SCALEBAN PROJECT

12MW (UNIT -2)

 CASE STUDY
OF
M/S NAHAR INSTRIAL ENTERPRISES LTD.
UNIT – 1
VILLAGE- JAJALPUR,POST- LALRU, DISTT
MOHALI

SCALEBAN EQUIPMENTS PVT. LTD.

Office : 212, 2ND FLOOR SILVER SANCHORA CASTLE.
8/2, R.N.T. MARG, INDORE (M.P) - INDIA
COOLING TOWER NO-2
SCALEBAN
SCALEBAN WORKING PRINCIPLE
The working principle of Scaleban is very simple & proven.It incorporates use of
Galvanic Principle, Chemical characteristics of water/fluid and fluid Dynamic
Scaleban exploits solubility characteristics of Calcium and Magnesium salts in
fluid with change in its pH value.
Scaleban locally increase pH value of water/fluid before it reaches high
temperature zone and then precipitates out hardness causing salts as
water/fluid flows through SCALEBAN.

SCALEBAN makes use of Galvanic principle by locally enhancing the pH value

of feed water/fluid . Due to the Galvanic action the core get negatively charged
and attracts the lightest ion present in the fluid i.e.Hydrogen ion toward
itself.The ralationship betweeen pH of water/fluid and H+ ion is expressed by the
formula pH directly perposnal 1/H+.
Thus ,with the concentration of H+ ion becoming comparatively less in the
water/fluid inside the equipment ,pH value increase ,there by precipitating
Calcium and Magnesium before it comes in contact with hot tubes.
Consequently ,once the precipitation of these hardness causing salts has take
place ,further precipitation due to temperture is not possible

SCALEBAN precipitates out Calcium and Magnesium bicarbonates in the

colloidal form of Argonite crystals much before the water/fluid attains the critical
temprature of super saturation due to its coming in contact with hot tubes
CASE STUDY OF M/S. NAHAR INDUSTRY, PUNJAB FOR UTILISATION OF ETP TREATED
EFFLUENTS IN POWER PLANT COOLING TOWER BY USING SCALEBAN EQUIPMENT
WITHOUT THE USE OF RO AND MEE TO ACHIEVE ZLD IN A SUSTAINABLE MANNER

COMPANY PROFILE & BACKGROUND

NAHAR Group of Companies also known as OWM Group is a leading

industrial house of northern India, continuously growing and diversifying its
activities for economic prosperity of its shareholders and stakeholders, while
engaging itself to the well being of Community and environment.
Starting in 1949 as an small wooll worsted spinner and Hosiery
manufacturer, Group has grown itself as leading textile giant of Northern
India manufacturing with a group turnover of US 1.05 billion.

CHALLENGE:
UTILISATIONS OF EFFLUENTS AS MAKE UP WATER IN COOLING
TOWER OF POWER PLANT.
M/s Nahar Industries have a very big textile unit at dt Lalru , Punjab
with a captive power plant of 2 x 12 MW & 5MW capacity. This unit
generates about 500 meter cube of effluent per day which needs to be
efficiently disposed off on a daily basis.
Presently there are conventional methods available for handling of effluents namely RO plant for usable water
recovery and Multi Effect Evaporator for handling of reject water from RO . This equipment entails huge CAPEX,
high OPEX coupled with tedious & regular maintenance. Hence there is great deal of hesitation by clients in
adopting these technologies & they are always in search of cost effective and economically viable alternative

SOLUTION
Scaleban Equipment approached client and our technology was explained to them in
detail. We proposed for directly using ETP water as make up in cooling tower. As it
normally happens, our claims of using ETP water to be used directly into cooling tower
without any treatment was met with disbelief as well as skepticism. However, after
visiting sites of few of our clients where ETP water was being used as make up in
cooling tower and seeing performance of cooling system using Scaleban equipments
over a number of years and client satisfaction over performance and inter-alia benefits
derived by using scaleban, they decided to place order for 1No.12 MW power plant &
associated accessories.

A total of 13 No.s Scaleban Equiment were supplied and were installed on 20th july,
2017.The plant was started with scaleban on 27/7/17.
Initially it was decided to use Raw water as make up water in cooling tower without blow-
down to increase the total hardness and TDS in cooling water circuit and closely
monitoring performance for a few days at High Hardness and TDS. Gradually, ETP
treated Water( Denim Plant) to be added and based on results observed, total effluent
will be utilized as make up in cooling tower.
 CONDENSER
CONDENSER LUBE OIL & CONTROL OIL
COOLER
CONTROL OIL & LUBE
OIL

SCALEBAN
INSTALLED
AREA
ALTERNATOR

ALTERNATATOR

CONDENSER
 Cooling Water flow chart
Scaleban
Alternator
Scaleban

Control Oil
ETP

Scaleban
Lube Oil
Make UP Water

Scaleban

Condenser

Scaleban

Cooling Tower

MCW

ACW
Pumps
 COND
CONDENSER OIL COOLER
.
STEAM SPECIFIC EX.
DATE/UNIT TIME LOAD VACCUM FLOW STEAM I/L O/L
O/L C.T STEAM
(MW) (KG/CM2 PRS. PRS. I/L TEMP. IL/OL
(TPH) CONSU. TEMP. RANG TEMP. OIL TEMP.
FLOW (KG/C (KG/C (°C) (°C) E TEMP.
/H M2) M2) D-P

31.07.17 10 HRS 11.8 36 -0.90 52 4.41 2.2 1.38 34 43 9 46 33/35 59.5/46.3

01/08/17 10 HRS 12.0 36.2 -0.90 54 4.50 2.2 1.39 34 42 8 46 32/34 60/46.7

02/08/17 9 HRS 11.2 34 -0.90 51 4.55 2.2 1.37 33 41 8 46 32/34 59/ 46

03/08/17 15 HRS 11.8 35 -0.88 53 4.49 2.2 1.38 36 45 9 47 35/37 60/47

04/08/17 15 HRS 11.5 36 -0.88 53 4.61 2.2 1.36 35 44 9 48 34/36 59/46

15.3
05/08/17 HRS 11.6 36 -0.88 53 4.57 2.2 1.36 0.84 35 44 9 48 34/36 60/46.7

06/08/17 15 HRS 11.9 36 -0.87 54 4.54 2.2 1.35 0.85 35 43 8 47 35/ 36.7 60.9/ 47.5
16.3HR
07/08/17 S 11.8 35 -0.90 55 4.66 2.16 1.26 0.90 35 44 9 48.5 34/36 59/46
14.3
08/08/17 HRS 11.8 40 -0.90 54 4.58 2.15 1.26 0.89 36 45 9 48 34.6/36.6 60.6/46.9
34.7/
09/08/17 12 HRS 11.9 36 -0.90 54.5 4.58 2.14 1.25 0.89 36 44.5 8.5 48 36.5 60/46.5

10/08/17 16 HRS 11.9 36 -0.88 55 4.62 2.15 1.26 0.89 36.5 45.2 8.7 49.2 35.1/37.2 62.1/48.2
16.3
11/08/17 HRS 8.5 27 -0.89 40 4.71 2.16 1.26 0.90 35 42 7 47 34/36 59.5/47
16.3
12/08/17 HRS 10.1 35 -0.88 45 4.46 2.15 1.26 0.89 36.5 44.3 7.8 50 35/37 61.4/ 47.9
33.4/
14.08.17 16 HRS 8.6 28 -0.89 43 5.00 2.14 1.25 0.89 34.6 41.2 6.6 46 35.0 60/46

15.08.17 15 HRS 10.8 31 -0.88 52 4.81 2.15 1.26 35 43 47 34.5/ 36 61/ 47.5
 COND. CONDENSER OIL COOLER
LOA
D VACCUM STEAM SPECIFIC EX.
DATE/UNIT TIME FLOW STEAM I/L O/L O/L C.T STEAM
(M (KG/CM2 (TPH) CONSU. PRS. PRS. I/L TEMP. TEMP. RANG TEMP. IL/OL
W) FLOW OIL TEMP.
(KG/C (KG/C (°C) TEMP.
(°C) E
/H M2) M2) D-P

16.08.17 17 HRS 10.5 33 -0.88 50 4.76 2.13 1.25 0.88 35.5 43.5 8 47 34.5/36 61/47.2

17.08.17 13.3 HRS 10.8 35 -0.88 52 4.81 2.15 1.26 0.89 35 43 8 47 33.3/ 35.4 60.8/ 46.9

18.08.17 12 NOON 11.6 35.9 -0.89 52.5 4.53 2.19 1.26 0.93 36 44 8 47 34/ 36 60/ 47

19.08.17 12.3 HRS 11.6 36.6 -0.91 53.3 4.59 2.16 1.26 0.9 34.7 42.8 8.1 46 33.2/ 35.2 59/ 46

20.08.17 13 HRS 10.4 30.7 -0.90 49 4.71 2.17 1.26 0.91 34.8 42.4 7.6 46.9 33.6/ 35.7 59.8/ 47.2

21.08.17 17 HRS 11.5 37 -0.90 50 4.35 2.18 1.26 0.92 35.1 43.4 8.3 47 33.7/ 35.5 59.8/ 47.0
32.7 /
22.08.17 13.3 HRS 9.1 30 -0.91 44.24 4.86 2.19 1.26 0.93 34 41 7 46 34.5 58.7/ 45.9

23.08.17 16.4 HRS 11.2 35 -0.91 50 4.46 2.18 1.26 0.92 34 42 8 47 33.3/ 35.6 60/ 46.5

24.08.17 15 HRS 11.2 34.7 -0.89 50 4.46 2.17 1.25 0.92 35.6 44 8.4 48 34.3/ 36 60/47.6

25.08.17 17 HRS 9.0 26 -0.91 45 5.00 2.16 1.25 0.91 33.3 39.7 6.4 45 31.9/33.6 58.6/45.6

26.08.17 16 HRS 9.8 31.6 -0.88 46.7 4.77 2.18 1.25 0.93 34.7 41.9 7.2 47 33.4/35.1 60/47.3

27.08.17 14.3 HRS 11 33 -0.9 50 4.55 2.16 1.25 0.91 34 42 8 47 33/35 58.6/55.6

28.07.17 13 HRS 11.8 35 -0.91 53 4.49 2.18 1.26 0.92 34 42 8 46 31.9/33.5 60/47

29.08.17 13 HRS 10.3 32.7 -0.90 52 5.05 2.17 1.25 0.92 34 41 7 46.9 32.7/34.7 60/46.8
 COND
. CONDENSER OIL COOLER
VACCU
LOAD M STEAM SPECIFIC EX.
DATE/UNIT TIME FLOW STEAM I/L O/L O/L C.T STEAM
(MW) (KG/CM (TPH) CONSU. PRS. PRS. I/L TEMP. TEMP. IL/OL
FLOW 2 (KG/C (KG/C (°C) TEMP. RANG TEMP. OIL TEMP.
(°C) E
/H M2) M2) D-P

