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Ti 6Al 4V
Pure titanium, has basically HCP structure and
it consist of single phases called alpha phase.
It has very limited number of slip plane. So, that is
generally very difficult to process ,thats why cold
working is done to achieve strengthing.
An approximately 30 percent cold working is given
to the titanium alloy in order to achieve grains,
of the order of 10 to 150 micrometer in
diameter.
There can be addition of secondary interstitials into the
titanium and those can be either, oxygen, nitrogen or
carbon.
These are go into the interstitials size of the titanium
and from that, we can have various combinations.
From these interstitials we differentiate the grades of
titanium alloy.
They go from grade 1, grade 2, grade 3, grade 4
depending on the oxygen contain into the titanium
alloy.
Oxygen, it can vary from 0.1 to 0.4 % weight.
Nitrogen can be approximately 0.05 %weight
maximum carbon can be up to 0.10% weight
into the titanium alloy.
Basically, the function of all this interstitials is,
so that we can achieve interstitials solid
solutions strengthening.
It has also been observed by researchers, that
nitrogen shows at the approximately double
strengthing effect of either oxygen or carbon.
Oxygen is also very predominant in terms of enhancing the
mechanical properties.
lf we increase the oxygen content from 0.18 to 0.4 %, yield
strength will increase dramatically from 170 to 485 Mpa.
So, approximately more than two to two and half times
improvement, it can show in the yield strength just by
doubling the oxygen content.
At the same time, if we increase the oxygen content from
0.085 to around 0.27% weight , we will also see increase in
the fatigue strength. fatigue strength is increasing
approximately from 88 to 216.
It is also showing approximately, if we increase that oxygen
content, approximately double or triple same type of effect.
• Titanium is basically covered with the improvised layer of
titanium oxide.
• Titanium oxide layer act as a barrier for the surface to
interact with the titanium implant and this titanium oxide
is responsible for rendering the corrosion resistance with
the tissue level.
• Titanium Oxide biological compatibility both in molecular
and tissue level. so that tissue finds the very friendly
environment on the titanium oxide surface.
• It can allow that cells or tissues to grow on its
surface without inducing any toxic effects.
• Molecular level means it does not release any
toxic effect to the implant surface.
• So tissue find a very eco friendly environment
with Ti
• titanium is the single phase material that’s why it
needs certain reinforcement .
• We inducing the secondary precipitate, from which we
get strengthening effect.
• secondary precipitate hinder the dislocation motion ,
so strength will increase.
• It can also generate some new slip systems which can
be available for the slip to occur. So, it will enhance its
ductility.
Ti 6 Al 4 V where aluminum %ge lies between 5.5
to 6.5; vanadium between 3.5 to 4.5 .
These are the primary reinforcement
we have used some secondary reinforcement , that
can be iron, carbon, oxygen and they also impart
strengthening in terms of increasing, either the
yield strength or the fatigue strength.
Ti 6Al 4 V, it forms a dual phase microstructure.
Microstructure of titanium basically consist of alpha
phase. Addition of Al to the titanium stabilizes alpha
phase. So, aluminum acts as alpha phase stabilizer. It
renders making HCP phase much more stable, but the
presence of vanadium helps forming a beta phase.
So Ti 6Al 4 V is a combination of alpha and beta phase.
When we add secondary alloys such as aluminum and
vanadium .it basically assist as in terms of achieving
even higher strengths that is high fatigue strength ,
yield strength and tensile strength. This mechanical
properties can be achieve by control heat treatments.
Heat treatment:
Suppose we heated the Ti6Al4V above 10000C,
then beta phase will formed because beta
phase is stabled at high temperature.
So, once we go above 1000 degree centigrade,
we will see a microstructure which is full of
beta. So, 100% beta phase will formed at this
temperature. Then after that cooling is done
that is either the material is slowly cool or
rapidly cool.
Suppose we cool the materials very slowly, then
then we found more increases in the grain size.
• Very huge beta grains are present on the matrix. We
observed that the alpha grains, which are HCP, they
starts precipitating. Since, it is the needle like structure
and this structure can induce very high stress
concentration factor near its strip because it is a needle
like structure. So, that is the reason it can be very
deleterious. The structure is called Widmanstatten
structure. In this structure we may not achieve that sort
of a strengthening or toughening what we really
expected in Ti material.
• So, we need to modify structure in terms of the
controlled heat treatment, so that we can achieve a
structure which is much more compatible in terms of its
mechanical properties.
In this case grain size is more than 500 microns
and at this particular grain size, mechanical
properties will be very inferior.
To avoid this type of structure rapid cooling is done.
Rapid cooling, it is basically a martensitic or bainitic type
solid state transformation and due to rapid cooling, we
can achieve very fine microstructure.
For achieving fine grain microstructure we are not
heating the materials at very high temperature for very
long time, we hit the material to less than 1000 0 C, so
that beta phase will not form completely. So, once beta
is not formed completely, rapid cooling can induce
martensitic or bainitic type transformation and at the
same time, we are not allowing the grains to get coarse.
So, grains remain fine and they are retained as such. In
this particular case, we have isolated beta in alpha
matrix. fine grains of the order of 10 to 20 microns is
obtained.
materials ASTM conditions Yield Tensile Fathigue
grades strength strength strength