SAP PP Concepts / Processes

Internal Procurement Strategy

MM03 OPPS Industry

MMR Strategy Discrete Process
Planned Indep Reqt (PIR) •Assemble to new Thing •Mix to new Stuff, Co-Prdt
•Easier to reverse •Difficult to reverse For Lean Manufacturing
Customer Indep Reqt (CIR) •Electronics, Aero/Auto •Chemical, F&B
Other settings OPP3
1. Mxed MRP Ind. MTS – base on forecast (ie PIR) MTO – base on S/O (ie CIR) •BOM/Operation/WC •Recipe/Phase/Resource •Backflush
2. Consupt. Mode •Parts-number •Batch number Repetitive (REM) REM Prof •MovTyp
3. Indiv/Coll Ind [10] Make-to-Stock (MTS) [20] Make-to-Order (MTO) AAC=E
•Tcode: CO01 •Tcode: COR1 •Discrete Ind. (typical) Assign at FG level
[11] MTS - Gross Reqt [21] MTO with PS (ETO) AAC=D •Period/Qty Base
OVZG
ReqClass [40] MTS net of PIR/CIR [25] MTO with VC AAC=M •Simple routing
•Periodic backflush KKF6N
•A/C Assign Cat •Order Type [70] Assembly-to-Stock [50] Assembly-to-Order AAC=M •Periodic cost control Product Cost
(Consupt Post, (either PP / PS) Collector
(selective list only) Assign at OrdTyp level
Spec.Stock) •Settle Profile
•RA Key

OVZI – can override ReqClass search rule for MTO

“Scenario” OME9
Order Type KOT2 Forecasting
E: MTO, SD Cost, SD-Stk IBP SO&P Manual
PP/PP-PI/PM PS Network Sales
M: MTO, PP Cost, SD-Stk [MD61] •MRP (PD)
(OrdCat: 10,40,30) (OrdCat: 20) Flex Plan Order
B: MTS, SD Cost, Coll-Stk MRP Prof •DDMRP (D1)
Q: ETO, PS Cost, PS-Stk •Reorder Point (VB)
D: ETO, PS Cost, SD-Stk •Forecast (VV)

CBP
G: MTS, PS Cost, Coll-Stk •Time-phased (R1)
PIR CIR
MRP Type
MD15 PR/SA
Demand Mgmt
Production Version OrdTyp Selection Pln Order MD04
Adv Planning MRP (Classic) MD01N
1.ProdSchd Prof [OPKP]
CS03 2.ProdScheduler‘s -> (PP/DS) MRP Live MRP Run CO41 MF Order
BOM ProdSchdProf [OPJ9] •Fixed PO Receipt
3.MRPGrp/Plnt [OPPE] OPU3
OrdSchd •Firmed PlnOrd
4.MRPGrp Para [OPPR] •Firmed PR CM21
5.Plant Para [OPPQ] Para •Lot Size Capacity Mgmt

CA03 OPL8
OPJK OPJH
Routing Ord/Plnt OrdTyp
•Oper Default MTO Shopfloor
VA01 •Order Level
•Ctrl Key Mat Staging Backflushing
•Batch Determ •MMR Level
•WC MD50 •WC Level
•StdVal •InspTyp Sales Order •MRP
OKO7 + Auto GR at Ctrl Key •OrdTyp Cnf [OPK4]
•Kanban
Settle
Profile PREL DLV TECO
KL03 COR1 (PI) COOISPI (PI) KSB1 (CC)
CN08 KOB1 (IO)
ActTyp CO01 QE51N MIGO CO11N MIGO COOIS KVBI (SOitm)
CJ20N CJI3 (WBS)
MF Order QM GI (to Order) CNF GR PP Reports CO Reports
MF Order Project/WBS MD51 InspTyp 03
QM Chk Back
•Capacity ATP
CR03 InspTyp 04 Flush
•Schedule Work
•Cost Center
(Formula) OPJ8
Operations Ctrl Key Costing
Plan
Prelim Cost
KS03 Cost
Cost Dir. Material Dir. Labour
Center

Direct Actual
Simul Cost
Cost Cost
KB21N
KGI2
Period
OH Sett Cost
Cost Settings
•DefRule Sett (PP1/2)
•RA Key (WIP) RA Key WIP KKAX WIP
•Def CostVar (Plan)
CO88
•Def CostVar (Act) OKV6
•Cost Collector Flag TCV VAR Period Sett Zero the WIP
Settings in OVZG will Scrap KKAX
supersede DefRule Sett if MTO
KSZ2 KKS2 VAR
CostSht OH
CO88 •MAT (if MTS)
Final Sett •CO Objects
(SOitm, WBS)
•COPA

VAR Key ‘MTO’: SOitm->COPA [KKA3+VA88]

‘ETO’: WBS->COPA [KKA2+CJ88]

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