29.08.17 13 HRS 10.3 32.7 -0.90 52 5.05 2.17 1.25 0.92 34 41 7 46.9 32.7/34.7 60/46.8

30.08.17 16 HRS 11.4 35 -0.90 52 4.56 2.16 1.25 0.91 34.5 43.6 9.1 47.1 34/ 36 60.1 /47.5

31.08.17 13.3 HRS 11.2 36.7 -0.89 53.7 4.79 2.17 1.25 0.92 35.5 43.9 8.4 48.5 34.2/36 61.2/ 48.8

01/09/17 14 HRS 11.2 34.9 -0.90 51 4.55 2.18 1.25 0.93 34.2 42.4 8.2 46.2 32.4/ 34.5 60/ 47.5

02/09/17 16 HRS 9.9 30 -0.89 48 4.85 2.19 1.25 0.94 34.6 42.4 7.8 47 33.2/34.9 59.7/ 45.2

03/09/17 13 HRS 10.5 32 -0.89 50 4.76 2.2 1.26 0.94 34.9 42.9 8 47.8 33.6/35.2 59.6/46.5

04/09/17 15 HRS 10.8 34 -0.88 52 4.81 2.2 1.26 0.94 35.6 43.9 8.3 48.5 34.4/ 36.0 59.7/ 46.9
14.30
05/09/17 HRS 10.2 31.8 -0.89 52.7 5.17 2.2 1.26 0.94 34.8 42.7 7.9 47.9 33.6/ 35.2 59.6/46.7

06/09/17 15 HRS 8.2 21 -0.90 48 5.85 2.19 1.25 0.94 33.3 38.8 5.5 43.8 32.1/ 33.6 49.4/ 45.8

07/09/17 13 HRS 8.7 28 0.92 49 5.63 1.92 1.17 0.75 33.8 41.1 7.3 45.7 32.4/ 34.3 60/ 47

08/09/17 13 HRS 10.5 33 -0.91 51 4.86 2.19 1.25 0.94 33.9 41.7 7.8 47.5 32.6/ 34.2 60.3/ 47.2

09/09/17 15 HRS 8.9 27 -0.90 42 4.72 2.19 1.26 0.93 35.8 43.5 7.7 48 34.6/ 36.2 62.2/ 49.9

10/09/17 15 HRS 10.1 31.8 -0.89 51 5.05 2.19 1.26 0.93 35.6 43.3 7.7 48.6 34.4/ 36.0 60.6/ 47.0

11/09/17 15 HRS 11.3 34 -0.89 49 4.34 2.18 1.26 0.92 34.5 43 8.5 48.9 33.3/34.9 60.1 /46.2
 COND
. CONDENSER OIL COOLER
LOAD VACCUM STEAM SPECIFIC EX.
DATE/UNIT TIME (KG/CM FLOW STEAM I/L O/L O/L C.T STEAM
(MW) 2 (TPH) CONSU. PRS. PRS. I/L TEMP. TEMP. IL/OL
FLOW (KG/C (KG/CM (°C) TEMP. RANG TEMP. OIL TEMP.
(°C) E
/H M2) 2) D-P

12/09/17 15 HRS 8.5 26 -0.90 46 5.41 2.19 1.26 0.93 33.5 39.5 6 44.7 33.5/ 34.7 59.4/ 45.5

13.09.17 16 HRS 9.8 23.7 -0.90 49 5.00 2.20 1.26 0.94 34.9 43 8.1 47.3 33.7/35.2 60/ 47.2

14.09.17 16 HRS 11.1 34.1 -0.91 52 4.68 2.18 1.26 0.92 35.3 43.9 8.6 47.6 34.3/ 35.2 60.6/ 47.9

15.09.17 16.3 HRS 11.1 35.6 -0.89 51.2 4.61 2.19 1.26 0.93 34.2 42.7 8.5 46.6 33.2/ 34.8 61/ 47.3

16.09.17 15 HRS 11.1 33.4 -0.90 50.2 4.52 2.19 1.26 0.93 35.3 43.6 8.3 47.6 33.9/35.6 61.2/ 48.8

17.09.17 15 HRS 10.5 35 -0.90 47 4.48 2.19 1.26 0.93 35.4 43.5 8.1 47.7 33.9/ 35.9 61.8/ 48.5

18.09.17 15.2 HRS 11.2 33.9 -0.90 52 4.64 2.19 1.26 0.93 35.2 43.2 8 47 33.9/ 35.9 61.9/ 48.5

19.09.17 15.5 HRS 9.8 30 -0.91 45 4.59 2.20 1.26 0.94 33.3 40.2 6.9 45.6 32.4/ 34.5 59.5/ 45.7

20.09.17 16.15HRS 9.0 26 -0.90 45 5.00 2.20 1.26 0.94 33 38 5 45 32.1/ 33.6 59.4/ 45.5
16.10
21.09.17 HRS 7.3 20.5 -0.91 44.9 6.15 1.55 1.09 0.46 32.9 38.3 5.4 43.2 31.7/ 33.5 59.5/ 46.2

22.09.17 16.3 HRS 7.4 20.7 -0.93 43.5 5.88 1.53 1.08 0.45 32.6 37.9 5.3 42.6 31.3/ 33.2 59.1/ 45.6
12.45
23.09.17 HRS 6.8 18.8 -0.94 40.8 6.00 1.54 1.08 0.46 30.8 35.7 4.9 40.6 29.4/ 31.2 57.0/ 43

24.09.17 13.0 HRS 10.4 31.4 -0.92 51 4.90 2.22 1.26 0.96 33.7 38.9 5.2 46.3 32.8/ 34.2 59.2/ 46.7
16.35
25.09.17 HRS 9.4 29.6 -0.90 46.9 4.99 2.23 1.27 0.96 35 39.7 4.7 46.2 33.8/ 35.3 59.7/ 47.0
 COND
. CONDENSER OIL COOLER
LOAD VACCUM STEAM SPECIFIC I/L O/L
EX.
DATE/UNIT TIME FLOW STEAM O/L C.T STEAM
(MW) (KG/CM2 (TPH) CONSU. PRS. PRS. I/L TEMP. TEMP. IL/OL
FLOW (KG/C (KG/C (°C) TEMP. RANG TEMP. OIL TEMP.
(°C) E
/H M2) M2) D-P
16.55
26.09.17 HRS 10.3 33 -0.89 47.4 4.60 2.23 1.27 0.96 35 40.5 5.5 47.6 33.8/ 35.4 60.5/ 47.1
15.05
27.09.17 HRS 11.5 34.6 -0.89 54.8 4.77 2.24 1.28 0.96 33.9 41.5 7.6 47.2 33.9/ 35.5 60/47.2
15.30
28.09.17 HRS 9.8 30.8 -0.89 49.5 5.05 2.25 1.28 0.97 33.9 39.9 6 46.1 33.9/ 34.9 59.6/ 46.7
11.45
29.09.17 HRS 8.5 27.12 -0.90 44.1 5.19 2.24 1.28 0.96 33.4 38.6 5.2 45 33.1/ 34.6 59.2/ 46.5

02.10.17 12.0 HRS 11.6 35 -0.91 53 4.57 2.18 1.3 0.88 33.8 39.7 5.9 46.3 32.4/ 34.2 59.5/ 46.4
11.20
03.10.17 HRS 10.3 32.3 -0.91 48.1 4.67 2.19 1.31 0.88 33.5 39.2 5.7 45.3 32 / 34.1 56.2/ 46.2
15.45
04.10.17 HRS 8.1 25.3 -0.90 40.3 4.98 2.2 1.31 0.89 34.2 38.7 4.5 45.6 33.6/ 35.2 59./ 46.8

05.10.17 15.45HRS 10.9 31.4 -0.90 50.5 4.63 2.2 1.31 0.89 33 38.8 5.8 46.4 32/ 33.5 59.2/ 46.0

06.10.17 18.0 HRS 9.50 28 -0.91 45 4.74 2.2 1.3 0.9 32.1 37 4.9 44 30.9/ 32.6 59.5/ 45.8

07.10.17 15 HRS 10.3 25.5 -0.90 50 4.85 2.18 1.31 0.87 32.5 37.7 5.2 45.5 31.5/ 33.1 60.2/ 46.1

08.10.17 15 HRS 10.6 32.2 -0.90 48 4.53 2.19 1.31 0.88 32.4 38.3 5.9 44.3 31.4/ 33.2 60/ 46.2

09.10.17 18.0 HRS 8.0 21 -0.92 48 6.00 1.86 1.21 0.65 32 36 4 42 30.6/ 32.5 59.4/ 45.8

10.10.17 15 HRS 8.1 23 -0.91 41 5.06 1.73 1.18 0.55 31 37.2 6.2 43.1 30.7/ 32.6 58.8/46.3

11.10.17 18.0 HRS 11.8 34 -0.91 54 4.58 2.19 1.31 0.88 33.6 39.9 6.3 45.8 32.3/ 34.2 60.5/ 46.9
 COND
. VACCU CONDENSER OIL COOLER
LOAD M STEAM SPECIFIC EX.
DATE/UNIT TIME FLOW STEAM I/L O/L O/L C.T STEAM
(MW) (KG/C (TPH) CONSU. PRS. PRS. I/L TEMP. TEMP. IL/OL
FLOW M2 (KG/C (KG/C (°C) TEMP. RANG TEMP. OIL TEMP.
(°C) E
/H M2) M2) D-P

12.10.17 16.3 HRS 12.0 34.5 -0.90 53.7 4.48 2.20 1.32 0.88 32.8 39.3 6.5 45.5 31.8/33.4 59.4/46.2

13.10.17 12.3 HRS 10.7 30 -0.91 54.8 5.12 2.2 1.32 0.88 32.9 38.8 5.9 46 31.8/33.5 59.4/46.3

14.10.17 17 HRS 10.3 30.8 -0.90 48 4.66 2.2 1.32 0.88 32.1 37.7 5.6 45.4 31.1/33.1 60.3/46.7

15.10.17 16 HRS 10.5 32.4 -0.90 51 4.86 2.0 1.20 0.80 31.4 38 6.6 45.9 30.5/32.1 59.8/46.3

16.10.17 18.0 HRS 8.5 29.8 -0.92 42.3 4.98 2.0 1.26 0.74 30.4 36.1 5.7 44 29.2/31.3 58.4/45.5

17.10.17 14 HRS 8.2 26.2 -0.91 40 4.88 2.0 1.27 0.73 33.2 38.3 5.1 45 32.1/33.9 59.9/47.3

18.10.17 16 HRS 7.6 21.1 -0.92 45.6 6.00 1.59 1.15 0.44 33.3 39.2 5.9 44.5 32.1/33.8 59.6/47.0

21.10.17 18.0 HRS 10.2 31.9 -0.91 50.7 4.97 1.91 1.21 0.7 31 37.3 6.3 46 29.5/31.9 58.6/46.4

22.10.17 15 HRS 11.2 32 -0.92 52 4.64 2.10 1.26 0.84 32.3 37.8 5.5 46 30.9/33.2 60/46.7

23.10.17 15.3 HRS 10.2 30 -0.91 47 4.61 2.11 1.27 0.84 32 37.9 5.9 44 30.8/32.9 60.2/46.4

24.10.17 14.0 HRS 10.5 32.0 -0.92 49.0 4.67 2.13 1.27 0.86 31.4 37.8 6.4 45.7 30.5/32.2 60.3/46.7

25.10.17 15 HRS 7.6 20.9 -0.92 48.3 6.36 1.88 1.21 0.67 30.3 34.4 4.1 40.6 29.3/31.2 59.5/46.9
16.3 30.3/
26.10.17 HRS 8.8 25.5 -0.92 51.6 5.86 1.59 1.13 0.46 31.5 38.5 7.0 44.2 32.0 59.3/46.5
15.3
27.10.17 HRS 7.4 20.1 -0.92 44.0 5.95 1.70 1.16 0.54 31.4 36.2 4.8 44 30.3/31.8 59.9/46.5
 COND. CONDENSER OIL COOLER
VACCU
LOAD M STEAM SPECIFIC EX.
DATE/UNIT TIME FLOW STEAM I/L O/L O/L C.T STEAM
(MW) (KG/CM (TPH) CONSU. PRS. PRS. I/L TEMP. TEMP. IL/OL
FLOW 2 (KG/C (KG/C (°C) TEMP. RANG TEMP. OIL TEMP.
(°C) E
/H M2) M2) D-P
18.0
28.10.17 HRS 7.2 21.0 -0.93 43.4 6.03 1.42 1.08 0.34 31.1 37.6 6.5 42.1 31.0/32.9 59.1/47.2
14.0
29.10.17 HRS 6.8 17.8 -0.93 45 6.62 1.42 1.08 0.34 32.8 38.8 6 42.8 30.2/32.1 59.5/46.2

