Trinasmart with HBF-JES or TS4-L have a state of the art technology designed to reduce balance of system costs by allowing longer strings. This
can reduce the number of strings by 30%, which directly correlates to a 30% reduction in combiner boxes, wiring, fuses and hardware
overhead costs, as well as reducing the labor requirement for installation.
Traditional String Design: Trinasmart String Design: Verify Maximum String Length:
Inverter # of
Max. Temp # of Max. # of
Reduced MPP modules
string ÷ corrected = modules string ÷ = modules ÷ Vmp =
Voc Voltage per
Voc Voc per string Voc per string
Max string
In Case of discrepancy between the Code requirement and the inverter voltage
requirement pick the lower number of the two.
This example shows us a 33% increase in string power and Vmp, with a
corresponding reduction in electrical BOS costs.
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
6. STRING SIZING & RAPID SHUTDOWN
MM-JES, TS4-L, TS4-O and TS4-S are a solution to meet NEC 2014 690.12 Rapid Shutdown requirements, when
combined with a DC disconnect at the inverter.
When Rapid Shutdown is initiated the voltage across PV conductors will drop below 30V within 10 seconds at the
module level
1
In the Cloud Connect box you’ll find 2 red labels to
Press the PV- mark the Rapid Shutdown equipment. Place one
Safe button on sticker next to the inverter’s DC switch and the
the Tigo MMU other next to the Cloud Connect
Both labels must be visual!
2
Only a Properly installed, configured and tested
Turn the inverter
system will perform Rapid Shutdown properly
DC switch OFF
In case of Rapid Shutdown, PV-Safe must be
activated at first, before doing AC/service
disconnect
3
Verify all Smart Modules Please note, TS4-M DOESN’T SUPPORT module
respond to the PV-Safe level disconnect!
command
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
7. COMMISSIONING CC MENU:
To commission the Tigo equipment there are 3 simple steps that need to be 1. Status
completed: 1.1. Modules
1. NETWORK TEST 1.1.1. Signal
2. GATEWAY TEST 1.1.2. Voltage
3. DISCOVERY 1.1.3. Power
For systems with multiple Cloud Connect units, these tests need to be performed to
1.2. Date / Time
each individual CC.
1.3. Unit ID
Network and Gateway tests can run at the same time on different CCs. However,
discovery must be initiated on CCs one by one, making sure GTWY discovery stage is 1.4.Version
complete before moving to the next CC. (1.5. Config) Internal use only
This may take several minutes to several hours depending on the size of the system. 2. Control
2.1. Discovery
Note: The discovery process can be initiated only 2.2. Modules ON
after the online configuration of the system has 2.3. Push Data
been completed and downloaded by the CC.
2.4. Restart
Requires an Internet connection.
2.5. Gateway Test
To Commission the system using your Smart Phone, download
the Tigo SMART app and follow its instructions 2.6. Replace GW
(2.7. Sls-dscvry) internal use only
VERIFY RAPID SHUTDOWN FUNCTIONALITY 3. Network
Verify rapid shutdown functionality after the discovery process is 3.1. Display IP
completed. 3.2. Test
Press the PV-Safe button on the CC and Make sure voltage drops below
3.3. Configure
30V within 10 seconds. Power the system on after testing using:
3.4. Set Proxy
2. Control -> 2.2. Modules ON
Rapid shutdown is NOT SUPPORTED with TS4-M 3.5. Renew
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
8. CONNECTING MODBUS DEVICES (OPTIONAL)
-- ++ BB AA
To
GTWY
Tigo Tech Support
00800.CALL.TIGO
(2255.8446)
Modbus Modbus
3 device B device A
Recommended
settings:
• 9600 baud rate
• 8 bits data
Series connection for • 1 stop bit
multiple similar devices • No parity
FOR TROUBLESHOOTING AND ADDITIONAL INFORMATION VISIT THE AGORA PLATFORM OR CONTACT THE TRINA SUPPORT NUMBER 800 605 500 60
TECHNICAL SPECIFICATIONS (ADD TRINASMART PARAMETERS)
YOU’RE GOOD TO GO!
Or contact us at:
• Support@tigoenergy.com
• 1.408.402.0802 #2
GOOD LUCK!
Tigo Customer Care