Form No: TSPL/SESI/TS/KZN/F02

Kaizen Sheet
Rev:02 Effective Date:22.01.2019
Kaizen No.: EMD/APR/KZN.NO.1 Kaizen Registration Date. : Plant/Unit : TSPL
# 1- Kaizen Theme: Modification and Replacement of LAPT Fuse with indian make
# 2(a) – Machine/Equipment- 11KV SWGR # 5 –Improve safety of workers # 7(c) - Result Area P D Q C S M
# 3(a) - Problem Definition / Description # 6(a) - Countermeasure / Action Plan [PDCA] # 8(a) – Starting level
# 8(b) – Target level
Failure of LAPT Fuse , production lose and some Chinese fuse replaced with Indian make(EATON)
protection are blocked in U#1, U#3 to increase system reliability # 8(c) - Kaizen Start date
# 8(d) - KAIZEN Finish date
# 9 - Team Members
Prashant (EMD)
Muthukumaran (EMD)
Harish.R(EMD)

1.Sytem reliability increased

# 10
2. – # 10
Spares - Benefits
available Achieved
in Indian –
market

# 4a - Cause Analysis . # 11 - Scope for Parallel Deployment

# 7(a) - Result Summary
# Location Target Date Responsibility Status
Fuse Failure in U#1,U#3 1.Fuse Replaced with Indian make for better
1 UNIT1 Prashant
reliability
2 UNIT2 Harish
2.Spare availability increases as Fuse are
available in Indian market