30.10.17 17 HRS 7.1 21 -0.93 38.2 5.38 1.59 1.13 0.46 32.2 37.8 5.6 42.4 30.8/32.4 59.9/46.8
18.0
31.10.17 HRS 8.7 29 -0.92 42 4.83 1.57 1.12 0.45 32.7 40.8 8.1 46 31.6/33.0 60.0/47
18.0
01/11/17 HRS 7.2 23.3 -0.93 35.7 4.96 1.58 1.12 0.46 31.9 38.2 6.3 42.8 30.3/32.4 59.4/47.2
17.3HR
02/11/17 S 7.3 22.8 -0.92 37 5.07 1.59 1.13 0.46 31.5 37.6 6.1 42.6 30.1/31.9 59.2/46.8
14.3
03/11/17 HRS 7.0 23 -0.93 35 5.00 1.6 1.13 0.47 31.5 37.5 6 43 30.2/31.9 59.9/46.9
13.3HR
06/11/17 S 9.8 29.3 -0.92 47.9 4.89 1.98 1.36 0.62 31.9 37.5 5.6 44.9 30.5/32.4 60.1/47.6

07/11/17 16HRS 11.2 35 -0.92 51 4.55 2.0 1.35 0.65 31.7 38.5 6.8 44 30.4/32.2 60.5/47.5

08/11/17 16 HRS 11.7 33.6 -0.92 54.3 4.64 2.01 1.33 0.68 31.9 38.7 6.8 43.8 30.4/32.4 60.3/47.6
18.3
09/11/17 HRS 11.9 35 -0.92 54 4.54 2.0 1.32 0.68 31.5 38.7 7.2 44 29.7/31.9 60.5/47.2
15.3
10/11/17 HRS 12.0 33.9 -0.92 56 4.67 2.01 1.33 0.68 31.2 38.3 7.1 43 30.1/31.8 60.8/47.6

11/11/17 13 HRS 11.6 32.9 -0.92 52.5 4.53 2.04 1.32 0.72 31.3 38.3 7 43.4 29.9/31.7 60.2/47.6
15.30
12/11/17 HRS 11.9 34 -0.91 53.2 4.47 2.04 1.31 0.73 31.2 38.5 7.3 44 30.0/31.8 60.6/48.0
 COND. CONDENSER OIL COOLER
STEAM SPECIFIC EX.
LOAD VACCUM O/L PRS.
DATE/UNIT TIME (MW) (KG/CM2 FLOW STEAM I/L PRS. I/L O/L STEAM
(TPH) CONSU. (KG/CM C.T TEMP. IL/OL OIL
TEMP. TEMP.
FLOW/ 2) (KG/CM (°C) (°C) RANGE TEMP. TEMP.
H 2) D-P
18.0 29.5/31. 60.3/47.
13.11.17 HRS 11.6 34.0 -0.92 53.4 4.60 2.03 1.30 0.73 31.2 38.3 7.1 43.7 6 7
12.3 29.4/ 60.1/47.
14.11.17 HRS 12.0 35.0 -0.92 55.0 4.58 2.03 1.30 0.73 31.0 38.1 7.1 43.6 31.5 3
17.3 28.4/30. 60.4/47.
15.11.17 HRS 12.0 35.0 -0.92 55.0 4.58 2.03 1.29 0.74 29.9 37.2 7.3 43.0 2 1
17
16.11.17 HRS 12.0 36.0 -0.92 55.0 4.58 2.04 1.29 0.75 30.7 38.0 7.3 44.0 29/31 61/47.7
16.3 28.9/30. 61.1/47.
17.11.17 HRS 12.0 36.0 -0.92 54.0 4.50 2.04 1.29 0.75 30.5 37.8 7.3 44.0 9 8
17.3 28.4/30. 61.3/48.
18.11.17 HRS 11.8 33.6 -0.92 55.0 4.66 2.02 1.28 0.74 29.8 37.0 7.2 42.7 3 4
17.0 27.5/29. 61.0/48.
19.11.17 HRS 11.7 35.0 -0.92 53.0 4.53 2.03 1.28 0.75 28.5 35.9 7.4 42.0 2 0
13.3 29.9/32.
20.11.17 HRS 11.9 34.0 -0.92 55.0 4.62 2.03 1.27 0.76 31.2 38.5 7.3 43.5 8 59.8/46
17.0 29.2/31. 59.9/46.
21.11.17 HRS 11.9 34.7 -0.92 54.8 4.61 2.01 1.27 0.74 30.9 38.4 7.5 44.1 8 8
17 29.9/32. 59.6/46.
22.11.17 HRS 11.7 34 -0.91 52 4.44 2.02 1.27 0.75 31.5 38.8 7.3 44 2 4
13.3
0HR 30.2/32. 59.7/47.
23.11.17 S 11.6 34.1 -0.92 54.5 4.70 2.03 1.28 0.75 31.6 38.6 7 43.8 4 2
18.3 28.7/31. 58.9/46.
24.11.17 HRS 12.0 34.8 -0.92 55.2 4.60 2.02 1.27 0.75 31.4 39 7.6 44.3 3 1
17 29.2/31. 59.2/46.
25.11.17 HRS 11.4 34.3 -0.92 52.6 4.61 1.70 1.20 0.50 30.7 39.7 9.0 44.6 6 6
16.3
0HR 28.4/30. 59.1/46.
26.11.17 S 11.8 33.1 -0.92 55.5 4.70 1.70 1.20 0.50 29.7 39.1 9.4 44.4 9 3
 COND. CONDENSER OIL COOLER
SPECIFI
STEAM C EX.
DATE/UNIT TIME LOAD VACCUM FLOW STEAM O/L PRS. STEAM
(MW) (KG/CM2 I/L PRS. I/L O/L
(TPH) CONSU (KG/CM TEMP. TEMP. C.T TEMP. IL/OL OIL
FLOW/ . 2) (KG/CM (°C) (°C) RANGE TEMP. TEMP.
2)
H D-P
29.7/32. 59.1/46.
27.11.17 15 HRS 11.5 33.5 -0.92 52.7 4.58 1.71 1.2 0.51 30.8 39.7 8.9 44.7 0 3
16.3 29.7/32. 59.1/46.
28.11.17 HRS 11.5 34.4 -0.91 53.4 4.64 1.70 1.19 0.51 31.1 40.2 9.1 45.3 5 4
18.0 28.7/31. 58.8/46.
29.11.17 HRS 11.0 25 -0.92 53.8 4.89 1.71 1.19 0.52 30.5 38.9 8.4 44.2 8 2
15.3 26.6/30. 58.6/45.
02/12/17 HRS 11.5 35.1 -0.92 51.6 4.49 1.52 1.26 0.26 29.1 40 10.9 45.1 3 8
14.00 28.3/30. 59.6/46.
03/12/17 HRS 11.6 33.7 -0.92 55.0 4.74 1.52 1.25 0.27 29.9 40.9 11.0 45.7 8 2
18.00HR 27.4/30. 58.2/45.
04/12/17 S 12.0 37.4 -0.91 55.2 4.60 1.52 1.22 0.30 29.3 40.7 11.4 45.7 3 3
14.30 28.7/31. 60.0/46.
05/12/17 HRS 11.7 36.0 -0.91 54.0 4.62 1.53 1.22 0.31 30.1 41.2 11.1 46.1 3 5
15.00 28.4/30. 59.3/46.
06/12/17 HRS 11.7 33.0 -0.91 53.0 4.53 1.54 1.22 0.32 31.6 40.7 9.1 45.6 9 0
17.00 27.8/30. 59.0/45.
07/12/17 HRS 11.6 34.0 -0.92 53.0 4.57 1.55 1.21 0.34 29.1 39.9 10.8 44.4 2 6
16.00 28.4/30. 58.5/45.
08/12/17 HRS 11.3 33.7 -0.91 52.8 4.67 1.55 1.22 0.33 29.6 40.5 10.9 45.7 6 5
16.00 27.6/30. 58.6/45.
09/12/17 HRS 11.5 34.1 -0.92 53.2 4.63 1.54 1.21 0.33 29.1 40.3 11.2 45.0 1 5
17.30HR 27.5/30. 58.8/45.
10/12/17 S 11.8 32.8 -0.92 55.3 4.69 1.54 1.20 0.34 29.1 40.5 11.4 45.0 0 8
26.9/29. 58.7/46.
11/12/17 16 HRS 11.5 33 -0.92 56 4.87 1.54 1.2 0.34 28.5 39.6 11.1 44.4 7 1
16.3 27.4/30. 58.4/45.
12/12/17 HRS 11.5 34.1 -0.92 50.5 4.39 1.55 1.2 0.35 29.1 40.4 11.3 45.3 1 7
 COND. CONDENSER OIL COOLER
STEAM SPECIFIC O/L PRS. EX.
LOAD VACCUM I/L PRS. I/L O/L
DATE/UNIT TIME (MW) (KG/CM2 FLOW STEAM (KG/CM TEMP. TEMP. C.T STEAM IL/OL OIL
FLOW/ (TPH) CONSU. (KG/CM RANGE TEMP. TEMP. TEMP.
2) (°C) (°C)
H 2) D-P
17 27.7/30. 58.5/45.
13.12.17 HRS 11.6 33.5 -0.91 53 4.57 1.54 1.19 0.35 29.7 41.2 11.5 46 7 3
16 27.1/30. 58.5/45.
14.12.17 HRS 11.7 35.9 -0.92 53 4.53 1.54 1.18 0.36 28.9 40.4 11.5 45.4 2 9
15.0
0 27.0/30. 59.3/46.
15.12.17 HRS 11.5 34.7 -0.92 52.5 4.57 1.56 1.18 0.38 28.9 40.1 11.2 45.1 4 7
11.2
0 25.6/29. 58.4/45.
16.12.17 HRS 12.1 37 -0.93 54 4.46 1.56 1.18 0.38 28.2 39.6 11.4 44.4 4 7
16.4
5HR 30.0/32. 59.4/46.
17.12.17 S 7.2 20 -0.93 40 5.56 1.45 1.17 0.28 33.2 40.2 7.0 44.5 3 6
16.5
0 30.8/33. 60.0/47.
18.12.17 HRS 7.4 19 -0.93 42 5.68 1.45 1.17 0.28 33.5 40.6 7.1 44.5 1 0
15 28.5/31. 59.8/46.
19.12.17 HRS 11.9 36.5 -0.91 53 4.45 1.74 1.23 0.51 29.9 40.0 10.1 45 1 6
17.3
0HR 27.9/30. 58.4/45.
20.12.17 S 11.9 33.6 -0.92 57 4.79 1.75 1.23 0.52 29.7 39.6 9.9 45 4 4
13.3 28.7/31. 59.8/46.
21.12.17 HRS 11.7 35 -0.92 54 4.62 1.75 1.23 0.52 30.7 40.5 9.8 46 7 9
17.1
0 28.6/31. 59.5/46.
22.12.17 HRS 11.9 37.8 -0.92 57.8 4.86 1.76 1.24 0.52 30.1 40 9.9 45.4 0 9
11.4
5 28.7/31. 58.5/46.
23.12.17 HRS 11.9 35 -0.92 55 4.62 1.77 1.23 0.54 30.2 39.9 9.7 45.5 2 2
11.3
0 27.1/30. 59.1/46.
24.12.17 HRS 11.6 34 -0.92 52 4.48 1.76 1.22 0.54 29.4 38.8 9.4 44.2 5 4
17.0 27.9/30. 60.0/47.
25.12.17 HRS 11.7 34 -0.92 56.4 4.82 1.76 1.23 0.53 29.5 39.2 9.7 45 7 6
15.3
 COND
. CONDENSER OIL COOLER
STEAM SPECIFIC EX.
DATE/UNI TIME LOAD VACCUM FLOW STEAM O/L PRS. STEAM
T (MW) (KG/CM2 I/L PRS. I/L O/L C.T IL/OL OIL
(TPH) CONSU. (KG/CM TEMP. TEMP. TEMP.
FLOW 2) (KG/CM (°C) (°C) RANGE TEMP. TEMP.
/H 2) D-P
15.00 28.6/31. 60.2/47.
27.12.17 HRS 11.9 34.0 -0.91 54.0 4.54 1.78 1.24 0.54 30 40 10.0 45.6 1 3
28.1/30. 59.8/46.
28.12.17 17.0 HRS 11.7 33.0 -0.91 55.4 4.74 1.77 1.24 0.53 29.5 39.2 9.7 45.2 4 5
26.5/29. 59.0/45.
29.12.17 19.0 HRS 11.9 36.0 -0.92 57.0 4.79 1.79 1.24 0.55 28.5 38.3 9.8 44.5 5 9
27.6/30. 59.0/46.
30.12.17 17.30HRS 12.0 38.6 -0.92 57.8 4.82 1.79 1.24 0.55 29.5 39.4 9.9 45.6 2 4
15.30 27.6/30. 60.0/47.
31.12.17 HRS 11.7 39.0 -0.91 55.0 4.70 1.77 1.24 0.53 29.4 39.5 10.1 46.4 7 8
17.00 26.8/30. 58.9/46.
01/01/18 HRS 11.7 34.0 -0.92 56.5 4.83 1.78 1.23 0.55 29.1 39.2 10.1 46.0 2 5
15.30 24.2/27. 58.5/46.
02/01/18 HRS 11.7 31.0 -0.93 55.5 4.74 1.80 1.23 0.57 26.1 35.7 9.6 42.2 5 2
15.00 23.7/27. 57.0/46.
03/01/18 HRS 11.8 35.4 -0.93 54.0 4.58 1.80 1.23 0.57 25.5 35.3 9.8 42.0 0 0
16.00 22.8/26. 58.4/46.
04/01/18 HRS 11.8 34.0 -0.93 57.7 4.89 1.80 1.23 0.57 25.2 35.2 10.0 42.0 6 0
14.00 23.1/26. 59.0/46.
05/01/18 HRS 11.9 38.7 -0.93 58.1 4.88 1.82 1.23 0.59 24.9 34.9 10.0 42.0 4 8
15.00 24.7/27. 59.8/47.
06/01/18 HRS 11.7 38.0 -0.92 56.6 4.84 1.82 1.25 0.57 26.1 35.9 9.8 43.0 6 4
27.8/31. 48.0/47.
10/01/18 16.30HRS 9.1 22.0 -0.92 54.0 5.93 1.34 1.23 0.11 27.6 38.4 10.8 44.2 3 1
26.4/29. 48.2/46.
11/01/18 16.3 HRS 9.1 23.7 -0.92 50.0 5.49 1.34 1.2 0.14 26.5 37.4 10.9 43.7 9 0
25.4/27. 59.0/47.
12/01/18 16.30HRS 11.0 32.0 -0.91 55.0 5.00 1.35 1.2 0.15 26.1 39.7 13.6 47 8 0
 COND. CONDENSER OIL COOLER
STEAM SPECIFIC EX.
DATE/UNI TIME LOAD VACCUM FLOW STEAM O/L PRS. STEAM
T (MW) (KG/CM2 I/L PRS. I/L O/L C.T IL/OL OIL
(TPH) CONSU. (KG/CM TEMP. TEMP. TEMP.
2) (KG/CM (°C) (°C) RANGE TEMP. TEMP.
FLOW/H 2) D-P
20.00H 24.9/28. 57.2/44.
13/01/18 RS 12.0 34.6 -0.91 57.9 4.83 1.64 1.24 0.40 26.7 38.1 11.4 45 8 3
20.00H 24.8/28. 57.2/44.
14/01/18 RS 12.0 33.6 -0.91 58.3 4.86 1.65 1.24 0.41 26.6 37.7 11.1 44.3 6 3
18.0 26.1/29. 59.3/46.
15.01.18 HRS 12.1 33.2 -0.91 55.5 4.59 1.81 1.27 0.54 27.8 37.6 9.8 44.5 8 0
26.7/30. 59.5/47.
16.01.18 16 HRS 11.8 33.6 -0.91 55.5 4.70 1.81 1.28 0.53 28.2 37.9 9.7 44.7 3 4
27.2/30. 59.1/46.
17.01.18 16 HRS 11.9 35.0 -0.91 55.6 4.67 2.03 1.30 0.73 28.8 37.5 8.7 44.7 3 8
28.4/31. 59.3/46.
18.01.18 14 HRS 11.8 33.5 -0.91 57.5 4.87 2.03 1.32 0.71 29.4 37.8 8.4 44.6 3 9
28.7/31. 59.4/47.
19.01.18 16 HRS 12.0 38 -0.90 56.4 4.70 2.03 1.32 0.71 29.6 38.4 8.8 46.3 5 0
27.3/30. 59.6/46.
20.01.18 16 HRS 11.6 33 -0.91 54 4.66 2.01 1.31 0.70 28.4 36.9 8.5 44 4 5
26.6/29. 59.5/46.
21.01.18 16 HRS 11.8 34 -0.91 54 4.58 2.01 1.3 0.71 28 36.5 8.5 43.5 8 6
16.3 26.5/29.
22.01.118 HRS 11.6 32 -0.91 55 4.74 2.00 1.3 0.70 28.1 36.8 8.7 44 3 59./46
26.3/29. 59.1/46.
23.01.17 14 HRS 11.9 32 -0.91 58 4.87 2.01 1.3 0.71 27.5 35.9 8.4 43 0 5
15.3 27.3/29.
24.01.18 HRS 12.1 34.0 -0.91 55.0 4.55 2.22 1.36 0.86 28.5 36.2 7.7 43.2 6 60/47
16.3 27.1/29. 58.9/45.
25.01.18 HRS 11.7 32.6 -0.91 55.7 4.76 2.21 1.35 0.86 28.4 35.6 7.2 42.3 8 9
25.3/27. 57.7/45.
26.01.18 16 HRS 10.3 30.0 -0.91 45.0 4.37 2.22 1.35 0.87 26.8 34.0 7.2 41.5 9 6
 COND. CONDENSER OIL COOLER
STEAM SPECIFIC EX.
DATE/UNIT TIME LOAD VACCUM FLOW STEAM
I/L PRS.
O/L PRS.
I/L O/L STEAM
(MW) (KG/CM2 C.T IL/OL OIL
(TPH) CONSU. (KG/CM TEMP. TEMP. TEMP.
FLOW/ 2) (KG/CM (°C) (°C) RANGE TEMP. TEMP.
H 2) D-P
16 25.7/28. 59.8/47.
27.01.18 HRS 12.2 36.0 -0.91 57.0 4.67 2.20 1.34 0.86 27.3 35.0 7.7 45.0 9 0
16.30 25.9/28. 59.3/46.
28.01.18 HRS 12.0 36.0 -0.91 58 4.83 2.2 1.3 0.90 27.5 35 7.5 45 5 5
15.3 27.7/30. 59.7/46.
29.01.18 HRS 11.7 34 -0.91 56 4.79 2.2 1.35 0.85 28.9 36.5 7.6 46 0 8
16.0 28.4/31. 58.8/45.
30.01.18 HRS 12.0 32.3 -0.91 58 4.83 2.2 1.34 0.86 29.5 37.1 7.6 46 0 4
14.0 28.4/31. 59.0/46.
31.01.18 HRS 11.9 33 -0.91 55 4.62 2.30 1.37 0.93 29.5 36.8 7.3 43.4 2 0
16 28.6/31.
01/02/18 HRS 12.0 34 -0.90 56.0 4.67 2.2 1.34 0.86 29.5 37.1 7.6 43.6 0 60/46.6
16 28.3/31. 59.2/46.
02/02/18 HRS 11.9 32 -0.90 54.0 4.54 2.2 1.35 0.85 29.3 36.9 7.6 43.5 2 0
15.30 27.7/30. 59.0/46.
03/02/18 HRS 12.2 33 -0.91 55.0 4.51 2.2 1.35 0.85 28.7 37.1 8.4 42.8 5 0
16.30 27.6/30. 59.5/46.
04/02/18 HRS 12.3 35 -0.91 56.0 4.55 2.2 1.35 0.85 29.5 36.8 7.3 43.0 6 5
18.0 26.5/29. 58.9/45.
05/02/18 HRS 12.5 35 -0.91 56 4.48 2.2 1.36 0.84 28.1 35.7 7.6 42.6 8 8
16.3 27.1/31. 57.7/44.
06/02/18 HRS 12.2 34.5 -0.91 58.3 4.78 2.21 1.38 0.83 28.1 36.8 8.7 42.8 1 6
19.0 26.7/29. 58.4/45.
07/02/18 HRS 11.5 31 -0.91 54 4.70 2.22 1.37 0.85 28.0 35.7 7.7 42.3 9 2
17.30 27.6/30. 59.5/46.
08/02/18 HRS 11.8 34 -0.90 54 4.58 2.24 1.39 0.85 29.2 36.8 7.6 43.4 8 4
18.0 26.3/29. 59.7/46.
09/02/18 HRS 11.8 33 -0.91 55 4.66 2.24 1.38 0.86 27.9 35.5 7.6 42.3 9 8
 COND. CONDENSER OIL COOLER
STEAM SPECIFIC EX.
DATE/UNIT TIME LOAD VACCUM FLOW STEAM O/L PRS. STEAM
(MW) (KG/CM2 I/L PRS. I/L O/L C.T IL/OL OIL
(TPH) CONSU. (KG/CM TEMP. TEMP. TEMP.
FLOW/ 2) (KG/CM (°C) (°C) RANGE TEMP. TEMP.
H 2) D-P
15.3 26.2/29. 58.9/45.
10/02/18 HRS 11.5 33 -0.91 53 4.61 2.24 1.38 0.86 26 36 10.0 42 0 7
18.00H 28.2/31. 58.9/45.
11/02/18 RS 11.4 34 -0.91 53 4.65 2.23 1.38 0.85 29.8 39.4 9.6 44 5 7
26.3/30. 58.2/45.
12/02/18 16 HRS 11.4 35 -0.93 53 4.65 2.22 1.37 0.85 28.7 38.2 9.5 42.5 2 9
28.2/31. 59.7/46.
13.02.18 15 HRS 11.5 39 -0.93 55 4.78 2.23 1.37 0.86 29.3 39.2 9.9 43.9 3 9
18.3 27.6/31. 59.3/46.
14.02.18 HRS 11.5 33 -0.92 56 4.87 2.24 1.38 0.86 29 38.5 9.5 45 0 3
15.3 25.3/28. 58.1/44.
15.02.18 HRS 9.4 25 -0.93 53 5.64 1.81 1.26 0.55 26.6 35.5 8.9 41 3 9
18.3 27.2/30. 59.1/46.
16.02.18 HRS 10 20 -0.92 55 5.50 1.79 1.26 0.53 28.4 37.9 9.5 42 3 8
16.30H 29.1/32. 59.3/46.
17.02.18 RS 11.7 30 -0.91 57 4.87 2.21 1.37 0.84 30.2 39.8 9.6 46 0 0
16.30H 28.2/31. 59.7/46.
18.02.18 RS 10.8 31 -0.91 52 4.81 2.22 1.37 0.85 29.2 38.6 9.4 42.8 2 6
15.3 29.0/32.
19.02.18 HRS 11.8 33 -0.91 54.5 4.62 2.23 1.37 0.86 30.2 39.6 9.4 44 6 59/45.9
17.30H 28.7/31.
20.02.18 RS 11.4 34 -0.91 54 4.74 2.24 1.39 0.85 29.8 39.2 9.4 43.5 8 59/45.8
17.00 29.9/32. 60.5/47.
21.02.18 HRS 11.4 35 -0.90 54 4.74 2.22 1.38 0.84 31 40.6 9.6 45.8 8 0
16.3 30.8/33. 59.4/46.
22.02.18 HRS 11.0 35.7 -0.90 54.4 4.95 2.23 1.39 0.84 32 41.1 9.1 46.1 7 9
17.30H 30.0/33. 59.6/46.
23.02.18 RS 11.3 32 -0.90 54 4.78 2.24 1.39 0.85 31.6 40.9 9.3 45.6 3 7
Annexure 2
PERFORMANCE MONITORING:

The ETP treated water parameters as make up in cooling

tower & cooling tower Re-circulating Average of 5 months
parameters below the following list.

Parameters Average make up Average Re-circulation

parameters parameters
pH 6.9- 8.5 7.8-8.2
TDS 4000-8000 10000-53000
TH 220-650 1200-6000
TSS <1 <25
CHLORIDE 400-1400 3000-11500
TOTAL ALKALINTY 500-1500 500-950

To observe & monitor cooling tower & associated

equipment functioning with Scaleban following things were
inspected:
Scaling: Started the trial with ETP treated water containing
maximum 7900ppm of TDS and circulation TDS was maintained
53000ppm. After 160 days of operation12 MW unit-2 condenser was
opened for inspection on 21st Sept 2017& condenser tubes are found
absolutely free from any scale depositions. (Reference pictures are
attached below)
PHOTOGAPHS OF FRONT VIEW OF CONDENSER, AFTER 60 DAYS OF SCALEBAN INSTALLATION AND FRONT
VIEW OF CONDENSER, BEFORE STARTING THE TRIAL IT WAS CLEANED BY M/S NIEL

FRONT VIEW OF CONDENSER, BEFORE

FRONT VIEW OF CONDENSER, AFTER
STARTING THE TRIAL IT WAS CLEANED BY M/S
60 DAYS OF SCALEBAN INSTALLATION
NIEL
Corrosion:
To monitor the performance of water treatment chemical specially arranged for the chloride level around
5000 ppm, so we had installed one corrosion loop at C.T outlet for measuring the corrosion rate with MS,
Brass & SS metal strips / coupons fitted inside the loop. After completion period, coupons were checked &
found in excellent condition (result sheet & relevant pictures are attached below)

MS BRASS SS

NEW COUPONS BEFORE INSTALLATION AT M/S CORROSION COUPON AFTER CHEMICAL CLEANING
NIEL. AND COUPON RETRIEVING DATE- 30/10/17
COUPON INSTALLATION DATE- 15/09/2017
 Coupon's Installation Detailsn's
Date of Installation 15-09-17
Date of Retrieving 30-10-17
Corrosion rate
NACE/RP0775-2005
calculation/Reference

S.No. Coupons Monthly

1 Metallurgy MS SS BRASS

2 Serial No. C-1010 3089

3 MTC of coupon MS 1230 SS-304 BR- 25

4 Length (in mm) 85.400 76.61 76.51

5 width (in mm) 12.0300 12.9 12.81

6 Thickness (in mm) 1.84 1.4 1.49

7 Hole Dia (in mm) 5.5 4.51 4.51

8 Area (in mm2) 2397.5507 2215.058 2215.526329

9 Area (in inch2) 3.7162036 3.43334 3.43406581

10 I.Weight(in gm) 15.3596 10.8089 12.9773

11 F.Weight (in gm) 15.2178 10.7923 12.9575

12 Weight loss (in gm) 0.1418 0.0166 0.0198

13 T (Exposre time), days 45 45 45

CR= (2.227x 10 4 x W)/ATD W- Weight loss

14 Density (in g/cm3) 7.86 8 8.7

15 Corrosion rate (in MPY) 2.4024917 0.299095 0.327978237

16 Acceptable value (in MPY) <5 <0.5 <0.5

17 Remark Excellent Excellent very Good

Micro-biological growth:
To control the biological growth in C.T, weekly biocides & Daily ClO₂ were dosed, results to this cooling
tower fills were inspected regularly & found to be totally clean without any deposits. Simultaneously,
Monthly tests of TBC were below 1x103colonies, vital parameters of the system were monitored on regular
basis & were found in limits

Monthly test of TBC were found 1x103 count it’s a under limit in circulate ETP water, vital parameters of the
system were monitored on regular basis,

· TBC Limiting parameters

Parameters Unit Acceptable range Normal operating
range
TBC Count/ml 10*101 to 1x105 1x105

· TBC Result parameters at site.

Parameters Unit Result Remark

TBC Count/ml 1x103 Excellent

 Compression of TBC Result

TBC LIMITING PARAMETERS AND ACCEPTEBLE RANGE AFTER ETP MAKE UP TBC PARAMETERS 1X103
 SULPHATE REDUCING BACTIRIA TESTING
PARAMETER UNIT ACCEPTABLE RESULT
RANGE

TBC COUNT/100ML 100/100 ML <10/100 ML

As on today 22 Feb 2018 total ETP treated Denim Plant effluent available is being used in cooling tower and
plant performance has not deteriorated at all.

We are giving below a comparison of water parameters being used prior to installation of scale ban and
parameters on which plant is running after more than Five month successfully on ETP treated effluent.

CIRCULATION WATER PARMETERS BEFORE CIRCULATION WATER PARAMETERS AFTER

SCALEBAN INSTALLATION OF SCALEBAN

TDS 3000 PPM TDS 51800 PPM

TH 500 PPM TH 6000 PPM
Chlorides 400 PPM Chlorides 11000 PPM

CONCLUSION

It is for the first time ever that a power Heat Exchanger is running on ETP treated
effluents and has achieved ZLD without using conventional technologies like RO &
EVAPORATOR.

Having been awarded with the repeat order for second 12 MW Power Plant and 5
MW Power Plant, we can proudly claim to have successfully implemented Scaleban
technology, replacing RO & evaporator enabling M/S.NAHAR INDUSTRY, to fully
utilize their effluent in cooling tower as make up without affecting plant performance.
Annexure-I
ETP treated water and CT Circulation water parameters
COOLING TOWER RECIRCULATION WATER COOLING TOWER MAKE UP WATER PARAMETER
PARAMETER

DATE/UN TS MAKE C.T

IT PH S TDS TH M.ALK CL COC PH TSS TDS TH M.ALK CL UP QTY APPROCH

31.07.17 8.2 ND 2870 320 80 300 6.41 8.32 ND 448 48 260 50 11

01-08-17 8.10 ND 3130 388 90 330 6.804 8.28 ND 460 50 260 50 6

02-08-17 8.04 ND 3200 396 50 340 7.018 8.36 ND 456 48 258 48 8

03-08-17 8.20 ND 3320 410 100 355 7.345 8.34 ND 452 46 262 52 7

04-08-17 8.19 ND 3980 470 80 479 8.844 8.32 ND 450 48 260 52 8

05-08-17 8.10 ND 3890 480 90 518 8.531 8.36 ND 456 48 266 50 6

06-08-17 8.00 ND 3980 490 70 480 8.69 8.34 ND 458 50 264 52 8

07-08-17 7.89 ND 3990 520 70 525 8.674 8.35 ND 460 48 260 50 8

08-08-17 8.16 ND 4580 590 86 640 10.04 8.32 ND 456 48 266 50 7

09-08-17 8.10 ND 4910 624 90 670 10.72 8.34 ND 458 48 260 50 6

10-08-17 8.18 ND 4750 636 80 680 10.46 8.32 ND 454 50 258 52 7.5

11-08-17 8.05 ND 5280 660 90 682 11.73 8.34 ND 450 50 256 52 7

14.08.17 4.
8.20 ND 5010 610 90 665 11.08 8.32 ND 452 48 256 50 6
15.08.17
7.78 ND 5140 638 80 678 11.27 8.34 ND 456 48 260 50 7
16.08.17 9.
7.9 ND 5110 700 86 717 11.26 8.34 ND 454 48 252 50 5
17.08.17
8.05 ND 4710 576 90 658 10.28 8.36 ND 458 50 258 52 5
18.08.17
7.90 ND 5520 640 86 745 12.11 8.32 ND 456 50 252 52 6
19.08.17 8.
8.02 ND 5340 610 98 716 11.76 8.34 ND 454 50 260 52 7
20.08.17 4.
7.9 ND 5210 660 86 736 11.38 8.38 ND 458 50 266 52 8
21.08.17 8.
7.95 ND 5560 640 80 695 12.19 8.36 ND 456 48 260 50 1
22.08.17
8.16 ND 5390 590 100 680 11.98 8.34 ND 450 48 260 50 8
23.08.17
8.00 ND 5080 570 90 670 11.04 8.36 ND 460 46 262 50 7
24.08.17 7.
8.16 ND 5390 630 120 674 11.72 8.35 ND 460 46 264 52 6
25.08.17 5.
8.10 ND 5290 580 100 678 11.55 8.37 ND 458 48 260 52 3
26.08.17 6.
8.06 ND 5470 596 90 684 11.89 8.34 ND 460 50 260 50 7
27.08.17
8.09 ND 5590 610 100 678 12.1 8.36 ND 462 48 258 50 6
28.07.17
8.10 ND 5540 618 120 680 11.89 8.39 ND 466 50 260 50 4
29.08.17 450/
8.08 ND 6980 624 100 689 8.38 ND 464/8012 50 264 52 400 4
01-09-17 458/ 50/ 260/ 50/
7.90 5.6 11560 766 310 3250 3.92 8.36 / 8.60 1.02 7030 210 2210 1260 500/306 9.2

02-09-17 460/ 50/ 258/

8.08 7.0 12360 780 510 4650 2.84 8.34/7.90 1.29 7060 260 2100 50/2450 350/ 504 4.6
03-09-17 458/ 48/ 256/ 50/
7.98 1.1 13800 816 550 3750 3.96 8.38/8.42 1.1 6860 200 1800 1080 450/ 404 7.9

04-09-17 460/ 48/ 260/ 52/

8.02 9.6 17230 930 750 4460 5.1 8.36/ 8.00 1.06 6500 210 1540 1270 450/ 419 8.6
05-09-17 456/ 50/ 258/ 52/ 400 /
7.96 6.0 16240 920 640 6300 4.73 8.34/ 8.00 0.82 6040 220 1900 1280 457 5.8

06-09-17 50/2
8.02 7.4 15130 850 650 5050 5.24 8.32/. 8.20 0.92 458/5500 30 260/1920 50/1170 450/ 419 5.3
07-09-17 50/2
7.88 6.9 15550 870 450 5450 4.61 8.35/ 7.90 0.84 460/5860 60 258/1500 52/1220 400/470 4.8

08-09-17 48/2
7.79 7.6 14660 880 400 5290 4.4 8.36/8.10 0.66 456/5840 80 254/1140 50/1190 400/458 5.9
09-09-17 452/ 48/2 250/ 50/
7.97 8.0 14860 800 390 5000 5.1 8.34/ 7.67 0.9 5690 70 1200 1080 450/ 398 7.8

10-09-17 456/ 50/ 260/ 52/

7.90 7.9 15960 920 400 5360 4.83 8.35/ 7.80 1.00 5790 260 1140 1160 400/ 459 6.6

11-09-17 458/ 48/ 258/ 50/

7.97 7.86 15870 870 460 5490 4.91 8.36/ 8.00 1.55 5680 250 1040 1070 434/ 411 4.5

12-09-17 454/ 48/ 250/ 52/

7.96 8.85 15990 980 400 5700 4.89 8.34/ 7.91 1.86 5110 260 1270 1050 372/ 469 4.5

13.09.17 460/ 50/ 258/ 50/

7.92 7.1 14960 940 500 5250 4.97 8.32/ 800 1.25 5210 250 1200 1290 434/ 506 5.9
14.09.17 105 456/ 50/ 256/ 52/
7.96 8.32 15970 0 540 5390 5.01 8.34/ 7.90 1.29 5190 230 1400 1310 384/ 424 5.3
15.09.17 258/
7.98 6.48 18240 1300 570 5540 7.2 8.36/ 8.00 2.02 462/5290 46/ 250 1340 50/ 1240 619/ 396 4.2
16.09.17 460/ 256/
7.92 7.8 18190 1200 520 5450 5.57 8.34/ 8.4 1.42 4940 48/ 260 1350 50/ 900 432/ 606 5.3
17.09.17 458/ 250/
7.89 8.24 16420 1070 650 5490 4.36 8.32/ 7.88 1.16 4680 48/ 250 1230 52/ 1040 242/ 675 5.4
18.09.17 454/ 254/
8.04 6.05 16600 1080 650 7950 5.15 8.04/ 7.80 0.86 5110 48/ 220 1040 52/ 1428 364/ 431 6.2
19.09.17 456/ 260/
7.80 7.62 19700 1140 660 6600 4.53 8.36/ 8.5 1.10 5950 48/ 200 1460 50/ 1320 264/ 515 3.3
20.09.17 452/ 264/
7.90 8.82 23300 1080 630 6050 5.02 8.34/ 8.00 1.61 5900 50/ 196 1520 50/ 1218 292/ 715 3
21.09.17 1200/ 110/ 580/ 115/
7.83 7.95 20700 1100 610 5100 5.51 7.70/ 8.40 1.56 5890 230 1450 1198 264/ 315 3.9
22.09.17 1180/ 102/ 580/
7.70 3.18 18240 1180 580 5000 5.22 7.82/ 8.10 0.52 5890 246 1400 120/ 990 242/230 3.6
23.09.17 1205/ 96/ 610/ 115/
7.9 4.32 20900 1100 400 5350 6.2 7.76/ 8.06 0.46 5400 220 1530 1020 264/ 279 2.8
24.09.17 1220/ 110/ 610/ 120/
7.86 6.88 19320 1150 400 5050 5.08 7.82/ 7.60 0.64 5660 224 1150 1060 373/ 428 4.7
25.09.17 1200/ 580/ 115/
7.95 8.38 16700 1180 430 5510 5.53 7.75/7.86 1.06 4460 96/ 200 1180 1110 384/ 406 8
26.09.17 10.0 1180/ 100/ 620/ 125/
7.90 9 17500 1156 450 5350 4.97 7.80/ 8.00 0.82 5260 230 1220 1230 384/ 461 9
27.09.17 1210/ 100/ 610/ 120/
7.80 8.26 19260 1500 320 5320 5.44 7.72/ 7.56 1.1 5320 246 1270 1298 356 / 387 5.9
28.09.17 1198/ 108/ 610/ 130/
7.90 6.80 18160 1600 400 5290 5.11 7.86/ 8.10 0.58 5350 250 1310 1301 384/ 429 7.9
29.09.17 1208/ 110/ 598/ 128/
7.88 7.45 19100 1780 500 6250 5.69 7.80/ 8.06 0.85 5410 262 1290 1298 384/ 324 6.4
COOLING TOWER RECIRCULATION WATER
PARAMETER COOLING TOWER MAKE UP WATER PARAMETER

C.T
M. AP
DATE/ PH TSS TDS TH AL CL CO PH TSS TDS TH M.ALK CL MAKE PR
UNIT C UP QTY
K OC
H
02.10.
17 2150 629 1190/ 104/ 580/
7.82 8.32 0 1600 390 0 5.69 7.75/ 7.96 1.15 5190 250 1280 110/1170 362/ 475 5.8
03.10.
17 2290 665 1220/ 110/ 640/
7.86 6.5 0 1800 380 0 5.68 7.88/ 7.91 1.10 5550 250 1020 125/ 1310 522/ 384 5.5
04.10.
17 2380 669 1208/ 112/ 600/
7.88 6.61 0 1760 460 0 5.51 7.86/ 8.40 1.08 6260 230 1220 120/ 1240 362/ 446 7.2
05.10.
17 2540 661 1209/ 110/ 610/
7.92 7.02 0 1700 450 0 6.58 7.60/ 8.0 0.86 5260 240 1070 122/ 1190 340/ 467 4
06.10.
17 2320 625 1220/ 110/ 620/
7.86 7.22 0 1650 400 0 5.56 8.00/ 8.20 0.68 6260 260 1320 125/ 1260 324/ 420 4.1
07.10.
17 2240 631 1215/ 100/ 620/
7.85 7.08 0 1970 480 0 5.87 8.0/ 7.88 1.02 6240 250 1360 115/ 1190 362/ 323 4.5
08.10.
17 2260 636 1202/ 106/ 600/
7.84 6.45 0 1940 490 0 5.67 7.89/ 7.90 0.82 5860 260 1260 120/ 1240 384/ 476 6.4
09.10.
17 2150 621 1190/585 100/27 580/130
7.98 6.88 0 1860 520 0 6.28 7.88/8.02 0.62 0 0 0 115/1290 344/ 271 5
10.10.
17 2080 641 1208/ 110/25 620/128
7.96 8.12 0 1950 498 0 6.07 8.00/ 8.08 1.26 5710 8 0 125/ 1310 322/ 347 4.0
11.10.
17 2110 645 1220/ 112/26 625/115
7.9 9.52 0 1990 456 0 5.88 7.95/ 8.10 1.68 5710 4 0 122/1550 384/372 6.6
12.10.
17 2330 651 1200/545 100/26 620/128
7.91 8.94 0 1950 468 0 6.62 8.00/8.34 0.76 0 8 0 115/1298 384/373 5.8
13.10.
17 10.8 2230 567 1210/470 106/29 625/123
7.92 2 0 2500 480 0 6.68 7.88/8.12 1.89 0 0 8 120/1090 373/475 7.9
14.10.
 COOLING TOWER RECIRCULATION COOLING TOWER MAKE UP WATER PARAMETER
WATER PARAMETER

DATE/ M. MAKE C.T

UNIT PH TSS TDS TH ALK CL COC PH TSS TDS TH M.ALK CL UP QTY APPR
OCH

21.10.17
8.01 2.28 8510 730 340 1420 2.38 8.4 0.86 4200 200 1210 640 104/ 282 6
22.10.17
7.90 3.46 9530 870 320 1550 2.38 7.90/8.10 0.84 4440/2540 250/560 1260/100 690/280 120/445 7.3
23.10.17
7.96 2.95 9710 850 500 1675 2.63 8.30/8.16 0.48 4500/2470 240/460 1400/120 1290/280 252/581 7
24.10.17
7.97 3.48 11710 1150 600 1700 3.23 8.10/8.10 0.31 4480/2650 252/500 1420/100 1298/286 252/501 7.4
25.10.17
7.95 3.62 12900 1100 600 1975 3.05 8.18/8.19 0.95 4520/2600 260/470 1480/100 1010/250 100/537 6.3
26.10.17
7.94 6.57 15540 1160 660 2485 4.04 8.1 0.98 3840 166 1680 980 499 8.5
27.10.17
8.1 7.04 19480 1396 800 2769 5.84 8.5/7.90 1.12 4650/1210 180/102 1770/610 890/125 264/427 7.4
28.10.17
7.96 6.84 15400 1240 560 2698 5.47 7.3 1.02 4270 290 1000 820 132/ 348 8.1
29.10.17 196/
7.84 7.24 15510 1260 600 2769 4.08 7.6/ 7.96 0.85 4270/ 1200 110 1080/ 620 846/ 120 88/ 481 9.8
30.10.17
7.92 7.66 15140 1120 450 2449 4.42 7.75/7.88 1.46 3720/1210 180/106 1270/625 600/115 88/658 10.2
31.10.17
7.96 7.88 12380 1084 500 1917 3.32 8.48 1.21 4040 240 1490 604 120/ 559 10.7
01-11-17
7.90 5.28 13610 1056 450 2165 3.4 7.4 1.81 4460 230 940 497 85/494 9.9
02-11-17
7.84 6.72 15500 1300 370 2343 4.57 7.1/8.18 1.16 4310/2900 274/484 870/200 680/282 55/497 9.5
03-11-17
7.78 7.26 15730 1260 380 2130 3.79 8.20/7.12 1.64 2940/4140 452/284 180/810 312/510 353 10.5
 COOLING TOWER RECIRCULATION WATER
PARAMETER COOLING TOWER MAKE UP WATER PARAMETER

DATE/ M. M.AL MAKE C.T

PH TSS TDS TH CL COC PH TSS TDS TH CL UP APPR
UNIT ALK K
QTY OCH

06/11/17 7.72 7.78 15400 1200 300 2414 3.79 8.12/7.44 1.46 3480/4210 680/256 180/950 375/498 120/446 10.9

07/11/17 7.85 6.94 16610 1270 560 2130 4.23 8.00/7.98 1.04 3450/4010 700/264 120/938 497/508 120/616 14.7

08/11/17 7.88 7.02 17200 1310 598 2310 5.07 7.98/800 1.14 3370/4190 620/272 110/960 398/540 164/580 14.9

09/11/17 7.84 7.52 17870 1700 600 3124 4.81 7.84/8.14 0.94 3560/4210 600/280 150/920 355/510 140/578 11.5

10/11/17 7.96 7.62 17390 1580 490 2485 4.75 7.82/7.54 1.21 3420/3910 580/330 140/1100 390/470 126/689 13.2

11/11/17 7.86 7.04 18760 1870 580 2627 5.64 7.98/7.92 1.12 3840/3710 750/310 170/1050 420/498 246/546 12.3

12/11/17 7.84 8.52 18960 2250 550 2860 5.37 7.96/828 1.06 3560/3980 770/336 180/1040 429/508 230/562 14.2

13.11.17 7.92 8.96 18390 1840 600 2698 5.39 7.88/8.06 1.41 3640/3860 630/320 170/1010 410/518 252/590 16.2

14.11.17 7.88 10.49 20200 1950 470 2840 6.29 7.84/8.26 1.81 3910/3960 650/290 140/1160 426/610 340/ 473 12.0

15.11.17 7.88 10.18 18500 1940 450 2769 5.24 7.88/8.20 1.04 3220/3840 620/280 150/1060 340/620 148/712 11.9

16.11.17 7.92 9.82 19110 2236 500 3301 7.14 8.26/7.70 1.06 3440/3380 532/312 230/800 388/600 396/493 11.7

17.11.17 7.86 9.60 19810 1940 250 3266 5.3 7.82/ 8.20 1.41 3210/3810 504/360 150/900 368/560 220/596 12.5

18.11.17 7.86 10.26 19460 2120 220 2840 5.96 8.10/7.20 1.08 3330/3850 660/340 90/880 368/510 300/618 12.8
 COOLING TOWER RECIRCULATION WATER
COOLING TOWER MAKE UP WATER PARAMETER
PARAMETER
MAKE C.T
DATE/ M.
PH TSS TDS TH CL COC PH TSS TDS TH M.ALK CL UP APPR
UNIT ALK QTY OCH

20.11.17 7.92 10.49 19530 2540 340 3905 5.77 7.80/ 8.30 0.96 3440/3900 690/430 130/1060 367/497 252/540 14.2

21.11.17 7.98 8.74 19170 2170 400 2769 6.35 7.72/7.70 0.66 3370/3440 630/320 140/930 317/510 274/493 13.9

22.11.17 7.94 7.92 21100 2220 460 3053 6.70 7.70/8.30 0.58 3140/3650 640/330 120/1110 337/526 274/462 15.5

23.11.17 8.02 7.74 20300 2280 480 2982 7.25 8.40/ 7.92 0.68 3660/3100 360/640 100/1220 480/357 374/516 15.6

24.11.17 7.9 8.06 19800 2170 440 2982 7.39 7.82/7.60 0.95 3000/3080 630/326 110/1190 355/496 308/572 15.4

25.11.17 7.92 8.76 19510 2210 430 3053 5.83 7.80/ 7.57 1.21 3080/ 3680 646/ 340 100/ 1210 360/ 483 230/712 14.7

26.11.17 7.95 9.41 19340 2190 450 2911 8.04 7.78/ 7.00 1.28 3340/ 3210 650/ 346 100/1180 365/ 512 394/392 12.7

27.11.17 7.90 9.76 21300 2280 490 2978 6.32 7.72/ 7.80 1.41 3660/3760 690/ 340 110/ 1160 390/530 241/584 16.8

28.11.17 7.88 8.12 21900 2250 480 3460 7.31 7.89/ 7.70 0.61 3400/ 3360 700/ 350 120/ 1170 400/ 3460 252/512 15.1

29.11.17 7.89 8.94 21400 2350 520 3195 6.96 7.90/8.00 1.16 3390/3190 700/270 110/1290 380/490 175/ 567 13.5

02/12/17 7.84 9.26 23600 2270 500 3010 6.62 7.86/7.46 1.41 4390/4650 770/320 100/990 460/528 378/473 13.1

03/12/17 7.88 9.72 25700 2260 490 2911 6.57 7.79/7.78 1.16 4460/4140 750/308 90/960 461/510 197/626 14.9

04/12/17 7.84 8.92 29000 2350 480 3266 8.05 7.74/7.84 1.04 4330/4260 740/310 80/980 390/540 307/550 11.3
 COOLING TOWER RECIRCULATION WATER
COOLING TOWER MAKE UP WATER PARAMETER
PARAMETER

DATE M. MAKE C.T

PH TSS TDS TH CL COC PH TSS TDS TH M.ALK CL APPR
/UNIT ALK UP QTY OCH

05/12/17 7.94 10.22 28000 2230 510 3195 7.28 7.88/7.90 1.61 4650/4470 850/316 98/1010 470/532 285/543 15.1

06/12/17 7.93 9.78 26800 2650 420 4189 6.39 7.86/8.40 1.44 4620/5210 840/420 90/1080 417/549 318/531 14.6

07/12/17 7.86 10.46 27600 2400 400 3408 6.45 7.72/8.42 1.64 4370/ 4680 790/ 432 80/ 1090 367/536 208/ 646 11.1

08/12/17 7.82 10.12 28200 2520 410 3550 6.14 7.70/8.40 1.68 4320/5670 740/440 90/1110 390/518 274/512 14.6

09/12/17 7.91 9.86 29200 3080 420 3550 8.56 8.04/7.50 1.21 4140/4160 770/370 100/1150 355/994 340/533 13.1

10/12/17 7.96 9.52 29600 2650 440 3860 7.69 8.10/7.89 1.14 4000/4490 650/400 110/1060 390/784 252/518 13.1

11/12/17 7.94 9.12 31900 2760 500 3834 8.03 8.06/8.26 1.04 4230/4620 650/380 100/1040 388/887 257/536 12.5

12/12/17 7.90 8.96 30500 3030 550 3763 9.21 8.03/810 1.08 4100/4660 648/410 110/1050 450/910 384/340 14.1

13.12.17 7.90 9.42 31400 3250 580 4402 8.01 8.06/7.90 1.26 3840/4810 710/500 100/1080 426/940 323/ 626 14.7

14.12.17 7.94 9.22 31200 2890 490 4150 8.10 8.02/7.76 1.41 3700/5300 610/406 120/980 456/780 312/ 364 15.9

15.12.17 7.8 8.90 32400 3060 540 4260 9.18 7.76/8.10 1.10 3810/5160 620/390 118/998 497/923 324/365 16.9

16.12.17 7.86 8.14 34300 3240 560 4686 8.82 8.06/8.16 0.68 3710/5240 590/440 110/990 510/710 340/454 15.2

17.12.17 7.82 8.64 35100 3250 540 4696 11.1 8.09/7.98 1.02 3690/5100 580/410 120/986 490/750 324/233 20.2
 COOLING TOWER RECIRCULATION WATER
COOLING TOWER MAKE UP WATER PARAMETER
PARAMETER
C.T
MAKE
DATE/ M. APP
UNIT PH TSS TDS TH ALK CL COC PH TSS TDS TH M.ALK CL UP ROC
QTY
H

18.12.17 7.85 8.16 34800 3520 520 4890 7.67 8.06/8.10 0.82 3600/ 4980 500/420 120/810 380/716 95/360 20.5

19.12.17 7.86 8.96 35900 3250 560 4690 10.5 8.06/8.19 1.08 3550/4340 480/410 130/960 355/740 175/518 15.9

20.12.17 7.8 9.58 36400 3600 540 4828 11.45 8.06/8.28 1.03 3730/3910 500/420 100/910 357/603 340/504 15.7

21.12.17 7.79 9.41 36700 3550 520 4820 10.68 8.02/8.26 1.06 3890/4310 510/390 110/940 360/690 268/536 17.7

22.12.17 7.84 9.80 36900 3540 560 5751 10.0 8.06/8.18 1.12 4210/4620 600/410 124/960 638/720 301/408 17.1

23.12.17 7.94 9.76 36600 3680 590 5254 9.06 8.04/8.10 1.08 4160/4910 650/392 120/1020 510/578 301/570 18.2

24.12.17 7.97 9.28 37900 3590 560 4800 8.85 8.06/8.08 1.1 4260/5010 660/258 130/990 500/598 235/ 491 16.4

25.12.17 7.98 9.97 38200 3700 570 5260 9.73 8.04/8.30 1.18 4120/4890 680/500 150/1100 490/590 290/454 16.5

26.12.17 7.96 9.72 39600 4400 1300 5817 9.25 8.09/8.10 1.08 4240/5110 600/490 160/610 490/610 241/ 453 19

27.12.17 7.91 10.67 39900 4280 600 6180 9.24 8.04/8.12 1.25 4010/5540 618/510 150/1140 510/626 268 /406 15.0

28.12.17 7.96 10.58 42900 4480 590 6390 11.2 8.06/8.30 0.96 3940/4440 680/580 160/1160 390/560 252/548 14.5

29.12.17 7.94 10.45 42500 4600 600 5893 7.96 8.02/8.25 1.02 4200/6100 600/660 190/1100 380/580 175/472 13.5

30.12.17 7.90 9.88 45100 5400 580 6400 9.04 8.02/7.70 0.82 4180/5940 580/600 130/1160 355/590 215/479 14.5
 COOLING TOWER RECIRCULATION WATER COOLING TOWER MAKE UP WATER PARAMETER
PARAMETER

DATE/ M. MAKE C.T

PH TSS TDS TH AL CL COC PH TSS TDS TH M.ALK CL UP APPR
UNIT
K QTY OCH

31.12.17 7.87 9.12 44300 4930 560 6745 9.4 7.98/7.79 0.86 4050/5600 600/580 120/1190 355570 219/479 14.4

01/01/18 7.89 9.54 47800 5220 600 7029 9.2 7.92/8.30 1.26 3920/6070 640/600 100/1140 292/520 202/546 16.1

02/01/18 7.90 9.84 46800 5000 560 7242 9.15 7.96/7.36 1.22 4160/5800 620/610 90/1120 295/531 180/506 13.1

03/01/18 7.86 10.85 47800 5000 620 7100 8.97 7.99/8.48 1.16 4270/5610 600/620 100/1150 272/542 120/446 15.5

04/01/18 7.89 10.28 48800 5600 660 7171 9.78 7.95/8.34 1.10 4080/5570 720/640 100/1140 290/565 178/565 16.2

05/01/18 7.87 9.96 48300 5440 670 7597 8.56 7.98/8.29 0.86 4030/6010 600/620 120/1150 270/561 120/ 523 14.9

06/01/18 7.90 11.05 49800 5460 690 8094 10.1 8.02/7.40 1.41 3910/5820 480/460 90/1000 280/617 120/484 18.1

10/01/18 7.84 10.78 48300 4960 490 7597 7.94 8.09/8.10 1.88 4550/6210 608/610 130/1180 366/678 48/552 18.6

11/01/18 7.92 11.72 49800 4900 720 7100 8.64 8.08 1.26 5870 618 1210 690/280 14.5

12/01/18 7.86 11.1 48500 4940 1050 7242 8.31 8.30 1.56 6550 540 1450 780 124/463 14.1

13/01/18 7.94 10.78 49300 5200 960 7620 8.49 7.98/8.30 1.41 6720/4240 590/550 120/1260 730/380 186/538 14.7

14/01/18 7.96 11.08 53600 5360 970 7840 9.69 8.08/8.20 1.22 4240/6720 560/610 130/1290 390/780 197/540 13.6

15.01.18 7.91 10.88 52400 5640 1080 8520 10.2 8.06/8.50 1.10 4120/6290 460/620 120/1340 232/756 210/467 17.8
 COOLING TOWER RECIRCULATION WATER COOLING TOWER MAKE UP WATER PARAMETER
PARAMETER
MAKE C.T
DATE/ PH TSS TDS TH M. CL COC PH TSS TDS TH M.ALK CL UP APPR
UNIT ALK
QTY OCH

16.01.18 7.96 11.18 50800 5600 990 8378 9.89 8.08/ 7.47 1.32 4200/6300 500/460 120/1010 212/565 235/483 16.2

17.01.18 7.92 10.98 50000 5520 1050 8307 10.28 8.02/7.21 1.28 4320/6660 440/620 130/1000 245/482 297/415 18.8

18.01.18 7.96 11.06 51200 5540 1010 8804 10.14 8.06/8.10 1.22 4140/6570 480/640 140/1020 230/531 296/556 18.4

19.01.18 7.99 16.24 52400 5520 950 8875 10.04 8.10/7.90 1.18 3280/6600 460/620 130/1030 295/565 252/553 19.6

20.01.18 7.80 20.46 50900 5200 800 8165 10.84 7.98/7.94 1.42 3040/6400 400/600 100/1090 284/570 312/508 13.4

21.01.18 7.85 18.26 51300 5360 870 8190 11.68 8.00/7.50 1.6 2890/5160 410/580 110/1110 288/610 197/553 16

22.01.18 7.90 19.14 52200 5420 800 8307 13.2 8.02/7.36 1.22 2980/5060 400/400 100/1160 284/852 279/500 14.1

23.01.17 7.85 20.46 51900 5340 790 8280 15.23 7.99/8.00 1.06 2890/4690 420/380 110/1040 288/887 312/377 14.5

24.01.18 7.88 22.16 49500 5440 650 8030 13.82 8.04/7.77 1.41 2760/4460 400/384 100/1050 260/884 241/440 15.5

25.01.18 7.84 24.10 48900 5200 670 7960 13.72 8.00/7.40 1.86 2720/4640 370/400 120/900 270/620 285/453 16.4

26.01.18 7.88 24.04 50600 5360 720 8560 15.21 7.98/7.50 1.36 2740/4490 380/420 90/1020 276/790 301/390 15.8

27.01.18 7.85 23.96 48900 6200 690 7526 16.23 8.00/7.70 1.42 2730/4360 400/350 100/980 266/660 384/377 17.3
 COOLING TOWER RECIRCULATION WATER COOLING TOWER MAKE UP WATER PARAMETER
PARAMETER
C.T
DATE/ M. MAKE APP
PH TSS TDS TH CL COC PH TSS TDS TH M.ALK CL UP
UNIT ALK ROC
QTY
H

28.01.18 7.88 25.10 48200 6210 720 8425 15.3 8.03/7.84 1.14 2920/4490 440/400 110/1010 300/690 362/373 17.5

29.01.18 7.90 22.10 47900 5420 770 7100 14.39 8.06/8.20 1.08 2790/4380 380/410 120/1020 280/660 329/ 484 18.9

30.01.18 7.85 20.74 44400 5530 800 7840 12.41 7.98/8.16 1.02 2760/4460 400/450 100/1060 290/710 240/ 434 15.5

31.01.18 7.87 18.92 47000 5320 780 7690 13.12 8.04/7.56 0.8 2680/4390 380/460 110/1000 260/680 252/523 14.5

01/02/18 7.88 18.64 45600 5000 800 7100 13.2 8.06/8.30 0.62 2620/4490 400/400 110/1050 260/965 291/550 14.5

02/02/18 7.86 18.10 47200 5420 790 7620 10.74 7.99/7.50 0.86 2900/4670 420/440 100/990 350/890 120/644 13.3

03/02/18 7.84 18.46 47600 5480 810 7420 10.38 8.06/7.40 0.92 2890/5260 410/450 110/1000 340/790 170/549 12.7

04/02/18 7.90 18.26 48900 5310 830 7660 11.82 7.98/8.10 0.96 2990/5020 500/500 100/990 350/720 224/500 14.5

05/02/18 7.88 18.04 47700 5420 930 7810 11.12 8.02/8.24 0.66 3060/4950 480/510 110/1000 362/789 186/530 14.1

06/02/18 7.94 18.54 49400 5560 860 8520 12.52 8.00/7.18 1.62 3000/4960 540/460 90/740 240/847 270/517 14.1

07/02/18 7.90 19.56 49800 5180 920 9088 8.91 8.06/8.27 1.94 2890/6120 600/540 80/ 1320 250/940 120/606 13
227/102
08/02/18 7.86 20.46 50400 5560 930 9656 9.65 8.02/8.09 0.84 2930/5680 460/520 100/1150 5 120/598 15.2

09/02/18 7.94 19.84 50700 5600 920 9940 11.71 8.04/8.00 0.6 3080/5400 560/480 80/ 1000 260/994 252/525 12.9
 COOLING TOWER RECIRCULATION WATER COOLING TOWER MAKE UP WATER PARAMETER
PARAMETER
MAKE C.T
DATE/ PH TSS TDS TH M. CL COC PH TSS TDS TH M.AL CL UP APPR
UNIT ALK K
QTY OCH

10/02/18 7.90 18.10 49800 5560 800 10366 10.53 8.06/8.28 0.42 2880/6620 480/600 90/1230 232/994 340/526 11

11/02/18 7.96 18.26 47500 5200 900 10224 9.89 8.02/7.10 0.46 3050/5520 500/460 80/740 272/852 175/568 14.8

12/02/18 7.88 17.62 50900 5500 1200 10253 10.78 8.02/7.00 0.96 3160/5620 450/450 90/600 325/710 186/466 14.7

13.02.18 7.90 17.46 52600 5700 900 10650 19.04 7.95/7.22 0.54 3320/4080 500/310 90/600 275/510 428/377 15.3

14.02.18 7.86 16.82 49300 5200 800 10827 12.45 8.00/7.60 0.54 3290/4650 520/400 100/820 340/600 230/554 14

15.02.18 7.80 16.04 48600 5240 780 10792 12.35 8.23/8.25 0.82 3260/4380 480/360 130/850 250/490 126/498 10.6

16.02.18 7.81 16.94 49300 5320 700 9940 10.14 6.75 0.6 5000 420 700 525 50/617 12.4

17.02.18 7.89 17.03 49000 5160 750 10082 10.63 8.21/6.90 0.72 3080/5000 450/450 120/550 250/500 120/466 15.2

18.02.18 7.86 17.32 51300 5320 800 11005 10.95 8.20/8.12 0.81 3080/5200 500/460 100/900 284/575 153/594 13.2

19.02.18 7.87 16.08 50800 5660 860 11218 10.17 8.22/8.10 1.12 2860/5470 600/400 110/1060 232/710 120/537 14.2

20.02.18 7.89 16.18 50400 5700 910 11005 14.25 8.21/7.20 0.88 2870/5230 480/540 120/ 820 215/923 334/395 13.8

21.02.18 7.80 15.12 49000 5440 980 10437 10.31 8.24/8.10 0.64 2990/6040 460/360 110/1310 220/710 225/ 453 14

22.02.18 7.86 15.62 50200 5500 910 10579 10.51 8.20/7.30 0.76 2980/5730 560/420 100/1080 242/781 220/600 15
 LOAD (MW)

14

12

10

0
15.08.17 30.08.17 14.09.17 29.09.17 16.10.17 02/11/17 19.11.17 06/12/17 21.12.17 05/01/18 23.01.17 07/02/18 22.02.18
1.5

VACCUME

1.0

0.5

0.0

-0.

-1.

-1.
8.3 pH RECIRCULATION
8.2

8.1

7.9

7.8

7.7

7.6

7.5

7.4
31.07.17 12/08/17 25.08.17 06/09/17 18.09.17 02.10.17 14.10.17 28.10.17 11/11/17 23.11.17 07/12/17 19.12.17 31.12.17 15.01.1827.01.18 08/02/18 20.02.18
60000
TDS RECIRCULATION
50000

40000

30000

20000

10000

0
11/08/17 24.08.17 05/09/17 17.09.17 29.09.17 13.10.17 27.10.17 10/11/17 22.11.17 06/12/17 18.12.17 30.12.17 14/01/18 26.01.18 07/02/18 19.02.18
12000

TOTAL HARDNESS VS CHLORIDE

10000

8000

6000

4000

2000

0
14.08.1728.07.1711/09/1725.09.1711.10.1727.10.1712/11/1726.11.1712/12/1726.12.1712/01/1826.01.1809/02/1823.02.18

TH CL
 COC TDS
20

18

16

14

12

10

0
31.07.17 16.08.17 31.08.17 15.09.17 02.10.17 17.10.17 03/11/17 20.11.17 07/12/17 22.12.17 06/01/18 24.01.18 08/02/18
10 pH ETP TREATED WATER
9

0
17.08.17 03/09/17 20.09.17 09.10.17 28.10.17 16.11.17 05/12/17 22.12.17 11/01/18 28.01.18 14.02.18
 TDS ETP TREATED WATER
9000

8000

7000

6000

5000

4000

3000

2000

1000

0
18.08.17 05/09/17 23.09.17 13.10.17 02/11/17 22.11.17 12/12/17 30.12.17 20.01.18 07/02/18
 COOLING TOWER EFFECTIVENESS%
80

70

60

50

40

30

20

10

0
31.07.1718.08.1704/09/1721.09.1710.10.1729.10.1717.11.1706/12/1723.12.1712/01/1829.01.1815.02.18
 TREATMENT COST

Chembond Chemicals ( Cooling Tower NO- 2)

Chemical Name Dose/day Rate/kg Amount Monthly

KEM WATREAT CA 1 15 162 2430

CHEMBOND-CD DREWGARD 1800 4 148 592

CHEMBOND-KEMWATREAT 1002M 4 152 608

CHEMBOND-KEMWATREAT 201 0.4 110 44
CHEMBOND-KEMWATREAT BD 1.0 175 175
CHEMBOND-KEMWATREAT 309 1.16 151 175.16
4024.16 120724.8
Sulphuric Acid 500 7.75 3875
Hypo 29.28 11.7 342.576
Hcl 15 0.64 9.6
4227.176 126815.28

Total - 247540.08
 COST SAVING
ETP
R.O. Plant

S No. Name of Material KG/M RATE Amount

1 MT- 9001 200 272 54400

2 MT -9651 150 368 55200
3 M- Seal 3 7000 21000
4 M- Seal 2 7000 14000
6 POWER 18000 7.65 137700
7 Membrane Cost/ M 67500
295400
M.E.E.

1 M- 3002 200 151 30200

2 Caustic 3000 37 111000
3 HCL 9000 0.64 5760
4 M-Seal 10 1600 16000
5 M-Seal 3 1600 4800
6 M-Seal 5 1800 9000
7 Steam 750 1100 825000
8 POWER 3600 7.65 27540
9 Maintenance 50000
1079300
Total 1374700
FACING PROBLEMS DURING SCALEBAN PROJECT
Annexure-4

Effluent Generation and Characteristics in Textile industries.

Efft processing of textiles involves, in addition to extensive amounts of water and dyes, a number
of inorganic and organic chemicals, detergents, soaps and finishing chemicals to aid in the
dyeing process to impart the desired properties to dyed textile products. Residual chemicals
often remain in the effluent from these processes. In addition, natural impurities such as waxes,
proteins and pigment, and other impurities used in processing such as spinning oils, sizing
chemicals and oil stains present in cotton textiles, are removed during desizing, scouring and
bleaching operations. This results in an effluent of poor quality, which is high in BOD and COD
load. Tabl lists typical values of various water quality parameters in untreated effluent from the
processing of fabric using reactive, sulphur and vat dyes and compares these to the DOE effluent
standards for discharge into an inland surface water body (e.g. river, lake, etc.). As
demonstrated, the effluent from textile industries is heavily polluted.
There are generally four levels of treatment, as described below:
· Preliminary: Removal of large solids such as rags, sticks, grit and grease that may result in damage to
equipment or operational problems (Physical);
· Primary: Removal of floating and settable materials, i.e. suspended solids and organic matter (Physical
and Chemical);
· Secondary: Removal of biodegradable organic matter and suspended solids (Biological and Chemical);
· Tertiary: Removal of residual suspended solids / dissolved solids (Physical, Chemical and Biological)
Following photographs for describe in Nahar industry ETP
plant treatment system and MBR introduction.
PROJECT HEAD

SHRI VED RATAN SINHA ( SR.G.M. POWER PLANT)

PROJECT TEAM

MR LAXMI PARSAD MANORI

MR RAVIENDER KUMAR SINGH
MR DAVIENDER SINGH
MR MANJIENDER SANHU
MR JAGDEESH KASARE

ASSOCIATE MEMBER

MR PURAN SINGH
MR DIWAKER SINGH
MR LAKHBIR
MR PROVEER
MR BALJEET